CN112792779B - Bead filling machine with assembled sliding blocks - Google Patents
Bead filling machine with assembled sliding blocks Download PDFInfo
- Publication number
- CN112792779B CN112792779B CN202110136445.2A CN202110136445A CN112792779B CN 112792779 B CN112792779 B CN 112792779B CN 202110136445 A CN202110136445 A CN 202110136445A CN 112792779 B CN112792779 B CN 112792779B
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- China
- Prior art keywords
- rotating shaft
- pressing
- funnel
- sliding block
- shaft body
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- 239000011324 bead Substances 0.000 title claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 67
- 239000000945 filler Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000005429 filling process Methods 0.000 description 7
- 238000010992 reflux Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of mechanical production equipment, in particular to a sliding block assembled bead filler, which comprises a rotating shaft, a cover body and a funnel, wherein the rotating shaft is arranged on the cover body; the rotating shaft comprises a shaft body, a placing groove and a pressing device; the placing grooves are sequentially arranged on the surface of the shaft body at intervals along the axial direction of the shaft body; the pressing device is arranged on the shaft body and used for pressing the sliding block in the placing groove; the sliding block is provided with a plurality of reflow through holes, and the cover body is arranged at one end of the reflow through holes and enables the reflow through holes to form blind holes comprising an open end and a closed end; the funnel set up in the top of rotation axis, the funnel includes feed end and discharge end, the discharge end orientation of funnel the open end of backward flow through-hole. The invention can realize automatic rotation of the sliding block, effectively improve the bead filling efficiency of the sliding block and reduce the labor cost.
Description
Technical Field
The invention relates to the technical field of mechanical production equipment, in particular to a sliding block assembly bead filler.
Background
In the prior art, steel balls in the sliding block are mainly poured into a backflow through hole of the sliding block in a manual mode, so that time and labor are wasted, the labor cost of production of the sliding block is increased, and the production efficiency of the sliding block is reduced. To the technical improvement of above-mentioned technical problem, a slider steel ball filler is disclosed like CN210060961U, be connected through advancing ball end with handheld filler and slider slot promptly, push the steel ball into the slider slot through compressed air, in order to realize the technical effect of filling the steel ball fast and stably, but this equipment still needs the manual operation, simultaneously only can fill a slider once, production efficiency is low, and in actual encapsulating process, because slider recess or the backflow through-hole that is used for the encapsulating all is both ends open-type setting, make operating personnel at first need to seal the opening of one end through main part or lid, then the manual rotation carries out the encapsulating to the other end opening, show the production efficiency of reduction slider.
Disclosure of Invention
In order to overcome the defects in the prior art, the technical problems to be solved by the invention are as follows: a bead filler with automatically rotary slide blocks is disclosed.
In order to solve the technical problems, the invention adopts the following technical scheme: the sliding block assembled bead filler comprises a rotating shaft, a cover body and a funnel;
the rotating shaft comprises a shaft body, a placing groove and a pressing device;
The placing grooves are sequentially arranged on the surface of the shaft body at intervals along the axial direction of the shaft body;
The pressing device is arranged on the shaft body and used for pressing the sliding block in the placing groove;
The sliding block is provided with a plurality of reflow through holes, and the cover body is arranged at one end of the reflow through holes and enables the reflow through holes to form blind holes comprising an open end and a closed end;
The funnel set up in the top of rotation axis, the funnel includes feed end and discharge end, the discharge end orientation of funnel the open end of backward flow through-hole.
The number of the placing grooves is set to be even, a pressing device is arranged between each placing groove and the adjacent placing groove, and two placing grooves are arranged between each pressing device and the adjacent pressing device at intervals.
The pressing device comprises a pressing cylinder and a pressing plate, wherein the pressing cylinder comprises a fixed end and an output end, the fixed end is fixed on the shaft body, the output end is connected with the pressing plate, and one side surface of the pressing plate, which faces the rotating shaft, is parallel to the bottom of the placing groove.
The device also comprises a driving device, wherein the driving device comprises a gear, a rack and a cylinder;
an inner hole is formed in the center of the gear, and one end of the rotating shaft in the axial direction is arranged in the inner hole and is connected with the gear through a flat key;
The rack is arranged on one side of the gear and meshed with the gear;
the cylinder is arranged at one end of the rack shaft in the axial direction and drives the rack to reciprocate along the output direction of the cylinder.
