CN112806928A - Cloud sponge and manufacturing method and manufacturing device thereof - Google Patents
Cloud sponge and manufacturing method and manufacturing device thereof Download PDFInfo
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- CN112806928A CN112806928A CN202011481150.0A CN202011481150A CN112806928A CN 112806928 A CN112806928 A CN 112806928A CN 202011481150 A CN202011481150 A CN 202011481150A CN 112806928 A CN112806928 A CN 112806928A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/16—Cloths; Pads; Sponges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
- B29C44/06—Making multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/42—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length using pressure difference, e.g. by injection or by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
- B32B5/20—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
- B65G39/07—Other adaptations of sleeves
- B65G39/073—Other adaptations of sleeves for cleaning belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0084—Foaming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/22—All layers being foamed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/404—Multi-coloured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2432/00—Cleaning articles, e.g. mops or wipes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a cloud sponge, a manufacturing method and a manufacturing device thereof, wherein the cloud sponge is provided with a plurality of vertical color layers along the width direction of the cloud sponge, and the color and the width of the color layers are different. According to the cloud sponge and the manufacturing method and device thereof, the required color-mixed multicolor sponge can be directly foamed according to the template, the generation of sponge waste is reduced, different market requirements are met, the application range is wide, the practicability is high, and the cloud sponge is suitable for popularization and application.
Description
Technical Field
The invention belongs to the technical field of sponge manufacturing, and particularly relates to a cloud sponge, and a manufacturing method and a manufacturing device thereof.
Background
Sponges, which are porous materials, have good water absorption and can be used to clean articles. Sponges commonly used by people are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made of sponge animals, and most of the natural sponges are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, low density polyether (non-absorbent sponge), polyvinyl alcohol (superabsorbent material, no significant air holes) and polyester, respectively. At present, color paste is added into raw materials to change the color of the sponge before the sponge is foamed, but common multicolor sponges in the market are formed by cutting and splicing sponge blocks with different colors, the required color-mixed sponge cannot be directly manufactured according to a sample plate, and when multiple sponges are cut, redundant leftover materials are inevitably wasted, so that the cost of a user is increased.
The above description is included in the technical recognition scope of the inventors, and does not necessarily constitute the prior art.
Disclosure of Invention
In order to solve the above problems, the present invention provides a cloud sponge, a manufacturing method thereof, and a manufacturing apparatus thereof, which can directly foam a required color-mixed multicolor sponge according to a template, reduce the generation of sponge waste, meet different market demands, have a wide application range and strong practicability, and are suitable for popularization and application.
In order to achieve the purpose, the invention provides a cloud sponge which is characterized in that the cloud sponge is provided with a plurality of vertical color layers along the width direction of the cloud sponge, and the color and the width of the color layers are different.
On the other hand, the invention also provides a manufacturing method of the cloud sponge, which is characterized by comprising the following steps of: a. dividing the sponge raw material of the cloud sponge into a plurality of parts, and adding color pastes with different colors into each part to obtain a plurality of parts of sponge raw materials with different colors; b. adding a sponge foaming agent into each part of sponge raw materials with different colors according to a ratio to obtain a plurality of parts of sponge foaming liquids with different colors; c. pouring all parts of sponge foaming liquid with different colors into spaced molds simultaneously according to an arrangement sequence, and then flowing out of the molds and combining into sponge to-be-foamed layers with different color areas arranged in sequence; d. and (5) waiting for the foaming of the sponge to-be-foamed layer to be finished, and obtaining the cloud sponge with a plurality of color layers according to the arrangement sequence.
