CN110961374A - Automatic sorting method for aluminum and aluminum alloy thin-walled tubes based on eddy current detection - Google Patents

Automatic sorting method for aluminum and aluminum alloy thin-walled tubes based on eddy current detection Download PDF

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Publication number
CN110961374A
CN110961374A CN201911385045.4A CN201911385045A CN110961374A CN 110961374 A CN110961374 A CN 110961374A CN 201911385045 A CN201911385045 A CN 201911385045A CN 110961374 A CN110961374 A CN 110961374A
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China
Prior art keywords
thin
defect
pipe
eddy current
signal
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CN201911385045.4A
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Chinese (zh)
Inventor
邱宏伟
刘超
陈丽君
杨志刚
刘洪雷
王杰轩
郑云龙
王洪玉
郑磊
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Northeast Light Alloy Co Ltd
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Northeast Light Alloy Co Ltd
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Priority to CN201911385045.4A priority Critical patent/CN110961374A/en
Publication of CN110961374A publication Critical patent/CN110961374A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

Abstract

An automatic sorting method of aluminum and aluminum alloy thin-wall pipes based on eddy current detection belongs to the technical field of automatic flaw detection of thin-wall pipes. The invention aims at the problems of low efficiency and poor reliability of the existing aluminum and aluminum alloy thin-wall pipe by manually detecting the quality. The method comprises the following steps: the flaw detector transmits a quality signal obtained by the eddy current probe and the time of the thin-wall pipe entering and leaving the detection area obtained by the photoelectric switch to the programmable logic controller; the programmable logic controller processes the input signal, and firstly, the thin-wall tube is divided into a tube without a defect and a tube with a defect part; outputting a defect position marking instruction to the pipe comprising the defect part, and controlling an ink-jet printer to mark the defect part of the pipe comprising the defect part; and finally, outputting a sorting control instruction, and controlling the cylinder to sort the non-defective pipe and the pipe completing the defect marking into a qualified area or a defective area respectively. The automatic sorting machine is used for automatically sorting aluminum and aluminum alloy thin-wall pipes.

