CN112786359A - Electromagnetic relay manufacturing and assembling method - Google Patents

Electromagnetic relay manufacturing and assembling method Download PDF

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Publication number
CN112786359A
CN112786359A CN202110151499.6A CN202110151499A CN112786359A CN 112786359 A CN112786359 A CN 112786359A CN 202110151499 A CN202110151499 A CN 202110151499A CN 112786359 A CN112786359 A CN 112786359A
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China
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assembling
electromagnetic relay
supporting
branched chain
plate
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CN202110151499.6A
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张敏
徐娟
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Individual
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Individual
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Priority to CN202110151499.6A priority Critical patent/CN112786359A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H49/00Apparatus or processes specially adapted to the manufacture of relays or parts thereof

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to an electromagnetic relay manufacturing and assembling method, which uses an electromagnetic relay manufacturing and assembling device, wherein the electromagnetic relay manufacturing and assembling device comprises a bottom plate, a supporting and adjusting mechanism and an assembling and positioning mechanism, the supporting and adjusting mechanism is arranged in the middle of the bottom plate in a sliding fit mode, the assembling and positioning mechanism is arranged above the supporting and adjusting mechanism, and the assembling and positioning mechanism is arranged on the bottom plate. The electromagnetic relay assembling device can solve the problems that the conventional electromagnetic relay assembling device cannot stably clamp a plurality of bases at the same time, is poor in stability, cannot assemble a plurality of electromagnetic relays at the same time, is low in assembling efficiency and cannot meet the requirement of mass assembly, and the problems that the conventional electromagnetic relay assembling device cannot accurately position the bases and pins, is low in assembling precision and low in qualification rate and affects the use effect of the assembled electromagnetic relays can be solved.

Description

Electromagnetic relay manufacturing and assembling method
Technical Field
The invention relates to the technical field of electromagnetic relays, in particular to a manufacturing and assembling method of an electromagnetic relay.
Background
An electromagnetic relay is an electronic control device having a control system (also called an input loop) and a controlled system (also called an output loop), and is generally applied to an automatic control circuit, and actually is an automatic switch for controlling a larger current and a higher voltage by using a smaller current and a lower voltage. Therefore, the circuit plays the roles of automatic regulation, safety protection, circuit conversion and the like. The electromagnetic relay is widely applied as an important component in electric bells, telephones and automatic control circuit devices, and the essence of the electromagnetic relay is a switch controlled by an electromagnet, which plays a role similar to a switch in a circuit: (1) controlling high voltage and strong current by using low voltage and weak current; (2) realize remote control and automatic control. Electromagnetic relays are widely used in the fields of automatic control (e.g., control circuits in refrigerators, automobiles, elevators, and machine tools) and communication. The base and the pins need to be assembled together after the electromagnetic relay is manufactured and molded, and the assembly precision in the prior art is low and the efficiency is poor.
At present, aiming at the existing electromagnetic relay assembling device, the following defects exist: 1. the conventional electromagnetic relay assembling device cannot stably clamp a plurality of bases at the same time, is poor in stability, cannot assemble a plurality of electromagnetic relays at the same time, is low in assembling efficiency and cannot meet the requirement of batch assembling; 2. the existing electromagnetic relay assembling device cannot accurately position the base and the pins, is low in assembling precision and poor in qualification rate, and influences the use effect of the assembled electromagnetic relay.
Disclosure of Invention
Technical problem to be solved
The electromagnetic relay assembling device can solve the problems that the conventional electromagnetic relay assembling device cannot stably clamp a plurality of bases at the same time, is poor in stability, cannot assemble a plurality of electromagnetic relays at the same time, is low in assembling efficiency and cannot meet the requirement of mass assembly, and the problems that the conventional electromagnetic relay assembling device cannot accurately position the bases and pins, is low in assembling precision and low in qualification rate and affects the use effect of the assembled electromagnetic relays can be solved.
