CN112809382A - Automobile hub bolt forming equipment and process thereof - Google Patents
Automobile hub bolt forming equipment and process thereof Download PDFInfo
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- CN112809382A CN112809382A CN202110145584.1A CN202110145584A CN112809382A CN 112809382 A CN112809382 A CN 112809382A CN 202110145584 A CN202110145584 A CN 202110145584A CN 112809382 A CN112809382 A CN 112809382A
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 21
- 239000002699 waste material Substances 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 60
- 229910000831 Steel Inorganic materials 0.000 claims description 33
- 239000010959 steel Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 30
- 238000005096 rolling process Methods 0.000 claims description 30
- 238000005520 cutting process Methods 0.000 claims description 24
- 230000000670 limiting effect Effects 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 22
- 238000003466 welding Methods 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 12
- 230000003139 buffering effect Effects 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 29
- 238000005261 decarburization Methods 0.000 abstract description 6
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000011160 research Methods 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 description 7
- 210000001161 mammalian embryo Anatomy 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000010814 metallic waste Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses automobile wheel hub bolt forming equipment and a process thereof, and particularly relates to the technical field of bolts. According to the invention, through research on the production mode and process of the product, a forming mode of cold heading forming is designed, so that the automation and batch production of the product are realized, the production efficiency can be effectively improved, the waste products in the production process are reduced, the better product consistency can be kept, and the problem of decarburization can not occur in the production process due to cold heading production.
Description
Technical Field
The invention relates to the technical field of bolts, in particular to automobile hub bolt forming equipment and a process thereof.
Background
The bolt is a mechanical part, a cylindrical threaded fastener matched with a nut, a fastener composed of a head, a screw and a cylinder with an external thread needs to be matched with the nut and is used for fastening and connecting two parts with through holes, the connection form is called bolt connection, if the nut is screwed off from the bolt, the two parts can be separated, so the bolt connection belongs to detachable connection, the common bolt can be divided into A, B, C grades according to the manufacturing precision, the A, B grade is a refined bolt, the C grade is a rough bolt, for the connecting bolt for a steel structure, the common rough C grade bolt is common except specially noted, different grade processing methods have differences, and the corresponding processing methods are as follows: A. the bolt rod of the B-level bolt is machined by a lathe, the surface is smooth, the size is accurate, the material performance level is 8.8, the manufacturing and installation are complex, the price is high, the B-level bolt is rarely adopted, the C-level bolt is made of unprocessed round steel, the size is not accurate enough, the material performance level is 4.6 or 4.8, the deformation is large during the shear connection, the installation is convenient, the production cost is low, the C-level bolt is mainly used for the temporary fixation during the tensile connection or the installation, a common countersunk head is used at the place where the surface is smooth and does not protrude after the connection is required, the countersunk head can be screwed into the part, the round head can be screwed into the part, the screwing force of the square head can be large, the size is large, in addition, in order to meet the locking requirement after the installation, the holes with the head and the rod part are provided, the holes can prevent the bolt from loosening when the bolt is vibrated, the polished rod without the thread is thin, so called thin waist bolt, the bolt is favorable for, the steel structure is provided with special high-strength bolts, the head can be made larger, the size can be changed, the special high-strength bolts are used for T-shaped groove bolts and machine tool clamps, the special high-strength bolts are used most, the shapes are special, two sides of the head are cut off, anchor bolts are arranged, used for connecting and fixing a machine and the ground, has various shapes, U-shaped bolts and semicircular bolts, and special studs for welding, has threads at one end and does not have threads at the other end, can be welded on a part, the other side of the part is directly screwed with a nut, the bolt has a plurality of calling methods, each calling method can be different, one person is called a screw, the other person is called a bolt nail, the other person is called a fastener, although the automobile hub bolt has the same meaning, the automobile hub bolt is a bolt, so when the automobile hub bolt is produced and processed, the automobile hub bolt forming device and the automobile hub bolt forming process need to be used because the automobile hub bolt is manufactured by a cold heading process.
