CN112775013A - Steel plate detection device - Google Patents
Steel plate detection device Download PDFInfo
- Publication number
- CN112775013A CN112775013A CN202011610083.8A CN202011610083A CN112775013A CN 112775013 A CN112775013 A CN 112775013A CN 202011610083 A CN202011610083 A CN 202011610083A CN 112775013 A CN112775013 A CN 112775013A
- Authority
- CN
- China
- Prior art keywords
- steel plate
- assembly
- sorting
- adhesive tape
- sampling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention provides a steel plate detection device, which comprises a steel plate sorting assembly, a steel plate flattening assembly, a steel plate sampling assembly, a visual detection assembly, an adhesive force detection assembly and a mark and storage assembly, wherein a steel plate to be detected is sorted by the steel plate sorting assembly, the steel plate to be detected is sorted by the steel plate sorting assembly and then is sent into the steel plate flattening assembly, the steel plate is flattened by the steel plate flattening assembly, the flattened steel plate is sent into the steel plate sampling assembly by the steel plate sorting assembly, the surface of the steel plate is sampled by the steel plate sampling assembly to form a sampling carrier, the sampling carrier is sent into the visual detection assembly by the steel plate sampling assembly and is visually detected by the visual detection assembly, the sampling carrier is sent into the adhesive force detection assembly by the visual detection assembly and is detected by the adhesive force detection assembly, and is sent into the mark and storage assembly by the adhesive force detection assembly, it is marked and retained by a mark retention component.
Description
Technical Field
The invention relates to steel plate production equipment, in particular to a steel plate detection device.
Background
The following methods are mainly used for detecting the steel plate:
visual inspection, wherein the inspection mode is usually used as a first process of steel plate inspection, unqualified appearance defects such as cracks on the surface of a steel plate can be found through visual inspection or direct measurement, large-area defects on the surface of a workpiece can be quickly found, but the coating quality of the workpiece cannot be measured, and hidden defects inside the workpiece cannot be found;
the method is the most basic and widely applied detection method, can more accurately detect the defects of the sample plate, but has higher overall cost of equipment, harmful rays to human bodies and relatively lower inspection speed;
ultrasonic flaw detection, wherein ultrasonic waves penetrate into the deep part of a metal material and are reflected at the edge of an interface when the metal material enters another section from the section to detect the defects of a part, the method can quickly, conveniently, nondestructively and accurately detect various defects in a workpiece, but special equipment is required to be carried for field operation, the position, orientation, shape, material and grain size of the defects have certain influence on a detection result, and the detection result is not directly subjected to witness record;
the adhesion detection is carried out by manually using an adhesive tape, after a steel plate sample is bent and flattened through special procedures, coating particles for adhering a steel plate test surface are brought by a detector manually using a special adhesive tape, parameters such as quality, adhesive force and the like of a steel plate and a surface coating are tested by using special equipment according to the distribution conditions such as the number of the coating particles adhered on the adhesive tape and the density, after the steel plate is bent and adhered with the coating particles for the steel plate test surface by using the special adhesive tape, the quality of the whole steel plate can be judged through the particle distribution state (if defects exist in the steel plate, the distribution state of the adhered particles is not uniform), the quality of the coating on the surface of the steel plate can be judged through the particle density, the testing method is simple, too complicated procedures and equipment are not needed, however, because an operator manually uses the adhesive tape to adhere, the force cannot be accurately grasped, and, moreover, because of manual operation, the efficiency is not rapid, and the measured result can only be stored through paper documents.
Therefore, it is necessary to design a steel plate inspection apparatus to overcome the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to provide a steel plate detection device to improve detection efficiency.