(II) technical scheme
In order to achieve the above object, the present invention adopts the following technical solution, and an electromagnetic relay manufacturing and assembling method uses an electromagnetic relay manufacturing and assembling device, the electromagnetic relay manufacturing and assembling device includes a bottom plate, a supporting and adjusting mechanism, and an assembling and positioning mechanism, the supporting and adjusting mechanism is installed in the middle of the bottom plate in a sliding fit manner, the assembling and positioning mechanism is installed above the supporting and adjusting mechanism, and the assembling and positioning mechanism is installed on the bottom plate.
The supporting and adjusting mechanism comprises a supporting plate, a position adjusting branched chain, a connecting lug seat, an assembling table, a clamping branched chain, a transmission branched chain, a supporting slide seat and a sliding ball, wherein the supporting plate is symmetrically arranged on the bottom plate, through holes are symmetrically formed in the supporting plate, the position adjusting branched chain is arranged in the through holes in a rotating fit mode, the connecting lug seat is symmetrically arranged on the position adjusting branched chain in a thread fit mode, the assembling table is arranged between the two connecting lug seats, rectangular grooves are uniformly formed in the upper end surface of the assembling table, the clamping branched chain is arranged in the rectangular grooves in a sliding fit mode, the clamping branched chain is connected with the transmission branched chain, the supporting slide seat is arranged in the middle of the lower end surface of the assembling table, the transmission branched chain is arranged in the supporting slide seat, a rectangular sliding chute is formed in the middle, a plurality of sliding balls are uniformly arranged between the lower end surface of the supporting sliding seat and the rectangular sliding groove.
The equipment positioning mechanism including equipment diaphragm, support column, supporting spring, support frame, equipment motor, transmission shaft, cam and location branch chain push down, bottom plate middle part top be provided with the equipment diaphragm, four corners of equipment diaphragm all are provided with the support column through sliding fit's mode, support column lower extreme fixed mounting is on the bottom plate, the cover is equipped with supporting spring on the support column, equipment diaphragm top is provided with the support frame, install the equipment motor through the motor cabinet on the support frame, install the transmission shaft through the shaft coupling on the output of equipment motor, the transmission shaft other end passes through the bearing and installs on the support frame, evenly install the cam that pushes down through the spline on the transmission shaft, the cam that pushes down contacts with the equipment diaphragm all the time, T type spout has been seted up on the equipment diaphragm, install the location branch chain through sliding.
When the electromagnetic relay manufacturing and assembling device is used for assembling the electromagnetic relay, the method comprises the following steps:
s1: placing parts: according to the type of the electromagnetic relay to be assembled, an electromagnetic relay base is placed in a rectangular groove on an assembling table, and pins of the electromagnetic relay are placed in limiting holes;
s2: and (3) stable clamping: the electromagnetic relay base placed in the rectangular groove on the assembly table is stably clamped through the matching of the transmission branched chain and the clamping branched chain, so that the stability of the electromagnetic relay during assembly is improved;
s3: adjusting and positioning: the position of the assembling table is adjusted through the position adjusting branched chain, and meanwhile, the position of the pin in the limiting hole is adjusted through the positioning branched chain, so that the base and the pin are positioned on the same vertical plane;
s4: pressing and assembling: after the position is adjusted and fixed, the height of the assembly transverse plate is adjusted through an assembly positioning mechanism, and the pins are pressed down to be clamped in the base;
s5: collecting finished products: after the pins are assembled and clamped, the clamping of the base is removed, the assembled and molded electromagnetic relay is taken down from the assembling table, and unified collection and management are carried out.
As a preferred technical scheme, the position adjusting branched chain comprises an L-shaped plate, a driving motor, a driving belt wheel, a driven belt wheel, a belt and an adjusting screw rod, wherein the L-shaped plate is fixedly installed at the front end of the middle part of the bottom plate, the driving motor is installed on the L-shaped plate through a motor base, the driving belt wheel is installed on an output shaft of the driving motor through a spline, the driven belt wheels are symmetrically arranged on the left side and the right side of the driving belt wheel, the driven belt wheel is connected with the driving belt wheel through the belt, the adjusting screw rod is connected onto the driven belt wheel, and the adjusting screw rod is installed on.