In another aspect, the present invention further provides a device for manufacturing a cloud sponge, wherein the device for manufacturing a cloud sponge comprises: the mixing mechanism comprises a raw material barrel, a batching barrel, a mixing barrel and a color paste barrel, wherein the raw material barrel is used for storing and providing sponge foamed raw materials; the batching barrel is used for storing and providing the sponge foamed batching; the mixing barrels are connected with the raw material barrels and the batching barrels, and can extract the raw materials and the batching materials foamed by the sponge in the raw material barrels and the batching barrels so as to mix the raw materials and the batching materials foamed by the sponge; the color paste barrels are correspondingly connected with the mixing barrels and are respectively used for storing color pastes with different colors and providing the color pastes for the mixing barrels, so that the color of sponge foaming liquid in the mixing barrels is adjusted when the mixing barrels mix materials, and the color of the sponge foamed by the sponge foaming liquid is changed; the positioning mechanism comprises a positioning frame, a plurality of spray guns and a positioning die, the spray guns are arranged on the positioning frame in a sliding mode along the length direction of the positioning frame, the spray guns are respectively connected with the mixing barrels correspondingly, and the spray guns are used for spraying the sponge foaming liquid; the positioning die is arranged on the positioning frame along the length direction of the positioning frame and is positioned below the spray guns, the positioning die comprises an inclined seat and positioning partition plates, the inclined seat is inclined downwards along the vertical direction from one side close to the spray guns, the positioning partition plates are arranged on the inclined surface of the inclined seat at intervals along the length direction of the positioning frame, a single positioning partition plate is positioned between two adjacent spray guns, and the positioning partition plates can move along the length direction of the positioning frame on the inclined seat to adjust the interval between the two adjacent positioning partition plates so as to adjust the width of the spray guns for spraying the sponge foaming liquid; the foaming conveying mechanism comprises a conveying frame, a conveying belt and a block assembly, and the length direction of the conveying frame is perpendicular to the positioning frame and is arranged below the positioning frame; the conveying belt is arranged on the conveying frame along the length direction of the conveying frame and can move along the length direction of the conveying frame, stop belts are arranged on two sides of the conveying belt along the length direction of the conveying frame, and the stop belts can rotate on the conveying belt along the length direction of the conveying frame to form a foaming groove together with the conveying belt so as to limit the foaming position of the sponge foaming liquid; the lattice baffle assembly is arranged on two opposite sides of the conveying belt along the movement direction of the conveying belt, and comprises a lattice baffle frame and a lattice baffle belt, the lattice baffle belt is vertically arranged on the lattice baffle frame, and the lattice baffle belt can move on the lattice baffle frame in the same direction as the conveying belt so as to further limit the foaming position of the sponge foaming liquid; the cotton collecting mechanism comprises a main body frame, a cutter frame and a cotton collecting frame, and the main body frame is arranged on the downstream side of the conveying belt along the movement direction of the conveying belt; the cutting knife rest is arranged on the main body frame in a sliding mode along the length direction of the main body frame, and a high-frequency cutter is arranged on the cutting knife rest in a sliding mode along the vertical direction and used for cutting sponge; receive cotton frame edge the length direction of main part frame set up in the one end of main part frame, just receive the length direction perpendicular to of cotton frame the length direction of main part frame, receive and be provided with a plurality of receipts cotton supports along receiving cotton frame length direction slip on the cotton frame, receive cotton and hold in the palm and go up the edge the length direction of receiving cotton frame is provided with a plurality of driving rollers, the driving roller can be around self axis rotary motion, in order to convey the high frequency cutter cutting the sponge.
In one example, a suction assembly is disposed on a side of the mixing barrel adjacent to the raw material barrel and the ingredient barrel, the mixing barrel is connected with the raw material barrel and the ingredient barrel through the suction assembly, and the raw material and the ingredient foamed by the sponge in the raw material barrel and the ingredient barrel are extracted through the suction assembly.
In one example, a stirring shaft is further arranged in the mixing barrel along the axial direction of the mixing barrel, and the stirring shaft can rotate around the axis of the stirring shaft so as to stir and mix the raw materials, the ingredients and the color paste in the mixing barrel.
In one example, the bottom of the spray gun is further provided with a spray gun seat, the spray gun is arranged on the main body frame in a sliding mode through the spray gun seat, and the spray gun can move on the spray gun seat along the width direction of the main body frame.
