CN112782197A - Online monitoring device for annealing kiln fried plate - Google Patents
Online monitoring device for annealing kiln fried plate Download PDFInfo
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- CN112782197A CN112782197A CN202110013239.2A CN202110013239A CN112782197A CN 112782197 A CN112782197 A CN 112782197A CN 202110013239 A CN202110013239 A CN 202110013239A CN 112782197 A CN112782197 A CN 112782197A
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- 238000000137 annealing Methods 0.000 title claims abstract description 89
- 238000012806 monitoring device Methods 0.000 title claims abstract description 25
- 239000011521 glass Substances 0.000 claims abstract description 154
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 239000000498 cooling water Substances 0.000 claims description 36
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 14
- 238000004880 explosion Methods 0.000 description 12
- 238000001816 cooling Methods 0.000 description 11
- 238000005286 illumination Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 238000007507 annealing of glass Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000010922 glass waste Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/958—Inspecting transparent materials or objects, e.g. windscreens
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
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Abstract
The invention relates to the field of glass production, in particular to an annealing kiln fried plate online monitoring device which comprises a first guide piece horizontally arranged in an annealing kiln, wherein a heat-resistant monitor is slidably arranged on the first guide piece and is positioned above a glass plate in the annealing kiln. The invention has the advantages that: the monitoring of different positions can be realized, application range is wider, and its overall structure, principle are comparatively simple simultaneously, and it is comparatively convenient to operate.
Description
Technical Field
The invention relates to the field of glass production, in particular to an annealing furnace fried plate online monitoring device.
Background
The glass production process must pass through four necessary processes of melting, forming, annealing and cutting, glass annealing is one of four core links in the glass production process, the quality of annealing can directly determine the success or failure of a glass finished product, the improvement of the glass annealing quality is the key for improving the finished product rate of products, the glass annealing principle is that high-temperature glass is gradually cooled to room temperature through an annealing kiln according to a preset cooling curve, the internal stress formed in the cooling process of the glass can be eliminated through annealing so as to meet the use requirement of the glass function, the internal stress is the process of continuous change in the annealing process of the glass, the glass is subjected to plate explosion due to the excessive internal stress, and the problems of plate explosion and the like are avoided by artificially controlling the cooling speed of the glass so as to ensure that the internal stress of the glass is in a safe range. However, in the actual production process, due to the change of the temperature of the glass plate entering the kiln and the nonuniformity of the temperature control in the annealing kiln, the glass plate is exploded in the annealing process, the annealing kiln is a sealed space, the glass plate is often found after the glass plate is exploded in the kiln until the glass plate is discharged from the annealing kiln, the glass plate after the plate explosion is waste, the running time of the glass in the kiln is long, the glass plate explosion, particularly the longitudinal explosion, cannot be found in time, a large amount of glass waste is generated, the temperature control is carried out after the glass plate explosion until the normal production is recovered, and the difficulty in adjusting the parameter control of the annealing kiln is increased because the condition that the glass plate explosion in the kiln cannot be seen.
In the prior art, as disclosed in chinese patent application with publication number CN110412057A, a freely movable glass panel observation mechanism is disclosed, which comprises a walking trolley, moving wheels are arranged below the walking trolley, a connecting plate for fixing a support is arranged on the upper surface of the walking trolley, a high-definition camera is arranged at the upper end of the support, an explosion-proof lamp is further arranged on the support, an anti-collision device is arranged at one end of the walking trolley, a horizontal push-pull handle is arranged at the other end of the walking trolley, and a worker operates the walking trolley to move through the push-pull handle, so that the glass panel observation mechanism can observe the condition of the glass panel, but the structure is complex and the operation is inconvenient.
Disclosure of Invention
The invention aims to provide an annealing furnace plate-frying online monitoring device which is simple in structure and convenient to operate, so that the condition of glass plate-frying in an annealing furnace can be monitored in real time.
The invention solves the technical problems through the following technical means: the utility model provides an annealing kiln fried board on-line monitoring device, includes the level and sets up the first guide piece in the annealing kiln, and slidable mounting has heat-resisting monitor on the first guide piece, and heat-resisting monitor is arranged in the top of annealing kiln glass board.
When the annealing furnace plate-frying on-line monitoring device is actually applied, the heat-resistant monitor is arranged in the annealing furnace, the glass plate-frying condition of the glass plate can be monitored in real time, the heat-resistant monitor is moved along the first guide piece, monitoring at different positions can be realized, the application range is wide, the integral structure and principle are simple, and the operation is convenient.