Description

Automatic sorting method for aluminum and aluminum alloy thin-walled tubes based on eddy current detection
Technical Field
The invention relates to an automatic sorting method of aluminum and aluminum alloy thin-wall pipes based on eddy current detection, and belongs to the technical field of automatic flaw detection of thin-wall pipes.
Background
The aluminum and aluminum alloy thin-wall pipe is widely applied due to the advantages of light weight, good corrosion resistance and the like, and is particularly applied to high-end products. In order to better apply the performance of the thin-wall pipe, the performance detection of the thin-wall pipe is particularly important.
At present, the quality detection of aluminum and aluminum alloy thin-wall pipes is mainly carried out manually, the manual detection is low in efficiency on the one hand, and on the other hand, because the manual subjective factors can bring identification errors, the reliability of detection results is influenced, and therefore the requirements of high efficiency and nondestructive detection precision on a production line are difficult to meet.
Disclosure of Invention
The invention provides an automatic sorting method of aluminum and aluminum alloy thin-walled tubes based on eddy current detection, aiming at the problems of low efficiency and poor reliability of the existing aluminum and aluminum alloy thin-walled tubes for quality detection in a manual mode.
The invention relates to an automatic sorting method of aluminum and aluminum alloy thin-wall pipes based on eddy current detection, which comprises the following steps:
an eddy current probe and a photoelectric switch of a flaw detector are arranged on the conveying equipment of the thin-wall pipe,
the eddy current probe is arranged in the detection area of the transmission equipment and is used for detecting the quality information of the thin-walled tube in the detection area; the photoelectric switch is used for determining the time for the thin-wall pipe to enter and leave the detection area;
the automatic sorting method comprises the following steps:
the flaw detector transmits the quality signal obtained by the eddy current probe to the programmable logic controller;
the photoelectric switch transmits the time of the thin-wall pipe entering and leaving the detection area to the programmable logic controller;
the programmable logic controller processes the input signal, and firstly, the thin-wall tube is divided into a tube without a defect and a tube with a defect part; outputting a defect position marking instruction to the pipe comprising the defect part, and controlling an ink-jet printer to mark the defect part of the pipe comprising the defect part; and finally, outputting a sorting control instruction, and controlling the cylinder to sort the non-defective pipe and the pipe completing the defect marking into a qualified area or a defective area respectively.
According to the automatic sorting method of the aluminum and aluminum alloy thin-wall pipes based on eddy current detection, the programmable logic controller processes input signals and comprises the following steps:
and removing the mass signals corresponding to the time when the thin-wall pipe enters and leaves the detection area from the mass signals obtained by the eddy current probe.
According to the method for automatically sorting the aluminum and aluminum alloy thin-wall pipes based on eddy current detection, the programmable logic controller processes input signals, and the method for distinguishing the thin-wall pipes into the pipes without defects and the pipes with the defects comprises the following steps:
the programmable logic controller determines the thin-wall pipe with the quality signal not including the defect signal as a non-defective pipe according to the transmission speed of the transmission equipment and the time for the thin-wall pipe to enter the detection area; determining the thin-wall pipe with the quality signal including the defect signal as the pipe including the defect part;
the method for determining the defective part of the pipe comprising the defective part comprises the following steps:
and determining the defect part of the thin-wall pipe according to the transmission speed of the transmission equipment and the time when the quality signal detected by the eddy current probe is the defect signal.
According to the automatic sorting method of the aluminum and aluminum alloy thin-wall pipes based on eddy current detection, the obtaining method of the sorting control instruction comprises the following steps:
the method comprises the following steps that firstly), a programmable logic controller processes an input signal, outputs a sorting control instruction when a defect signal is not found in a quality signal of a current thin-walled tube, and controls a cylinder to sort the current thin-walled tube as a defect-free tube to a qualified area;
secondly), after the programmable logic controller outputs a defect position marking instruction, waiting for the ink-jet printer to finish marking the defects of the thin-wall pipe and sending a defect marking finishing instruction to the programmable logic controller; and after the programmable logic controller receives the defect marking completion instruction, the control cylinder sorts the current thin-wall pipe to the defect area.
According to the automatic sorting method of the aluminum and aluminum alloy thin-wall pipes based on eddy current detection, the programmable logic controller comprises a central processing unit, a signal input unit, a signal output unit and a display unit,