In one example, the bottom of the inclined seat is further provided with a positioning driving part, and the positioning driving part is in transmission connection with the positioning partition plate so as to drive the positioning partition plate to move along the length direction of the main body frame.
In one example, the conveyor belt is provided with a rack groove part along the upstream side of the movement direction of the conveyor belt, the conveyor belt is provided with a flattening part along the downstream side of the movement direction of the conveyor belt, the two rack groove parts are vertically arranged on the conveyor frame and are positioned at two opposite sides of the conveyor belt, and the two flattening parts are horizontally arranged on the conveyor frame and are positioned at two opposite sides of the conveyor belt so as to limit the rotation angle of the stop belt.
In one example, a cleaning roller is arranged on the transport frame relative to the lower part of the transport belt, the cleaning roller is arranged next to the transport belt, and the cleaning roller can rotate along the axis of the cleaning roller to clean sponge residues on the transport belt and the stop belt.
In one example, a cutter seat and a rotating seat are arranged on the cutter frame in a sliding manner along the vertical direction, the rotating seat is arranged on the cutter frame in a sliding manner through the cutter seat, the high-frequency cutter is arranged on the cutter seat through the rotating seat, and the rotating seat can rotate around the axis of the rotating seat on the cutter seat so as to drive the high-frequency cutter to rotate around the axis of the rotating seat, so that the angle of the high-frequency cutter is adjusted.
The cloud sponge, the manufacturing method and the manufacturing device thereof provided by the invention can bring the following beneficial effects:
1. through setting up the positioning die, can fix a position the foaming position of the sponge raw materials of multiple different colours, make the sponge raw materials of multiple different colours foam out a holistic colour mixture polychrome sponge according to predetermined position, reduce the production of sponge waste material, satisfy different market demands, application scope is wide, and the practicality is strong, is fit for popularizing and applying.
2. Through setting up the raw materials and the batching of the sponge foaming in the suction subassembly extraction raw material bucket and the batching bucket for the raw materials and the batching proportion of compounding bucket control sponge foaming are accurate reliable, improve the foaming quality, and the practicality is strong.
3. Through setting up raw materials, batching and the look cream in the (mixing) shaft stirring compounding bucket for raw materials, batching and look cream misce bene improve the foaming quality, and the practicality is strong.
4. Through setting up the spray gun seat for the spray gun motion is accurate reliable, makes the thickness adjustment of sponge foaming liquid accurate, makes the sponge foaming even, improves the foaming quality, and the practicality is strong.
5. Through setting up location driver part for the location baffle interval is accurate reliable, improves the sponge foaming precision, and the practicality is strong.
6. The foaming groove is defined in a limiting mode or is spread out by arranging the groove supporting component and the flattening component, the rotation angle of the stop belt is limited, the waste of materials is reduced, the working efficiency is improved, and the practicability is high.
7. Clear away the sponge residue on transport area and the backstop area through setting up the cleaning roller, prevent that the sponge residue from influencing the sponge foaming, be favorable to improving sponge foaming quality, the practicality is strong.
8. Through setting up cutter seat and roating seat, position and the angle that can the high frequency cutter of quick adjustment improve the cutting accuracy, and the practicality is strong.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a cloud sponge of the present invention;
FIG. 2 is a schematic structural diagram of a device for manufacturing a cloud sponge according to the present invention;
FIG. 3 is a top view of the mixing mechanism of the present invention;
FIG. 4 is a right side view of the mixing mechanism of the present invention;
FIG. 5 is a cross-sectional view of the mixing bowl of the mixing mechanism of the present invention;
FIG. 6 is a top view of the positioning mechanism of the present invention;
FIG. 7 is a rear view of the positioning mechanism of the present invention;
FIG. 8 is a right side view of the positioning mechanism of the present invention;
FIG. 9 is a top view of the foaming transport mechanism of the present invention;
FIG. 10 is a front view of the foaming transport mechanism of the present invention;
FIG. 11 is a right side view of the foaming transport mechanism of the present invention;
FIG. 12 is a top view of the cotton harvesting mechanism of the present invention;
FIG. 13 is a front view of the cotton harvesting mechanism of the present invention.