Preferably, the heat-resistant monitor comprises an inner cylinder, an opening is formed in the inner cylinder, a camera is arranged in the inner cylinder, and the lens end of the camera faces the opening of the inner cylinder;
the outer water jacket is arranged outside the inner cylinder, the inner cylinder and the outer water jacket are arranged in a sealing manner, a cooling water channel is formed between the inner wall of the outer water jacket and the outer wall of the inner cylinder, and the cooling water cooling device further comprises a water inlet and a water outlet which are communicated with the cooling water channel.
The camera lens end sees through the opening of inner tube and can observes the condition in its field of vision scope, cooling water gets into through the water inlet, the flow is through the cooling water passageway, at this in-process, can be to the inner tube, outer water jacket cools off, and then play the effect to camera cooling, the cooling water takes away the heat at flow process, the cooling water is finally followed water outlet department and is flowed, for prior art, this monitor heat-resisting ability is stronger, can satisfy the interior monitoring needs of kiln, and simultaneously, this heat-resisting monitor structure, the principle is comparatively simple, the cost is lower, the economy is better.
Preferably, the device also comprises an inner pipe, a middle pipe and an outer pipe which are sequentially sleeved together;
the first end of the inner tube is communicated to the inside of the inner tube, the connecting cable of the camera is positioned in the inner tube, and the connecting cable is led out from the second end of the inner tube;
a first cavity is formed between the inner pipe and the middle pipe, a second cavity is formed between the middle pipe and the outer pipe, and a first end of the first cavity and a first end of the second cavity are respectively communicated with the cooling water channel;
the water inlet is arranged at the second end of the first cavity, and the water outlet is arranged at the second end of the second cavity, or the water inlet is arranged at the second end of the second cavity, and the water outlet is arranged at the second end of the first cavity;
the axis direction of inner tube, well pipe, outer tube all is on a parallel with the direction of guidance of first guide spare, and the first end of outer tube is located inside the annealing kiln, and the outer tube passes the annealing kiln side wall, and the second end of outer tube is located the annealing kiln outside.
The connecting cable of camera is drawn forth from the second end of inner tube, therefore the camera can stretch into the kiln in darker position, and monitoring range is wider, and when cooling water flowed through first cavity, second cavity, can cool down the inner tube, and then play the effect of protection connecting cable, ensure that the camera can normally work.
Preferably, the outer part of the outer water jacket is wrapped with a heat-insulating layer.
The heat insulation layer is arranged to insulate the space in the kiln from the cooling water channel, so that the influence of the water cooling system on the space temperature balance in the kiln is reduced, the space temperature fluctuation in the kiln is reduced, and the normal environment in the kiln is ensured.
Preferably, the outer part of the heat-insulating layer is provided with a shell.
Preferably, the shell is provided with a supporting arm, and the supporting arm is provided with a mounting hole;
the first guide piece is a guide rail or a guide pillar, and the supporting arm is slidably mounted on the first guide piece through the mounting hole.
Preferably, a monochromatic laser beam source is arranged in the annealing kiln, the monochromatic laser beam source is positioned on the side edge of the glass plate, the irradiation direction of the monochromatic laser beam source horizontally faces the glass plate, the irradiation direction of the monochromatic laser beam source is not perpendicular to the moving direction of the glass plate, the monochromatic laser beam source is as high as the glass plate, and a monochromatic laser beam emitted by the monochromatic laser beam source is in the visual field range of the heat-resistant monitor.
When the glass plate is flat, the monochromatic laser beams emitted by the monochromatic laser beam light source are linearly transmitted in the glass plate, and when the glass plate is arched or warped, the internal stress of the glass is uneven and the stress is overlarge in the annealing process. Plate-frying occurs when the stress is excessive. Therefore, when the propagation path of the monochromatic laser beam is observed to be changed relative to the original path, namely the glass plate has the phenomenon of arch or edge warping, the annealing parameters are adjusted in time, the internal stress of the glass plate is reduced, and the glass plate explosion probability is favorably reduced.
Preferably, the annealing kiln is internally provided with an illuminating part, the illuminating part is positioned on the side edge of the glass plate, the irradiation direction of the illuminating part horizontally faces the glass plate, and the illuminating part is as high as the glass plate.
