CN112781344A - Curing oven, product baking and conveying equipment and processing method - Google Patents
Curing oven, product baking and conveying equipment and processing method Download PDFInfo
- Publication number
- CN112781344A CN112781344A CN202110119665.4A CN202110119665A CN112781344A CN 112781344 A CN112781344 A CN 112781344A CN 202110119665 A CN202110119665 A CN 202110119665A CN 112781344 A CN112781344 A CN 112781344A
- Authority
- CN
- China
- Prior art keywords
- baking
- lifting
- temperature
- product
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 238000011068 loading method Methods 0.000 claims abstract description 77
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000004891 communication Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 77
- 238000010438 heat treatment Methods 0.000 claims description 29
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000011796 hollow space material Substances 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 abstract description 16
- 238000013461 design Methods 0.000 abstract description 5
- 238000004321 preservation Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 4
- 230000035939 shock Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 12
- 238000003860 storage Methods 0.000 description 6
- 239000004065 semiconductor Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
- F26B25/12—Walls or sides; Doors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
The invention discloses a curing oven, product baking and conveying equipment and a processing method, wherein the curing oven comprises a plurality of independent baking boxes and baking frames which are arranged in the baking boxes; the product baking and conveying equipment comprises a lifting loading device, a stacking device, a lifting dismounting device and a curing oven; the stacking device is used for conveying the baking frame into the baking box and conveying the heated baking frame to an unloading position; the lifting and dismounting device is used for grabbing the products in the baking frame at the unloading position and enabling the products to leave the baking frame. The product baking and conveying equipment designed by the invention can realize multi-temperature-zone multi-section temperature control, can realize fine control of temperature rise, heat preservation and temperature reduction in the baking process, can deal with special products which have requirements on temperature rise slopes or are sensitive to thermal shock, and ensures the product quality; the equipment temperature difference is small, the fault rate is low, various communication butt joints are supported, the modular design and maintenance are convenient, and the application is wide.
Description
Technical Field
The invention relates to the field of heating equipment, in particular to a curing oven, product baking and conveying equipment and a processing method.
Background
The curing and baking method is suitable for curing and baking in the industries of 3C, automotive electronics and semiconductors in the market at present, a vertical curing furnace is mostly adopted, products in the industries of 3C, automotive electronics and semiconductors need to meet a special heating condition when being heated, otherwise glue curing is affected (conditions such as curing time and temperature of different glues used for the products are different), and further product quality is affected, waste is caused, and production cost is increased.
The prior vertical curing oven has the following disadvantages: 1) the vertical curing oven is provided with a cavity space for accommodating products, the space is large, the baking temperature fluctuation is large, the heating uniformity of each product is poor, and the failure rate is high; 2) the quantity of products stored in the vertical curing oven is limited, which is not beneficial to batch processing and affects the production efficiency; 3) the baking time is not adjustable, the baking time is limited, and some products need longer baking time; 4) the vertical curing furnace is internally provided with a constant temperature, so that when a product (the temperature of the product is lower than the temperature in the furnace before entering) enters the furnace and is heated and then exits the furnace (the temperature of the product is higher than the temperature of the external environment when exiting), the product can receive thermal shock, and the product quality is influenced; 5) when the product is heated in the curing furnace for a preset time and needs to be taken out and transferred to a later-stage process, if equipment used in the later-stage process has a fault, the product is retained in the curing furnace and cannot be transferred, and the product quality is greatly influenced by continuously heating the product; 6) the dependence on the environment is too high, the expansibility is not available, intelligent modules such as data acquisition modules and communication modules cannot be added, and intelligent control cannot be realized.
In addition, in the whole operation process of loading, heating and discharging the product, dependency exists among related devices, if a certain device has a problem, the devices related to the subsequent processes need to be stopped, for example, sudden stop or fault on the whole line cannot be responded (once the stop or fault at the rear end of the line body occurs, the line body must be manually and forcibly arranged), the maintenance is difficult, the product quality is greatly influenced, the production efficiency is influenced, and the automatic production cannot be realized.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a curing oven, product baking and conveying equipment and a processing method, wherein the technical scheme is as follows:
the invention provides a curing oven which comprises a plurality of independent baking boxes and baking frames arranged in the baking boxes, wherein one or more temperature zones are arranged in each baking box;
the baking frame comprises a box body, wherein a hollow space is formed in the box body, a plurality of supporting structures are arranged in the hollow space from top to bottom along the height direction of the hollow space, and the supporting structures are used for placing products to be heated.