the signal input unit is used for receiving a mass signal obtained by the eddy current probe and the time of the thin-wall pipe entering and leaving the detection area; the central processing unit is used for processing the signals received by the signal input unit; the signal output unit is used for outputting a defect position marking instruction and a sorting control instruction; the display unit is used for displaying the signal processing process of the central processing unit.
According to the automatic sorting method of the aluminum and aluminum alloy thin-wall pipes based on eddy current detection, the programmable logic controller also comprises a system program storage unit and a user program storage unit,
the system program storage unit is used for storing a system program for the central processing unit to call in the process of signal processing;
the user program storage unit is used for storing a user program for the central processing unit to call when the user operates.
The invention has the beneficial effects that: the invention solves the problems of automatic sorting and marking in the eddy current detection of the aluminum and aluminum alloy thin-wall pipes, and can improve the accuracy, reliability and automation degree of the sorting and marking of the thin-wall pipes in the eddy current detection by the control of the programmable logic controller. The working efficiency is greatly improved. The automatic marking and automatic sorting device can realize automatic marking and automatic sorting of the defects of the eddy current flaw detection exceeding standard, and can achieve the purposes of rapid, accurate and timely flaw detection operation process and information processing by combining the cooperation of the photoelectric switch, the ink-jet printer and the cylinder.
The method avoids errors caused by manual identification marking and manual sorting, and can meet the requirements of nondestructive testing of aviation high-pressure catheters and common catheters. Thereby avoiding the use of nitro chemicals harmful to human body and saving the storage and management cost of the chemicals; and the hazards to the human body and the environment when they are used. Fills the blank of the aluminum and aluminum alloy thin-wall pipe material eddy current automatic flaw detection field.
The invention can also be applied to other material pipes.
Drawings
FIG. 1 is a flow chart diagram of the method for automatically sorting aluminum and aluminum alloy thin-wall pipes based on eddy current testing;
fig. 2 is a flow diagram of the programmable logic controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
In a first embodiment, as shown in fig. 1, the invention provides an automatic sorting method for aluminum and aluminum alloy thin-wall pipes based on eddy current testing, which comprises the following steps:
an eddy current probe 11 and a photoelectric switch 20 of a flaw detector 10 are arranged on the conveying equipment of the thin-wall pipe,
the eddy current probe 11 is arranged at a detection area of the conveying equipment and is used for detecting quality information of the thin-walled tube in the detection area; the photoelectric switch 20 is used for determining the time when the thin-wall pipe enters and leaves the detection area;
the automatic sorting method comprises the following steps:
the flaw detector 10 transmits the quality signal obtained by the eddy current probe 11 to the programmable logic controller 30;
the photoelectric switch 20 transmits the time of the thin-wall pipe entering and leaving the detection area to the programmable logic controller 30;
the programmable logic controller 30 processes the input signal, and firstly, the thin-walled tube is divided into a tube without defects and a tube with defects; outputting a defect position marking instruction to the pipe comprising the defect part, and controlling an ink-jet printer 40 to mark the defect part of the pipe comprising the defect part; finally, a sorting control instruction is output, and the control cylinder 50 sorts the pipe without the defect and the pipe with the defect mark to a qualified area or a defective area respectively.
The embodiment realizes the automatic detection of the eddy current detection of the aluminum and aluminum alloy thin-wall pipe. The whole process can comprise the steps of feeding, detecting, marking, sorting, blanking and the like. Among them, automatic labeling and automatic sorting are most closely related to automatic detection. Automatic marking is to automatically mark the pipe section where the eddy current detection exceeds the natural wound position specified by the standard. The automatic sorting is to sort the qualified products and the unqualified products which are detected by the eddy current.
The feeding is to send the aluminum and aluminum alloy pipes into the transmission device, then to collect the pipe quality information through the eddy current probe, and to judge whether the pipe meets the relevant regulations through the instrument. The qualified product is qualified, and the marking device does not act and does not mark at the moment; the blanking device acts to make the pipe enter the qualified product area. If the pipe is judged to have natural damage exceeding the specified requirement by the instrument and is an unqualified product, the marking device acts to mark the position of the natural damage; then the blanking device is actuated, and the pipe enters the unqualified material area. Thus, the automatic flaw detection of the aluminum and aluminum alloy thin-wall pipe is completed.