The side of the glass plate is provided with an illuminating part, a light beam is perpendicular to the side of the glass plate and irradiates along the direction of the surface of the glass plate, which is equivalent to providing an illuminating light source of a monitored object for a monitoring camera, if only simple illumination is arranged in a kiln, although the environment in the kiln can be observed by the monitoring camera, due to the transparent characteristic of the glass, a glass gap is difficult to find after the glass is exploded, so that parallel light beams are arranged on two sides of the glass and on the same horizontal plane, when the glass is exploded and is broken, the glass gap is generated, the section of the glass gap is usually an irregular section, when the light beam passes through the section of the glass gap, the light beam diverges towards all directions to form a light spot gap, at the moment, the monitoring camera can easily see the glass gap, judge whether the glass is exploded and is fried transversely or longitudinally, and then the position of the monitoring, the position and the size of the fried plate can be preliminarily measured, a manager can timely regulate and control the annealing parameters when the glass is fried, and the glass is quickly controlled to be continuously fried, so that the production line can quickly return to normal production.
Preferably, the annealing furnace also comprises a supporting plate arranged outside the annealing furnace, wherein a second guide part is horizontally arranged on the supporting plate and is parallel to the first guide part;
a fixed support arm is slidably mounted on the second guide piece and connected to the heat-resistant monitor;
the support plate is provided with a first guide part and a second guide part, and the support plate is provided with a support plate.
When the position of the heat-resistant monitor needs to be adjusted, the driving mechanism drives the fixed support arm to slide along the second guide piece, and the heat-resistant monitor can be driven to move through the fixed support arm, so that different positions are monitored.
Preferably, the driving mechanism comprises a screw rod rotatably mounted on the supporting plate, and a slider nut matched with the screw rod is arranged on the fixed supporting arm;
the screw rod is driven to rotate by the motor through a chain transmission, belt transmission or gear transmission driving mode.
The invention has the advantages that:
1. when the annealing furnace plate-frying on-line monitoring device is actually applied, the heat-resistant monitor is arranged in the annealing furnace, the glass plate-frying condition of the glass plate can be monitored in real time, the heat-resistant monitor is moved along the first guide piece, monitoring at different positions can be realized, the application range is wide, the integral structure and principle are simple, and the operation is convenient.
2. The camera lens end sees through the opening of inner tube and can observes the condition in its field of vision scope, cooling water gets into through the water inlet, the flow is through the cooling water passageway, at this in-process, can be to the inner tube, outer water jacket cools off, and then play the effect to camera cooling, the cooling water takes away the heat at flow process, the cooling water is finally followed water outlet department and is flowed, for prior art, this monitor heat-resisting ability is stronger, can satisfy the interior monitoring needs of kiln, and simultaneously, this heat-resisting monitor structure, the principle is comparatively simple, the cost is lower, the economy is better.
3. The connecting cable of camera is drawn forth from the second end of inner tube, therefore the camera can stretch into the kiln in darker position, and monitoring range is wider, and when cooling water flowed through first cavity, second cavity, can cool down the inner tube, and then play the effect of protection connecting cable, ensure that the camera can normally work.
4. The heat insulation layer is arranged to insulate the space in the kiln from the cooling water channel, so that the influence of the water cooling system on the space temperature balance in the kiln is reduced, the space temperature fluctuation in the kiln is reduced, and the normal environment in the kiln is ensured.
5. When the glass plate is flat, the monochromatic laser beams emitted by the monochromatic laser beam light source are linearly transmitted in the glass plate, and when the glass plate is arched or warped, the internal stress of the glass is uneven and the stress is overlarge in the annealing process. Plate-frying occurs when the stress is excessive. Therefore, when the propagation path of the monochromatic laser beam is observed to be changed relative to the original path, namely the glass plate has the phenomenon of arch or edge warping, the annealing parameters are adjusted in time, the internal stress of the glass plate is reduced, and the glass plate explosion probability is favorably reduced.
6. The side of the glass plate is provided with an illuminating part, a light beam is perpendicular to the side of the glass plate and irradiates along the direction of the surface of the glass plate, which is equivalent to providing an illuminating light source of a monitored object for a monitoring camera, if only simple illumination is arranged in a kiln, although the environment in the kiln can be observed by the monitoring camera, due to the transparent characteristic of the glass, a glass gap is difficult to find after the glass is exploded, so that parallel light beams are arranged on two sides of the glass and on the same horizontal plane, when the glass is exploded and is broken, the glass gap is generated, the section of the glass gap is usually an irregular section, when the light beam passes through the section of the glass gap, the light beam diverges towards all directions to form a light spot gap, at the moment, the monitoring camera can easily see the glass gap, judge whether the glass is exploded and is fried transversely or longitudinally, and then the position of the monitoring, the position and the size of the fried plate can be preliminarily measured, a manager can timely regulate and control the annealing parameters when the glass is fried, and the glass is quickly controlled to be continuously fried, so that the production line can quickly return to normal production.