The technical scheme adopted by the invention for solving the technical problem is as follows:
a steel sheet inspection device comprising:
the steel plate sorting assembly is provided with a space for placing a steel plate to be detected, and the steel plate to be detected is sorted by the steel plate sorting assembly;
the steel plate flattening assembly is connected with the steel plate sorting assembly, the steel plate sorting assembly sorts the steel plates to be detected and then sends the steel plates into the steel plate flattening assembly, and the steel plates are flattened by the steel plate flattening assembly;
the steel plate sampling assembly is connected with the steel plate sorting assembly, the steel plate sorting assembly sends the flattened steel plate into the steel plate sampling assembly, and the steel plate sampling assembly samples the surface of the steel plate to form a sampling carrier;
the visual detection assembly is connected with the steel plate sampling assembly, the steel plate sampling assembly sends the sampling carrier into the visual detection assembly, and the visual detection assembly performs visual detection on the sampling carrier;
the adhesive force detection assembly is connected with the visual detection assembly, the visual detection assembly sends the sampling carrier into the adhesive force detection assembly, and the adhesive force detection assembly detects the adhesive force of the sampling carrier;
and the mark retaining component is connected with the adhesive force detection component, the sample carrier is sent into the mark retaining component by the adhesive force detection component, and the sample carrier is marked and retained by the mark retaining component.
Specifically, the steel sheet sorting assembly includes:
the sorting bracket is provided with an assembling space;
the sorting material box is arranged on the sorting support, and the steel plate to be detected is placed in the sorting material box;
and the sorting robot is arranged on the sorting support, and is used for sorting the steel plates in the sorting material box.
Further, the steel sheet subassembly that flattens includes:
and the flattening machine corresponds to the sorting robot in position, the sorting robot sends the steel plate in the sorting box into the flattening machine, and the flattening machine flattens the steel plate.
Further, the steel plate sampling assembly comprises:
the adhesive tape chuck is provided with a space for placing an adhesive tape, and the adhesive tape is output outwards by the adhesive tape chuck;
and the extruding and closing roller corresponds to the positions of the adhesive tape chuck and the sorting robot, the steel plate after being flattened is conveyed to the extruding and closing roller by the sorting robot, and the extruding and closing roller drives the adhesive tape to be mutually attached with the steel plate so that coating particles on the surface of the steel plate are transferred to the adhesive tape.
Further, the visual inspection assembly includes:
and the shooting equipment corresponds to the position of the adhesive tape, shoots the coating particles on the adhesive tape by the shooting equipment to obtain the density and distribution condition of the particles, uploads the density and distribution condition to the database and is used for analyzing the overall quality of the steel plate.
Further, the adhesion force detection assembly includes:
and the adhesive force detector corresponds to the position of the adhesive tape and is used for detecting the bonding condition of coating particles on the adhesive tape so as to obtain the adhesive force data of the steel plate coating.
Further, the tag retention component includes:
the paper tape chuck is provided with a space for placing a paper tape, and the paper tape is output outwards by the paper tape chuck;
the opposite-sticking roller corresponds to the paper tape and the adhesive tape in position and drives the paper tape and the adhesive tape to be mutually attached;
the coding machine corresponds to the positions of the paper tape and the adhesive tape, and codes the adhered paper tape and the adhesive tape and codes;
and the winding chuck is provided with a space for placing the paper tape and the adhesive tape, and the code-sprayed paper tape and the adhesive tape are wound and stored by the winding chuck.
The invention has the advantages that:
the steel plate detection device overcomes the instability existing in the existing detection mode of manually using adhesive tapes for adhesion, realizes the functions of automatic feeding and discharging, automatic sample separation, automatic detection, automatic uploading of detection data and the like by matching with a robot, and realizes the purpose of remote monitoring of the whole automatic process; the method solves the risk easily brought by manual operation, improves the labor productivity, accelerates the detection speed and improves the detection quality after automation, thereby ensuring the stability and the control of relevant process parameters and the stability and the detection of the product quality to a greater extent; the automatic equipment is used for replacing manual sampling and detection, so that the high efficiency of the whole set of work flow is ensured; the traditional manual recording is replaced by full-automatic uploading data, so that the reliability and the integrity of the data are ensured; after the equipment is used, the obvious effects of reducing manpower, reducing product cost and improving productivity are achieved; the detection consistency of the detected sample plate is effectively improved, and the detection reliability is improved; meanwhile, the situation that the steel plate is repeatedly put in and taken out of the press by an operator is avoided, and the accident rate and the danger of the operator are reduced.