In the figure: 1-mixing mechanism, 11-raw material barrel, 12-batching barrel, 13-mixing barrel, 131-suction assembly, 132-stirring shaft, 14-color paste barrel, 2-positioning mechanism, 21-positioning frame, 22-spray gun, 221-spray gun seat, 23-positioning mould, 231-tilting seat, 2312-positioning driving component, 232-positioning partition plate, 3-foaming transportation mechanism, 31-transportation frame, 311-frame groove component, 312-flattening component, 313-cleaning roller, 32-transportation belt, 321-stop belt, 33-grid component, 331-grid baffle frame, 332-grid baffle belt, 4-cotton collecting mechanism, 41-main body frame, 42-cutting frame, 421-high-frequency cutting knife, 422-cutting knife seat, 423-rotating seat, 43-cotton collecting frame, 431-cotton collecting support, 432-driving roller and 10-color layer.
Detailed Description
In order to more clearly explain the overall concept of the invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "central," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the indicated orientations and positional relationships based on the drawings for ease of description and simplicity of description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. In the description of the present specification, reference to the description of the terms "one aspect," "some aspects," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the aspect or example is included in at least one aspect or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same solution or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more aspects or examples.
As shown in fig. 1, an embodiment of the present invention provides a cloud sponge having a plurality of vertical color layers 10 along a width direction thereof, wherein the color layers 10 have different colors and widths.
In one particular embodiment, the width of a single color layer 10 along the length direction can vary.
According to the cloud sponge, another embodiment of the invention also provides a manufacturing method of the cloud sponge, which is characterized by comprising the following steps of: a. dividing the sponge raw material of the cloud sponge into a plurality of parts, and adding color pastes with different colors into each part to obtain a plurality of parts of sponge raw materials with different colors; b. adding a sponge foaming agent into each part of sponge raw materials with different colors according to a ratio to obtain a plurality of parts of sponge foaming liquids with different colors; c. pouring all parts of sponge foaming liquid with different colors into spaced molds simultaneously according to an arrangement sequence, and then flowing out of the molds and combining into sponge to-be-foamed layers with different color areas arranged in sequence; d. waiting for the foam of the foam layer to be foamed of the sponge to be foamed to finish, and obtaining the cloud sponge with a plurality of color layers according to the arrangement sequence
As shown in fig. 2 to 13, according to any one of the cloud sponges and the manufacturing method thereof, another embodiment of the invention further provides a manufacturing device of the cloud sponge, which comprises a mixing mechanism 1, a positioning mechanism 2, a foaming transportation mechanism 3 and a cotton collecting mechanism 4. The mixing mechanism 1 comprises a raw material barrel 11, a batching barrel 12, a mixing barrel 13 and a color paste barrel 14, wherein the raw material barrel 11 is used for storing and providing raw materials foamed by sponge; the batching barrel 12 is used for storing and providing sponge foamed batching; the mixing barrels 13 are connected with the raw material barrel 11 and the batching barrel 12, and the mixing barrels 13 can extract sponge foaming raw materials and batching materials in the raw material barrel 11 and the batching barrel 12 so as to mix the sponge foaming raw materials and the batching materials; the color paste barrels 14 are correspondingly connected with the mixing barrels 13, and the color paste barrels 14 are respectively used for storing color pastes with different colors for the mixing barrels 13 so as to adjust the color of the sponge foaming liquid in the mixing barrels 13 when the mixing barrels 13 mix materials and further change the color of the sponge foamed by the sponge foaming liquid; the positioning mechanism 2 comprises a positioning frame 21, a plurality of spray guns 22 and a positioning die 23, the spray guns 22 are arranged on the positioning frame 21 in a sliding mode along the length direction of the positioning frame 21, the spray guns 22 are respectively and correspondingly connected with the mixing barrels 13, and the spray guns 22 are used for spraying sponge foaming liquid; the positioning die 23 is arranged on the