The device comprises a rotating shaft, and is characterized by further comprising two limiting devices, wherein the two limiting devices are sequentially arranged on the rotating shaft in a central symmetry mode of the center of gravity of the rotating shaft, the two limiting devices comprise a connecting block and a limiting plate, the connecting block is connected with one end of the rotating shaft in the axial direction in a rotating mode, and the limiting plate is arranged at the upper end of the connecting block.
The limiting plates are L-shaped plates, the rotating shafts comprise shaft bodies and two positioning pins, the two positioning pins are arranged in parallel and are respectively arranged on two opposite sides of the shaft bodies in the axial direction, one ends of the two positioning pins are fixed on the surfaces of the shaft bodies, and the other ends of the two positioning pins can be respectively abutted against the corresponding limiting plates.
The three-axis linkage mechanism is arranged on the outer side of the rotating shaft and is connected with the funnel.
The invention has the beneficial effects that: the rotary shaft rotates to enable the opening end of the sliding block to face the discharge end of the hopper, and steel balls are poured into the backflow through holes through the opening end of the sliding block, so that the sliding block is quickly assembled; meanwhile, a pressing device is arranged between the adjacent placing grooves to keep the sliding blocks relatively fixed in the rotating and bead filling processes, so that the sliding blocks are prevented from sideslip in the rotating or bead filling processes, and the quality of finished sliding block products and the bead filling efficiency are affected.
Drawings
FIG. 1 is a schematic view showing the connection structure of a rotating shaft, a driving device, a compressing device and a limiting device according to the embodiment of the invention;
FIG. 2 is a side view of a slider assembly beading machine in an embodiment of the present invention.
Description of the reference numerals: 1. a rotation shaft; 11. a shaft body; 12. a positioning pin; 13. a placement groove; 2. a slide block; 21. an open end; 3. a compacting device; 31. a pressing plate; 32. a compacting cylinder; 4. a driving device; 41. a cylinder; 42. a rack; 43. a gear; 5. a limiting device; 51. a connecting block; 52. a limiting plate; 6. a three-axis linkage mechanism; 7. and (5) a funnel.
Detailed Description
In order to describe the technical contents, the achieved objects and effects of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
The most critical concept of the invention is as follows: the rotating shaft, the driving device and the funnel are matched with each other to automatically turn over the sliding block and pour the steel balls into the sliding block through the opening end, so that the sliding block can be quickly assembled.
Referring to fig. 1 and 2, the invention is a slider assembled bead filler, comprising a rotating shaft 1, a cover body and a funnel 7; the rotating shaft 1 comprises a shaft body 11, a placing groove 13 and a pressing device 3; the placing grooves 13 are sequentially arranged on the surface of the shaft body 11 at intervals along the axial direction of the shaft body 11; the pressing device 3 is arranged on the shaft body 11 and is used for pressing the sliding block 2 into the placing groove 13; the sliding block 2 is provided with a plurality of reflow through holes, and the cover body is arranged at one end of the reflow through holes and enables the reflow through holes to form blind holes comprising an open end 21 and a closed end; the funnel 7 is arranged above the rotating shaft 1, the funnel 7 comprises a feeding end and a discharging end, and the discharging end of the funnel faces the opening end 21 of the backflow through hole.
It should be noted that, the cover body includes a slider body or a stop bar.
Specifically, the working principle of the invention is as follows: an operator firstly switches the pressing device 3 into a state of releasing pressing, then sequentially puts the sliding blocks 2 into the placing grooves 13, and then switches the pressing device 3 into a state of pressing, so that the pressing device 3 stably fixes the sliding blocks 2 in the placing grooves 13, and the operator installs a cover body at the upper end of the sliding blocks 2 to seal the openings of the backflow through holes at the upper end of the sliding blocks 2 to form sealing ends; after the installation is completed, the rotary shaft 1 rotates in the vertical direction, so that the lower end opening end 21 of the backflow through hole rotates to the vertical upward direction and faces the discharge end direction of the hopper 7; the operator pours steel balls matched with the reflux through holes into an inner cavity surrounded by the side wall of the funnel 7 from the feeding end of the funnel 7, the discharging end of the movable funnel 7 is aligned with the opening end 21 at the upper end of the sliding block 2, the steel balls are discharged into the reflux through holes from the discharging end of the funnel 7, the sliding block 2 is filled with the steel balls, and then the opening end 21 of the reflux through holes is sealed through the cover body, so that the steel balls in the reflux through holes are sealed in the reflux through holes, and the assembly of the sliding block 2 is completed.