Furthermore, an air duct for circulating hot air is arranged in each baking box, and a baking frame is arranged in each temperature zone.
Further, the temperature control device comprises a controller, a heating element corresponding to each temperature zone and a temperature sensor corresponding to each temperature zone, wherein the temperature sensor is used for detecting the temperature of the corresponding temperature zone and sending the detection result to the controller, and the controller is used for adjusting the temperature in the temperature zone according to the detection result so as to enable the temperature in the temperature zone to reach the preset temperature;
the curing oven also comprises a data acquisition module and a communication module which are connected with the controller.
The invention also provides product baking and conveying equipment which comprises a lifting loading device, a stacking device, a lifting dismounting device and a curing oven, wherein the curing oven comprises a plurality of baking boxes and baking frames for being placed in the baking boxes;
the stacking device is used for conveying the baking frames into the baking box and conveying the heated baking frames to an unloading position; the lifting and dismounting device is used for grabbing the products in the baking frame at the unloading position and enabling the products to leave the baking frame.
Furthermore, the lifting loading device comprises a first lifting module, a first loading module, a first driving mechanism and a second driving mechanism, wherein the first driving mechanism is used for driving the first loading module to move up and down along the height direction of the first lifting module; the first loading module comprises a first loading track and a push rod, the second driving mechanism is used for driving the products to move along the first loading track, and the push rod is used for pushing the products into the baking frame;
the stacking device comprises a second lifting module, a stacking assembly, a third driving mechanism and a fourth driving mechanism, the third driving mechanism is used for driving the stacking assembly to move in a lifting mode along the height direction of the second lifting module, the stacking assembly comprises a forking platform for forking a baking frame, and the fourth driving mechanism is used for driving the forking platform to move in the horizontal direction;
the lifting and dismounting device comprises a third lifting module, a second loading module, a fifth driving mechanism and a sixth driving mechanism, wherein the fifth driving mechanism is used for driving the second loading module to move in a lifting manner along the height direction of the third lifting module; the second loading module comprises a second loading rail and a hook, the hook is used for transferring the product which is positioned in the baking frame and is heated to the second loading rail, and the sixth driving mechanism is used for driving the product to move along the second loading rail.
Further, the first loading track comprises two first horizontal tracks which are arranged oppositely, and the lifting loading device further comprises a first adjusting mechanism for adjusting the distance between the two first horizontal tracks;
the second loading track comprises two second horizontal tracks which are oppositely arranged, and the lifting dismounting device further comprises a second adjusting mechanism for adjusting the distance between the two second horizontal tracks.
Furthermore, the product baking and conveying equipment also comprises two article shelves for placing the baking frames, the two article shelves are respectively positioned at two sides of the curing oven, and the article shelves are provided with a plurality of clamping mechanisms for positioning the baking frames; the curing oven still including be used for the holding bake out the casing of case, at least one side of casing is provided with alarm lamp strip, alarm lamp strip is connected with temperature control device electricity.
The invention also provides a processing method of the product baking and conveying equipment, which comprises the following steps:
s1, conveying the product to a lifting loading device, and conveying the product to the baking frame by using the lifting loading device;
s2, conveying the baking frame in the step S1 to a baking box of the curing oven by using a stacking device, heating the product in the baking frame by using the baking box, and conveying the heated baking frame to an unloading position by using the stacking device when the heating time of the baking box reaches a preset heating time threshold and the heating temperature reaches a preset heating temperature threshold;
and S3, transferring the product in the baking frame positioned at the unloading position in the step S2 to the outside of the baking frame by using a lifting and dismounting device.
Further, in step S1, the baking frame is disposed on a rack, and the rack is disposed on one side of the curing oven; in step S2, another rack is disposed at the unloading position, and the rack is disposed at the other side of the curing oven.
Further, by the product baking delivery device.