positioning frame 21 along the length direction of the positioning frame 21 and is positioned below the spray guns 22, the positioning die 23 comprises an inclined seat 231 and a positioning partition plate 232, the inclined seat 231 is inclined downwards along the vertical direction from one side close to the spray guns 22, the positioning partition plates 232 are arranged on the inclined surface of the inclined seat 231 at intervals along the length direction of the positioning frame 21, a single positioning partition plate 232 is positioned between two adjacent spray guns 22, and the positioning partition plate 232 can move along the length direction of the positioning frame 21 on the inclined seat 231 to adjust the interval between the two adjacent positioning partition plates 232 so as to adjust the width of the spray guns 22 for spraying the sponge foaming liquid; the foaming transportation mechanism 3 comprises a transportation frame 31, a transportation belt 32 and a block assembly 33, wherein the length direction of the transportation frame 31 is arranged below the positioning frame 21 and is vertical to the positioning frame 21; the conveying belt 32 is arranged on the conveying frame 31 along the length direction of the conveying frame 31 and can move along the length direction of the conveying frame 31, the stop belts 321 are arranged on the two sides of the conveying belt 32 along the length direction of the conveying frame 31, and the stop belts 321 can rotate on the conveying belt 32 along the length direction of the conveying frame 31 to form a foaming groove with the conveying belt 32 in a surrounding manner so as to limit the foaming position of the sponge foaming liquid; the blocking components 33 are arranged on two opposite sides of the conveying belt 32 along the movement direction of the conveying belt 32, each blocking component 33 comprises a blocking frame 331 and a blocking belt 332, each blocking belt 332 is vertically arranged on each blocking frame 331, and each blocking belt 332 can move on each blocking frame 331 in the same direction as the conveying belt 32 to further limit the foaming position of the sponge foaming liquid; the cotton collecting mechanism 4 comprises a main body frame 41, a cutter frame 42 and a cotton collecting frame 43, wherein the main body frame 41 is arranged on the downstream side of the conveyer belt 32 along the moving direction of the conveyer belt 32; the cutting knife rest 42 is arranged on the main body frame 41 in a sliding manner along the length direction of the main body frame 41, the cutting knife rest 42 is provided with a high-frequency cutter 421 in a sliding manner along the vertical direction, and the high-frequency cutter 421 is used for cutting sponge; the cotton collecting frame 43 is arranged at one end of the main body frame 41 along the length direction of the main body frame 41, the length direction of the cotton collecting frame 43 is perpendicular to the length direction of the main body frame 41, a plurality of cotton collecting supports 431 are arranged on the cotton collecting frame 43 in a sliding mode along the length direction of the cotton collecting frame 43, a plurality of driving rollers 432 are arranged on the cotton collecting supports 431 along the length direction of the cotton collecting frame 43, and the driving rollers 432 can rotate around the axes of the driving rollers 432 to convey the sponge cut by the high-frequency cutter 421. Through setting up positioning die 23, can fix a position the foaming position of the sponge raw materials of multiple different colours, make the sponge raw materials of multiple different colours foam out a holistic colour mixture polychrome sponge according to predetermined position, reduce the production of sponge waste material, satisfy different market demands, application scope is wide, and the practicality is strong, is fit for popularizing and applying.
In a particular embodiment, the nozzle of the lance 2 is capable of a rotational movement about its axis.
Specifically, one side of the mixing barrel 13 close to the raw material barrel 11 and the blending barrel 12 is provided with a suction assembly 131, and the mixing barrel 13 is connected with the raw material barrel 11 and the blending barrel 12 through the suction assembly 131, and extracts the sponge-foamed raw material and the ingredients in the raw material barrel 11 and the blending barrel 12 through the suction assembly 131. Through setting up the foamed raw materials of sponge and batching in the suction assembly 31 extraction raw material bucket 1 and the batching bucket 2 for it is accurate reliable that mixing barrel 13 controls the foamed raw materials of sponge and batching proportion, improves the foaming quality, and the practicality is strong.
