CN112773575A - Individualized reverse-folding embedded artificial acetabulum and manufacturing method - Google Patents

Individualized reverse-folding embedded artificial acetabulum and manufacturing method Download PDF

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Publication number
CN112773575A
CN112773575A CN202110090059.4A CN202110090059A CN112773575A CN 112773575 A CN112773575 A CN 112773575A CN 202110090059 A CN202110090059 A CN 202110090059A CN 112773575 A CN112773575 A CN 112773575A
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Prior art keywords
embedding
acetabulum
pelvis
individualized
manufacturing
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CN202110090059.4A
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Chinese (zh)
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曾祥一
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Individual
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Priority to CN202110090059.4A priority Critical patent/CN112773575A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/32Joints for the hip
    • A61F2/34Acetabular cups
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/3094Designing or manufacturing processes
    • A61F2/30942Designing or manufacturing processes for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2310/00Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
    • A61F2310/00005The prosthesis being constructed from a particular material
    • A61F2310/00011Metals or alloys
    • A61F2310/00023Titanium or titanium-based alloys, e.g. Ti-Ni alloys
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2310/00Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
    • A61F2310/00389The prosthesis being coated or covered with a particular material
    • A61F2310/00592Coating or prosthesis-covering structure made of ceramics or of ceramic-like compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2310/00Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
    • A61F2310/00389The prosthesis being coated or covered with a particular material
    • A61F2310/00592Coating or prosthesis-covering structure made of ceramics or of ceramic-like compounds
    • A61F2310/00796Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

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  • Health & Medical Sciences (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Engineering & Computer Science (AREA)
  • Transplantation (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Veterinary Medicine (AREA)
  • Cardiology (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Public Health (AREA)
  • Biomedical Technology (AREA)
  • General Health & Medical Sciences (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Prostheses (AREA)

Abstract

The individualized reverse-folding embedded artificial acetabulum comprises a acetabulum cup body and a ceramic lining, wherein a plurality of embedded bodies which are circumferentially arranged and protrude forwards and are reversely and reversely folded are arranged at the edge of the acetabulum cup body, the inner surface of each embedded body is matched with a bone contact surface, the inner surface of each embedded body is a rough surface, the outer surface of each embedded body is a smooth surface, and at least two embedded bodies are respectively provided with a screw hole. The preparation method comprises the following steps: establishing a pelvis 3d digital model; manufacturing a pelvis resin model; bruising the acetabulum on the pelvic resin model; manufacturing a mortar cup model; manufacturing a titanium alloy mortar cup body; processing a screw hole on the embedding body; and spraying a hydroxyapatite rough surface on the surface of the embedding body. A ceramic liner was made and installed in the mortar cup. The inner liner is in close contact with the acetabulum contact surface of the hip joint, is convenient to grow into a whole with the pelvis, adopts an external fixing mode, avoids the phenomenon that the inner liner cracks due to the friction between the protruding screw and the inner liner caused by the internal fixing mode of the acetabulum cup body, and prolongs the service life.