7. When the position of the heat-resistant monitor needs to be adjusted, the driving mechanism drives the fixed support arm to slide along the second guide piece, and the heat-resistant monitor can be driven to move through the fixed support arm, so that different positions are monitored.
Drawings
FIG. 1 is a sectional view of an on-line monitoring device for an annealing furnace plate-frying in accordance with an embodiment of the present invention;
FIG. 2 is a side view of an on-line monitoring device for the annealing furnace fried plate according to an embodiment of the present invention;
FIG. 3 is a sectional view of an on-line monitoring device for an annealing furnace plate-frying in a second embodiment of the present invention;
FIG. 4 is a side view of an on-line monitoring device for the annealed plate in the second embodiment of the present invention;
FIG. 5 is a schematic top view of an on-line monitoring device for annealing furnace frying plate in the embodiment of the present invention;
FIG. 6 is a cross-sectional view of a thermal resistance monitor in an embodiment of the present invention;
FIGS. 7-9 are cross-sectional views A-A, B-B, C-C, respectively, of FIG. 6;
FIG. 10 is a schematic view of the emission path of a monochromatic laser beam from a flat glass sheet according to a third embodiment of the present invention;
FIG. 11 is a schematic diagram of the emission path of a monochromatic laser beam during generation of an arch in the middle of the third embodiment of the present invention;
FIG. 12 is a schematic cross-sectional view of FIG. 11;
fig. 13 is a schematic view of an emission path of a monochromatic laser beam when two sides are warped in the third embodiment of the present invention;
FIG. 14 is a schematic cross-sectional view of FIG. 13;
wherein,
the device comprises a heat-resistant monitor-1, an inner cylinder-11, a circular baffle ring-111, a camera-12, a connecting cable-121, an outer water jacket-13, a cooling water channel-14, a water inlet-141, a water outlet-142, a first cavity-143, a second cavity-144, an inner tube-15, a middle tube-16, an outer tube-17, a heat-insulating layer-18, an outer shell-19, a supporting arm-191 and a mounting hole-192;
an annealing kiln-2, a glass plate-21, a lighting part-22, a roller table-23 and a side wall plug-24;
a first guide-3;
a second guide-4;
a fixed support arm-5;
a driving mechanism-6, a screw rod-61, a slide block nut-62 and a motor-63;
a support plate-7;
monochromatic laser beam source-8.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in FIG. 1, the on-line monitoring device for the annealing kiln fried plate comprises a heat-resistant monitor 1 and a first guide part 3.
As shown in fig. 1, the first guide 3 is horizontally disposed in the annealing lehr 2, and the heat resistance monitor 1 is slidably mounted on the first guide 3, and the heat resistance monitor 1 is located above the glass sheet 21 in the annealing lehr 2.
As shown in fig. 6, the thermal resistance monitor 1 includes an inner tube 11, a camera 12, an outer water jacket 13, a cooling water passage 14, an inner tube 15, a middle tube 16, an outer tube 17, an insulating layer 18, and a housing 19.
For ease of description and understanding, the perspective of FIG. 1 is taken as the perspective of the main view, and the remaining orientations are analogized based thereon, it being understood that this orientation is set forth merely for purposes of illustration and understanding, and is not to be construed as limiting the present invention.
As shown in fig. 6, an opening is provided on the inner cylinder 11, a camera 12 is provided in the inner cylinder 11, and a lens end of the camera 12 faces the opening of the inner cylinder 11; specifically, the inner cylinder 11 is cylindrical, and the lower end of the inner cylinder 11 is open. A circular retaining ring 111 is arranged in the opening of the inner cylinder 11. The circular retaining ring 111 is clamped in the inner cylinder 11, for example, the circular retaining ring 111 is installed in an interference fit with the inner cylinder 11.
Or, the circular retaining ring 111 is installed in the inner cylinder 11 in a threaded connection manner to realize that the camera 12 is installed in the inner cylinder 11, specifically, an internal thread is provided at an opening of the inner cylinder 11, an external thread is provided on the circular retaining ring 111, and the circular retaining ring 111 is screwed at the opening of the inner cylinder 11.
As shown in fig. 6, an outer water jacket 13 is disposed outside the inner cylinder 11, the inner cylinder 11 and the outer water jacket 13 are hermetically disposed, a cooling water channel 14 is formed between an inner wall of the outer water jacket 13 and an outer wall of the inner cylinder 11, and the cooling water device further includes a water inlet 141 and a water outlet 142 which are communicated with the cooling water channel 14.