The technical scheme provided by the invention has the following beneficial effects:
a. the product baking and conveying equipment designed by the invention can realize multi-temperature-zone multi-section temperature control, can realize fine control of temperature rise, heat preservation and temperature reduction in the baking process, can deal with special products which have requirements on temperature rise slopes or are sensitive to thermal shock, and ensures the product quality; the problem of temperature difference fluctuation caused by unbalanced temperature in the interval is solved by using multi-temperature-zone closed baking;
b. the product baking and conveying equipment designed by the invention is provided with the baking frame, so that products with different sizes, different shapes and different quantities can be placed, the use is more flexible, and the baking capacity is improved; aiming at different products, the baking box is not required to be transformed, and only the corresponding baking frame is required to be designed, so that the production cost is greatly reduced, and the universality is realized;
c. the product baking and conveying equipment provided by the invention has the advantages of small temperature difference, low failure rate, support for various communication butt joints, convenient modular design and maintenance and wide application.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a front view of a product baking conveyor apparatus provided by an embodiment of the present invention;
FIG. 2 is a perspective view of a product baking conveyor apparatus provided by an embodiment of the present invention;
FIG. 3 is a perspective view of a curing oven provided in accordance with an embodiment of the present invention;
FIG. 4 is a perspective view of the interior of a curing oven according to an embodiment of the present invention;
FIG. 5 is a perspective view of a toasting frame according to an embodiment of the present invention;
fig. 6 is a perspective view of a shelf according to an embodiment of the present invention;
FIG. 7 is a perspective view of a lift loading unit provided by an embodiment of the present invention;
FIG. 8 is an enlarged view of FIG. 7;
FIG. 9 is a perspective view of a stacking device provided in accordance with an embodiment of the present invention;
FIG. 10 is a perspective view of a lift disconnect provided by embodiments of the present invention;
fig. 11 is an enlarged view of fig. 10.
Wherein the reference numerals include: 1-baking oven, 11-air duct, 12-hot exhaust motor, 13-hot circulation motor, 14-cold air filtering device, 15-automatic door opening and closing mechanism, 2-baking frame, 21-supporting structure, 3-lifting loading device, 31-first lifting module, 32-first driving mechanism, 33-second driving mechanism, 34-first loading rail, 35-push rod, 36-first adjusting mechanism, 37-first air cylinder, 4-stacking device, 41-second lifting module, 42-third driving mechanism, 43-fourth driving mechanism, 44-fork platform, 5-lifting dismounting device, 51-third lifting module, 52-fifth driving mechanism, 53-sixth driving mechanism, 54-second loading rail, 55-hook piece, 56-second adjusting mechanism, 57-second cylinder, 6-product, 7-shelf, 71-clamping mechanism and 8-warning lamp bar.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In one embodiment of the present invention, a curing oven is provided, and with specific structure referring to fig. 3 and 4, the curing oven comprises a plurality of independent oven chambers 1 and an oven frame 2 for being placed in the oven chambers 1.
The product processed in the curing furnace provided by the invention belongs to the industries of 3C, automobile electronics and semiconductors.
Each toast 1 inside one or more warm areas that have of case, toast 1 case and include case body and chamber door, toast 1 case door and can follow the direction of height of case body reciprocates (through setting up automatic switching door mechanism 15 and realizing). The case body encloses to close with the chamber door and forms and is used for holding toast the closed chamber of frame 2, toast 1 inside temperature control device that is used for adjusting each warm-zone temperature that is provided with of case. Each temperature zone is independently controlled, and the arbitrary setting of the baking time within 1 second to 2 hours is met.
The temperature control device has the following specific structure: the temperature sensor is used for detecting the temperature of the corresponding temperature zone and sending a detection result to the controller, and the controller is used for adjusting the temperature in the temperature zone according to the detection result so as to enable the temperature in the temperature zone to reach the preset temperature. The multi-temperature-zone multi-section temperature control can be realized, the refined control of temperature rise, heat preservation and temperature reduction in the baking process can be realized, special products which have requirements on temperature rise slopes or are sensitive to thermal shock can be dealt with, and the product quality is ensured. The multi-temperature-zone closed baking is adopted, so that the problem of temperature difference fluctuation caused by temperature imbalance in the zones is solved.
Each warm-area is internally placed one and is toasted frame 2, toast frame 2 and include the box, see fig. 5, the cavity space has in the box, be provided with a plurality of bearing structure 21 along its direction of height top-down in the cavity space, bearing structure is used for placing the product 6 of treating the heating, bearing structure 21 includes the draw-in groove of two relative settings, and two draw-in grooves are located same horizontal plane, place a product in two draw-in grooves. The baking frame 2 has an opening at one side through which a product is put into the hollow space. The baking frame 2 is arranged, so that products with different sizes, different shapes and different quantities can be placed, the use is more flexible, and the baking capacity is improved; to different products, need not to reform transform and toast the case, only need design corresponding toast frame 2 can, greatly reduced manufacturing cost has the commonality. The baking frame 2 is made of high-temperature-resistant metal materials.