From the above description, the beneficial effects of the invention are as follows: the sliding block 2 is tightly pressed in the placing groove 13 through the pressing device 3, so that the sliding block 2 is effectively prevented from sideslip in the rotating process of the sliding block 2 following the rotating shaft 1 or in the beading process, and the discharge end of the funnel 7 is not aligned with the opening end 21 of the backflow through hole, thereby affecting the smooth proceeding of the beading process; meanwhile, a plurality of placing grooves 13 are formed in the axial direction of the rotating shaft 1, so that the plurality of sliding blocks 2 are subjected to bead filling in a single bead filling process, and the assembling efficiency of the sliding blocks 2 is effectively improved; and, through the cooperation of rotation axis 1 and funnel 7 to autogiration slider 2, and pour the steel ball into slider 2 through open end 21, realized the quick equipment to slider 2.
Further, the number of the placing grooves 13 is set to be even, a pressing device 3 is arranged between the placing groove 13 and the adjacent placing groove 13, and two placing grooves 13 are arranged between the pressing device 3 and the adjacent pressing device 3 at intervals.
As is apparent from the above description, the pressing device 3 is disposed between two adjacent placement grooves 13, so that the pressing device 3 can stably press two adjacent sliding blocks 2 into the corresponding placement grooves 13 during the process of pressing the sliding blocks 2 in the placement grooves 13.
Further, the compressing device 3 comprises a compressing cylinder 32 and a pressing plate 31, the compressing cylinder 32 comprises a fixed end and an output end, the fixed end is connected to the rotating shaft 1, the output end is connected to the pressing plate 31, and one side surface of the pressing plate 31, facing the rotating shaft 1, is parallel to the bottom of the placing groove 13.
As is apparent from the above description, the operator first controls the pressing cylinder 32 to drive the pressing plate 31 to move away from the direction of the placement groove 13, so that the operator can place the slider 2 in the placement groove 13, and then the operator controls the pressing cylinder 32 again to drive the pressing plate 31 to move toward the direction of the placement groove 13, so that the slider 2 is stably fixed in the placement groove 13, and meanwhile, the pressing plate 31 can better contact with the surface of the slider 3 in the process of pressing the slider 2 by setting the side surface of the pressing plate 31 toward the rotation shaft 1 parallel to the bottom of the placement groove 13, so that the pressing effect is improved, and meanwhile, the surface of the slider 2 is prevented from being scratched by the side surface of the pressing plate 31 toward the rotation shaft 1 in the pressing process, so that the delivery quality of the slider 2 is affected.
Further, the device also comprises a driving device 4, wherein the driving device 4 comprises a gear 43, a rack 42 and a cylinder 41; an inner hole is formed in the center of the gear 43, and one end of the rotating shaft 1 in the axial direction is arranged in the inner hole and is connected with the gear 43 in a flat key manner; the rack 42 is disposed at one side of the gear 43 and engaged with the gear 43; the cylinder 41 is provided at one end in the axial direction of the rack 42 and drives the rack 42 to reciprocate in the output direction of the cylinder 41.
As can be seen from the above description, after the driving device 4 is turned on, the cylinder 41 drives the rack 42 to reciprocate along the output direction thereof, and is meshed with the rack 42 through the gear 43 to drive the gear 43 to rotate, and is connected with one end of the rotating shaft 1 in the axial direction through the gear 43 in a flat key manner to drive the rotating shaft 1 to rotate in the vertical direction.
Further, the device further comprises two limiting devices 5, the two limiting devices 5 are sequentially arranged on the axial direction of the rotating shaft 1 and symmetrically arranged with the center of gravity of the rotating shaft 1, the two limiting devices 5 comprise a connecting block 51 and a limiting plate 52, the connecting block 51 is rotationally connected with one end of the rotating shaft 1 in the axial direction, and the limiting plate 52 is arranged at the upper end of the connecting block 51.
Still further, the limiting plate 52 is an L-shaped plate, the rotating shaft 1 includes a shaft body 11 and two positioning pins 12, the two positioning pins 12 are disposed parallel to each other and are disposed on two opposite sides of the shaft body 11 in the axial direction, one ends of the two positioning pins 12 are fixed on the surface of the shaft body 11, and the other ends of the two positioning pins 12 can be abutted against the corresponding limiting plates 52.