Drawings
FIG. 1 is a schematic structural diagram of a steel plate inspection apparatus according to the present invention;
fig. 2 is a schematic view of the internal structure of the detection apparatus.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the invention is further described with reference to the figures and the specific embodiments.
As shown in figures 1 and 2, the steel plate detection device provided by the invention comprises a steel plate sorting assembly, a steel plate flattening assembly, a steel plate sampling assembly, a visual detection assembly, an adhesive force detection assembly and a mark and storage assembly, wherein the steel plate sorting assembly is provided with a space for placing a steel plate to be detected, the steel plate sorting assembly sorts the steel plate to be detected, the steel plate flattening assembly is connected with the steel plate sorting assembly, the steel plate sorting assembly sorts the steel plate to be detected and then sends the steel plate to the steel plate flattening assembly, the steel plate flattening assembly flattens the steel plate, the steel plate sampling assembly is connected with the steel plate sorting assembly, the steel plate sorting assembly sends the flattened steel plate to the steel plate sampling assembly, the steel plate sampling assembly samples the surface of the steel plate to form a sampling carrier, the visual detection assembly is connected with the steel plate sampling assembly, and the steel plate sampling assembly sends the sampling carrier to the, the visual detection component is used for carrying out visual detection on the sampling carrier, the adhesive force detection component is connected with the visual detection component, the visual detection component is used for sending the sampling carrier into the adhesive force detection component, the adhesive force detection component is used for carrying out adhesive force detection on the sampling carrier, the mark retaining component is connected with the adhesive force detection component, the adhesive force detection component is used for sending the sampling carrier into the mark retaining component, and the mark retaining component is used for marking and retaining the sampling carrier. In this embodiment, the steel sheet letter sorting subassembly includes letter sorting support 110, letter sorting magazine 120 and letter sorting robot 130, has the assembly space on the letter sorting support, and the letter sorting magazine is installed on the letter sorting support, waits to detect the steel sheet and arranges this letter sorting magazine in, and the letter sorting robot is installed on the letter sorting support, is sorted the steel sheet in the letter sorting magazine by the letter sorting robot. The steel plate flattening assembly comprises a flattening machine 210, the flattening machine corresponds to the sorting robot in position, the steel plates in the sorting box are conveyed to the flattening machine by the sorting robot, and the steel plates are flattened by the flattening machine. The steel sheet sampling subassembly includes sticky tape chuck 310 and crowded cylinder 320 that closes, has the space of placing the sticky tape on the sticky tape chuck, by the sticky tape chuck outwards output sticky tape, crowded cylinder that closes corresponds with sticky tape chuck and sorting robot position, sends the steel sheet after will flattening to crowded cylinder department by sorting robot, and it laminates each other with the steel sheet to drive sticky tape by crowded cylinder, makes the coating granule on steel sheet surface shift to the sticky tape. The visual inspection assembly comprises a shooting device 410, the shooting device corresponds to the position of the adhesive tape, and the shooting device shoots coating particles on the adhesive tape to obtain the density and distribution condition of the particles, uploads the density and distribution condition to a database and is used for analyzing the overall quality of the steel plate. The adhesion detection assembly comprises an adhesion detector 510, the adhesion detector corresponds to the position of the adhesive tape, and the adhesion detector detects the adhesion condition of coating particles on the adhesive tape to acquire the adhesion data of the steel plate coating. The record retention component comprises a paper tape chuck 610, a pair of adhesive rollers 620, a coding machine 630 and a winding chuck 640, a space for placing paper tapes is formed in the paper tape chuck, the paper tapes are output outwards through the paper tape chuck, the pair of adhesive rollers corresponds to the positions of the paper tapes and the adhesive tapes, the paper tapes and the adhesive tapes are driven to be mutually attached through the pair of adhesive rollers, the coding machine corresponds to the positions of the paper tapes and the adhesive tapes, the paper tapes and the adhesive tapes after being attached are numbered and code-sprayed through the coding machine, a space for placing the paper tapes and the adhesive tapes is formed in the winding chuck, and the paper tapes and the adhesive tapes