The temperature zones are formed as follows: toast fixedly connected with heat insulating board between the case body of case 1 along its direction of height's top inside wall and the bottom inside wall, just the heat insulating board is cut apart the heating zone in the case body and is formed a plurality of warm areas.
Each toast the inside wind channel 11 that is provided with hot air circulation of case 1, wind channel 11 is hot exhaust duct, can promote toasting the case temperature to a balanced smooth-going state in the shortest time, still include hot air exhaust motor 12, hot circulation motor 13 and cold air filter 14 in toasting case 1.
The curing oven also comprises a data acquisition module and a communication module which are connected with the controller, and the modular design can realize the expansion of various functions such as baking temperature, baking period, intelligent butt joint, data acquisition and the like.
The invention also provides product baking and conveying equipment, which comprises a lifting loading device 3, a stacking device 4, a lifting dismounting device 5 and a curing oven, wherein the curing oven comprises a plurality of independent baking boxes 1 and baking frames 2 placed in the baking boxes 1, the lifting loading device 3 is used for conveying products 6 into the baking frames 2, and the stacking device 4 is used for conveying the baking frames 2 into the baking boxes 1 and conveying the heated baking frames 2 to an unloading position; the lifting and dismounting device 5 is used for grabbing the products 6 in the baking frame 2 at the unloading position and enabling the products to leave the baking frame 2, so that the automatic processing processes of feeding, heating and discharging of the products can be realized.
The specific structure of the lifting loading device 3 is as follows: referring to fig. 7 and 8, the lifting loading device 3 is used for conveying the products 6 into the baking frame 2, and includes a first lifting module 31, a first loading module, a first driving mechanism 32, and a second driving mechanism 33, wherein the first driving mechanism 32 is used for driving the first loading module 34 to move up and down along the height direction of the first lifting module 31; the first loading module comprises a first loading track 34 and a push rod 35, the second driving mechanism 33 is used for driving the products 6 to move along the first loading track 34, and the push rod 35 is used for pushing the products 6 into the baking frame 2.
The push rod 35 is made of an antistatic material, so that when the push rod pushes the product on the first loading track 34 to enter the baking frame 2, no static electricity is generated, and the product is effectively protected.
The lifting loading device 3 further comprises a first air cylinder 37 and a slide rail, the length direction of the slide rail is consistent with the product conveying direction, and the push rod 35 moves along the length direction of the slide rail under the driving of the first air cylinder, so that the product 6 is pushed into the baking frame 2. The first cylinder is preferably a rodless cylinder.
The first driving mechanism 32 is preferably a lifting servo motor, and the second driving mechanism 33 is preferably a conveying stepping motor.
The first loading rail 34 includes two first horizontal rails disposed oppositely, each of the first horizontal rails is provided with a transmission mechanism, and the transmission mechanism has multiple structures, wherein one of the specific structures is as follows: the transmission mechanism comprises a driving wheel, a driven wheel and a conveying belt connected between the driving wheel and the driven wheel, and under the driving of the second driving mechanism 33, the conveying belt moves to drive products on the two first horizontal rails to move.
The lifting loading device 3 further comprises a first adjusting mechanism 36 for adjusting the distance between the two first horizontal rails, and the specific structure of the first adjusting mechanism 36 is as follows: the ball screw nut is connected with one first horizontal rail, and when the nut moves along the length direction of the ball screw, one first horizontal rail can be driven to move, so that the distance between the two first horizontal rails can be adjusted.
The first adjusting mechanism 36 further includes a first transmission assembly and a motor, the first transmission assembly includes a driving wheel, a driven wheel and a transmission belt for connecting the driving wheel and the driven wheel, the driving wheel is sleeved on an outer end portion of one ball screw, the driven wheel is sleeved on an outer end portion of the other ball screw, the motor drives the driving wheel to rotate so as to drive the driven wheel to rotate, and then drives the ball screw upper nut to move along the length direction of the ball screw, and further drives a first horizontal rail to move.
The specific structure of the stacking device 4 is as follows: referring to fig. 9, the stacking device includes a second lifting module 41, a stacking assembly, a third driving mechanism 42 and a fourth driving mechanism 43, the third driving mechanism 42 is configured to drive the stacking assembly to move up and down along the height direction of the second lifting module 41, the stacking assembly includes a fork platform 44 configured to fork the baking frame 2, and the fourth driving mechanism 43 is configured to drive the fork platform 44 to move along the horizontal direction, i.e., to move toward or away from the baking frame. The stacking assembly is preferably a two-piece telescopic fork.