As is apparent from the above description, the connection with the driving device 4 is achieved by disposing the rotation shaft 1 between the two connection blocks 51, and rotationally connecting the opposite ends thereof in the axial direction with the connection blocks 51, respectively, while one end of the rotation shaft 1 in driving connection with the driving device 4 penetrates through and protrudes from the connection blocks 51; simultaneously, two positioning pins 12 are respectively arranged along two opposite sides of the shaft body 11 in the axial direction, and the two positioning pins 12 can respectively abut against corresponding limiting plates 52 in the process of following the rotation of the shaft body 11 so as to limit the rotation range of the shaft body 11; preferably, the axial directions of the two positioning pins 12 should be perpendicular to the groove depth direction of the placement groove 13, so that when any one positioning pin 12 is abutted against the corresponding limiting plate 52, at least one of the open end 21 and the closed end of the backflow through hole is vertically arranged upwards, and the two positioning pins 12 are mutually matched with each other through the limiting plate 52, so that the rotation range of the rotation shaft 1 in the vertical direction is limited to be 0-180 degrees.
Further, the three-axis linkage mechanism 6 is further included, the three-axis linkage mechanism 6 is disposed on the outer side of the rotating shaft 1, and the three-axis linkage mechanism 6 is connected with the funnel 7.
As can be seen from the above description, the funnel 7 is fixed above the rotating shaft 1 by the three-axis linkage, and the three-axis linkage 6 can drive the funnel 7 to move randomly in XYZ three-axis directions, so as to realize that the funnel 7 moves toward the direction of the open end 21 of the first slide block 2 and aligns with the open end 21 when the bead filling process starts, and simultaneously, when the steel balls in the slide blocks 2 are filled, the funnel moves automatically to the adjacent slide blocks 2 and continues the bead filling operation until all the slide blocks 2 are filled with the steel balls, thereby completing the whole bead filling operation.
Referring to fig. 1 and 2, a first embodiment of the invention is as follows:
The sliding block assembled bead filler comprises a rotating shaft, a cover body and a funnel; the rotating shaft comprises a shaft body, a placing groove and a pressing device; the placing grooves are sequentially arranged on the surface of the shaft body at intervals along the axial direction of the shaft body; the pressing device is arranged on the shaft body and used for pressing the sliding block in the placing groove; the sliding block is provided with a plurality of reflow through holes, and the cover body is arranged at one end of the reflow through holes and enables the reflow through holes to form blind holes comprising an open end and a closed end; the funnel is arranged above the rotating shaft, the funnel comprises a feeding end and a discharging end, and the discharging end of the funnel faces to the opening end of the backflow through hole;
The number of the placing grooves is set to be even, a pressing device is arranged between each placing groove and the adjacent placing groove, and two placing grooves are arranged between each pressing device and the adjacent pressing device at intervals; the compressing device comprises a compressing cylinder and a pressing plate, the compressing cylinder comprises a fixed end and an output end, the fixed end is fixed on the shaft body, the output end is connected with the pressing plate, and one side face of the pressing plate, which faces the rotating shaft, is parallel to the bottom of the placing groove.
The sliding block assembly bead filler also comprises a driving device, wherein the driving device comprises a gear, a rack and a cylinder; an inner hole is formed in the center of the gear, and one end of the rotating shaft in the axial direction is arranged in the inner hole and is connected with the gear through a flat key; the rack is arranged on one side of the gear and meshed with the gear; the cylinder is arranged at one end of the rack shaft in the axial direction and drives the rack to reciprocate along the output direction of the cylinder.
The sliding block assembly bead filling machine further comprises two limiting devices, the two limiting devices are sequentially arranged on the axial direction of the rotating shaft and symmetrically arranged around the center of gravity of the rotating shaft, the two limiting devices comprise a connecting block and a limiting plate, the connecting block is rotationally connected with one end of the rotating shaft in the axial direction, and the limiting plate is arranged at the upper end of the connecting block; the limiting plate is an L-shaped plate, the rotating shaft comprises a shaft body and two positioning pins, the two positioning pins are arranged in parallel and are respectively arranged on two opposite sides of the shaft body in the axial direction, one ends of the two positioning pins are fixed on the surface of the shaft body, and the other ends of the two positioning pins can be respectively abutted against the corresponding limiting plates.
The sliding block assembly bead filler further comprises a three-axis linkage mechanism, wherein the three-axis linkage mechanism is arranged on the outer side of the rotating shaft, and the three-axis linkage mechanism is connected with the funnel.