As a preferred technical scheme of the invention, the clamping branched chain comprises a clamping cam disc, a clamping push rod, a clamping spring, a clamping plate and a rubber pad, the cam disc is arranged at the bottom end of the assembling table, the lower end face of the cam disc is installed on a connecting rotating rod, the cam disc is in contact with the clamping push rod, the clamping spring is sleeved on the clamping push rod, the clamping plate is installed at one end, far away from the cam disc, of the clamping push rod, and the rubber pad is arranged on the clamping plate.
As a preferred technical scheme, the transmission branched chain comprises a transmission motor, a first chain wheel, a second chain wheel, a transmission chain and a connecting rotating rod, a circular groove is formed in the middle of the upper end face of the supporting sliding seat, the transmission motor is installed in the circular groove through a motor base, the first chain wheel is installed on an output shaft of the transmission motor through a spline, the second chain wheel is symmetrically and uniformly arranged on two sides of the first chain wheel, the second chain wheel is connected with the first chain wheel through the transmission chain, the connecting rotating rod is installed on each of the second chain wheel and the first chain wheel, and the connecting rotating rod is connected with the clamping branched chain.
According to a preferred technical scheme, the positioning branch chain comprises a positioning plate, a positioning screw rod, an electric rotating rod, a convex block and a positioning magnet, the positioning plate is arranged in a T-shaped sliding groove in the assembled transverse plate in a sliding fit mode, the section of the positioning plate is of a T-shaped structure, the positioning screw rod is arranged in the middle of the positioning plate in a threaded fit mode, the positioning screw rod is arranged on the electric rotating rod, the electric rotating rod is arranged on the support frame, the convex blocks are uniformly arranged on the lower end face of the positioning plate, limiting holes are uniformly formed in the lower end face of the convex block, and the positioning magnet is arranged in the limiting holes.
As a preferable technical scheme of the invention, the thread precision of the adjusting screw rod in the position adjusting branched chain is the same as that of the positioning screw rod in the positioning branched chain.
(III) advantageous effects
1. The manufacturing and assembling method of the electromagnetic relay, provided by the invention, can solve the problems that the conventional electromagnetic relay assembling device cannot stably clamp a plurality of bases at the same time, is poor in stability, cannot assemble a plurality of electromagnetic relays at the same time, is low in assembling efficiency and cannot meet the requirement of mass assembly, and can also solve the problems that the conventional electromagnetic relay assembling device cannot accurately position the bases and pins, is low in assembling precision and poor in qualification rate and influences the use effect of the assembled electromagnetic relays.
2. According to the electromagnetic relay manufacturing and assembling method provided by the invention, the driving branched chain can provide driving force for the plurality of clamping branched chains at the same time, and the driving branched chain and the clamping branched chain are matched to stably clamp the plurality of bases at the same time, so that the stability of the bases is improved, the purpose of assembling the plurality of electromagnetic relays in batches is realized, the assembling efficiency is improved, and the requirement of assembling the electromagnetic relays in batches is met.
3. According to the electromagnetic relay manufacturing and assembling method provided by the invention, the position adjusting branched chain and the positioning branched chain are matched to accurately adjust the positions of the assembling table and the positioning plate, so that the electromagnetic relay base and the pins can be adjusted to the same vertical plane, the base and the pins can be aligned, the electromagnetic relay assembling precision can be improved, the assembling quality and the assembling qualified rate can be improved, and the using effect of the assembled electromagnetic relay can be improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the method for manufacturing and assembling an electromagnetic relay according to the present invention;
FIG. 2 is a schematic perspective view of an electromagnetic relay manufacturing and assembling apparatus according to the present invention;
FIG. 3 is a schematic diagram of a transverse cross-sectional structure of an electromagnetic relay manufacturing and assembling apparatus provided by the present invention;
FIG. 4 is a schematic longitudinal sectional view of an electromagnetic relay manufacturing and assembling apparatus according to the present invention;
FIG. 5 is a schematic diagram of a horizontal cross-sectional structure of an electromagnetic relay manufacturing and assembling apparatus according to the present invention;
fig. 6 is an enlarged schematic view of a portion a of fig. 5 according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, an electromagnetic relay manufacturing and assembling method uses an electromagnetic relay manufacturing and assembling device, which includes a bottom plate 1, a supporting and adjusting mechanism 2 and an assembling and positioning mechanism 3, wherein the supporting and adjusting mechanism 2 is installed in the middle of the bottom plate 1 in a sliding fit manner, the assembling and positioning mechanism 3 is arranged above the supporting and adjusting mechanism 2, and the assembling and positioning mechanism 3 is installed on the bottom plate 1.