The method for marking the defects by the inkjet printer 40 comprises the step of carrying out main marking operation on the defective parts.
Further, as shown in fig. 1, the processing of the input signal by the programmable logic controller 30 includes:
and removing the mass signals corresponding to the time when the thin-wall pipe enters and leaves the detection area from the mass signals obtained by the eddy current probe 11.
The mass signals obtained by the eddy current probe 11 corresponding to the time when the thin-walled tube enters and leaves the detection area are defect signals, and in order to ensure the accuracy of the detection result, the mass signals at the two times need to be removed firstly. The removal of the quality signals at these two moments can also be implemented in the flaw detector 10.
Still further, referring to fig. 1, the method for processing the input signal by the programmable logic controller 30 to distinguish the thin-walled tube into the tube without defect and the tube with the defect includes:
the programmable logic controller 30 determines the thin-wall tube material of which the quality signal does not include the defect signal as a non-defective tube material according to the transmission speed of the transmission equipment and the time for the thin-wall tube material to enter the detection area; determining the thin-wall pipe with the quality signal including the defect signal as the pipe including the defect part;
the method for determining the defective part of the pipe comprising the defective part comprises the following steps:
and determining the defect part of the thin-wall pipe according to the transmission speed of the transmission equipment and the time when the quality signal detected by the eddy current probe 11 is the defect signal.
Still further, with reference to fig. 1, the obtaining method of the sorting control instruction includes:
firstly), the programmable logic controller 30 processes the input signal, outputs a sorting control instruction when no defect signal is found in the quality signal of the current thin-wall pipe, and controls the cylinder 50 to sort the current thin-wall pipe serving as a defect-free pipe to a qualified area;
secondly), after the programmable logic controller 30 outputs a defect position marking instruction, waiting for the inkjet printer 40 to finish marking the defect of the thin-wall pipe and sending a defect marking finishing instruction to the programmable logic controller 30; after receiving the defect marking completion instruction, the programmable logic controller 30 controls the cylinder 50 to sort the current thin-wall tube into the defect area. And the defective area can be provided with an unqualified product charging basket for placing the pipes comprising the defective parts.
Still further, as shown in fig. 2, the programmable logic controller 30 includes a central processing unit 31, a signal input unit 32, a signal output unit 33 and a display unit 34,
the signal input unit 32 is used for receiving the quality signal obtained by the eddy current probe 11 and the time of the thin-wall pipe entering and leaving the detection area; the central processing unit 31 is used for processing the signals received by the signal input unit 32; the signal output unit 33 is used for outputting a defect position marking instruction and a sorting control instruction; the display unit 34 is used for displaying the signal processing procedure of the central processing unit 31.
Still further, as shown in fig. 2, the programmable logic controller 30 further includes a system program storage unit 35 and a user program storage unit 36,
the system program storage unit 35 is used for storing a system program for the central processing unit 31 to call in the process of signal processing; the system program storage unit 35 may store a small program used when the central processing unit 31 performs processing for each signal;
the user program storage unit 36 is used for storing a user program to be called by the central processing unit 31 when operated by a user. The user program storage unit 36 may be used when a user inputs a signal or changes the setting of system parameters.
The specific embodiment is as follows: firstly, debugging an instrument, setting the optimal flaw detection parameters of the flaw detector 10 so as to accurately detect the aluminum and aluminum alloy thin-wall pipes, accurately marking natural flaws exceeding the corresponding standard regulations, and accurately sorting qualified products and unqualified products.
1) Manufacturing a comparison sample tube according to corresponding standard regulations, debugging instruments and equipment by using the comparison sample tube until the optimal flaw detection parameters are obtained, and selecting a proper pneumatic control device, a photoelectric switch, an air cylinder and the like;
2) determining that the marking device has reliable action, taking ink marks as recognizable marks, and accurately marking overproof natural injury positions;
3) determining that the sorting device has accurate and reliable actions on qualified products and unqualified products;
after the adjustment, the thin-wall pipes can be automatically sorted. Experiments show that the method can effectively and accurately mark the thin-wall pipes with natural defects exceeding the standard specification, and the sorting action of qualified products and unqualified products is accurate.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.

