CN112759354A - Ash treatment method for religious sacrifice article and product thereof - Google Patents

Ash treatment method for religious sacrifice article and product thereof Download PDF

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Publication number
CN112759354A
CN112759354A CN202010174889.0A CN202010174889A CN112759354A CN 112759354 A CN112759354 A CN 112759354A CN 202010174889 A CN202010174889 A CN 202010174889A CN 112759354 A CN112759354 A CN 112759354A
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ash
molten slurry
cooling
product
molding
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Chinese (zh)
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陈宣甫
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Individual
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B32/00Artificial stone not provided for in other groups of this subclass
    • C04B32/005Artificial stone obtained by melting at least part of the composition, e.g. metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/54Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/10Burned or pyrolised refuse
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to an ash processing method of religious sacrifice articles and a product thereof, which is mainly characterized in that ash obtained from the religious sacrifice articles after combustion is subjected to high-temperature melting and cooling treatment, the ash is derived from ash obtained after combustion of incense stick, incense ring, incense powder, incense wood or candle used for worship by the people, or ash obtained after combustion of gold paper, the ash is put into a smelting furnace for high-temperature smelting, the ash is melted into liquid molten slurry due to high temperature, and the molten slurry is subjected to molding and cooling treatment technology to obtain a product with a shape; therefore, the obtained product has the effects of preservation, praying and blessing, and meanwhile, the volume of ash after sacrifice can be reduced, and the effect of volume reduction is achieved.

Description

Ash treatment method for religious sacrifice article and product thereof
Technical Field
The present invention relates to a method for treating ash of religious sacrifice articles and a product thereof, and more particularly, to a method for melting and cooling ash of religious sacrifice articles to produce a product having effects of praying and protecting.
Background
According to the theory, people in China have the freedom of fully selecting religions with belief, and the varieties of religions in Taiwan province are diverse, such as the dao, Buddhist, consistent way, Japanese lotus, Return to the religion, Christian, astronomical education, Islam education … and the like, while each religion has the belief (a meditation, a religious teacher or a saint), and the purpose of the religion has the effects of teaching people and soothing people. From the historical culture, folk custom beliefs of Chinese people are based on the dawn, wherein the Tiangong and the Town, the deity, the land, and the like are the most common folk belief objects and are deeply planted with the mind.
The Shenbaishen Buddha in temple is a popular cultural custom in China and also a support for a plurality of people on soul. While religious populations in Taiwan province have ceremonies such as candlesticks, burning incense, worship Buddha, burning gold paper, etc. The incense can pray for the safety of the believer and the refuge of the health and the smoothness of the body by the heartful communication between the incense on the hand and the mysterious and burning the gold paper as the contribution; however, in order to pray for magical blessing, a peace symbol is prayed for temple in custom to be carried around. Or each temple and the temple pot are usually provided with the safety symbol for a believer to ask for, or the safety symbol is made into a souvenir form to be sold or given to the believer.
The traditional safety symbol (or commonly called as 'incense fire') is a red cotton bag which is internally provided with a safety symbol and incense ash of the temple, the external part of the red cotton bag is printed with the holy name of the temple, the safety symbol is worn on the body or hung in a room, a vehicle or common articles, and the aim of safety or luck-and-mur is achieved by expecting magical blessing.
Extending from the above belief problem, we know that every celebrity is a grail instructor, and every day of the first day, the fifteenth day, the magical birthday, the celebration activity, and the like, can cause the temple to devote a cone fragrance of the grail; however, in the management end of temple, the residual incense ash from incense burning of people or other ash residues such as burning gold paper can reduce part of incense ash amount through the safety symbol (or commonly called as "incense fire"), but the incense ash in the safety symbol is only a little, but for temple with a great incense fire, the usage amount of incense ash is far less than the incense ash yield, so the follow-up treatment is also a great concern, and the incense ash in the traditional red cotton cloth bag is easy to drop out from the fiber.
Therefore, a plurality of ornaments with larger space for accommodating incense ash are developed and applied in workshops and industries as follows:
1. the bulletin No. M294900 entitled "gourd-shaped safety symbol" includes a gourd-shaped body and a cover body covering the top or bottom of the gourd-shaped body, the gourd-shaped body has a chamber for holding the safety symbol and incense ash, one end of the chamber is communicated with the top or bottom of the gourd-shaped body, the cover body is covered on the open end of the chamber, and the gourd-shaped safety symbol is an ornamental article with aesthetic feeling.
2. Bulletin No. M307320 "structural improvement of wearing article", which comprises: the ornament comprises an ornament body and a cover body, wherein the upper end of the ornament body is provided with a hanging part, the ornament body is internally provided with a containing chamber, the opening of the containing chamber is in a two-stage shape and is arranged at the top or the bottom of the ornament body, the cover body is in a two-stage shape corresponding to the opening of the containing chamber, and the tail end of the periphery of the small stage is provided with an inverted hook-shaped embedding and clamping convex rib; therefore, products related to religion, such as peace sign, incense ash, the eight diagrams and the like, or other products, such as crystal, salt, rice and the like, can be arranged in the accommodating chamber of the ornament body.