Specifically, as shown in fig. 6 to 8, the outer water jacket 13 is cylindrical, the outer water jacket 13 is coaxially disposed with the inner cylinder 11, and the lower end of the outer water jacket 13 is hermetically connected with the lower end of the inner cylinder 11, such as by welding.
As shown in fig. 6, the device also comprises an inner tube 15, a middle tube 16 and an outer tube 17 which are sleeved together in sequence; a first end of the inner tube 15 is communicated to the inside of the inner tube 11, a connecting cable 121 of the camera 12 is positioned in the inner tube 15, and the connecting cable 121 is led out from a second end of the inner tube 15.
As shown in fig. 6, a first cavity 143 is formed between the inner pipe 15 and the middle pipe 16, a second cavity 144 is formed between the middle pipe 16 and the outer pipe 17, and a first end of the first cavity 143 and a first end of the second cavity 144 are respectively led to the cooling water passage 14.
As shown in fig. 6, the water inlet 141 is disposed at a second end of the first cavity 143 and the water outlet 142 is disposed at a second end of the second cavity 144, or the water inlet 141 is disposed at a second end of the second cavity 144 and the water outlet 142 is disposed at a second end of the first cavity 143.
As shown in fig. 6, the water inlet 141 opens to the bottom of the cooling water channel 14, the water outlet 142 opens to the upper portion of the cooling water channel 14, and specifically, the left end of the first cavity 143 is connected to the bottom of the cooling water channel 14 through a pipeline, and the left end of the second cavity 144 is connected to the upper portion of the cooling water channel 14 through a pipeline.
As shown in fig. 6, the outer water jacket 13 and the outer pipe 17 are wrapped by an insulating layer 18, the insulating layer 18 is made of an insulating material in the prior art, such as glass fiber wool, and a shell 19 is disposed outside the insulating layer 18.
As shown in fig. 1, the axial directions of the inner tube 15, the middle tube 16 and the outer tube 17 are all parallel to the guiding direction of the first guiding member 3, a first end of the outer tube 17 is located inside the annealing kiln 2, the outer tube 17 passes through the side wall of the annealing kiln 2, and a second end of the outer tube 17 is located outside the annealing kiln 2.
Specifically, as shown in fig. 1, be provided with roll table 23 in annealing kiln 2, the direction of transfer of roll table 23 is along the fore-and-aft direction, sets up the through-hole along the left right direction on the side wall of annealing kiln 2, installs side wall stopper 24 in the through-hole, interference fit between side wall stopper 24 and the side wall through-hole, perhaps, the outer end of side wall stopper 24 sets up the flange, and the flange passes through the bolt to be installed on the side wall of annealing kiln 2 to realize the installation of side wall stopper 24, be provided with the through-hole along the left right direction in the middle of side wall stopper 24, the outside shell 19 of outer tube 17 slides and arranges in the through-hole of side wall.
As shown in fig. 7 and 9, a support arm 191 is provided on the housing 19. The two support arms 191 are symmetrically arranged in a strip shape and are respectively positioned right in front of and right behind the camera 12.
As shown in fig. 9, the support arm 191 is provided with a mounting hole 192. The mounting hole 192 axis is parallel to the inner tube 15 axis. As shown in fig. 1 and 2, the first guide 3 is a guide rail or a guide post, and the support arm 191 is slidably mounted on the first guide 3 through a mounting hole 192.
As shown in fig. 1 and 5, the annealing furnace 2 is provided with an illumination member 22, the illumination member 22 is positioned on the side of the glass plate 21, the illumination direction of the illumination member 22 is directed horizontally toward the glass plate 21, and the illumination member 22 is flush with the glass plate 21. The illuminating part 22 may be an illuminating lamp, and a through hole is formed in a side wall of the annealing kiln 2 in the left-right direction, and the illuminating lamp is installed in the through hole.
Further, as shown in fig. 1, in the present embodiment, two heat resistance monitors 1 are provided, and are symmetrically provided to ensure that the viewing angle ranges of the two covers the glass plate 21 completely.
Example two:
the difference between this embodiment and the first embodiment is:
as shown in fig. 3, the annealing furnace further comprises a supporting plate 7 disposed outside the annealing furnace 2, the supporting plate 7 is a flat plate disposed horizontally and is mounted outside a side wall of the annealing furnace 2 by welding or bolting, a second guiding member 4 is disposed horizontally on the supporting plate 7, the second guiding member 4 is parallel to the first guiding member 3, the second guiding member 4 is a guide rail or a guide post, and two second guiding members 4 are disposed in parallel.