after code-spraying are wound and stored. The steel plate detection device overcomes the instability existing in the existing detection mode of manually using adhesive tapes for adhesion, realizes the functions of automatic feeding and discharging, automatic sample separation, automatic detection, automatic uploading of detection data and the like by matching with a robot, and realizes the purpose of remote monitoring of the whole automatic process; the method solves the risk easily brought by manual operation, improves the labor productivity, accelerates the detection speed and improves the detection quality after automation, thereby ensuring the stability and the control of relevant process parameters and the stability and the detection of the product quality to a greater extent; the automatic equipment is used for replacing manual sampling and detection, so that the high efficiency of the whole set of work flow is ensured; the traditional manual recording is replaced by full-automatic uploading data, so that the reliability and the integrity of the data are ensured; after the equipment is used, the obvious effects of reducing manpower, reducing product cost and improving productivity are achieved; the detection consistency of the detected sample plate is effectively improved, and the detection reliability is improved; meanwhile, the situation that the steel plate is repeatedly put in and taken out of the press by an operator is avoided, and the accident rate and the danger of the operator are reduced.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the scope of the present invention.
Claims (7)
1. A steel plate detection device is characterized by comprising:
the steel plate sorting assembly is provided with a space for placing a steel plate to be detected, and the steel plate to be detected is sorted by the steel plate sorting assembly;
the steel plate flattening assembly is connected with the steel plate sorting assembly, the steel plate sorting assembly sorts the steel plates to be detected and then sends the steel plates into the steel plate flattening assembly, and the steel plates are flattened by the steel plate flattening assembly;
the steel plate sampling assembly is connected with the steel plate sorting assembly, the steel plate sorting assembly sends the flattened steel plate into the steel plate sampling assembly, and the steel plate sampling assembly samples the surface of the steel plate to form a sampling carrier;
the visual detection assembly is connected with the steel plate sampling assembly, the steel plate sampling assembly sends the sampling carrier into the visual detection assembly, and the visual detection assembly performs visual detection on the sampling carrier;
the adhesive force detection assembly is connected with the visual detection assembly, the visual detection assembly sends the sampling carrier into the adhesive force detection assembly, and the adhesive force detection assembly detects the adhesive force of the sampling carrier;
and the mark retaining component is connected with the adhesive force detection component, the sample carrier is sent into the mark retaining component by the adhesive force detection component, and the sample carrier is marked and retained by the mark retaining component.
2. The steel plate detecting device according to claim 1, wherein the steel plate sorting assembly comprises:
the sorting bracket is provided with an assembling space;
the sorting material box is arranged on the sorting support, and the steel plate to be detected is placed in the sorting material box;
and the sorting robot is arranged on the sorting support, and is used for sorting the steel plates in the sorting material box.
3. The steel plate detection device according to claim 2, wherein the steel plate flattening assembly comprises:
and the flattening machine corresponds to the sorting robot in position, the sorting robot sends the steel plate in the sorting box into the flattening machine, and the flattening machine flattens the steel plate.
4. The steel plate detection device according to claim 3, wherein the steel plate sampling assembly comprises:
the adhesive tape chuck is provided with a space for placing an adhesive tape, and the adhesive tape is output outwards by the adhesive tape chuck;
and the extruding and closing roller corresponds to the positions of the adhesive tape chuck and the sorting robot, the steel plate after being flattened is conveyed to the extruding and closing roller by the sorting robot, and the extruding and closing roller drives the adhesive tape to be mutually attached with the steel plate so that coating particles on the surface of the steel plate are transferred to the adhesive tape.
5. A steel sheet testing apparatus according to claim 4, wherein the visual inspection assembly comprises:
and the shooting equipment corresponds to the position of the adhesive tape, shoots the coating particles on the adhesive tape by the shooting equipment to obtain the density and distribution condition of the particles, uploads the density and distribution condition to the database and is used for analyzing the overall quality of the steel plate.