The modern used automobile hub bolt forming equipment and the process thereof have the advantages that more materials in the early stage of the product are produced by a production method of hot heading machine machining, more waste materials are generated in the production process, the size consistency is poorer, and the final performance of the product is affected due to the problem of decarburization on the surface of the hot heading process.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides automobile hub bolt forming equipment and a process thereof, which solve the problems that more materials are produced in the early stage of a product by a hot heading machine processing production method, more waste materials are generated in the production process, the size consistency is poorer, and the final performance of the product is affected due to the fact that the decarburization is easy to occur on the surface of the hot heading process.
In order to achieve the purpose, the invention provides the following technical scheme: an automobile hub bolt forming device comprises a traction box, wherein a first motor is installed at the upper end of the inner wall of the traction box, a traction roller is connected to the upper end of the outer wall of the first motor in a flange mode, a limiting mechanism is installed at the upper end of the outer wall of the traction box, a recovery box is arranged on the outer wall of the traction box, a recovery mechanism is installed on the inner wall of the recovery box, a roller slide way is installed on the inner wall of the recovery box, a fixing frame is fixed to the upper end of the outer wall of the recovery box in a threaded mode, a material guide plate is installed on the inner wall of the fixing frame, a cutting mechanism is welded to the upper end of the inner wall of the fixing frame, a slicing machine is installed on the inner wall of the fixing frame, a cold heading box is arranged on the outer wall of the recovery box, a hydraulic cylinder is installed on the upper end of the inner wall of the, the upper end of the outer wall of the second electric lifting rod is welded with an ejection block, rolling mechanisms are welded at two ends of the inner wall of the cold heading box, a material receiving box is arranged on the outer wall of the cold heading box, a buffering slide way is welded at the upper end of the inner wall of the material receiving box, and a material receiving mechanism is arranged on the inner wall of the material receiving box;
preferably, stop gear includes first slider, first spout, spacing and spacing round, and first spout is seted up and is being pull incasement wall upper end, the laminating of first spout inner wall has first slider, and the welding of first slider outer wall upper end has spacing, install spacing round on the spacing outer wall.
Preferably, retrieve the mechanism and include second spout, second slider and dump bin, and the inner wall at the collection box is seted up to the second spout, and the laminating of second spout inner wall has the second slider, second slider outer wall upper end bonds and has the dump bin.
Preferably, the cutting mechanism comprises a first electric push rod, a first clamping groove, a first clamping block and a cutting tool bit, the first electric push rod is welded at the upper end of the inner wall of the fixing frame, the first clamping groove is formed in the tail end of the outer wall of the first electric push rod, the first clamping groove is attached to the inner wall of the first clamping groove, the first clamping block is attached to the inner wall of the first clamping groove, and the cutting tool bit is welded at the lower end of the outer wall of the first clamping.
Preferably, the upset head and the cold heading box form a telescopic structure through a hydraulic cylinder, and the hydraulic cylinder and the cold heading box are vertically distributed.
Preferably, press from both sides material mechanism and include first electric lift pole, arm and mechanical tong, and the welding of first electric lift pole is in the inner wall upper end of cold-heading case, the welding of first electric lift pole outer wall lower extreme has the arm, and the welding of arm outer wall lower extreme has mechanical tong.
Preferably, the ejection block and the cold heading box form a lifting mechanism through a second electric lifting rod, and the second electric lifting rod and the cold heading box are vertically distributed.
Preferably, the rolling mechanism comprises a second electric push rod, a rolling frame, a rolling barrel and a second motor, the rolling frame is installed at the upper end of the outer wall of the second electric push rod, the rolling barrel is installed on the inner wall of the rolling frame, and the second motor is installed at the lower end of the outer wall of the rolling frame.
Preferably, the receiving mechanism comprises a second clamping groove, a second clamping block and a sponge box, the second clamping groove is formed in the inner wall of the receiving box, the second clamping block is attached to the inner wall of the second clamping groove, and the sponge box is welded to the outer wall of the second clamping block.