In one embodiment, a plurality of control valves are provided on the suction assembly 131 to open or close a connection path with the mixing bowl 13.
Specifically, still be provided with (mixing) shaft 132 along mixing barrel 13 axial direction in the mixing barrel 13, (mixing) shaft 132 can be around self axis rotary motion to stir the compounding to raw materials, batching and the look cream in mixing barrel 13. Through setting up raw materials, batching and the look cream in the (mixing) shaft 132 stirring compounding bucket 13 for raw materials, batching and look cream misce bene improve the foaming quality, and the practicality is strong.
In a specific embodiment, the stirring shaft 33 is further provided with a plurality of stirring blades along a radial direction thereof.
Specifically, the bottom of the spray gun 22 is further provided with a spray gun holder 221, the spray gun 22 is slidably disposed on the main body frame 41 through the spray gun holder 221, and the spray gun 22 is movable on the spray gun holder 221 in the width direction of the main body frame 41. Through setting up spray gun seat 21 for 2 movements of spray gun are accurate reliable, make the thickness adjustment of sponge foaming liquid accurate, make the sponge foaming even, improve the foaming quality, and the practicality is strong.
In one embodiment, the spray gun holder 221 is provided with a slide rail along the width direction of the body frame 41, and the spray gun 22 is slidably disposed on the spray gun holder 221 through the slide rail.
Specifically, the bottom of the inclined seat 231 is further provided with a positioning driving part 2312, and the positioning driving part 2312 is in transmission connection with the positioning partition 232 to drive the positioning partition 232 to move along the length direction of the main body frame 41. Through setting up location drive part 2312 for location baffle 232 interval is accurate reliable, improves the sponge foaming precision, and the practicality is strong.
In one embodiment, the inclined seat 231 is further provided with a positioning rail along the length direction of the main body frame 41, and the positioning partition 232 is slidably disposed on the inclined seat 231 through the positioning rail.
Specifically, the upstream side of the conveyor belt 32 along the moving direction of the conveyor belt 32 is provided with a rack slot part 311, the downstream side of the conveyor belt 32 along the moving direction of the conveyor belt 32 is provided with a leveling part 312, the two rack slot parts 311 are vertically arranged on the conveyor rack 31 and located at two opposite sides of the conveyor belt 32, and the two leveling parts 312 are horizontally arranged on the conveyor rack 31 and located at two opposite sides of the conveyor belt 32 to limit the rotation angle of the stopper belt 321. The foaming groove is defined or spread out by the rotation angle of the stop belt 321 through the arrangement of the groove supporting part 311 and the spreading part 312, the waste of materials is reduced, the working efficiency is improved, and the practicability is high.
In one embodiment, the transport rack 31 is provided with transport rollers at both ends in the moving direction of the transport belt 32, and the transport belt 32 is disposed on the transport rack 31 by the transport rollers.
Specifically, a cleaning roller 313 is disposed on the transport frame 31 below the transport belt 32, the cleaning roller 313 is disposed adjacent to the transport belt 32, and the cleaning roller 313 can rotate along its axis to remove sponge residues on the transport belt 32 and the stopper belt 321. Clear away the sponge residue on transport belt 32 and the backstop area 321 through setting up cleaning roller 313, prevent that the sponge residue from influencing the sponge foaming, be favorable to improving sponge foaming quality, the practicality is strong.
In one embodiment, the transport frame 31 is further provided with a cleaning driving member, and the cleaning driving member is in transmission connection with the cleaning roller 313 to drive the cleaning roller 313 to rotate around the axis of the cleaning roller 313.