3. Bulletin No. M312919, "hang product structure," comprising: an intermediate body, a first cover body, a second cover body, a lining disc and a holding disc, wherein the holding disc is internally provided with religious related products for protecting safety and eliminating evil and avoiding brake, such as eight diagrams, safety symbols, incense ash, Buddha words, statue pictures and the like.
4. Notice No. I519263 "incense Ash can structural improvement" is to contain the incense ash container of presetting powder and include: the container comprises a container body with a preset shape and a cover body which is allowed to cover an opening at the upper end of the container body, so that after the container body with one end extending pipe body is filled with preset powder (such as incense ash and soil …), the container body can be tightly locked with the cover body in a rotating way, the container for containing incense ash is provided with a device for preventing external moisture influence and/or rainwater splashing, and the shape innovation of the incense ash container is improved.
5. The bulletin No. M474436, called safety symbol hanging ornament structure, is mainly provided with a shaped hanging ornament body formed by inserting a base body and a decorative cover, wherein a concave groove is formed on the base body for placing safety symbol or incense ash, and an inserting part sleeve extended from the lower part of the decorative cover is inserted and combined, and a pair of through holes are correspondingly arranged on two sides of the decorative cover and the base body for a neck rope to penetrate and be connected, so that the inserting type of the base body and the decorative cover is maintained, and a neck hanging wearing function is provided, therefore, the visual effect of hanging ornament is provided through the shape design of the hanging ornament body, and the religious significance of wearing safety symbol or incense ash is further maintained.
However, the above structure contains incense ashes through a container. In order to reach the efficiency of the nearly body baoting blessing, nevertheless to the incense ash decrement, though make up the incense ash of a large amount than traditional red cotton bag, its volume reduction effect is not big, can't solve the incense ash problem equally. Moreover, the incense ash dust is easy to be scattered out from the container gap, or the odor is generated due to the damp weather, so the use and the collection are inconvenient.
Disclosure of Invention
The invention mainly aims to provide an ash treatment method for religious sacrifice articles and a product thereof, in particular to a product which can be prepared into a product containing the effects of praying and blessing protection idea by melting and cooling the ash after religious sacrifice combustion.
The invention relates to an ash processing method of religious sacrifice articles and the main purpose and effect of the product thereof, which are achieved by the following specific technical means:
the ash is obtained by carrying out high-temperature melting and cooling treatment on ash obtained by burning religious sacrifice articles, wherein the ash is ash obtained by burning incense sticks, incense rings, incense powder, incense firewood or candles for worship from the public or ash obtained by burning gold paper, the ash is put into a smelting furnace to be smelted at high temperature, the ash is melted into liquid molten slurry at high temperature, and the molten slurry is subjected to molding and cooling treatment technology to obtain a product with a shape; therefore, the obtained product has the effects of preservation, praying and protecting the blessing, and the volume of ashes after sacrifice can be reduced, thereby achieving the effect of reducing the volume.
The preferred embodiment of the ash processing method and the product thereof for religious sacrifice of the invention comprises a) obtaining ash; b) a step of melting treatment; c) and a cooling treatment step, namely taking ash obtained by burning religious sacrifice articles, melting the ash into molten slurry through the melting treatment step, and rapidly cooling the molten slurry through the cooling treatment step to obtain products with the ideas of preservation, praying, blessing and the like.
In the preferred embodiment of the ash processing method and the products thereof for religious sacrifice of the present invention, the melting step is to put the ash into a furnace and melt the ash at a high temperature, and the ash is melted into a molten slurry, and the high temperature is defined as the temperature and pressure at which the solid powdery ash is melted into a liquid substance.
The preferred embodiment of the ash treatment method and the product thereof for religious sacrifice of the invention, wherein the cooling treatment step comprises a liquid quenching method and a gaseous quenching method, wherein the liquid quenching method utilizes a cooling liquid with a temperature lower than that of molten slurry for rapidly cooling the molten slurry in real time so as to obtain the product; the gaseous quenching method is to provide gas with temperature lower than that of molten slurry for the molten slurry to be slowly cooled so as to obtain the product.
The ash processing method of religious sacrifice article and the preferred embodiment of the product thereof of the present invention are that the cooling liquid can be further selected from water, salt water, soda water, ice water, salt water with ice, alcohol with ice, liquid nitrogen, oil (such as glycerol) and other liquids without chemical components; and the gas is further selected from air or inert gas.
The present invention relates to a preferred embodiment of the ash treatment method for religious sacrifice articles and the products thereof, wherein the quenching method is implemented by spraying cooling liquid through a fluid spraying pipe with a certain pressure, and spraying the cooling liquid to the molten slurry flowing out after the melting treatment step, so that the molten slurry is rapidly cooled and solidified, and is fragmented into granular products.