The specific structure of the lifting dismounting device 5 is as follows: referring to fig. 10 and 11, the lifting mechanism includes a third lifting module 51, a second loading module, a fifth driving mechanism 52 and a sixth driving mechanism 53, wherein the fifth driving mechanism 52 is used for driving the second loading module to move up and down along the height direction of the third lifting module 51; the second loading module includes a second loading rail 54 and a hook 55, the hook 55 is used for transferring the product 6 which is positioned in the baking frame 2 and is heated to the second loading rail 54, and the sixth driving mechanism 53 is used for driving the product 6 to move along the second loading rail 54.
The lifting and dismounting device 5 further comprises a second cylinder 57 and a slide rail, the length direction of the slide rail is consistent with the product conveying direction, and the hook member 55 moves along the length direction of the slide rail under the driving of the second cylinder, so that the product 6 in the baking frame 2 is hooked out. The second cylinder is preferably a rodless cylinder.
The hook 55 has a connection part and a hooking part, the connection part and the hooking part are preferably vertically arranged, the connection part can move along a slide rail, and the hooking part can hook out the product 6 in the toasting frame 2.
The second loading rail 54 includes two second horizontal rails oppositely disposed, and each of the first horizontal rails is provided with a transmission mechanism, and the transmission mechanism has multiple structures, wherein one of the specific structures is as follows: the transmission mechanism comprises a driving wheel, a driven wheel and a conveying belt connected between the driving wheel and the driven wheel, and under the driving of the sixth driving mechanism 53, the conveying belt moves to drive products on the two second horizontal rails to move.
The lifting and dismounting device 5 further comprises a second adjusting mechanism 56 used for adjusting the distance between the two second horizontal rails, the second adjusting mechanism 56 further comprises a second transmission assembly and a motor, the first transmission assembly comprises a driving wheel, a driven wheel and a transmission belt used for connecting the driving wheel and the driven wheel, the driving wheel is sleeved at the outer end part of one ball screw, the driven wheel is sleeved at the outer end part of the other ball screw, the motor drives the driving wheel to rotate so as to drive the driven wheel to rotate, and then drives the ball screw upper nut to move along the length direction of the screw rod, and further drives one second horizontal rail to move.
Product toasts conveying equipment still includes two supporter 7 that are used for placing toasting frame 2, supporter 7 has a plurality of well cavitys, and each well cavity is used for placing one and toasts frame 2, and two supporter 7 are located respectively the both sides of curing oven, supporter 7 is provided with a plurality of clamping mechanism 71 that are used for the location to toast frame 2, is provided with the relative backup pad that sets up from top to bottom in each well cavity, toast frame 2 and place in the backup pad of lower part, preferably, four angles in the backup pad that are located the upper portion all are provided with clamping mechanism 71, clamping mechanism 71 is used for pressing from both sides the relative both sides face (not including having open-ended side) that toasts frame 2 tightly to the restriction toasts the frame and. Clamping mechanism 71 includes the cylinder and the butt plate of being connected with the piston rod in the cylinder, the butt plate is used for contradicting with the side of toasting frame 2.
The curing oven still including be used for the holding bake out the casing of case 1, at least one side of casing is provided with alarm lamp strip 8, alarm lamp strip 8 is connected with temperature control device electricity.
The invention also provides a processing method of the product baking and conveying equipment, which comprises the following steps:
s1, conveying the products to a lifting loading device, conveying the products to baking frames by using the lifting loading device until the baking frames are filled with the products, wherein at least 50 products can be placed in one baking frame, and the products are of a sheet structure;
s2, conveying the baking frame in the step S1 to a baking box of the curing oven by using a stacking device, heating the product in the baking frame by using the baking box, and conveying the heated baking frame to an unloading position by using the stacking device when the heating time of the baking box reaches a preset heating time threshold and the heating temperature reaches a preset heating temperature threshold;
and S3, transferring the products in the baking frame at the unloading position in the step S2 to the outside of the baking frame by using a lifting and dismounting device, and enabling the products in the baking frame at the unloading position to leave the baking frame.
In step S1, the baking frame is disposed on a rack, and the rack is disposed on one side of the curing oven; in step S2, another rack is disposed at the unloading position, and the rack is disposed at the other side of the curing oven.