Specifically, the last cutter seat 422 and the roating seat 423 of following the vertical direction slip of cutter frame 42 are provided with, and the roating seat 423 slides through cutter seat 422 and sets up on cutter frame 42, and high frequency cutter 421 sets up on cutter seat 422 through roating seat 423, and roating seat 423 can be around self axis rotary motion on cutter seat 422 to drive high frequency cutter 421 around the axis rotary motion of roating seat 423, and then adjust the angle of high frequency cutter 421. Through setting up cutter seat 422 and roating seat 423, the position and the angle that can high frequency cutter 421 of quick adjustment improve the cutting precision, and the practicality is strong.
In one embodiment, the cutter holder 42 is further provided with a vibration member to vibrate the high-frequency cutter 421 at a high frequency.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. The cloud sponge is characterized in that the cloud sponge is provided with a plurality of vertical color layers along the width direction of the cloud sponge, and the color and the width of the color layers are different.
2. The manufacturing method of the cloud sponge is characterized by comprising the following steps:
a. dividing the sponge raw material of the cloud sponge into a plurality of parts, and adding color pastes with different colors into each part to obtain a plurality of parts of sponge raw materials with different colors;
b. adding a sponge foaming agent into each part of sponge raw materials with different colors according to a ratio to obtain a plurality of parts of sponge foaming liquids with different colors;
c. pouring all parts of sponge foaming liquid with different colors into spaced molds simultaneously according to an arrangement sequence, and then flowing out of the molds and combining into sponge to-be-foamed layers with different color areas arranged in sequence;
d. and (5) waiting for the foaming of the sponge to-be-foamed layer to be finished, and obtaining the cloud sponge with a plurality of color layers according to the arrangement sequence.
3. The device for manufacturing the cloud sponge is characterized by comprising the following components:
the mixing mechanism comprises a raw material barrel, a batching barrel, a mixing barrel and a color paste barrel, wherein the raw material barrel is used for storing and providing sponge foamed raw materials; the batching barrel is used for storing and providing the sponge foamed batching; the mixing barrels are connected with the raw material barrels and the batching barrels, and can extract the raw materials and the batching materials foamed by the sponge in the raw material barrels and the batching barrels so as to mix the raw materials and the batching materials foamed by the sponge; the color paste barrels are correspondingly connected with the mixing barrels and are respectively used for storing color pastes with different colors and providing the color pastes for the mixing barrels, so that the color of sponge foaming liquid in the mixing barrels is adjusted when the mixing barrels mix materials, and the color of the sponge foamed by the sponge foaming liquid is changed;
the positioning mechanism comprises a positioning frame, a plurality of spray guns and a positioning die, the spray guns are arranged on the positioning frame in a sliding mode along the length direction of the positioning frame, the spray guns are respectively connected with the mixing barrels correspondingly, and the spray guns are used for spraying the sponge foaming liquid; the positioning die is arranged on the positioning frame along the length direction of the positioning frame and is positioned below the spray guns, the positioning die comprises an inclined seat and positioning partition plates, the inclined seat is inclined downwards along the vertical direction from one side close to the spray guns, the positioning partition plates are arranged on the inclined surface of the inclined seat at intervals along the length direction of the positioning frame, a single positioning partition plate is positioned between two adjacent spray guns, and the positioning partition plates can move along the length direction of the positioning frame on the inclined seat to adjust the interval between the two adjacent positioning partition plates so as to adjust the width of the spray guns for spraying the sponge foaming liquid;
the foaming conveying mechanism comprises a conveying frame, a conveying belt and a block assembly, and the length direction of the conveying frame is perpendicular to the positioning frame and is arranged below the positioning frame; the conveying belt is arranged on the conveying frame along the length direction of the conveying frame and can move along the length direction of the conveying frame, stop belts are arranged on two sides of the conveying belt along the length direction of the conveying frame, and the stop belts can rotate on the conveying belt along the length direction of the conveying frame to form a foaming groove together with the conveying belt so as to limit the foaming position of the sponge foaming liquid; the lattice baffle assembly is arranged on two opposite sides of the conveying belt along the movement direction of the conveying belt, and comprises a lattice baffle frame and a lattice baffle belt, the lattice baffle belt is vertically arranged on the lattice baffle frame, and the lattice baffle belt can move on the lattice baffle frame in the same direction as the conveying belt so as to further limit the foaming position of the sponge foaming liquid; and