The preferred embodiment of the ash treatment method and the product thereof for religious sacrifice of the invention is that the quenching method is implemented by adopting a cooling tank, cooling liquid for cooling is injected into the cooling tank, gas is sprayed into the cooling tank, molten slurry flowing out after the melting treatment step is dropped into the cooling tank, and the molten slurry is cooled and solidified by the cooling tank and is hardened into granular products.
The present invention relates to a preferred embodiment of the ash processing method and the product thereof for religious sacrifice, wherein when the molten slurry drops into the cooling tank, the molten slurry can directly flow into the cooling tank to form a massive product, or a funnel and a screen are arranged at an outlet for receiving the molten slurry drop, so that the molten slurry is divided into particles which fall into the cooling tank, and the particles are cooled and solidified to form a granular product.
In the preferred embodiment of the ash processing method and the product thereof for religious sacrifice of the present invention, the cooling tank is provided therein with a coolant pipe, and the coolant pipe transfers the low temperature to the cooling liquid, so that the cooling liquid can be maintained in a low temperature state (lower than the temperature at which the molten slurry can be cooled).
The preferred embodiment of the ash processing method and the product thereof for religious sacrifice of the invention comprises a) obtaining ash; b) a step of melting treatment; d) and a molding and shaping step, namely taking ash generated after burning of religious sacrifice articles, melting the ash into molten slurry through a melting treatment step, and placing the molten slurry into a mold with a modeling pattern so that the molten slurry forms a product with a default modeling pattern along with a mold cavity.
The present invention relates to a method for processing ash of religious sacrifice articles and a product thereof, wherein the molding can be selected from compression molding, injection molding or injection molding.
The preferred embodiment of the ash processing method and the product thereof for religious sacrifice of the invention, wherein the method comprises a1) a material obtaining step; b) a step of melting treatment; d) and a molding step, namely mixing the raw materials for preparing the product with ash, melting the materials into molten slurry through a melting treatment step, and placing the molten slurry into a mold with a molding pattern, so that the molten slurry forms a product with the default molding pattern along with a mold cavity.
In a preferred embodiment of the ash processing method for religious sacrifice and the product thereof according to the present invention, biological ashes obtained from ashes left after death of human beings or animals may be further mixed in the ash during the a) ash obtaining step or the a1) material obtaining step.
Drawings
FIG. 1: the method of the present invention is illustrated in block diagram form.
FIG. 1A: the invention is illustrated schematically in the step of figure 1 for mixing ashes or additives.
FIG. 2: the cooling process of the present invention is schematically illustrated.
FIG. 3: the quenching method of the invention is shown in a schematic diagram of a fluid injection pipe.
FIG. 4: the quenching method of the invention is shown as a second cooling tank.
FIG. 5: the quenching method of the invention is shown schematically as III [ funnel and screen ].
FIG. 6: the quenching method of the invention is shown as a fourth refrigerant pipe.
FIG. 7: the gas quenching method of the invention is shown schematically.
FIG. 8: the invention is also directed to a process block diagram of another embodiment of the invention.
FIG. 8A: the invention is shown in fig. 8, which is a schematic view of mixing ashes.
FIG. 9: the invention discloses a schematic diagram of a compression molding process in a molding step.
FIG. 10: the invention discloses a process diagram of injection molding in a molding step.
FIG. 11: the invention discloses a schematic view of an injection molding process in a molding step.
FIG. 12: product of the invention [ religious art ] finished product schematic (kwan-yin).
FIG. 13: the product of the invention is shown schematically (beads ).
FIG. 14: the product of the invention is shown schematically (safe necklace).
FIG. 15: the invention is also directed to a process block diagram of another embodiment of the method.
FIG. 15A: fig. 15 is a schematic view of bone ash mixing in the step of the present invention.
FIG. 16: a schematic representation of the final product of yet another embodiment of the present invention.
[ notation ] to show
a: obtaining ash;
a 1: obtaining a material;
b: melting at high temperature;
c: cooling treatment;
d: molding and shaping;
1: melting slurry;
2: a product;
2 a: a product;
3: a fluid ejection tube;
4: a cooling tank;
41: cooling the liquid;
42: a gas;
5: a funnel;
6: screening a screen;
7: a refrigerant pipe;
8: a mold;
81: a mold cavity;
9: a cooling system.
Detailed Description
For a more complete and clear disclosure of the technical content, objectives and advantages achieved by the present invention, reference is made to the following detailed description, taken in conjunction with the accompanying drawings, in which:
referring to FIG. 1, a schematic view of the ash processing method and products thereof for religious sacrifice of the present invention is shown, wherein the steps are as follows:
a) obtaining ash, namely ash obtained by burning religious sacrifice articles, wherein the ash refers to ash obtained by burning worship articles such as wax, line incense, incense ring, incense powder or incense firewood, or gold paper ash obtained by burning after sacrifice;
b) melting treatment, namely putting the ash obtained in the step into a melting furnace, melting at high temperature, and melting the ash into molten slurry 1; further, the term elevated temperature as used herein is defined as the temperature and pressure at which solid, powdery ash is melted into a liquid;
c) and (2) cooling the molten slurry 1 smelted in the step by a quenching method, wherein the quenching method is to adopt a low-temperature substance for cooling the molten slurry in real time, and the low temperature is lower than the temperature of the molten slurry 1 and can be cooled, and the molten slurry is cooled and solidified into a product 2 after being cooled.