The supporting and adjusting mechanism 2 comprises a supporting plate 21, a position adjusting branched chain 22, connecting lug seats 23, an assembling table 24, a clamping branched chain 25, a transmission branched chain 26, a supporting sliding seat 27 and sliding balls 28, the supporting plate 21 is symmetrically installed on the bottom plate 1, through holes are symmetrically formed in the supporting plate 21, the position adjusting branched chain 22 is installed in the through holes in a rotating fit mode, the connecting lug seats 23 are symmetrically installed on the position adjusting branched chain 22 in a threaded fit mode, the assembling table 24 is arranged between the two connecting lug seats 23, rectangular grooves are uniformly formed in the upper end face of the assembling table 24, the clamping branched chain 25 is installed in the rectangular grooves in a sliding fit mode, the clamping branched chain 25 is connected with the transmission branched chain 26, the supporting sliding seat 27 is arranged in the middle of the lower end face of the assembling table 24, the transmission branched chain 26 is installed in the supporting sliding seat 27, and, the supporting slide seat 27 is installed in the rectangular sliding groove in a sliding fit mode, a plurality of sliding balls 28 are uniformly arranged between the lower end face of the supporting slide seat 27 and the rectangular sliding groove, when the electromagnetic relay assembling device works specifically, the supporting plate 21 plays a supporting role, the position adjusting branched chain 22 can accurately adjust the position of the assembling table 24, the position adjusting branched chain is matched with the positioning branched chain 38 to adjust the position of the base and the position of the pin to the same vertical plane, the alignment of the base and the pin is facilitated, the assembling precision of the electromagnetic relay is facilitated to be improved, the assembling quality and the assembling qualified rate are facilitated to be improved, the connecting lug seat 23 plays a role in connecting the position adjusting branched chain 22 and the assembling table 24, a plurality of electromagnetic relay bases can be placed on the assembling table 24 at the same time, the clamping branched chain 25 can stably clamp a plurality of bases at the same time, and the batch, the assembly efficiency is improved, the transmission branched chain 27 plays a role of providing driving force for the clamping branched chain 25, the supporting slide seat 27 plays a role of sliding and supporting the assembly table 24, the lower end of the supporting slide seat 27 is uniformly provided with a plurality of sliding balls 28, when the position of the assembly table 24 is adjusted, the friction force between the supporting slide seat 27 and the bottom plate 1 is reduced, the sliding effect of the supporting slide seat 27 is improved, and meanwhile, the stability of the assembly table 24 during position adjustment can be improved.
The position adjusting branched chain 22 comprises an L-shaped plate 221, a driving motor 222, a driving pulley 223, a driven pulley 224, a belt 225 and an adjusting screw 226, wherein the L-shaped plate 221 is fixedly installed at the front end of the middle part of the bottom plate 1, the driving motor 222 is installed on the L-shaped plate 221 through a motor base, the driving pulley 223 is installed on an output shaft of the driving motor 222 through a spline, the driven pulleys 224 are symmetrically arranged on the left side and the right side of the driving pulley 223, the driven pulleys 224 are connected with the driving pulley 223 through the belt 225, the adjusting screw 226 is connected on the driven pulleys 224, the adjusting screw 226 is installed on the support plate 21 through a rotation matching mode, during specific work, the L-shaped plate 221 plays a role of supporting the driving motor 22, the driving pulley 223 is driven by the driving motor 222 to rotate, the driven pulleys 224 on the two sides can be simultaneously driven to rotate under the action of a belt transmission, when the adjusting screw 226 rotates, under the action of the thread transmission material, the connecting lug seat 23 can be driven to move, and the connecting lug seat 23 is installed on the assembling table 24, so that the purpose of adjusting the position of the assembling table 24 is realized.