A molding process of an automobile hub bolt comprises the following specific steps:
the method comprises the following steps: the steel bars to be processed are placed between the traction rollers and are adjusted and locked, the limiting frame and the limiting wheel are adjusted according to the size of the steel bars through the cooperation of the first sliding block and the sliding structure of the first sliding groove, a closely-attached limiting effect is formed, the steel bars are prevented from deviating and falling off during processing, an external power supply is switched on, a switch of the first motor is switched on, and the first motor starts to work to drive the traction rollers to pull and feed the steel bars on the inner side;
step two: then the steel bar conveyed by the traction roller extends out of the guide plate, after the steel bar extends out of the guide plate by a specified length, the first motor stops working, a switch of the planing machine is turned on, the steel bar is planed uniformly and smoothly to the diameter required by the processing bolt, the generated cutting waste can be collected and uniformly recovered through a waste box arranged by a movable structure, then the switch of a first electric push rod is turned on, the first electric push rod starts working to drive a cutting tool bit to cut off the planed and cut spiral shell blanks, and the spiral shell blanks are conveyed into a cold heading box through the arranged guide plate in a sliding mode;
step three: when the screw blank falls into the cold heading box, the screw blank is accurately placed in the die cavity by matching a mechanical gripper of the clamping mechanism with the mechanical arm, then a switch of the hydraulic cylinder is turned on, the hydraulic cylinder drives the heading head to perform cold heading forming on the screw blank matching die cavity below the hydraulic cylinder, and simultaneously a switch of a second electric push rod and a second motor is turned on, so that the rolling barrel is driven to perform thread pressing work on the screw blank;
step four: after the cold heading work and the thread pressing work are finished simultaneously, a switch of a second electric lifting rod is turned on, the finished bolt product after processing is ejected out through the second electric lifting rod and the ejection block, and the finished bolt product is clamped and conveyed into a material receiving box through a clamping mechanism;
step five: the finished product of bolt carries out the huachong through the buffering slide that receives the material incasement wall to set up and falls into the sponge case that the block is connected the installation, and the collision that produces when further reducing the collection avoids the collision to cause the finished product tooth mouth of bolt to collide with and decrease influence result of use.
Compared with the prior art, the invention provides automobile hub bolt forming equipment and a process thereof, and the automobile hub bolt forming equipment has the following beneficial effects:
1. according to the invention, by arranging the limiting mechanism, the limiting frame and the limiting wheel can be adjusted according to the size of the steel bar through the sliding structure of the first sliding block matched with the first sliding groove, so that a closely-attached limiting effect is formed, and the steel bar is prevented from deviating and falling off during processing.
2. According to the invention, by arranging the recovery mechanism, the metal waste generated in the slicing process can be collected through the waste box in the recovery mechanism, so that the unified treatment is facilitated, and the waste recovery capability of the device is effectively improved.
3. According to the invention, through the arrangement of the cutting mechanism, the cutting tool bit can be conveniently and rapidly mounted and dismounted through the clamping connection of the first clamping block and the first clamping groove, the abrasion condition of the cutting tool bit is convenient to replace, and the durability and the working stability of the device are effectively improved.
4. According to the invention, by arranging the rolling mechanism, when the heading is matched with the hydraulic cylinder for cold heading, the second motor in the rolling mechanism drives the rolling barrel to press threads, so that the working steps of the bolt are reduced, the bolt can be formed at one time, the production efficiency of the product is greatly improved, the forming mode of cold heading forming is designed by integrally researching the production mode and process of the product, the automation and mass production of the product are realized, the production efficiency can be effectively improved, waste products in the production process are reduced, better product consistency can be kept, and the problem of decarburization can not occur in the production process due to cold heading production.
5. According to the invention, through the arrangement of the buffering slide way and the material receiving mechanism, the formed bolts can be buffered through the buffering slide way and then fall into the sponge box which is clamped and connected to be installed, so that the collision generated in the collection process is reduced, the influence of the collision to the tooth opening of the finished bolt product on the use effect is avoided, and the production yield of the device is improved.
Drawings
Fig. 1 is a schematic front structural view of the present invention.
Fig. 2 is a schematic view of a connection structure of the limiting mechanism of the present invention.