In the actual manufacturing process, please refer to fig. 1-2, the ash in the ash obtained in step a) is obtained by a religious religion of people or other factors, and is used for candle praying in a religious conference or worship and sacrifice in a temple, burning ash such as candle, incense stick, incense ring, incense stick and incense powder in the worship process, or burning paper ash after worship; thereafter, the ash from step a) is placed in a furnace for melting in step b), however, the ash from step a) can be further mixed with additives selected from metals, glasses, glazes, china clay, stone powder, ores (powders), and waxes [ as shown in FIG. 1A ]. There are further various ways of supplying the heat source of the furnace, such as plasma, fire, coal, etc., where the furnace functions to smelt ash into a molten slurry at high temperature, the temperature setting being dependent on the composition of the ash and the applicable melting point, and each smelting time being dependent on the weight of each treatment, which is the optimal smelting time as long as the ash can be smelted into a molten slurry 1 in the furnace. The high temperature is defined as the temperature and pressure at which the solid powdery incense ashes are melted into a liquid substance, and the furnace is allowed to melt the ashes into a molten slurry 1 at a suitable temperature and pressure, and the furnace equipment is not a required feature of the present invention, and therefore, the structural configuration thereof will not be described in detail.
Then, cooling the molten slurry 1 obtained in the step b) in the step c, and cooling the molten slurry 1 through low-temperature substances in a quenching method to solidify the molten slurry into a product 2; however, the quenching method further illustrated in the present invention includes a liquid quenching method and a gas quenching method, wherein the liquid quenching method uses a cooling liquid 41 with a temperature lower than that of the molten metal to cool the molten metal rapidly in real time to obtain a product; the gaseous quenching method is to provide gas with temperature lower than that of molten slurry for the molten slurry to be slowly cooled, and then the product 2 is obtained.
The types and usage of the cooling liquid 41 of the liquid quenching method are described below, wherein the cooling liquid 41 mainly adopts a liquid with large specific heat and thermal conductivity, small viscosity and difficult volatilization, and the effect is better, such as water, salt water, soda water, ice water, salt water added ice, alcohol added ice, liquid nitrogen, oil (glycerol), and the like, and the illustrated cooling liquid 41 is not limited to the product structure or usage of the present invention, and any suitable change or modification by a person having ordinary skill in the art should be considered as not departing from the patent scope of the present invention. Referring to fig. 3-6, the cooling with the cooling liquid 41 can be performed in the following manner, which will be described in detail:
one is to spray cooling liquid 41 such as water, salt water, soda water, ice water, salt water added ice, alcohol added ice, liquid nitrogen, oil and the like onto the molten metal 1 flowing out after the melting step by using a fluid spraying pipe 3 with a certain pressure, and to rapidly cool the molten metal to solidify and disintegrate into granular products 2 by using a high-pressure water jet of the fluid spraying pipe 3 [ as shown in fig. 3 ].
Secondly, a cooling tank 4 is adopted, cooling liquid 41 for cooling, such as water, salt water, soda water, ice water, salt water added ice, alcohol added ice, liquid nitrogen, oil liquid (glycerol) and the like, is injected into the cooling tank 4, gas 42 is sprayed into the cooling tank 4, molten slurry 1 flowing out after the melting treatment step is dripped into the cooling tank 4, and the molten slurry 1 is cooled and solidified through the cooling tank 4[ as shown in figure 4 ]; however, when the molten slurry 1 drops into the cooling tank 4, a large amount of high temperature molten slurry 1 is introduced into the low temperature cooling liquid 41 to break and fall to the bottom of the cooling tank 4, thereby forming irregular and varying-sized granular products 2.
In the embodiment of the cooling tank 4 of the 2 nd type, since the molded product 2 has an irregular shape, if the irregular particle shape is to be changed, a funnel 5 and a screen 6 may be further provided at an outlet for receiving the dropping of the molten slurry 1, and the molten slurry 1 may be cooled and solidified into the granular product 2 by being divided into smaller granular volumes by the screen 6 to fall down into the cooling tank 4[ as shown in fig. 5 ]. Further, since the temperature of the cooling liquid 41 is increased due to the dropping of the molten slurry 1 from the cooling tank 4, a cooling medium pipe 7 is disposed in the cooling tank 4, so that the cooling medium pipe 7 can provide and maintain the low temperature state of the cooling liquid 41, thereby achieving the effect of rapid cooling [ see fig. 6 ].