The clamping branched chain 25 comprises a clamping cam disc 251, a clamping push rod 252, a clamping spring 253, a clamping plate 254 and a rubber pad 255, the bottom end of the assembly table 24 is provided with the cam disc 251, the lower end surface of the cam disc 251 is installed on a connecting rotating rod 265, the cam disc 251 is in contact with the clamping push rod 252, the clamping spring 253 is sleeved on the clamping push rod 252, one end of the clamping push rod 252, far away from the cam disc 251, is provided with the clamping plate 254, the rubber pad 255 is arranged on the clamping plate 254, when the connecting rotating rods 265 rotate simultaneously, the clamping cam discs 251 can be driven to rotate for a certain angle, when the clamping cam disc 251 rotates, the clamping push rod 252 can be driven to move outwards simultaneously, at the moment, the clamping spring 253 is in a stretching state, the clamping plate 254 also moves outwards simultaneously, the clamping for the electromagnetic relay bases with different, when the clamping cam disc 251 rotates for a certain angle, the clamping push rods 252 lose the thrust action of the clamping cam disc 251, and under the action of the contraction elastic force of the clamping springs 253, the clamping push rods 252 simultaneously move inwards until contacting with the placed electric relay base, so that the purpose of stably clamping a plurality of electromagnetic relay bases simultaneously is achieved, and the rubber pad 255 plays a role in protecting the electromagnetic relay bases.
The transmission branched chain 26 comprises a transmission motor 261, a first chain wheel 262, a second chain wheel 263, a transmission chain 264 and a connecting rotating rod 265, a circular groove is formed in the middle of the upper end face of the supporting slide seat 27, the transmission motor 261 is installed in the circular groove through a motor base, the first chain wheel 262 is installed on an output shaft of the transmission motor 261 through a spline, the second chain wheel 263 is symmetrically and uniformly arranged on two sides of the first chain wheel 262, the second chain wheel 263 is connected with the first chain wheel 262 through the transmission chain 264, the connecting rotating rod 265 is installed on the second chain wheel 263 and the first chain wheel 262, the connecting rotating rod 265 is connected with the clamping branched chain 25, during specific work, the first chain wheel 262 is driven to rotate through the transmission motor 261, the first chain wheel 262 and the second chain wheels 263 on two sides can be simultaneously driven to simultaneously rotate under the effects of the transmission chain 264 connection and chain transmission raw materials, and the connecting rotating rod 265 can be driven to rotate when the second chain, the connecting rotary rod 265 is connected to the clamp cam plate 251 to achieve the purpose of simultaneously providing a rotational driving force to the plurality of clamp cam plates 251.
The assembling and positioning mechanism 3 comprises an assembling transverse plate 31, a supporting column 32, a supporting spring 33, a supporting frame 34, an assembling motor 35, a transmission shaft 36, a pressing cam 37 and a positioning branch chain 38, wherein the assembling transverse plate 31 is arranged above the middle part of the bottom plate 1, the supporting columns 32 are arranged at four corners of the assembling transverse plate 31 in a sliding fit mode, the lower ends of the supporting columns 32 are fixedly arranged on the bottom plate 1, the supporting spring 33 is sleeved on the supporting columns 32, the supporting frame 34 is arranged above the assembling transverse plate 31, the assembling motor 35 is arranged on the supporting frame 34 through a motor base, the transmission shaft 36 is arranged on the output of the assembling motor 35 through a coupler, the other end of the transmission shaft 36 is arranged on the supporting frame 34 through a bearing, the pressing cam 37 is uniformly arranged on the transmission shaft 36 through splines, the pressing cam 37 is always contacted, install location branch chain 38 through sliding fit's mode in the T type spout, concrete during operation, equipment horizontal edition 31 plays the effect that supports location branch chain 38, support column 32 plays the effect that supports equipment horizontal edition 31, location branch chain 38 and position control branch chain 22 cooperation are with the fixed back in position of base with the pin, it can drive push down cam 37 rotation to drive transmission shaft 36 through equipment motor 35, push down cam 37 and can press equipment diaphragm 31 gliding down on support column 32 when rotating, can the joint in the base up to the pin, supporting spring 33 plays the effect that supports and reset equipment horizontal edition 31, and push down cam 37 cooperation can realize equipment diaphragm 31 up-and-down reciprocating motion, can realize the reciprocal equipment from top to bottom to the pin, be favorable to improving packaging efficiency.