As shown in fig. 3 and 4, a fixed arm 5 is slidably mounted on the second guide 4, the fixed arm 5 is T-shaped, specifically, two ends of the top of the fixed arm 5 are slidably mounted on the second guide 4, and the lower part of the fixed arm 5 is connected to the thermal resistance monitor 1, for example, the fixed arm 5 is mounted on a housing 19 outside the outer tube 17 through a haver block.
And the device also comprises a driving mechanism 6 arranged on the supporting plate 7, wherein the driving mechanism 6 can drive the fixed support arm 5 to slide along the second guide part 4.
The driving mechanism 6 comprises a screw rod 61 rotatably mounted on the supporting plate 7, and a slider nut 62 matched with the screw rod 61 is arranged on the fixed supporting arm 5.
The automatic feeding device further comprises a motor 63 arranged on the supporting plate 7, and the motor 63 drives the screw rod 61 to rotate through a chain transmission, belt transmission or gear transmission driving mode. In this embodiment, the left end of the screw rod 61 is provided with a driven chain wheel, the output shaft of the motor 63 is provided with a driving chain wheel, and the driven chain wheel and the driving chain wheel are sleeved with a chain.
Example three:
the difference between this embodiment and the first embodiment is:
as shown in FIG. 10, a monochromatic laser beam source 8 is installed in the annealing kiln 2, the monochromatic laser beam source 8 is a prior art, and is commercially available, the monochromatic laser beam source 8 is located at the side of the glass plate 21, in this embodiment, two monochromatic laser beam sources 8 are installed and located at two sides of the glass plate 21, the irradiation direction of the monochromatic laser beam source 8 is horizontally towards the glass plate 21, the irradiation direction of the monochromatic laser beam source 8 is not perpendicular to the moving direction of the glass plate 21, the monochromatic laser beam source 8 is as high as the glass plate 21, and the monochromatic laser beam emitted by the monochromatic laser beam source 8 is within the visual field of the heat-resistant monitor 1.
When the glass plate 21 is flat, the monochromatic laser beam emitted by the monochromatic laser beam source 8 is linearly transmitted in the glass plate 21, and when the glass plate 21 is arched or warped, the internal stress of the glass is not uniform and the stress is overlarge in the annealing process. Plate-frying occurs when the stress is excessive. Therefore, when the propagation path of the monochromatic laser beam is observed to be changed relative to the original path, namely the glass plate 21 generates the phenomenon of arch or edge warping, the annealing parameters are adjusted in time, the internal stress of the glass plate is reduced, and the glass plate explosion probability is favorably reduced.
Specifically, as shown in fig. 10, the glass plate is not subjected to the phenomenon of camber or edge warping, the glass is in a flat state, monochromatic laser beams emitted from two sides are transmitted in the glass, and the monochromatic laser beams are transmitted in a straight line in a vertical direction through a monitor. When the glass plate generates the arching or edge warping phenomenon, the internal stress of the glass is not uniform and the stress is overlarge in the annealing process. Plate-frying occurs when the stress is excessive. Therefore, when the phenomenon of arch or edge warping occurs, the annealing parameters are adjusted in time, the internal stress of the glass plate is reduced, and the glass plate explosion probability is favorably reduced.
As shown in fig. 11 and 12, the middle arch phenomenon occurs on the glass plate, namely, the middle arch is formed, the two sides are flat, the glass is in an uneven state, the middle arch is high, the monochromatic laser beams emitted from the two sides can leave the glass plate at the arched edge and enter the air for transmission, the laser beams are refracted at the interface, as the light beams enter the air from the glass, the refraction angle is larger than the incident angle, the light beams are refracted downwards, the transmission path is observed to be changed in the vertical direction through the monitor, the light beams are transmitted along the direction of the dotted line after being refracted, the position of the refraction point is recorded through the monitors at the two sides, the position and the size of the arched glass plate can be preliminarily judged, the annealing parameters can be adjusted in time, and the.
As shown in fig. 13 and 14, the edge warping phenomenon of the glass plate is also called as edge loosening phenomenon, namely, the middle is flat, two sides are warped, the glass is in an uneven state, due to the fact that two sides of the glass plate are warped, monochromatic laser beams emitted from two sides can enter the glass from the air at the warped edge to be transmitted, the laser beams are refracted at an interface, the light beams enter the glass from the air, the refraction angle is smaller than the incident angle, the light beams are refracted upwards, the transmission path is observed to be changed in the vertical direction through a monitor, the light beams are transmitted along the direction of a dotted line after being refracted, the positions of refraction points are recorded through the monitors at two sides, the positions and the sizes of the warped edges of the glass plate can be preliminarily judged, annealing parameters can be adjusted in time. Middle arch bar still limit portion wane limit when can judging the glass board through the change of judging refraction angle, limit portion wane limit can also judge unilateral wane limit or both sides all wane limit.