Referring to fig. 7, the types and usage of the low-temperature cooling gas in the gaseous quenching method are described as follows: the molten slurry is made to flow into one holding chamber, one mold or environment and cooled in low temperature environment, and the cooling gas may be air or inert gas, such as nitrogen, argon, etc. and may be short time low temperature fast cooling to cool the molten slurry in low temperature environment. Or the room temperature is slowly cooled for a long time, and the melted slurry is placed in a room temperature gas environment for slow cooling. Further, the flow rate of the gas is different, and the cooling capacity is also different. Further, the product 2 after air cooling may be in the form of a block, a granule or a molded shape, and the block may be broken by knocking into a granule, or carved into a predetermined shape …, etc.
The product 2 after being melted at high temperature and cooled has the effect of reducing the volume by changing the density of the powdery ash, and the product 2 is stored in a container without dust problem and moisture worry, so that the product can be used as a collection, a safety symbol, an item (hand) smelting … and the like for the public. Further, in order to verify the volume reduction effect, 1 kg of ash with a volume of about 1700 l is taken, and the product 2 with a weight of 1 kg and a volume of about 700 l is obtained by cooling and solidifying after the high-temperature melting step, and the volume is 58.8% by conversion (1700-700)/1700x 100%, so that the solid product 2 after being melted at high temperature and then cooled in the invention has the volume reduction effect compared with the ash obtained from the beginning, and the volume reduction is about 20-75%, therefore, the invention can actually and effectively reduce the volume.
Referring to fig. 8, in order to achieve the objective of religious significance in accordance with religious belief of the public and in accordance with the horological name, religious name or subjective and minded property, the molten metal 1 obtained by melting the ash in the melting process of step b) is subjected to d) a molding step, and the molten metal 1 is molded and cooled to obtain a religious product; the method comprises the following steps:
a) obtaining ash, namely ash obtained after burning in the religious sacrifice process, wherein the ash refers to ash obtained after burning worship articles such as wax, line incense, incense ring, incense powder or incense firewood, or gold paper ash obtained after burning in the sacrifice process;
b) melting treatment, namely putting the ash obtained in the step into a melting furnace, melting at high temperature, and melting the ash into molten slurry 1; further, the term elevated temperature as used herein is defined as the temperature and pressure at which solid, powdery ash is melted into a liquid;
d) and (2) molding, namely placing the molten slurry 1 in the step into a mold 8, wherein the mold 8 is provided with a mold cavity 81 with a molding pattern in a default mode, enabling the molten slurry 1 to be formed along with the mold cavity 81, then cooling in a mode that the temperature is lower than that of the molten slurry 1, solidifying and molding the molten slurry 1 after cooling treatment, and demolding a product 2 with the default molding pattern.
The molding process can be compression molding, injection molding or injection molding, wherein in the compression molding, the temperature of the molten slurry 1 is lowered, the molten slurry 1 is cooled to be thick, the molten slurry is placed into the mold cavity 81 of the mold 8, the molten slurry is pressurized and molded when not completely cooled, the temperature is lowered, the molten slurry is cooled, solidified and molded, and a product 2 with a default molding pattern is formed by demolding (see fig. 9). In addition, when injection molding is adopted, the molten slurry 1 is injected into the mold cavity 81 of the molding pattern of the mold 8, the molten slurry 1 is formed along with the mold cavity, the cooling system 9 is arranged in each mold 8, the temperature of the molten slurry 1 is lower than that of the molten slurry 1 through the cooling system 9, and after cooling treatment, the molten slurry 1 is solidified and shaped, and a product 2 with a default molding pattern is obtained [ see fig. 10 ]. When injection molding is adopted, the molten slurry 1 can be injected into a mold 8 with a mold cavity 81 of a molding pattern through an injection discharge nozzle, so that the molten slurry 1 is molded along with the mold cavity, cooling systems 9 are arranged in the molds 8, the temperature of the cooling systems 9 is lower than that of the molten slurry 1 for cooling, and after cooling treatment, the molten slurry 1 is solidified and molded, and a product 2 with a default molding pattern is demolded (see fig. 11).
It is worth to say that most of the people who generally have Buddhist worship Buddha hang Buddha statues in their rooms, and the wrist of the people who have Buddha books or Buddhist worship Buddha books is worn with a ring of Buddha beads, nostrils, etc.; besides regulating the moment of action by belief, the belief is that people can hope for magical and can shelter from the body health, and all people are safe when going out. Therefore, the model pattern of the product 2 can be shaped according to the spirit, the mince, the law apparatus or the objects of religious belief of people, for example, the model patterns such as kwan-yin, land public, mother ancestor, beads (can also be woollen or famous for the god), beads or beads … are formed [ see fig. 12 to 14 ], so that the mince with belief can pass through the product 2 to continuously protect the belief and pray for the belief, and the efficacy of consorting belief and soul can be achieved; of course, other various modeling products 2 for decoration, placement, hanging, praying for fortune and worship can be modeled.