The specific process of step S1 is as follows: the product is conveyed to a lifting loading device (plate feeding, namely the product is conveyed to a first loading rail), then the product is conveyed to a baking frame by the lifting loading device (in the step, a first driving mechanism drives a first loading module to move to a position (lifting upper plate) corresponding to the baking frame to be subjected to sheet loading along the height direction of the first lifting module, a second driving mechanism drives the product to move along the first loading rail, then a push rod pushes the product on the first loading rail to the position (frame loading) in the baking frame to be subjected to sheet loading), the baking frame is fixedly arranged in a storage rack, and the storage rack is arranged on the left side of the curing oven.
The specific process of step S2 is as follows: the baking frames (filled with products) in the storage rack in the step S1 are conveyed to the baking box (stacking upper frame) by utilizing the stacking device, the baking box heats (bakes) the products in the baking frames, each baking box can calculate baking time, the heating process is independent temperature rise, heat preservation and temperature reduction, the highest heating temperature required by different products is set randomly, the time required by raising the temperature from low temperature to high temperature is short, the temperature control deviation is +/-1 ℃, the temperature fluctuation is +/-2 ℃, the constant temperature is set for 1 second to 2 hours regularly, and the temperature control mode is PID double-digital display intelligent temperature control.
After the heating is finished, the baking frame which is heated is taken out of the baking box and conveyed to an unloading position (stacking lower frame) by utilizing the stacking device, another storage rack is arranged at the unloading position, the storage rack is arranged on the right side of the curing furnace, and the stacking device is used for placing the baking frame which is heated into the storage rack to wait for the product to be taken out.
The specific process of step S3 is as follows: lifting the lower plate: the lifting and disassembling device is used for grabbing the products in the baking frame located at the unloading position in the step S2 and making the products leave the baking frame, the lifting and disassembling device sequentially hooks out the products in the baking frame at the unloading position one by one, and the hooked products are conveyed to the next process, specifically, the fifth driving mechanism 52 drives the second loading module to move to a product position corresponding to the baking frame along the height direction of the third lifting module 51, the hook 55 transfers the product 6 to the second loading rail 54, and the sixth driving mechanism 53 drives the product 6 to move along the second loading rail 54.
The operation process comprises plate feeding, lifting of the upper plate, framing, stacking of the upper plate, baking, stacking of the lower plate, lifting of the lower plate and plate discharging, fine control of temperature rising, heat preservation and cooling in the baking process can be achieved, independent control among the devices can be achieved, automatic production is achieved, and product quality and production efficiency are improved.
The processing method of the product baking and conveying equipment provided by the invention is executed by the product baking and conveying equipment.
The product baking and conveying equipment further comprises a sliding rail, and the stacking device 4 can move along the length direction of the sliding rail.
The product baking and conveying equipment provided by the invention has small temperature difference (temperature control deviation +/-1 ℃, temperature measurement deviation +/-2 ℃ heating slope can be set to be 2 ℃ minimum), low failure rate (30% lower than that of the traditional vertical curing oven), support of various communication butt joints (MES, ERP, SECS/GEM), convenient modular design and maintenance and wide application (3C, baking, curing and aging in the fields of automobile electronics and semiconductor sealing and testing can be used).
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A curing oven is characterized by comprising a plurality of independent baking boxes (1) and baking frames (2) arranged in the baking boxes (1),
one or more temperature zones are arranged in each baking oven (1), each baking oven (1) comprises an oven body and an oven door, the oven body and the oven door are enclosed to form a closed cavity for accommodating the baking frame (2), and a temperature control device for adjusting the temperature of each temperature zone is arranged in each baking oven (1);
the baking frame (2) comprises a box body, a hollow space is arranged in the box body, a plurality of supporting structures (21) are arranged in the hollow space from top to bottom along the height direction of the hollow space, and the supporting structures are used for placing products (6) to be heated.
2. Curing oven according to claim 1, characterized in that inside each oven (1) there is an air duct (11) for circulation of hot air, inside each temperature zone there is a baking frame (2).
3. The curing oven as claimed in claim 1, wherein the temperature control device comprises a controller, a heating element corresponding to each temperature zone, and a temperature sensor corresponding to each temperature zone, the temperature sensor is configured to detect the temperature of the corresponding temperature zone and send the detection result to the controller, and the controller is configured to adjust the temperature in the temperature zone according to the detection result so as to make the temperature in the temperature zone reach a preset temperature;
the curing oven also comprises a data acquisition module and a communication module which are connected with the controller.