The positioning branch chain 38 comprises a positioning plate 381, a positioning screw rod 382, an electric rotating rod 383, a convex block 384 and a positioning magnet 385, the positioning plate 381 is installed in a T-shaped sliding groove on the assembling transverse plate 31 in a sliding fit mode, the section of the positioning plate 381 is of a T-shaped structure, the positioning screw rod 382 is installed in the middle of the positioning plate 381 in a threaded fit mode, the positioning screw rod 382 is installed on the electric rotating rod 383, the electric rotating rod 383 is installed on the support frame 34, the convex block 384 is evenly installed on the lower end face of the positioning plate 381, limiting holes are evenly formed in the lower end face of the convex block 384, the positioning magnet 385 is arranged in the limiting holes, the thread accuracy of the adjusting screw rod 226 in the position adjusting branch chain 22 is the same as that of the positioning screw rod 382 in the positioning branch chain 38, when the positioning plate 381 plays a role of supporting the convex block 384, the limiting holes formed in, meanwhile, the pin can be stably adsorbed by the magnetic force of the positioning magnet 385, the positioning screw rod 382 is driven to rotate by the electric rotating rod 383, the position of the positioning plate 381 can be adjusted under the action of a thread transmission principle, the thread accuracy of the adjusting screw rod 226 is the same as that of the positioning screw rod 382, the adjusting distance between the assembling table 24 and the positioning plate 381 can be determined by the number of rotation turns of the adjusting screw rod 226 and the positioning screw rod 382, the positioning plate 381 and the assembling table 24 can be located on the same vertical plane through multiple times of adjustment, the purpose of continuously positioning the positions of the electromagnetic relay base and the pin is achieved, the assembly accuracy is improved, the assembly quality and the assembly qualification rate are improved, and the use effect of the electromagnetic relay after assembly is improved.
The invention uses the electromagnetic relay manufacturing and assembling device to assemble the electromagnetic relay, comprising the following steps;
s1: placing parts: according to the type of the electromagnetic relay to be assembled, an electromagnetic relay base is placed in a rectangular groove on an assembling table 24, and pins of the electromagnetic relay are placed in limiting holes;
s2: and (3) stable clamping: the electromagnetic relay base placed in the rectangular groove on the assembling table 24 is stably clamped through the matching of the transmission branched chain 26 and the clamping branched chain 25, so that the stability of the electromagnetic relay during assembling is improved;
s3: adjusting and positioning: the position of the assembly table 24 is adjusted through the position adjusting branched chain 22, and meanwhile, the position of the pin in the limiting hole is adjusted through the positioning branched chain 38, so that the base and the pin are positioned on the same vertical plane;
s4: pressing and assembling: after the position is adjusted and fixed, the height of the assembly transverse plate 31 is adjusted through the assembly positioning mechanism 3, and the pins are pressed down to be clamped in the base;
s5: collecting finished products: after the pins are assembled and clamped, the clamping of the base is removed, the assembled and molded electromagnetic relay is taken down from the assembling table 24, and the electromagnetic relay is collected and managed in a unified mode.
Those skilled in the art will appreciate that variations may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and will not be described in detail herein. Such variations do not affect the essence of the present invention and are not described herein.
The above description is of the preferred embodiment of the invention. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; it will be understood by those skilled in the art that various changes and modifications may be made, or equivalents may be modified, without departing from the spirit of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.