Referring to FIG. 15, in another embodiment of the present invention, in order to incorporate ash into a product 2a, the product 2a has the following two different embodiments, the first step is as follows:
a1) obtaining materials, namely preparing raw material mixed ash with a manufacturing product as a material, wherein the ash refers to ash obtained after burning worship articles such as wax, joss stick, incense ring, incense powder or incense firewood, or gold paper ash obtained after burning after sacrifice;
b) melting treatment, namely putting the product raw materials and ash obtained in the step into a melting furnace, melting at high temperature, and melting the materials into molten slurry 1; further, the term elevated temperature as used herein is defined as the temperature and pressure at which solid and ash fines are melted into a liquid;
d) and (2) molding, namely placing the molten slurry 1 in the step into a mold 8, wherein the mold 8 is provided with a mold cavity 81 with a molding pattern in a default mode, enabling the molten slurry 1 to be molded along with the mold cavity 81, then cooling the molten slurry in a mode that the temperature is lower than that of the molten slurry 1, solidifying and molding the molten slurry 1 after cooling treatment, and demolding a product 2a with the default molding pattern.
Further mixing the ash with the weight of 10-25% by weight of the product raw materials with the weight of 75-90% in the materials obtained in the step a 1); the raw materials of the product can adopt metal, glass, colored glaze, pottery clay, stone powder, ore (powder), wax and the like, and the metal can adopt iron, copper, gold, silver, tin, bismuth, lead or alloy thereof and the like. Here, the temperature control of the melting treatment in step b) varies depending on the product material selected, for example, the melting point of wax is about 48 ℃ to 66 ℃ and the melting point of plastic is about 160 ℃ to 400 ℃ (different plastics have different temperatures), and the melting point of the metal material is Fe (1535 ℃), Cu (1084.6 ℃), Au (1064.58 ℃), Ag (961 ℃), Sn (232.06 ℃), Bi (271 ℃), Pb (327 ℃), …, etc., and the melting point of the alloy is lower than the melting points of its component metals (for example, the melting point of an alloy consisting of Sn and Pb in a ratio of 2:1 is 180 ℃), and the temperature of the metal portion is controlled to about 180 ℃ to 1550 ℃ by the alloy ratio. The glass and colored glaze are softened slightly at 600 deg.c, suspended and softened at 700 deg.c, fused together at 800 deg.c as maltose until reaching water flow, 1300 deg.c, similar to water, and formed into mold, 1450 deg.c as melting point, and at different temperature, the glass and colored glaze material may be controlled in 1300-1600 deg.c. The melting temperature of the raw materials of pottery clay, stone powder, ore (powder) and the like is higher by about 700-2200 ℃ (different temperatures are provided according to different pottery clay components and ore components).
Further, when the melted slurry 1 is molded, the process can be selected from compression molding, injection molding or injection molding, which is not described herein again; and a molded product 2a thereof is shown in fig. 12.
The second step is as follows:
a1) obtaining materials, namely preparing raw materials with products and ash as materials, wherein the ash refers to ash generated after burning worship articles such as wax, joss stick, incense ring, incense powder or incense firewood, or gold paper ash generated after worship;
b) performing melting treatment, namely putting the product raw materials in the step into a melting furnace, melting at high temperature, and melting the product raw materials into molten slurry 1; further, the term elevated temperature as used herein is defined as the temperature and pressure at which solid and ash fines are melted into a liquid;
d) and (2) molding, namely placing the molten slurry 1 in the step into a mold 8, wherein the mold 8 has a mold cavity 81 with a molding pattern as a default, placing the ash into the mold 8 when the molten slurry 1 is injected, forming the molten slurry 1 and the ash along with the mold cavity 81, cooling the molten slurry 1 at a temperature lower than that of the molten slurry 1, solidifying and molding the molten slurry 1 after cooling, and demolding a product 2a with the default molding pattern.
In this embodiment, step a1) provides a greater weight of product material than the ash, for example 75-90% by weight of the product material and 10-25% by weight of the ash [ this is a reference ratio and not a limitation ]; further, the selection and temperature of the raw materials of the product are the same as those in the first step, and in the d) molding step, the ash can be sprayed on the surface of the micro-cooling melt slurry 1 during the compression molding process to be pressed into a product 2a with a default molding pattern (as shown in fig. 16) like the optional compression molding process, injection molding process or injection molding process; or injection molding, wherein the ash is injected or placed into a mold 8, and the molten metal 1 is bonded to the ash, solidified and molded, and a product 2a of a default molding pattern is released (as shown in fig. 16), or injection molding, wherein the ash is melted into the molten metal 1, injected into a mold, solidified and molded, and a product 2a of a default molding pattern is released (as shown in fig. 12).