Claims (6)

1. An automatic sorting method of aluminum and aluminum alloy thin-wall pipes based on eddy current detection is characterized by comprising the following steps:
an eddy current probe (11) and a photoelectric switch (20) of a flaw detector (10) are arranged on the conveying equipment of the thin-wall pipe,
the eddy current probe (11) is arranged at a detection area of the transmission equipment and is used for detecting quality information of the thin-walled tube in the detection area; the photoelectric switch (20) is used for determining the time for the thin-wall pipe to enter and leave the detection area;
the automatic sorting method comprises the following steps:
the flaw detector (10) transmits a quality signal obtained by the eddy current probe (11) to the programmable logic controller (30);
the photoelectric switch (20) transmits the time of the thin-wall pipe entering and leaving the detection area to the programmable logic controller (30);
the programmable logic controller (30) processes the input signals, and firstly, the thin-wall pipe is divided into a non-defective pipe and a pipe including a defective part; outputting a defect position marking instruction to the pipe comprising the defect part, and controlling an ink-jet printer (40) to mark the defect part of the pipe comprising the defect part; and finally, outputting a sorting control instruction, and controlling the cylinder (50) to sort the pipe without the defect and the pipe with the defect mark to a qualified area or a defective area respectively.
2. The method for automatically sorting aluminum and aluminum alloy thin walled tubes based on eddy current testing as claimed in claim 1, wherein the programmable logic controller (30) processing the input signal comprises:
and removing the mass signals corresponding to the time when the thin-wall pipe enters and leaves the detection area from the mass signals obtained by the eddy current probe (11).
3. The method for automatically sorting the aluminum and aluminum alloy thin-walled tube based on eddy current testing as claimed in claim 2, wherein the programmable logic controller (30) processes the input signal to distinguish the thin-walled tube into a defect-free tube and a tube including a defect part, and the method comprises:
the programmable logic controller (30) determines the thin-wall pipe with the quality signal not including the defect signal as a non-defective pipe according to the transmission speed of the transmission equipment and the time for the thin-wall pipe to enter the detection area; determining the thin-wall pipe with the quality signal including the defect signal as the pipe including the defect part;
the method for determining the defective part of the pipe comprising the defective part comprises the following steps:
and determining the defect part of the thin-wall pipe according to the conveying speed of the conveying equipment and the time when the quality signal detected by the eddy current probe (11) is the defect signal.
4. The method for automatically sorting the aluminum and aluminum alloy thin-walled tube based on eddy current testing according to claim 3,
the method for obtaining the sorting control instruction comprises the following steps:
the method comprises the following steps that firstly), a programmable logic controller (30) processes an input signal, outputs a sorting control instruction when a defect signal is not found in a quality signal of a current thin-wall pipe, and controls a cylinder (50) to sort the current thin-wall pipe serving as a defect-free pipe to a qualified area;
secondly), after the programmable logic controller (30) outputs a defect position marking instruction, waiting for the ink-jet printer (40) to finish marking the defects of the thin-wall pipe and sending a defect marking finishing instruction to the programmable logic controller (30); after the programmable logic controller (30) receives the defect marking completion instruction, the cylinder (50) is controlled to sort the current thin-wall pipe into a defect area.
5. The method for automatically sorting the aluminum and aluminum alloy thin-walled tube based on the eddy current test as claimed in claim 4, wherein the programmable logic controller (30) comprises a central processing unit (31), a signal input unit (32), a signal output unit (33) and a display unit (34),
the signal input unit (32) is used for receiving a mass signal obtained by the eddy current probe (11) and the time of the thin-wall pipe entering and leaving the detection area; the central processing unit (31) is used for processing the signals received by the signal input unit (32); the signal output unit (33) is used for outputting a defect position marking instruction and a sorting control instruction; the display unit (34) is used for displaying the signal processing process of the central processing unit (31).
6. The method for automatically sorting the aluminum and aluminum alloy thin-walled tube based on the eddy current test as claimed in claim 5, wherein the programmable logic controller (30) further comprises a system program storage unit (35) and a user program storage unit (36),
the system program storage unit (35) is used for storing a system program for the central processing unit (31) to call in the process of signal processing;
the user program storage unit (36) is used for storing a user program for the central processing unit (31) to call when the user operates.
CN201911385045.4A 2019-12-28 2019-12-28 Automatic sorting method for aluminum and aluminum alloy thin-walled tubes based on eddy current detection Pending CN110961374A (en)

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CN116674300A (en) * 2023-05-24 2023-09-01 常州润来科技有限公司 Automatic ink-jet marking system and method based on copper pipe flaw detection result

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