Fig. 3 is a schematic view of the connection structure of the cutting mechanism of the present invention.
Fig. 4 is a schematic view of the connection structure of the rolling mechanism of the present invention.
FIG. 5 is an enlarged view of the portion A of FIG. 1 according to the present invention.
FIG. 6 is an enlarged view of the portion B of FIG. 1 according to the present invention.
The reference signs are: 1. a traction box; 2. a first motor; 3. a traction roller; 4. a limiting mechanism; 401. a first chute; 402. a first slider; 403. a limiting frame; 404. a limiting wheel; 5. a recycling bin; 6. a recovery mechanism; 601. a second chute; 602. a second slider; 603. a waste bin; 7. a roller chute; 8. a fixed mount; 9. a material guide plate; 10. a cutting mechanism; 1001. a first electric push rod; 1002. a first card slot; 1003. a first clamping block; 1004. a cutter head; 11. slicing machine; 12. a cold heading box; 13. a hydraulic cylinder; 14. heading; 15. a material clamping mechanism; 1501. a first electric lift lever; 1502. a mechanical arm; 1503. a mechanical gripper; 16. a molding cavity; 17. a second electric lifting rod; 18. ejecting a block; 19. a rolling mechanism; 1901. a second electric push rod; 1902. a rolling frame; 1903. rolling the barrel; 1904. a second motor; 20. a material receiving box; 21. a buffer slide way; 22. a material receiving mechanism; 2201. a second card slot; 2202. a second fixture block; 2203. a sponge box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, in the present embodiment: an automobile hub bolt forming device comprises a traction box 1, a first motor 2 is installed at the upper end of the inner wall of the traction box 1, a traction roller 3 is connected to the upper end of the outer wall of the first motor 2 in a flange mode, a limiting mechanism 4 is installed at the upper end of the outer wall of the traction box 1, a recovery box 5 is arranged on the outer wall of the traction box 1, a recovery mechanism 6 is installed on the inner wall of the recovery box 5, a roller slideway 7 is installed on the inner wall of the recovery box 5, a fixing frame 8 is fixed to the upper end of the outer wall of the recovery box 5 in a threaded mode, a material guide plate 9 is installed on the inner wall of the fixing frame 8, a cutting mechanism 10 is welded at the upper end of the inner wall of the fixing frame 8, a slicing machine 11 is installed on the inner wall of the fixing frame 8, a cold heading box 12 is arranged on the outer wall of the recovery box 5, a hydraulic, the lower end of the inner wall of the cold heading box 12 is welded with a second electric lifting rod 17, the upper end of the outer wall of the second electric lifting rod 17 is welded with an ejection block 18, rolling mechanisms 19 are welded at two ends of the inner wall of the cold heading box 12, a material receiving box 20 is arranged on the outer wall of the cold heading box 12, a buffer slide rail 21 is welded at the upper end of the inner wall of the material receiving box 20, and a material receiving mechanism 22 is arranged on the inner wall of the material receiving box 20;
further, stop gear 4 includes first slider 401, first spout 402, spacing 403 and spacing wheel 404, and first spout 401 is seted up in traction box 1 inner wall upper end, the laminating of first spout 401 inner wall has first slider 402, and the welding of first slider 402 outer wall upper end has spacing 403, install spacing wheel 404 on the spacing 403 outer wall, must set up like this and adjust spacing 403 and spacing wheel 404 according to the size of reinforcing bar through the sliding structure of first spout 401 of first slider 402 cooperation, form the spacing effect of closely laminating, avoid producing the skew and droing with the reinforcing bar in man-hour.
Further, retrieve mechanism 6 and include second spout 601, second slider 602 and dump bin 603, and second spout 601 sets up the inner wall at collection box 5, and the laminating of second spout 601 inner wall has second slider 602, and second slider 602 outer wall upper end bonds and has dump bin 603, can collect the metal waste that the in-process produced of cutting the plane through dump bin 603 in retrieving mechanism 6, be convenient for handle in unison, improved the device's waste recovery ability effectively.