Further, in the methods for treating ash disclosed above, the volume reduction effect is achieved, and the obtained product can be collected by convincing persons, or can be used as safe product or religious product for blessing or protecting; in addition, in view of sacrifice, biological ashes obtained from ashes left after death of human beings or animals [ please refer to fig. 1A, fig. 8A or fig. 15A ], which can be mixed with ashes or product materials and melted, can be further added in the step of a) obtaining ashes or a1) obtaining materials; or the biological bone ash can be independently sprayed or placed into the mould 8, or the biological bone ash and the ash can be mixed and sprayed or placed into the mould 8, so that the molten liquid 1 of the biological bone ash and the ash can be adhered to each other, solidified and shaped, and products 2 and 2a with default modeling patterns can be demoulded, and the biological bone ash can be used for sacrifice and collection.

Claims (27)

1. An ash processing method for religious sacrifice articles comprises the following steps:
a) obtaining ash, namely ash obtained by burning religious sacrifice articles, wherein the ash refers to ash obtained by burning worship articles such as wax, line incense, incense ring, incense powder or incense firewood, or gold paper ash obtained by burning after sacrifice;
b) smelting, namely putting the ash obtained in the step into a smelting furnace, smelting at high temperature, and smelting the ash into molten slurry; the high temperature is the temperature and pressure at which the solid, powdery ash can be melted into a liquid material;
c) and cooling treatment, namely cooling the molten slurry smelted in the step by a quenching method, wherein the quenching method is to adopt a low-temperature substance for cooling the molten slurry in real time, and the low temperature is lower than the temperature of the molten slurry and can be cooled, and the molten slurry is cooled and solidified into a product after cooling treatment.
2. The ash processing method of religious sacrifice article according to claim 1, wherein a biological ash is further mixed into the ash in the ash obtaining step, the biological ash is taken from ash left after death of human beings or animals.
3. The ash processing method of religious sacrifice article according to claim 1, wherein an additive is further mixed into the ash in the ash obtaining step, the additive being one of metal, glass, colored glaze, clay, stone powder, ore (powder) and wax.
4. The ash processing method of religious sacrifice article according to claim 2, wherein an additive is further mixed into the ash in the ash obtaining step, the additive being one of metal, glass, colored glaze, clay, stone powder, ore (powder) and wax.
5. The ash processing method of religious sacrifice article according to claim 1, wherein a liquid quenching method is further employed in the cooling process step, a cooling liquid is sprayed from a fluid spraying pipe under a certain pressure, and the cooling liquid is sprayed to the molten liquid flowing out after melting in the melting process step to cool.
6. The ash processing method of religious sacrifice article according to claim 1, wherein the cooling process step further comprises a liquid quenching process, a cooling tank is used, a cooling liquid is injected into the cooling tank, and a gas is injected into the cooling tank, so that the molten slurry melted by the melting process step drops into the cooling tank, and the molten slurry is rapidly cooled, solidified and hardened into a product.
7. The ash processing method for religious sacrifice article according to claim 6, wherein the cooling liquid in step c) is one of water, saline water, soda water, ice water, saline ice, alcohol ice, liquid nitrogen and oil.
8. The ash processing method of religious sacrifice article according to claim 6, wherein when the molten slurry drops into the cooling tank, a funnel and a screen are installed at an outlet for receiving the molten slurry drop, so that the molten slurry is divided into particles and the particles drop into the cooling tank, and the particles are cooled and solidified to form a granular product.
9. The ash disposal method for religious sacrifice article according to claim 6, wherein a cooling medium pipe is provided in the cooling tank, and the cooling medium pipe provides and maintains a low temperature state of the cooling liquid.
10. The ash processing method of religious sacrifice article according to claim 1, wherein the cooling process further comprises a gaseous quenching process of rapidly cooling the melted slurry in a low temperature gas environment for a short time.
11. The ash processing method of religious sacrifice article according to claim 1, wherein a gaseous quenching method is further employed in the cooling process step to gently cool the melted slurry in a room temperature atmosphere for a long time, and the temperature of the melted slurry is slowly lowered.
12. The ash processing method of religious sacrifice article according to claim 10 or 11, wherein the cooling gas is selected from air or an inert gas, and the inert gas is nitrogen or argon.
13. A product made by the process of any one of claims 1 to 11, wherein the product is in the form of a block or a granular form.
14. An ash processing method for religious sacrifice articles comprises the following steps:
a) obtaining ash, namely ash obtained by burning religious sacrifice articles, wherein the ash refers to ash obtained by burning worship articles such as wax, line incense, incense ring, incense powder or incense firewood, or gold paper ash obtained by burning after sacrifice;
b) smelting, namely putting the ash obtained in the step into a smelting furnace, smelting at high temperature, and smelting the ash into molten slurry; the high temperature is the temperature and pressure at which the solid, powdery ash can be melted into a liquid material;
d) and (2) molding a mold, namely placing the molten slurry in the step into a mold, wherein the mold is provided with a mold cavity with a molding pattern, enabling the molten slurry to be molded along with the mold cavity, then cooling the molten slurry in a manner that the temperature is lower than that of the molten slurry, solidifying and molding the molten slurry after cooling treatment, and demolding a product of the molding pattern.