the cotton collecting mechanism comprises a main body frame, a cutter frame and a cotton collecting frame, and the main body frame is arranged on the downstream side of the conveying belt along the movement direction of the conveying belt; the cutting knife rest is arranged on the main body frame in a sliding mode along the length direction of the main body frame, and a high-frequency cutter is arranged on the cutting knife rest in a sliding mode along the vertical direction and used for cutting sponge; receive cotton frame edge the length direction of main part frame set up in the one end of main part frame, just receive the length direction perpendicular to of cotton frame the length direction of main part frame, receive and be provided with a plurality of receipts cotton supports along receiving cotton frame length direction slip on the cotton frame, receive cotton and hold in the palm and go up the edge the length direction of receiving cotton frame is provided with a plurality of driving rollers, the driving roller can be around self axis rotary motion, in order to convey the high frequency cutter cutting the sponge.
4. The apparatus of claim 3, wherein a suction assembly is disposed on a side of the mixing barrel adjacent to the raw material barrel and the dispensing barrel, the mixing barrel is connected to the raw material barrel and the dispensing barrel via the suction assembly, and the raw material and the ingredients foamed in the sponge in the raw material barrel and the dispensing barrel are extracted via the suction assembly.
5. The device for manufacturing the cloud sponge according to claim 4, wherein a stirring shaft is further arranged in the mixing barrel along the axial direction of the mixing barrel, and the stirring shaft can rotate around the axis of the stirring shaft to stir and mix the raw materials, the ingredients and the color paste in the mixing barrel.
6. The device for manufacturing the cloud sponge according to claim 3, wherein a spray gun seat is further arranged at the bottom of the spray gun, the spray gun is slidably arranged on the main body frame through the spray gun seat, and the spray gun can move on the spray gun seat along the width direction of the main body frame.
7. The device for manufacturing the cloud sponge according to claim 6, wherein a positioning driving part is further arranged at the bottom of the inclined seat and is in transmission connection with the positioning partition plate so as to drive the positioning partition plate to move along the length direction of the main body frame.
8. The apparatus as claimed in claim 3, wherein the belt has a slot member disposed at an upstream side along a moving direction of the belt, and a leveling member disposed at a downstream side along the moving direction of the belt, the slot members being vertically disposed on the belt and located at opposite sides of the belt, the leveling members being horizontally disposed on the belt and located at opposite sides of the belt to limit a rotation angle of the stopper belt.
9. The apparatus of claim 8, wherein a cleaning roller is disposed on the transportation frame below the transportation belt, the cleaning roller is disposed adjacent to the transportation belt, and the cleaning roller can rotate along its axis to remove sponge residues on the transportation belt and the stopper belt.
10. The device for manufacturing the cloud sponge as claimed in claim 3, wherein the cutter holder is provided with a cutter seat and a rotating seat in a sliding manner along a vertical direction, the rotating seat is arranged on the cutter holder in a sliding manner through the cutter seat, the high-frequency cutter is arranged on the cutter seat through the rotating seat, and the rotating seat can rotate around the axis of the rotating seat on the cutter seat so as to drive the high-frequency cutter to rotate around the axis of the rotating seat, thereby adjusting the angle of the high-frequency cutter.
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| CN202011481150.0A CN112806928A (en) | 2020-12-16 | 2020-12-16 | Cloud sponge and manufacturing method and manufacturing device thereof |
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| CN202011481150.0A CN112806928A (en) | 2020-12-16 | 2020-12-16 | Cloud sponge and manufacturing method and manufacturing device thereof |
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Application publication date: 20210518 |