Further, cutting mechanism 10 includes first electric push rod 1001, first draw-in groove 1002, first fixture block 1003 and cutter head 1004, and first electric push rod 1001 welds in 8 inner wall upper ends of mount, first draw-in groove 1002 has been seted up to first electric push rod 1001 outer wall end, and the laminating of first draw-in groove 1002 inner wall has first fixture block 1003, the welding of first fixture block 1003 outer wall lower extreme has cutter head 1004, must set up like this and connect convenient installation and dismantle cutter head 1004 through the block of first fixture block 1003 cooperation first draw-in groove 1002, be convenient for change the wearing and tearing condition of cutter head 1004, the durability and the job stabilization nature of the device have been improved effectively.
Furthermore, the upset head 14 forms a telescopic structure with the cold heading box 12 through the hydraulic cylinder 13, and the hydraulic cylinder 13 and the cold heading box 12 are vertically distributed, so that the upset head 14 can be matched with the hydraulic cylinder 13 to drive the cold heading, waste products in the production process are reduced, and decarburization is avoided.
Further, press from both sides material mechanism 15 and include first electric lifter 1501, arm 1502 and mechanical tong 1503, and first electric lifter 1501 welds the inner wall upper end at cold-heading case 12, and the welding of first electric lifter 1501 outer wall lower extreme has arm 1502, and the welding of arm 1502 outer wall lower extreme has mechanical tong 1503, must set up like this through the work of carrying on unloading that presss from both sides the material mechanism 15 accurate, reduced staff's work burden, improved the device's work efficiency.
Furthermore, the ejection block 18 and the cold heading box 12 form an elevating mechanism through the second electric lifting rod 17, and the second electric lifting rod 17 and the cold heading box 12 are vertically distributed, so that the ejection work of the finished bolt product after processing can be performed through the ejection block 18, the collection work can be performed by matching with the material clamping mechanism 15, and the production efficiency of the device is effectively improved.
Further, rolling mechanism 19 includes second electric push rod 1901, roll extrusion frame 1902, roll extrusion bucket 1903 and second motor 1904, and roll extrusion frame 1902 is installed to second electric push rod 1901 outer wall upper end, roll extrusion bucket 1903 is installed to roll extrusion frame 1902 inner wall, and roll extrusion frame 1902 outer wall lower extreme installs second motor 1904, use heading 14 cooperation pneumatic cylinder 13 to carry out cold-heading during operation, second motor 1904 through rolling mechanism 19 in drives roll extrusion bucket 1903 simultaneously and carries out the work of suppressing the screw thread, the work step of bolt has been reduced, make the bolt can one shot forming, very big improvement the production efficiency of this product.
Further, receiving agencies 22 includes second draw-in groove 2201, second fixture block 2202 and sponge case 2203, and second draw-in groove 2201 is seted up at receiving workbin 20 inner walls, the laminating of second draw-in groove 2201 inner wall has second fixture block 2202, and the outer wall welding of second fixture block 2202 has sponge case 2203, setting through buffering slide 21 and receiving agencies 22, must set up like this and cushion the shaping bolt through buffering slide 21, fall into the sponge case 2203 that the block is connected the installation again, reduce the collision that produces when collecting, avoid the collision to cause the off-the-shelf tooth of bolt to collide with the damage and influence the result of use, improve the device's production yields.