Claims (6)

1. An electromagnetic relay manufacturing and assembling method using an electromagnetic relay manufacturing and assembling apparatus including a base plate (1), a support adjusting mechanism (2), and an assembling and positioning mechanism (3), characterized in that: the middle part of the bottom plate (1) is provided with a supporting and adjusting mechanism (2) in a sliding fit mode, an assembling and positioning mechanism (3) is arranged above the supporting and adjusting mechanism (2), and the assembling and positioning mechanism (3) is arranged on the bottom plate (1); wherein:
the supporting and adjusting mechanism (2) comprises a supporting plate (21), a position adjusting branched chain (22), connecting lug seats (23), an assembling table (24), a clamping branched chain (25), a transmission branched chain (26), a supporting slide seat (27) and sliding balls (28), wherein the supporting plate (21) is symmetrically installed on the bottom plate (1), through holes are symmetrically formed in the supporting plate (21), the position adjusting branched chain (22) is installed in the through holes in a rotating matching mode, the connecting lug seats (23) are symmetrically installed on the position adjusting branched chain (22) in a threaded matching mode, the assembling table (24) is arranged between the two connecting lug seats (23), rectangular grooves are uniformly formed in the upper end face of the assembling table (24), the clamping branched chain (25) is installed in the rectangular grooves in a sliding matching mode, the clamping branched chain (25) is connected with the transmission branched chain (26), the supporting slide seat (27) is arranged in the middle of the lower end face of the assembling table (, the transmission branched chain (26) is arranged in a supporting sliding seat (27), a rectangular sliding groove is formed in the middle of the bottom plate (1), the supporting sliding seat (27) is arranged in the rectangular sliding groove in a sliding fit mode, and a plurality of sliding balls (28) are uniformly arranged between the lower end face of the supporting sliding seat (27) and the rectangular sliding groove;
the assembling and positioning mechanism (3) comprises an assembling transverse plate (31), supporting columns (32), supporting springs (33), supporting frames (34), an assembling motor (35), a transmission shaft (36), a pressing cam (37) and positioning branched chains (38), wherein the assembling transverse plate (31) is arranged above the middle part of the base plate (1), the supporting columns (32) are arranged at four corners of the assembling transverse plate (31) in a sliding fit mode, the lower ends of the supporting columns (32) are fixedly arranged on the base plate (1), the supporting springs (33) are sleeved on the supporting columns (32), the supporting frames (34) are arranged above the assembling transverse plate (31), the assembling motor (35) is arranged on the supporting frames (34) through a motor base, the transmission shaft (36) is arranged on the output of the assembling motor (35) through a coupler, and the other end of the transmission shaft (36) is arranged on the, the transmission shaft (36) is uniformly provided with a pressing cam (37) through a spline, the pressing cam (37) is always in contact with the assembly transverse plate (31), the assembly transverse plate (31) is provided with a T-shaped sliding groove, and a positioning branched chain (38) is arranged in the T-shaped sliding groove in a sliding fit mode;
the electromagnetic relay manufacturing and assembling device comprises the following steps when used for assembling the electromagnetic relay;
s1: placing parts: according to the type of the electromagnetic relay to be assembled, an electromagnetic relay base is placed in a rectangular groove on an assembling table (24), and pins of the electromagnetic relay are placed in limiting holes;
s2: and (3) stable clamping: the electromagnetic relay base placed in the rectangular groove on the assembling table (24) is stably clamped through the matching of the transmission branched chain (26) and the clamping branched chain (25), so that the stability of the electromagnetic relay during assembling is improved;
s3: adjusting and positioning: the position of the assembly table (24) is adjusted through the position adjusting branched chain (22), and meanwhile, the position of the pin in the limiting hole is adjusted through the positioning branched chain (38), so that the base and the pin are positioned on the same vertical plane;
s4: pressing and assembling: after the position is adjusted and fixed, the height of the assembly transverse plate (31) is adjusted through the assembly positioning mechanism (3), and the pins are pressed down to be clamped in the base;
s5: collecting finished products: after the pins are assembled and clamped, the clamping of the base is removed, the assembled and molded electromagnetic relay is taken down from an assembling table (24), and the electromagnetic relay is collected and managed in a unified mode.