6. The steel plate detection device according to claim 4, wherein the adhesion detection assembly comprises:
and the adhesive force detector corresponds to the position of the adhesive tape and is used for detecting the bonding condition of coating particles on the adhesive tape so as to obtain the adhesive force data of the steel plate coating.
7. The steel sheet testing apparatus of claim 4, wherein the mark retaining assembly comprises:
the paper tape chuck is provided with a space for placing a paper tape, and the paper tape is output outwards by the paper tape chuck;
the opposite-sticking roller corresponds to the paper tape and the adhesive tape in position and drives the paper tape and the adhesive tape to be mutually attached;
the coding machine corresponds to the positions of the paper tape and the adhesive tape, and codes the adhered paper tape and the adhesive tape and codes;
and the winding chuck is provided with a space for placing the paper tape and the adhesive tape, and the code-sprayed paper tape and the adhesive tape are wound and stored by the winding chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011610083.8A CN112775013A (en) | 2020-12-30 | 2020-12-30 | Steel plate detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011610083.8A CN112775013A (en) | 2020-12-30 | 2020-12-30 | Steel plate detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112775013A true CN112775013A (en) | 2021-05-11 |
Family
ID=75753857
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011610083.8A Withdrawn CN112775013A (en) | 2020-12-30 | 2020-12-30 | Steel plate detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112775013A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060171504A1 (en) * | 2004-03-01 | 2006-08-03 | Sommer Edward J | Method and apparatus for sorting materials according to relative composition |
| US20070030953A1 (en) * | 2004-03-01 | 2007-02-08 | Sommer Edward J Jr | Method and apparatus for sorting materials according to relative composition |
| CN102998366A (en) * | 2012-12-18 | 2013-03-27 | 西安航天化学动力厂 | Ultrasonic testing method for bonding quality of coated steel sheet and rubber |
| CN103969179A (en) * | 2013-01-25 | 2014-08-06 | 宝山钢铁股份有限公司 | Steel plate coating adhesion detection method |
| CN107505260A (en) * | 2017-09-12 | 2017-12-22 | 沈阳来金汽车零部件有限公司 | Galvanized steel plain sheet zinc coat adheres to force checking device and detection method |
| CN108931537A (en) * | 2018-07-17 | 2018-12-04 | 上海宝钢工业技术服务有限公司 | The curved coating quality detector of Full-automatic cold rolling sheets U |
| CN109702058A (en) * | 2018-12-01 | 2019-05-03 | 上海海钊民防设备有限公司 | A kind of closed guard gate's sheet metal bending technique and its device |
-
2020
- 2020-12-30 CN CN202011610083.8A patent/CN112775013A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060171504A1 (en) * | 2004-03-01 | 2006-08-03 | Sommer Edward J | Method and apparatus for sorting materials according to relative composition |
| US20070030953A1 (en) * | 2004-03-01 | 2007-02-08 | Sommer Edward J Jr | Method and apparatus for sorting materials according to relative composition |
| CN102998366A (en) * | 2012-12-18 | 2013-03-27 | 西安航天化学动力厂 | Ultrasonic testing method for bonding quality of coated steel sheet and rubber |
| CN103969179A (en) * | 2013-01-25 | 2014-08-06 | 宝山钢铁股份有限公司 | Steel plate coating adhesion detection method |
| CN107505260A (en) * | 2017-09-12 | 2017-12-22 | 沈阳来金汽车零部件有限公司 | Galvanized steel plain sheet zinc coat adheres to force checking device and detection method |
| CN108931537A (en) * | 2018-07-17 | 2018-12-04 | 上海宝钢工业技术服务有限公司 | The curved coating quality detector of Full-automatic cold rolling sheets U |
| CN109702058A (en) * | 2018-12-01 | 2019-05-03 | 上海海钊民防设备有限公司 | A kind of closed guard gate's sheet metal bending technique and its device |
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Application publication date: 20210511 |
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| WW01 | Invention patent application withdrawn after publication |