A molding process of an automobile hub bolt comprises the following specific steps:
the method comprises the following steps: the processed steel bars are placed between the drawing rollers 3 and are adjusted and locked, the limiting frame 403 and the limiting wheel 404 are adjusted according to the size of the steel bars through the first sliding block 402 and the sliding structure of the first sliding groove 401, a closely-attached limiting effect is formed, the steel bars are prevented from deviating and falling off during processing, an external power supply is switched on, a switch of the first motor 2 is turned on, and the first motor 2 starts to work to drive the drawing rollers 3 to draw and feed the steel bars on the inner side;
step two: then, the steel bar conveyed by the traction roller 3 extends out of the guide plate 9, after the steel bar extends out of the guide plate by a specified length, the first motor 2 stops working, a switch of the planer 11 is turned on, the steel bar is planed uniformly and smoothly to the diameter required by the processing bolt, the generated cutting waste can be collected and recycled uniformly through a waste box 603 which is arranged in a movable structure, then a switch of a first electric push rod 1001 is turned on, the first electric push rod 1001 starts working to drive a cutting tool bit 1004 to cut off the planed and cut screw blank, and the screw blank is conveyed to a cold heading box 12 through the arranged guide plate 9 in a sliding mode;
step three: when the screw blank falls into the cold heading box 12, the screw blank is accurately placed in the die cavity 16 through the mechanical clamping hand 1503 of the clamping mechanism 15 in cooperation with the mechanical arm 1502, then the switch of the hydraulic cylinder 13 is turned on, the hydraulic cylinder 13 drives the heading head 14 to perform cold heading forming on the screw blank matching die cavity 16 below, and simultaneously the switches of the second electric push rod 1901 and the second motor 1904 are turned on, so that the rolling barrel 1903 is driven to perform thread pressing work on the screw blank;
step four: after the cold heading work and the thread pressing work are finished simultaneously, a switch of the second electric lifting rod 17 is turned on, the finished bolt product after processing is ejected out through the second electric lifting rod 17 and the ejection block 18, and the finished bolt product is clamped and conveyed into the material receiving box 20 through the clamping mechanism 15;
step five: the finished product of bolt carries out the huachong through receiving the buffering slide 21 that the workbin 20 inner wall set up and falls into the sponge case 2203 that the block is connected the installation, and the collision that produces when further reducing the collection avoids the collision to cause the finished product of bolt tooth mouth to collide with and lose the influence result of use.
The working principle and the using process of the invention are as follows: firstly, the device is fixed to a designated place, a processed steel bar is placed between the traction rollers 3 and is adjusted and locked, the limiting frame 403 and the limiting wheel 404 are adjusted according to the size of the steel bar by the aid of the first sliding block 402 and the sliding structure of the first sliding groove 401, a closely-attached limiting effect is formed, the steel bar is prevented from deviating and falling off during processing, an external power supply is switched on, a switch of the first motor 2 is switched on, and the first motor 2 starts to work to drive the traction rollers 3 to pull and feed the steel bar on the inner side;
then, the steel bar conveyed by the traction roller 3 extends out of the guide plate 9, after the steel bar extends out of the guide plate by a specified length, the first motor 2 stops working, a switch of the planer 11 is turned on, the steel bar is planed uniformly and smoothly to the diameter required by the processing bolt, the generated cutting waste can be collected and recycled uniformly through a waste box 603 which is arranged in a movable structure, then a switch of a first electric push rod 1001 is turned on, the first electric push rod 1001 starts working to drive a cutting tool bit 1004 to cut off the planed and cut screw blank, and the screw blank is conveyed to a cold heading box 12 through the arranged guide plate 9 in a sliding mode;
secondly, when the spiral shell embryo falls into the cold heading box 12, the spiral shell embryo is accurately placed in the die cavity 16 through the mechanical clamping hand 1503 of the clamping mechanism 15 in cooperation with the mechanical arm 1502, then the switch of the hydraulic cylinder 13 is turned on, the hydraulic cylinder 13 drives the heading head 14 to perform cold heading forming on the spiral shell embryo matching die cavity 16 below, and meanwhile, the switches of the second electric push rod 1901 and the second motor 1904 are turned on, so that the rolling barrel 1903 is driven to perform thread pressing work on the spiral shell embryo;