In summary, according to the slide block assembly bead filler provided by the invention, the slide block 2 is tightly pressed in the placing groove 13 through the pressing device 3, so that the slide block 2 is effectively prevented from sideslip in the process of following the rotation of the rotating shaft 1 or in the bead filling process, and the position of the discharge end of the funnel 7 is not matched with the position of the opening end 21 of the backflow through hole, so that the smooth proceeding of the bead filling process is affected; meanwhile, at least two placing grooves 13 are formed in the axial direction of the rotating shaft 1, so that the plurality of sliding blocks 2 are subjected to bead filling in a single bead filling process, and the assembling efficiency of the sliding blocks 2 is effectively improved; moreover, the rotating shaft 1, the driving device 4 and the funnel 7 are matched with each other to automatically turn over the sliding block 2 and pour steel balls into the sliding block 2 through the opening end 21, so that the sliding block 2 is quickly assembled; secondly, by arranging a limiting mechanism to limit the rotation range of the rotating shaft 1 to 0-180 degrees, the discharge end of the funnel 7 is conveniently aligned and connected with the opening end 21 of the reflux through hole, and the bead filling efficiency is improved; still further through fixing funnel 7 on triaxial link mechanism 6 to realize the automation mechanized operation of irritating the pearl, reduce artifical the participation, effectively reduce the cost of labor, further improve slider 2 packaging efficiency.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent changes made by the specification and drawings of the present invention, or direct or indirect application in the relevant art, are included in the scope of the present invention.
Claims (4)
1. The sliding block assembled bead filler is characterized by comprising a rotating shaft, a cover body and a funnel;
the rotating shaft comprises a shaft body, a placing groove and a pressing device;
The placing grooves are sequentially arranged on the surface of the shaft body at intervals along the axial direction of the shaft body;
The pressing device is arranged on the shaft body and used for pressing the sliding block in the placing groove;
The sliding block is provided with a plurality of reflow through holes, and the cover body is arranged at one end of the reflow through holes and enables the reflow through holes to form blind holes comprising an open end and a closed end;
the funnel is arranged above the rotating shaft, the funnel comprises a feeding end and a discharging end, and the discharging end of the funnel faces to the opening end of the backflow through hole;
The pressing device comprises a pressing cylinder and a pressing plate, the pressing cylinder comprises a fixed end and an output end, the fixed end is fixed on the shaft body, the output end is connected with the pressing plate, and one side surface of the pressing plate, which faces the rotating shaft, is parallel to the bottom of the placing groove;
the device also comprises a driving device, wherein the driving device comprises a gear, a rack and a cylinder;
an inner hole is formed in the center of the gear, and one end of the rotating shaft in the axial direction is arranged in the inner hole and is connected with the gear through a flat key;
The rack is arranged on one side of the gear and meshed with the gear;
the cylinder is arranged at one end of the rack shaft in the axial direction and drives the rack to reciprocate along the output direction of the cylinder;
Still include stop device, stop device sets up to two, two stop device set gradually in the rotation axis is epaxial and with the focus central symmetry of rotation axis sets up, two stop device all includes connecting block and limiting plate, the connecting block with the epaxial one end swivelling joint of rotation axis, the limiting plate set up in the upper end of connecting block.
2. The slide block assembly beading machine of claim 1, wherein the number of the placing grooves is an even number, a pressing device is arranged between the placing grooves and the adjacent placing grooves, and two placing grooves are arranged between the pressing device and the adjacent pressing device at intervals.
3. The slide block assembly bead filler according to claim 1, wherein the limiting plate is an L-shaped plate, the rotating shaft comprises a shaft body and two positioning pins, the two positioning pins are arranged in parallel with each other and are respectively arranged on two opposite sides of the shaft body in the axial direction, one ends of the two positioning pins are fixed on the surface of the shaft body, and the other ends of the two positioning pins can be abutted against the corresponding limiting plates respectively.
4. The slider assembly beading machine of claim 1, further comprising a tri-axis linkage mechanism disposed outside of the rotating shaft, the tri-axis linkage mechanism being connected with the funnel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110136445.2A CN112792779B (en) | 2021-02-01 | 2021-02-01 | Bead filling machine with assembled sliding blocks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110136445.2A CN112792779B (en) | 2021-02-01 | 2021-02-01 | Bead filling machine with assembled sliding blocks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112792779A CN112792779A (en) | 2021-05-14 |
| CN112792779B true CN112792779B (en) | 2024-05-28 |
Family
ID=75813377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110136445.2A Active CN112792779B (en) | 2021-02-01 | 2021-02-01 | Bead filling machine with assembled sliding blocks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112792779B (en) |
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| 导轨滑块钻孔夹具设计;陆洁锋;;价值工程;20170528(15);96-98 * |
| 直线滚动导轨的装配精度与钢球直径;严晓光;华中理工大学学报;19960430(第04期);54-56 * |
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