The working principle is as follows:
as shown in fig. 1, in practical application, the annealing furnace fried plate on-line monitoring device of the invention can realize real-time monitoring of the glass fried plate condition of the glass plate 21 by arranging the heat-resistant monitor 1 in the annealing furnace 2, can realize monitoring at different positions by moving the heat-resistant monitor 1 along the first guide 3, and has wide application range, simple overall structure and principle and convenient operation.
As shown in fig. 6, the lens end of the camera 12 can observe the situation in the visual field range through the opening of the inner barrel 11, cooling water enters through the water inlet 141 and flows through the cooling water channel 14, in the process, the inner barrel 11 and the outer water jacket 13 can be cooled, and then the camera 12 is cooled, heat is taken away by the cooling water in the flowing process, and the cooling water finally flows out from the water outlet 142.
As shown in fig. 6, the connection cable 121 of the camera 12 is led out from the second end of the inner tube 15, so that the camera 12 can extend into a deeper position in the kiln, the monitoring range is wide, and when cooling water flows through the first cavity 143 and the second cavity 144, the inner tube 15 can be cooled, so that the connection cable 121 is protected, and the camera 12 can normally work.
The heat insulation layer 18 can insulate the space in the kiln from the cooling water channel 14, reduce the influence of a water cooling system on the space temperature balance in the kiln, reduce the space temperature fluctuation in the kiln, and ensure the normal environment in the kiln.
When the glass plate 21 is flat, the monochromatic laser beam emitted by the monochromatic laser beam source 8 is linearly transmitted in the glass plate 21, and when the glass plate 21 is arched or warped, the internal stress of the glass is not uniform and the stress is overlarge in the annealing process. Plate-frying occurs when the stress is excessive. Therefore, when the propagation path of the monochromatic laser beam is observed to be changed relative to the original path, namely the glass plate 21 generates the phenomenon of arch or edge warping, the annealing parameters are adjusted in time, the internal stress of the glass plate is reduced, and the glass plate explosion probability is favorably reduced.
As shown in fig. 5, an illuminating component 22 is arranged at the side of a glass plate 21, a light beam is perpendicular to the side of the glass plate and irradiates along the surface direction of the glass plate, which is equivalent to providing an illuminating light source of a monitored object for a monitoring camera, if only simple illumination is arranged in a kiln, although the environment in the kiln can be observed by the monitoring camera, due to the transparent characteristic of the glass, a glass gap is difficult to be found after the glass is broken, so parallel light beams are arranged at two sides of the glass and on the same horizontal plane, when the glass is broken, the glass gap is generated, the section of the glass gap is usually an irregular section, when the light beam passes through the section of the glass gap, the light beam diverges towards all directions to form a light spot gap, at this time, the monitoring camera can easily see the glass gap, judge whether the glass is broken, whether the glass is fried transversely or longitudinally, and then the position of the monitoring, the position and the size of the fried plate can be preliminarily measured, a manager can timely regulate and control the annealing parameters when the glass is fried, and the glass is quickly controlled to be continuously fried, so that the production line can quickly return to normal production.
As shown in fig. 3, when the position of the thermal resistance monitor 1 needs to be adjusted, the driving mechanism 6 drives the fixed arm 5 to slide along the second guide 4, and the thermal resistance monitor 1 can be driven by the fixed arm 5 to move, so as to monitor different positions.
The invention can monitor whether the glass in the kiln is fried and the shape of the fried plate in real time by arranging the on-line monitor in the kiln, can adjust parameters in time, greatly reduces the adjusting time and has high visualization degree. By designing the monitor protection device with water cooling and heat preservation and heat insulation, the monitoring camera can be safely used for a long time in a high-temperature environment in the annealing kiln, and meanwhile, the design of the heat preservation layer can reduce the influence of the water cooling sleeve on the temperature of the space in the kiln to the maximum extent; the structure of the movable monitor can enable an operator to measure the position of the frying plate on line, and provides important parameter basis for regulation and control.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides an annealing kiln fried board on-line monitoring device which characterized in that: the device comprises a first guide part (3) horizontally arranged in an annealing kiln (2), wherein a heat-resistant monitor (1) is arranged on the first guide part (3) in a sliding way, and the heat-resistant monitor (1) is positioned above a glass plate (21) in the annealing kiln (2).