finally, after the cold heading work and the thread pressing work are completed simultaneously, the switch of the second electric lifting rod 17 is opened, the second electric lifting rod 17 is matched with the ejection block 18 to eject the finished bolt product, and is matched with the clamping mechanism 15 to clamp and convey the finished bolt product into the material receiving box 20, the invention designs a forming mode of cold heading forming through the research on the production mode and the process of the product, realizes the automatic and batch production of the product, can effectively improve the production efficiency, reduce the waste products in the production process, and can keep better product consistency, because of the cold heading production, the problem of decarburization does not occur in the production process, thus the using process of the automobile hub bolt forming equipment is completed, the model of the first motor 2 is YE2-132S-4, the model of the first electric push rod 1001 is YS-NZ100-12A, the hydraulic cylinder 13 is of a model CJPB6, and all the electronic accessories used in the method are existing products.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an automobile wheel hub bolt former, is including drawing case (1), its characterized in that: the automatic upsetting machine is characterized in that a first motor (2) is installed at the upper end of the inner wall of a traction box (1), a traction roller (3) is connected to the upper end of the outer wall of the first motor (2) in a flange mode, a limiting mechanism (4) is installed at the upper end of the outer wall of the traction box (1), a recovery box (5) is arranged on the outer wall of the traction box (1), a recovery mechanism (6) is installed on the inner wall of the recovery box (5), a roller slide (7) is installed on the inner wall of the recovery box (5), a fixing frame (8) is fixed on the outer wall of the recovery box (5) in a threaded mode, a guide disc (9) is installed on the inner wall of the fixing frame (8), a cutting mechanism (10) is welded to the upper end of the inner wall of the fixing frame (8), a slicing machine (11) is installed on the inner wall of the fixing frame (8), a cold upsetting box, cold-heading case (12) inner wall upper end welding has presss from both sides material mechanism (15), and cold-heading case (12) inboard middle part seted up type die cavity (16), cold-heading case (12) inner wall lower extreme welding has second electric lift pole (17), and the welding of second electric lift pole (17) outer wall upper end has ejecting piece (18), rolling mechanism (19) have all been welded at cold-heading case (12) inner wall both ends, and cold-heading case (12) outer wall is provided with receipts workbin (20), receipts workbin (20) inner wall upper end welding has buffering slide (21), and receives workbin (20) inner wall and install receiving agencies (22).
2. The automobile hub bolt molding equipment of claim 1, characterized in that: stop gear (4) include first slider (401), first spout (402), spacing (403) and spacing round (404), and first spout (401) are seted up and are being drawn case (1) inner wall upper end, first spout (401) inner wall laminating has first slider (402), and the welding of first slider (402) outer wall upper end has spacing (403), install spacing round (404) on spacing (403) outer wall.
3. The automobile hub bolt molding equipment of claim 1, characterized in that: retrieve mechanism (6) and include second spout (601), second slider (602) and dump bin (603), and set up the inner wall at collection box (5) in second spout (601), and second spout (601) inner wall laminating has second slider (602), second slider (602) outer wall upper end bonds and has dump bin (603).
4. The automobile hub bolt molding equipment of claim 1, characterized in that: the cutting mechanism (10) comprises a first electric push rod (1001), a first clamping groove (1002), a first clamping block (1003) and a cutting tool bit (1004), the first electric push rod (1001) is welded at the upper end of the inner wall of the fixing frame (8), the tail end of the outer wall of the first electric push rod (1001) is provided with the first clamping groove (1002), the inner wall of the first clamping groove (1002) is attached with the first clamping block (1003), and the cutting tool bit (1004) is welded at the lower end of the outer wall of the first clamping block (1003).
5. The automobile hub bolt molding equipment of claim 1, characterized in that: the upsetting head (14) and the cold upsetting box (12) form a telescopic structure through the hydraulic cylinder (13), and the hydraulic cylinder (13) and the cold upsetting box (12) are vertically distributed.
6. The automobile hub bolt molding equipment of claim 1, characterized in that: press from both sides material mechanism (15) including first electric lifter (1501), arm (1502) and mechanical tong (1503), and first electric lifter (1501) welding is in the inner wall upper end of cold-heading case (12), the welding of first electric lifter (1501) outer wall lower extreme has arm (1502), and the welding of arm (1502) outer wall lower extreme has mechanical tong (1503).
7. The automobile hub bolt molding equipment of claim 1, characterized in that: the ejection block (18) and the cold heading box (12) form an elevating mechanism through a second electric lifting rod (17), and the second electric lifting rod (17) and the cold heading box (12) are vertically distributed.