Description

Individualized reverse-folding embedded artificial acetabulum and manufacturing method
Technical Field
The invention relates to a medical instrument, in particular to an individualized reverse-folding embedded artificial acetabulum and a manufacturing method thereof.
Background
Congenital dislocation of the hip joint is caused by congenital dysplasia of acetabulum, causes hip joint pain, shortening of diseased limbs, walking limping and hip pain after adult, and needs to be replaced by artificial acetabulum.
In the course of artificial acetabulum replacement surgery, shaping treatment needs to be carried out on the undeveloped acetabulum. At present, two methods are generally adopted, wherein the first method is to implant bone on the periphery of an undeveloped acetabulum, namely hip cup installation and hip joint replacement, but the method has limitations, the overall structure of the undeveloped acetabulum is smaller, and the bone implantation cannot meet the installation of a larger hip cup. The second method is to make an artificial acetabulum matched with the hip joint of a patient, which consists of an acetabulum cup body and a ceramic lining arranged inside the acetabulum cup body, and when in replacement surgery, screws are driven into the hip joint from the inside of the acetabulum cup body for fixation, so that the ceramic lining is cracked due to the fact that the screws protrude out of the inner surface of the acetabulum cup body and rub against the ceramic lining, and the service life is short.
Disclosure of Invention
The invention aims to solve the technical problems and provides an individualized reverse-folding embedded artificial acetabulum and a manufacturing method thereof, wherein the artificial acetabulum is in close contact with an acetabulum contact surface of a hip joint, is convenient to grow with a pelvis into a whole, adopts an external fixing mode, avoids the phenomenon of liner cracking caused by the friction between a screw protrusion and a liner due to the internal fixing mode of an acetabulum cup body, and prolongs the service life.
The technical solution of the invention is as follows:
the utility model provides an artificial acetabulum of individualized inflection embedding type, includes the mortar cup, with the identical ceramic lining of mortar cup internal surface, its special character lies in: the cup edge of the acetabular cup body is provided with a plurality of embedding bodies which are circumferentially arranged, protrude forwards and are reversely folded, the inner surfaces of the embedding bodies are matched with the bone contact surface, the inner surfaces of the embedding bodies are rough surfaces, the outer surfaces of the embedding bodies are smooth surfaces, and at least two embedding bodies are respectively provided with a screw hole for fixing the embedding bodies on the corresponding ischia, hipbone or pubis.
More preferably, the mortar cup is made of a titanium alloy material.
Further, the rough surface is made of hydroxyapatite.
Further, the embedding body becomes narrower from front to back.
Further, the front end width of the embedding body is 1-2 cm.
Further, the embedding body becomes thinner gradually from front to back.
The manufacturing method of the individual reverse-folding embedded artificial acetabulum comprises the following steps:
1. scanning the pelvis of a patient by adopting a CT (computed tomography) machine, and establishing a pelvis 3d digital model;
2. manufacturing a pelvis resin model according to the pelvis 3d digital model;
3. determining the type of the femoral head of the hip joint to be installed according to the height of a patient, and performing contusion on the acetabulum of the hip joint at the patient part on a pelvis resin model to enable the size of the acetabulum of the hip joint after contusion to be matched with the type of the femoral head of the hip joint to be installed;
4. manufacturing a acetabular cup model in the milled acetabulum by adopting silicon rubber, forming a natural transitional embedding structure at the periphery of the acetabulum, and curing for 3-5min at room temperature;
5. according to the mortar cup model, the weight ratio of 1: 1, preparing a titanium alloy mortar cup body with an embedding body in equal proportion;
6. processing screw holes on the embedding body corresponding to the part with larger contact area with the pelvis;
7. and spraying a hydroxyapatite rough surface on the surface of the embedding body.
8. And manufacturing a ceramic lining matched with the inner surface of the mortar cup body and installing the ceramic lining in the mortar cup.
The invention has the beneficial effects that:
1. on the basis of not enlarging the acetabulum of the hip joint, the embedding body is in close contact with the acetabulum contact surface, so that the acetabulum cup body and the pelvis grow into a whole conveniently.
2. The embedding body is connected with the pelvis through screws, and the connecting structure is firm; the mortar cup body adopts the external fixation mode, has avoided the mortar cup body to cause the inside lining fracture phenomenon to take place because of friction between the outstanding and inside lining of screw that the internal fixation mode leads to.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an internal structural view of FIG. 1;
in the figure: 1-mortar cup body, 2-ceramic lining, 3-embedding body, 4-screw hole and 5-rough surface.
Detailed Description
As shown in fig. 1 and 2, an individualized reverse-folding embedded artificial acetabulum comprises an acetabulum cup body 1 and a ceramic lining 2 which is matched with the inner surface of the acetabulum cup body 1, wherein three embedded bodies 3 which are circumferentially arranged, protrude forwards and are reversely folded are arranged at the cup edge of the acetabulum cup body 1, the inner surface of each embedded body 3 is matched with a bone contact surface, the inner surface of each embedded body 3 is a rough surface 5, the rough surface is a spray coating layer, the outer surface of each embedded body 3 is a smooth surface, each embedded body 3 is gradually narrowed from front to back, the width of the front end of each embedded body 3 is 1.5cm, each embedded body 3 is gradually thinned from front to back, and at least two embedded bodies 3 are respectively provided with a screw hole 4 for fixing the embedded bodies 3 on corresponding ischium bones, hip bones or pubic bones.
The manufacturing method of the individual reverse-folding embedded artificial acetabulum comprises the following steps:
1. scanning the pelvis of a patient by adopting a CT (computed tomography) machine, and establishing a pelvis 3d digital model;
2. manufacturing a pelvis resin model according to the pelvis 3d digital model;
3. determining the type of the femoral head of the hip joint to be installed according to the height of a patient, and performing contusion on the acetabulum of the hip joint at the patient part on a pelvis resin model to enable the size of the acetabulum of the hip joint after contusion to be matched with the type of the femoral head of the hip joint to be installed;
4. manufacturing a acetabular cup model in the milled acetabulum by adopting silicon rubber, forming a natural transitional embedding structure at the periphery of the acetabulum, and curing for 3-5min at room temperature;
5. according to the mortar cup model, the weight ratio of 1: 1, preparing a titanium alloy mortar cup body 1 with an embedding body 3 in equal proportion;
6. processing a screw hole 4 on the embedding body 3 corresponding to a part with a larger contact area with the pelvis;
7. the inner surface of the embedding body 3 is sprayed with a hydroxyapatite rough surface 5.
8. And manufacturing a ceramic lining 2 matched with the inner surface of the mortar cup body 1 and installing the ceramic lining in the mortar cup.