2. An electromagnetic relay manufacturing and assembling method according to claim 1, characterized in that: the position adjusting branched chain (22) comprises an L-shaped plate (221), a driving motor (222), a driving pulley (223), a driven pulley (224), a belt (225) and an adjusting screw rod (226), the front end of the middle of the base plate (1) is fixedly provided with the L-shaped plate (221), the driving motor (222) is installed on the L-shaped plate (221) through a motor base, the driving pulley (223) is installed on an output shaft of the driving motor (222) through a spline, the driven pulleys (224) are symmetrically arranged on the left side and the right side of the driving pulley (223), the driven pulleys (224) and the driving pulley (223) are connected through the belt (225), the adjusting screw rod (226) is connected onto the driven pulley (224), and the adjusting screw rod (226) is installed on the supporting plate (21) in a.
3. An electromagnetic relay manufacturing and assembling method according to claim 1, characterized in that: the clamping branched chain (25) comprises a clamping cam disc (251), a clamping push rod (252), a clamping spring (253), a clamping plate (254) and a rubber pad (255), the cam disc (251) is arranged at the bottom end of the assembling table (24), the lower end face of the cam disc (251) is installed on the transmission branched chain (26), the cam disc (251) is in contact with the clamping push rod (252), the clamping spring (253) is sleeved on the clamping push rod (252), the clamping plate (254) is installed at one end, far away from the cam disc (251), of the clamping push rod (252), and the rubber pad (255) is arranged on the clamping plate (254).
4. An electromagnetic relay manufacturing and assembling method according to claim 1, characterized in that: drive branch chain (26) including drive motor (261), sprocket (262), No. two sprocket (263), drive chain (264) and connection bull stick (265), support slide (27) up end middle part seted up the circular slot, drive motor (261) are installed through the motor cabinet in the circular slot, install a sprocket (262) through the spline on the output shaft of drive motor (261), sprocket (262) bilateral symmetry evenly is provided with No. two sprocket (263), be connected through drive chain (264) between No. two sprocket (263) and a sprocket (262), all install on No. two sprocket (263) and a sprocket (262) and connect bull stick (265), connect bull stick (265) and centre gripping branch chain (25) and be connected.
5. An electromagnetic relay manufacturing and assembling method according to claim 1, characterized in that: positioning branch chain (38) including locating plate (381), location lead screw (382), electronic bull stick (383), protruding type piece (384) and location magnet (385), equipment diaphragm (31) go up and install locating plate (381) through sliding fit's mode in the T type spout, locating plate (381) cross-section is T type structure, locating screw (382) are installed through screw-thread fit's mode in locating plate (381) middle part, install on electronic bull stick (383) location lead screw (382), install on support frame (34) electronic bull stick (383), evenly install protruding type piece (384) on locating plate (381) lower terminal surface, evenly seted up spacing hole on protruding type piece (384) lower terminal surface, spacing downthehole location magnet (385) that is provided with.
6. An electromagnetic relay manufacturing and assembling method according to claim 1, characterized in that: the thread precision of an adjusting screw rod (226) in the position adjusting branched chain (22) is the same as that of a positioning screw rod (382) in the positioning branched chain (38).
CN202110151499.6A 2021-02-03 2021-02-03 Electromagnetic relay manufacturing and assembling method Pending CN112786359A (en)

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Application Number Priority Date Filing Date Title
CN202110151499.6A CN112786359A (en) 2021-02-03 2021-02-03 Electromagnetic relay manufacturing and assembling method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110151499.6A CN112786359A (en) 2021-02-03 2021-02-03 Electromagnetic relay manufacturing and assembling method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833540A (en) * 2022-04-13 2022-08-02 郑奇 Automatic relay assembling system and assembling process
CN117276005A (en) * 2023-11-22 2023-12-22 深圳市圆朗智能科技有限公司 Relay automated production equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833540A (en) * 2022-04-13 2022-08-02 郑奇 Automatic relay assembling system and assembling process
CN114833540B (en) * 2022-04-13 2024-02-02 郑奇 Automatic relay assembly system and assembly process
CN117276005A (en) * 2023-11-22 2023-12-22 深圳市圆朗智能科技有限公司 Relay automated production equipment
CN117276005B (en) * 2023-11-22 2024-03-08 深圳市圆朗智能科技有限公司 Relay automated production equipment

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