8. The automobile hub bolt molding equipment of claim 1, characterized in that: the rolling mechanism (19) comprises a second electric push rod (1901), a rolling frame (1902), a rolling barrel (1903) and a second motor (1904), the rolling frame (1902) is installed at the upper end of the outer wall of the second electric push rod (1901), the rolling barrel (1903) is installed on the inner wall of the rolling frame (1902), and the second motor (1904) is installed at the lower end of the outer wall of the rolling frame (1902).
9. The automobile hub bolt molding equipment of claim 1, characterized in that: the receiving mechanism (22) comprises a second clamping groove (2201), a second clamping block (2202) and a sponge box (2203), the second clamping groove (2201) is formed in the inner wall of the receiving box (20), the second clamping block (2202) is attached to the inner wall of the second clamping groove (2201), and the sponge box (2203) is welded to the outer wall of the second clamping block (2202).
10. A vehicle hub bolt molding process is characterized in that: the method comprises the following specific steps:
the method comprises the following steps: the processing steel bar is placed between the drawing rollers (3) and is adjusted and locked, the limiting frame (403) and the limiting wheel (404) are adjusted according to the size of the steel bar through the cooperation of the first sliding block (402) and the sliding structure of the first sliding groove (401), a closely-attached limiting effect is formed, the steel bar is prevented from deviating and falling off during processing, an external power supply is switched on, a switch of the first motor (2) is switched on, and the first motor (2) starts to work to drive the drawing rollers (3) to draw and feed the steel bar on the inner side;
step two: then, a steel bar conveyed by a traction roller (3) extends out of a guide plate 9, after the steel bar extends out of a specified length, a first motor 2 stops working, a switch of a slicing machine 11 is turned on, the steel bar is sliced uniformly and smoothly to the diameter required by processing bolts, generated cutting waste materials can be collected and recycled uniformly through a waste material box (603) arranged in a movable structure, a switch of a first electric push rod (1001) is turned on, the first electric push rod (1001) starts working to drive a cutting tool bit (1004) to cut off sliced spiral shell blanks, and the spiral shell blanks are conveyed into a cold heading box (12) through the arranged guide plate (9) in a sliding mode;
step three: when the screw blank falls into the cold heading box (12), the screw blank is accurately placed in the die cavity (16) through a mechanical clamping hand (1503) of the clamping mechanism (15) in cooperation with the mechanical arm (1502), then a switch of the hydraulic cylinder (13) is turned on, the hydraulic cylinder (13) drives the heading head (14) to perform cold heading forming on the screw blank matching die cavity (16) below, and meanwhile switches of the second electric push rod (1901) and the second motor (1904) are turned on, so that the rolling barrel (1903) is driven to perform thread pressing work on the screw blank;
step four: after the cold heading work and the thread pressing work are finished simultaneously, a switch of a second electric lifting rod (17) is turned on, the second electric lifting rod (17) is matched with an ejection block (18) to eject the finished bolt product after processing, and a clamping mechanism (15) is matched to clamp and convey the finished bolt product into a material receiving box (20);
step five: the finished product of bolt carries out the huachong through receiving buffering slide (21) that workbin (20) inner wall set up and falls into the sponge case (2203) that the block is connected the installation, and the collision that produces when further reducing the collection avoids the collision to cause the finished product of bolt tooth mouth to collide with and lose the influence result of use.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110145584.1A CN112809382B (en) | 2021-02-02 | 2021-02-02 | Automobile hub bolt forming equipment and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110145584.1A CN112809382B (en) | 2021-02-02 | 2021-02-02 | Automobile hub bolt forming equipment and process thereof |
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| CN112809382A true CN112809382A (en) | 2021-05-18 |
| CN112809382B CN112809382B (en) | 2024-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116618565A (en) * | 2023-07-12 | 2023-08-22 | 河北越通紧固件制造有限公司 | Cold header for fastener machining and machining process |
| CN118268885A (en) * | 2024-05-24 | 2024-07-02 | 绍兴山耐高压紧固件有限公司 | Automatic bolt processing system |
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|---|---|
| CN112809382B (en) | 2024-07-19 |
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