Claims (7)

1. The utility model provides an artificial acetabulum of individualized inflection embedding type, includes the mortar cup, with the identical ceramic lining of mortar cup internal surface, its special character lies in: the cup edge of the acetabular cup body is provided with a plurality of embedding bodies which are circumferentially arranged, protrude forwards and are reversely folded, the inner surfaces of the embedding bodies are matched with the bone contact surface, the inner surfaces of the embedding bodies are rough surfaces, the outer surfaces of the embedding bodies are smooth surfaces, and at least two embedding bodies are respectively provided with a screw hole for fixing the embedding bodies on the corresponding ischia, hipbone or pubis.
2. The individualized, reverse-folded, embedded artificial acetabulum according to claim 1, wherein: the mortar cup body is made of a titanium alloy material.
3. The individualized, reverse-folded, embedded artificial acetabulum according to claim 1, wherein: the rough surface is made of hydroxyapatite.
4. The individualized, reverse-folded, embedded artificial acetabulum according to claim 1, wherein: the embedding body becomes narrower from front to back.
5. The individualized, reverse-folded, embedded artificial acetabulum according to claim 1, wherein: the front end width of the embedding body is 1-2 cm.
6. The individualized, reverse-folded, embedded artificial acetabulum according to claim 1, wherein: the embedding body becomes thinner gradually from front to back.
7. The method for manufacturing the individualized reverse-folding embedding type artificial acetabulum according to claim 1, wherein the steps are as follows:
1) scanning the pelvis of the patient by adopting a CT (computed tomography) machine, and establishing a pelvis 3d digital model;
2) manufacturing a pelvis resin model according to the pelvis 3d digital model;
3) determining the type of the femoral head of the hip joint to be installed according to the height of a patient, and performing contusion on the acetabulum of the hip joint at the patient part on a pelvis resin model to enable the size of the acetabulum of the hip joint after contusion to be matched with the type of the femoral head of the hip joint to be installed;
4) manufacturing a acetabular cup model in the milled acetabulum by adopting silicon rubber, forming a natural transitional embedding structure at the periphery of the acetabulum, and curing for 3-5min at room temperature;
5) according to the mortar cup model, according to 1: 1, preparing a titanium alloy mortar cup body with an embedding body in equal proportion;
6) processing screw holes on the embedding body corresponding to the part with larger contact area with the pelvis;
7) spraying a hydroxyapatite rough surface on the surface in the embedding body;
8) and manufacturing a ceramic lining matched with the inner surface of the mortar cup body and installing the ceramic lining in the mortar cup.
CN202110090059.4A 2021-01-22 2021-01-22 Individualized reverse-folding embedded artificial acetabulum and manufacturing method Pending CN112773575A (en)

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CN202110090059.4A CN112773575A (en) 2021-01-22 2021-01-22 Individualized reverse-folding embedded artificial acetabulum and manufacturing method

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Application Number Priority Date Filing Date Title
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1588677A2 (en) * 2004-04-20 2005-10-26 Finsbury (Development) Limited Acetabular prosthesis
US20060058887A1 (en) * 2004-09-15 2006-03-16 Desmet Koen Unitary acetabular cup prosthesis with extension for deficient acetabulum
US20080243458A1 (en) * 2004-03-30 2008-10-02 Roberta Martinetti Method for the Production of a Biologically Active Prosthetic Device for the Reconstruction of Bone Tissue and the Prosthetic Device Itself
US20130199259A1 (en) * 2012-02-07 2013-08-08 Biomet Manufacturing Corporation Acetabular Prosthesis
US20170143495A1 (en) * 2014-06-05 2017-05-25 Ossis Limited Implant Surfaces
CN214761631U (en) * 2021-01-22 2021-11-19 曾祥一 Individualized reverse-folding embedded artificial acetabulum

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080243458A1 (en) * 2004-03-30 2008-10-02 Roberta Martinetti Method for the Production of a Biologically Active Prosthetic Device for the Reconstruction of Bone Tissue and the Prosthetic Device Itself
EP1588677A2 (en) * 2004-04-20 2005-10-26 Finsbury (Development) Limited Acetabular prosthesis
US20060058887A1 (en) * 2004-09-15 2006-03-16 Desmet Koen Unitary acetabular cup prosthesis with extension for deficient acetabulum
US20130199259A1 (en) * 2012-02-07 2013-08-08 Biomet Manufacturing Corporation Acetabular Prosthesis
US20170143495A1 (en) * 2014-06-05 2017-05-25 Ossis Limited Implant Surfaces
CN214761631U (en) * 2021-01-22 2021-11-19 曾祥一 Individualized reverse-folding embedded artificial acetabulum

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