4. A product baking conveyor, characterized by comprising a lifting loading device (3), a stacking device (4), a lifting dismounting device (5) and a curing oven according to any one of claims 1-3, the curing oven comprising a plurality of baking boxes (1) and baking frames (2) for placing in the baking boxes (1);
the lifting loading device (3) is used for conveying the products (6) into the baking frame (2), and the stacking device (4) is used for conveying the baking frame (2) into the baking box (1) and conveying the heated baking frame (2) to an unloading position; the lifting and dismounting device (5) is used for grabbing the products (6) in the baking frame (2) at the unloading position and enabling the products to leave the baking frame (2).
5. The product baking conveyor apparatus according to claim 4, wherein the lifting and loading device (3) comprises a first lifting module (31), a first loading module, a first driving mechanism (32) and a second driving mechanism (33), the first driving mechanism (32) is used for driving the first loading module (34) to move up and down along the height direction of the first lifting module (31); the first loading module comprises a first loading track (34) and a push rod (35), the second driving mechanism (33) is used for driving the products (6) to move along the first loading track (34), and the push rod (35) is used for pushing the products (6) into the baking frame (2);
the stacking device (4) comprises a second lifting module (41), a stacking assembly, a third driving mechanism (42) and a fourth driving mechanism (43), wherein the third driving mechanism (42) is used for driving the stacking assembly to move up and down along the height direction of the second lifting module (41), the stacking assembly comprises a fork connection platform (44) used for forking the baking frame (2), and the fourth driving mechanism (43) is used for driving the fork connection platform (44) to move along the horizontal direction;
the lifting and dismounting device (5) comprises a third lifting module (51), a second loading module, a fifth driving mechanism (52) and a sixth driving mechanism (53), wherein the fifth driving mechanism (52) is used for driving the second loading module to move in a lifting mode along the height direction of the third lifting module (51); the second loading module comprises a second loading track (54) and a hook (55), the hook (55) is used for transferring the products (6) which are positioned in the baking frame (2) and are heated to the second loading track (54), and the sixth driving mechanism (53) is used for driving the products (6) to move along the second loading track (54).
6. The product baking conveyor apparatus according to claim 5, wherein the first loading track (34) comprises two first horizontal tracks disposed opposite each other, and the lift loading device (3) further comprises a first adjusting mechanism (36) for adjusting a distance between the two first horizontal tracks;
the second loading track (54) comprises two second horizontal tracks which are arranged oppositely, and the lifting dismounting device (5) further comprises a second adjusting mechanism (56) for adjusting the distance between the two second horizontal tracks.
7. The product baking conveyor device according to claim 4, further comprising two shelves (7) for placing the baking frame (2), wherein the shelves (7) are respectively located at two sides of the curing oven, and the shelves (7) are provided with a plurality of clamping mechanisms (71) for positioning the baking frame (2); the curing oven still including be used for the holding bake out the casing of case (1), at least one side of casing is provided with warning lamp strip (8), warning lamp strip (8) are connected with temperature control device electricity.
8. A processing method of product baking and conveying equipment is characterized by comprising the following steps:
s1, conveying the product to a lifting loading device, and conveying the product to the baking frame by using the lifting loading device;
s2, conveying the baking frame in the step S1 to a baking box of the curing oven by using a stacking device, heating the product in the baking frame by using the baking box, and conveying the heated baking frame to an unloading position by using the stacking device when the heating time of the baking box reaches a preset heating time threshold and the heating temperature reaches a preset heating temperature threshold;
and S3, transferring the product in the baking frame positioned at the unloading position in the step S2 to the outside of the baking frame by using a lifting and dismounting device.
9. The method as claimed in claim 8, wherein in step S1, the baking frame is located on a rack disposed on one side of the curing oven; in step S2, another rack is disposed at the unloading position, and the rack is disposed at the other side of the curing oven.