15. The ash processing method of religious sacrifice article according to claim 14, wherein a biological ash is further mixed into the ash in the ash obtaining step, the biological ash is obtained from ash left after death of human beings or animals.
16. The ash processing method of religious sacrifice article according to claim 14, wherein the molding process in the molding and shaping step d) is compression molding, the temperature of the molten slurry is lowered, the molten slurry is cooled to a thick state, the molten slurry is placed into the cavity of the mold, and is pressurized and shaped when not completely cooled, and the temperature is lowered to cool, solidify and shape, and the product of the molding and pattern is removed.
17. The method as recited in claim 14, wherein the molding process in the step d) is injection molding, a molten slurry is injected into the mold cavity of the mold, the molten slurry is formed along with the mold cavity, a cooling system is disposed in the mold, the temperature of the molten slurry is lower than that of the molten slurry, and the molten slurry is solidified and molded after cooling, and the product of the mold is removed.
18. The method as claimed in claim 14, wherein the molding process in the step d) is injection molding, the molten slurry is injected into a mold having a mold cavity with a mold design through an injection nozzle, the molten slurry is formed along with the mold cavity, the mold is provided with a cooling system, the temperature of the molten slurry is lower than that of the molten slurry through the cooling system for cooling, and after cooling, the molten slurry is solidified and molded and the product with the mold design is removed.
19. A product made by the process of any one of claims 14 to 18, wherein the product has the appearance of a styling design.
20. An ash processing method for religious sacrifice articles comprises the following steps:
a1) obtaining materials, namely preparing mixed ash of raw materials for preparing products as materials, wherein the ash is ash generated after burning worship articles such as wax, joss stick, incense ring, incense powder or incense firewood, or gold paper ash generated after worship;
b) melting treatment, namely putting the mixed materials into a melting furnace, melting at high temperature, and melting the materials into molten slurry; the high temperature is the temperature and the pressure which can melt the solid and the powdery incense ash into liquid substances;
d) and (2) molding a mold, namely placing the molten slurry in the step into a mold, wherein the mold is provided with a mold cavity with a molding pattern, enabling the molten slurry to be molded along with the mold cavity, then cooling the molten slurry in a manner that the temperature is lower than that of the molten slurry, solidifying and molding the molten slurry after cooling treatment, and demolding a product of the molding pattern.
21. An ash processing method for religious sacrifice articles comprises the following steps:
a1) obtaining materials, namely preparing raw materials for manufacturing products and ash as materials, wherein the ash is ash generated after burning worship articles such as wax, joss stick, incense ring, incense powder or incense firewood, or gold paper ash generated after worship;
b) smelting, namely putting the product raw materials in the step into a smelting furnace, smelting at high temperature, and smelting the product raw materials into molten slurry; the high temperature is the temperature and the pressure which can melt the solid and the powdery incense ash into liquid substances;
d) and (2) molding, namely placing the molten slurry in the step into a mold, wherein the mold is provided with a mold cavity with a molding pattern, placing the ash into the mold when the molten slurry is injected, forming the molten slurry and the ash along with the mold cavity, cooling the molten slurry in a manner that the temperature is lower than that of the molten slurry, solidifying and molding the molten slurry, and demolding the molding pattern product.
22. The ash processing method of religious sacrifice article according to claim 20 or 21, wherein a biological ash is further mixed in the ash taking step, the biological ash is taken from ash left after death of human beings or animals.
23. The ash processing method of religious sacrifice article according to claim 20 or 21, wherein the molding process in the molding and shaping step d) is compression molding, the temperature of the molten slurry is lowered, the molten slurry is cooled to a thick state, the molten slurry is placed into the cavity of the mold, and is pressurized and shaped when not completely cooled, and the temperature is lowered, cooled, solidified and shaped, and the product of the molding and shaping pattern is removed.
24. The ash processing method of religious sacrifice article according to claim 20 or 21, wherein the molding process in the molding and shaping of step d) is injection molding, a molten slurry is injected into a cavity of the mold with a molding pattern, the molten slurry is shaped along with the cavity, a cooling system is provided in the mold, the molten slurry is cooled by the cooling system at a temperature lower than that of the molten slurry, and after cooling, the molten slurry is solidified and shaped and a product of the molding pattern is released.
25. The ash processing method of religious sacrifice article according to claim 20 or 21, wherein the product raw material is one selected from the group consisting of metal, glass, colored glaze, clay, stone powder, ore (powder) and wax.
26. The ash processing method of religious sacrifice article according to claim 20 or 21, wherein the temperature of the high-temperature smelting in the b) melting processing step is controlled to be 48 ℃ to 2200 ℃.
27. A product made by the process of claim 20 or 21, wherein the product has the appearance of a styling design.
CN202010174889.0A 2019-10-21 2020-03-13 Ash treatment method for religious sacrifice article and product thereof Pending CN112759354A (en)

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