2. The on-line monitoring device for the annealing lehr plate-frying of claim 1, characterized in that: the heat-resisting monitor (1) comprises an inner barrel (11), an opening is formed in the inner barrel (11), a camera (12) is arranged in the inner barrel (11), and the lens end of the camera (12) faces the opening of the inner barrel (11);
an outer water jacket (13) is arranged outside the inner cylinder (11), the inner cylinder (11) and the outer water jacket (13) are arranged in a sealing mode, a cooling water channel (14) is formed between the inner wall of the outer water jacket (13) and the outer wall of the inner cylinder (11), and the cooling water device further comprises a water inlet (141) and a water outlet (142) which are communicated with the cooling water channel (14).
3. The on-line monitoring device for the annealing lehr plate as claimed in claim 2, wherein: the device also comprises an inner pipe (15), a middle pipe (16) and an outer pipe (17) which are sequentially sleeved together;
the first end of the inner tube (15) is communicated to the inside of the inner tube (11), the connecting cable (121) of the camera (12) is positioned in the inner tube (15), and the connecting cable (121) is led out from the second end of the inner tube (15);
a first cavity (143) is formed between the inner pipe (15) and the middle pipe (16), a second cavity (144) is formed between the middle pipe (16) and the outer pipe (17), and the first end of the first cavity (143) and the first end of the second cavity (144) are respectively communicated with the cooling water channel (14);
the water inlet (141) is arranged at the second end of the first cavity (143) and the water outlet (142) is arranged at the second end of the second cavity (144), or the water inlet (141) is arranged at the second end of the second cavity (144) and the water outlet (142) is arranged at the second end of the first cavity (143);
the axis direction of inner tube (15), well pipe (16), outer tube (17) all is on a parallel with the direction of guidance of first guide (3), and the first end of outer tube (17) is located annealing kiln (2) inside, and annealing kiln (2) side wall is passed in outer tube (17), and the second end of outer tube (17) is located annealing kiln (2) outside.
4. The on-line monitoring device for the annealing lehr plate as claimed in claim 2, wherein: and the outer part of the outer water jacket (13) is wrapped with an insulating layer (18).
5. The on-line monitoring device for the annealing lehr plate as claimed in claim 4, wherein: and a shell (19) is arranged outside the heat-insulating layer (18).
6. The on-line monitoring device for the annealing lehr plate as claimed in claim 5, wherein: a supporting arm (191) is arranged on the shell (19), and a mounting hole (192) is formed in the supporting arm (191);
the first guide part (3) is a guide rail or a guide column, and the support arm (191) is slidably mounted on the first guide part (3) through the mounting hole (192).
7. The on-line monitoring device for the annealing lehr plate-frying of claim 1, characterized in that: the annealing kiln (2) is internally provided with a monochromatic laser beam source (8), the monochromatic laser beam source (8) is positioned on the side edge of the glass plate (21), the irradiation direction of the monochromatic laser beam source (8) horizontally faces towards the glass plate (21), the irradiation direction of the monochromatic laser beam source (8) is not perpendicular to the moving direction of the glass plate (21), the monochromatic laser beam source (8) and the glass plate (21) are equal in height, and a monochromatic laser beam emitted by the monochromatic laser beam source (8) is in the field of view of the heat-resistant monitor (1).
8. The on-line monitoring device for the annealing lehr plate-frying of claim 1, characterized in that: the annealing kiln (2) is internally provided with an illuminating part (22), the illuminating part (22) is positioned at the side edge of the glass plate (21), the irradiation direction of the illuminating part (22) horizontally faces the glass plate (21), and the illuminating part (22) is as high as the glass plate (21).
9. The on-line monitoring device for the annealing lehr plate-frying of claim 1, characterized in that: the annealing furnace further comprises a supporting plate (7) arranged outside the annealing kiln (2), a second guide part (4) is horizontally arranged on the supporting plate (7), and the second guide part (4) is parallel to the first guide part (3);
a fixed support arm (5) is slidably mounted on the second guide piece (4), and the fixed support arm (5) is connected to the heat-resisting monitor (1);
the device also comprises a driving mechanism (6) arranged on the supporting plate (7), and the driving mechanism (6) can drive the fixed support arm (5) to slide along the second guide piece (4).
10. The online annealing lehr plate monitoring device according to claim 9, wherein: the driving mechanism (6) comprises a screw rod (61) rotatably arranged on the supporting plate (7), and a sliding block nut (62) matched with the screw rod (61) is arranged on the fixed supporting arm (5);
the automatic screw rod mechanism is characterized by further comprising a motor (63) arranged on the supporting plate (7), wherein the motor (63) drives the screw rod (61) to rotate through a chain transmission, belt transmission or gear transmission driving mode.
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