10. The method of manufacturing a product baking conveyor device according to any one of claims 8 to 9, wherein the method is performed by a product baking conveyor device according to any one of claims 4 to 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110119665.4A CN112781344A (en) | 2021-01-28 | 2021-01-28 | Curing oven, product baking and conveying equipment and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110119665.4A CN112781344A (en) | 2021-01-28 | 2021-01-28 | Curing oven, product baking and conveying equipment and processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112781344A true CN112781344A (en) | 2021-05-11 |
Family
ID=75759499
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110119665.4A Pending CN112781344A (en) | 2021-01-28 | 2021-01-28 | Curing oven, product baking and conveying equipment and processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112781344A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114152070A (en) * | 2021-11-26 | 2022-03-08 | 南京佩尔哲汽车内饰系统有限公司 | Baking device based on automobile composite interior panel material |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3171405U (en) * | 2011-08-19 | 2011-10-27 | 三幸機械株式会社 | Multi-stage oven firing system |
| CN107806766A (en) * | 2017-11-24 | 2018-03-16 | 东莞市常铮印刷机械设备有限公司 | A kind of automatic loading/unloading level curing oven |
| CN107917581A (en) * | 2017-10-10 | 2018-04-17 | 深圳市鹏翔运达机械科技有限公司 | Mobile vacuum drying production line |
| CN108168220A (en) * | 2018-02-06 | 2018-06-15 | 河南鼎能电子科技有限公司 | Fully automatic mobile drying line |
| CN110094941A (en) * | 2019-06-11 | 2019-08-06 | 东莞市法斯特智能装备有限公司 | A kind of large automatic battery roasting plant |
| CN214701633U (en) * | 2021-01-28 | 2021-11-12 | 苏州康贝尔电子设备有限公司 | Curing oven and product baking and conveying equipment |
-
2021
- 2021-01-28 CN CN202110119665.4A patent/CN112781344A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3171405U (en) * | 2011-08-19 | 2011-10-27 | 三幸機械株式会社 | Multi-stage oven firing system |
| CN107917581A (en) * | 2017-10-10 | 2018-04-17 | 深圳市鹏翔运达机械科技有限公司 | Mobile vacuum drying production line |
| CN107806766A (en) * | 2017-11-24 | 2018-03-16 | 东莞市常铮印刷机械设备有限公司 | A kind of automatic loading/unloading level curing oven |
| CN108168220A (en) * | 2018-02-06 | 2018-06-15 | 河南鼎能电子科技有限公司 | Fully automatic mobile drying line |
| CN110094941A (en) * | 2019-06-11 | 2019-08-06 | 东莞市法斯特智能装备有限公司 | A kind of large automatic battery roasting plant |
| CN214701633U (en) * | 2021-01-28 | 2021-11-12 | 苏州康贝尔电子设备有限公司 | Curing oven and product baking and conveying equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114152070A (en) * | 2021-11-26 | 2022-03-08 | 南京佩尔哲汽车内饰系统有限公司 | Baking device based on automobile composite interior panel material |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214701633U (en) | Curing oven and product baking and conveying equipment | |
| JP2975296B2 (en) | Oven for continuous baking | |
| CN205505583U (en) | Full -automatic battery drying system | |
| CN202390535U (en) | Continuous vacuum plating facility with heating device | |
| CN112781344A (en) | Curing oven, product baking and conveying equipment and processing method | |
| US10612848B2 (en) | Vertical oven for mainly flat parts | |
| CN104773948A (en) | Continuous hot bending furnace for large bus front windshield | |
| CN113059669B (en) | Curing kiln and prefabricated part production line | |
| CN103911504B (en) | The apparatus for continous heat treatment of wheel hub base | |
| FI90044C (en) | FOERFARANDE FOER BOEJNING OCH HAERDNING AV GLASSKIVA | |
| CN110683748A (en) | Glass homogenizing furnace and glass homogenizing method | |
| US6305930B1 (en) | Vertical multiple stage oven | |
| CN217807419U (en) | Transfer frame device and glass transfer system | |
| US5906484A (en) | Vertical continuous oven | |
| CN215809551U (en) | Intelligent refrigeration house | |
| CN211005098U (en) | Glass homogenizing furnace | |
| US6227848B1 (en) | Vertical continuous oven | |
| CN107433768A (en) | A kind of vertical glass cover-plate ink solidification equipment | |
| CN113405331A (en) | Wet green body drying equipment and method for sintered bricks | |
| CN207604032U (en) | A kind of SMT coolers | |
| CN216509951U (en) | Refrigerator transfer device | |
| JP4665218B2 (en) | Automatic temperature shock test system | |
| CN101020995A (en) | Continuous annealing furnace for blown aluminium plate | |
| CN207362055U (en) | A kind of glass cooling device | |
| CN217202862U (en) | Full-automatic heating equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |