Disclosure of Invention
The invention aims to provide an intelligent preparation process of an internal and external waterproof medical kit, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent preparation process of an internal and external waterproof medical bag comprises the following steps:
a: selecting cloth, selecting cloth with good waterproof effect, dyeing the cloth according to the color of the medical bag as required, and then drying for later use;
b: cutting the cloth, determining the size of the medical bag, and cutting the cloth;
c: heat sealing the cloth, namely heat sealing the cut cloth by a heat sealing device to prepare a finished medical bag;
d: waterproof detection, namely detecting the waterproof performance of the prepared medical bag, and warehousing and recording for filing after the detection is finished;
the heat sealing device in the step C comprises a base, a supporting mechanism, an operating plate, a cloth positioning mechanism, a fixing frame, a heat sealing mechanism and a cooling mechanism, wherein the supporting mechanism is arranged at the top of the base, the operating plate is installed at the top of the supporting mechanism, the operating plate is of an annular structure, an installation box is arranged in the supporting mechanism, an installation cover is connected to the top of the installation box, the installation cover and the top of the operating plate are located in the same plane, the cloth positioning mechanism is arranged at four corners of the top of the operating plate, the fixing frame is fixedly installed at the top of the installation cover, the heat sealing mechanism is arranged in the fixing frame, and the cooling mechanism is arranged on the side edge of the heat sealing mechanism in;
the supporting mechanism includes support column, outer ring gear, drive gear and rotation motor, the top of base rotates through the bearing and is connected with the support column, operation panel fixed mounting is at the support column top, the inside hollow structure that is of support column, install bin fixed mounting is inside the support column at base top, outer ring gear is installed in the outside of support column, the top fixed mounting of base has the rotation motor, and the output shaft tip fixed mounting who rotates the motor has drive gear, drive gear is connected with outer ring gear meshing.
Preferably, the cloth positioning mechanism comprises a placing plate, a positioning frame, a convex block and a fastening bolt, wherein the placing plate is fixedly mounted on four sides of the top of the operating plate, circular arcs are arranged at corners of the placing plate, the positioning frame is arranged on the outer side of the placing plate at the top of the operating plate and is connected to the outside of the placing plate in a matched mode, the convex block is arranged at each of two ends of the positioning frame, the fastening bolt is arranged in the convex block, threaded holes are symmetrically formed in four sides of the top of the operating plate, the end portion of the fastening bolt is connected to the inside of the threaded hole in the operating plate in a threaded mode, and the height of the placing plate is higher than that of.
Preferably, the heat seal mechanism comprises a rotating shaft, a convex rod, a fixing plate, a rotating shaft, a fixing rod, an L-shaped rod, a connecting rod, a limiting plate, a roller and a buffer spring, the fixing frame is integrally of an F-shaped structure, the rotating shaft is rotatably connected with the fixing frame, the convex rod is integrally connected with the outer side of the lower end of the rotating shaft, the end part of the convex rod is provided with a connecting hole, the top of the mounting cover is fixedly provided with the fixing plate, the rotating shaft is rotatably connected between the fixing plate and the fixing frame, the fixing rod is fixedly arranged on the outer side of the rotating shaft, the buffer spring is fixedly arranged between the fixing rod and the mounting cover, the L-shaped rod is fixedly arranged on the outer side of the rotating shaft and is opposite to the fixing rod, the L-shaped rod is internally provided with a positioning shaft, the outer side of the, and the positioning rod is rotatably connected in the connecting hole at the end part of the convex rod.
Preferably, the tip fixedly connected with installation pole of dead lever, and the installation pole is located and places the board directly over, the recess of horizontal direction is seted up to the bottom of installation pole, and the recess internal rotation is connected with the lead screw, driving motor is installed to the tip of installation pole, and driving motor's output shaft tip stretches into in the installation pole with the lead screw is fixed, the outside threaded connection of lead screw has the slider, and slider cooperation sliding connection is in the recess, the tip of slider passes the recess, and the slider is located the outside one end of installation pole and installs the heat and close the head, the heat closes the head and places the board contact.
Preferably, the intercommunication groove has been seted up on the surface of slider, and the top of intercommunication inslot wall is fixed with supporting spring, supporting spring's end fixing has a spacing board, the spacing groove has all been seted up to the both sides that the slider is located the intercommunication groove perpendicular, the both sides wall of limiting plate all is provided with the stopper, and the tip of stopper passes the spacing groove, the stopper tip at limiting plate both ends all rotates and is connected with the gyro wheel, and the gyro wheel contacts with the locating frame.
Preferably, the cooling mechanism comprises a support shaft, a mounting rack, a hollow rod, a meshing gear, a fan, a ventilation pipe and fan blades, the mounting rack is fixedly arranged at the end part of the mounting rack, and a supporting shaft is rotatably connected in the mounting rack, the end part of the supporting shaft passes through the mounting rack, hollow rods are symmetrically arranged at the outer side of the supporting shaft in the mounting rack, the hollow rod is rotatably connected in the mounting rack, the outer sides of the supporting shaft and the hollow rod are both provided with meshing gears, the three meshing gears are meshed and connected, rotary joints are arranged at the tops of the hollow rods, fans are arranged on the side walls of the mounting racks, and the air inlet end of the fan is communicated with the outside, the air outlet end of the fan is provided with a ventilation pipe, the end part of the ventilation pipe forms two branch pipes which are respectively connected with rotary joints on two hollow rods, and the lower ends of the hollow rods are provided with fan blades.
Preferably, the top of the supporting shaft is provided with a third bevel gear, the top of the rotating shaft is provided with a first bevel gear, the top of the fixing frame is provided with a vertical plate, the vertical plate is rotatably connected with a transmission shaft, two ends of the transmission shaft are provided with second bevel gears, and the two second bevel gears are respectively in meshed connection with the first bevel gear and the third bevel gear.
Preferably, a driven gear is installed on the outer side of the rotating shaft in the fixing frame, an installation motor is fixedly installed in the fixing frame, a driving gear is installed at the end of an output shaft of the installation motor, and the driving gear is meshed with the driven gear.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention gets rid of the defect of larger potential safety hazard of the prior manual heat sealing, can continuously and uninterruptedly carry out automatic heat sealing on the cloth by arranging the multi-station cloth positioning mechanism, has higher heat sealing efficiency, and greatly improves the production efficiency of the waterproof medical bag.
2. The cloth heat seal device compresses the cloth heat seal part through the matching action of the supporting spring and the roller wheel when performing heat seal, ensures the smoothness of the heat seal part, and rapidly cools the heat seal part through the cooling mechanism after the heat seal is completed, so that the heat seal part is rapidly shaped, the heat seal quality of the cloth is ensured, and the quality of the medical bag is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 10, the present invention provides a technical solution: an intelligent preparation process of an internal and external waterproof medical bag comprises the following steps:
a: selecting cloth, selecting cloth with good waterproof effect, dyeing the cloth according to the color of the medical bag as required, and then drying for later use;
b: cutting the cloth, determining the size of the medical bag, and cutting the cloth;
c: heat sealing the cloth, namely heat sealing the cut cloth by a heat sealing device to prepare a finished medical bag;
d: waterproof detection, namely detecting the waterproof performance of the prepared medical bag, and warehousing and recording for filing after the detection is finished;
referring to fig. 1, 2 and 3, the heat sealing device in step C includes a base 1, a supporting mechanism 2, an operating panel 3, a cloth positioning mechanism 4, a fixing frame 5, a heat sealing mechanism 6 and a cooling mechanism 7, the supporting mechanism 2 is disposed on the top of the base 1, the operating panel 3 is mounted on the top of the supporting mechanism 2, the operating panel 3 is in a ring structure, an installation box 12 is disposed in the supporting mechanism 2, the top of the installation box 12 is connected with an installation cover 13, and the installation box 12 is disposed for installing device components;
referring to fig. 1 and 3, the top of the mounting cover 13 and the top of the operating panel 3 are located in the same plane, four corners of the top of the operating panel 3 are provided with cloth positioning mechanisms 4, the top of the mounting cover 13 is fixedly provided with a fixing frame 5, a heat sealing mechanism 6 is arranged in the fixing frame 5, a cooling mechanism 7 is arranged at a side edge of the heat sealing mechanism 6 in the fixing frame 5, the cloth can be heat sealed through the heat sealing mechanism 6, and the heat sealed cloth can be cooled through the cooling mechanism 7;
referring to fig. 2, the supporting mechanism 2 includes a supporting column 8, an outer gear ring 9, a transmission gear 10 and a rotating motor 11, the top of the base 1 is rotatably connected with the supporting column 8 through a bearing, the operating panel 3 is fixedly mounted on the top of the supporting column 8, the supporting column 8 is internally hollow, the mounting box 12 is fixedly mounted inside the supporting column 8 on the top of the base 1, the outer gear ring 9 is mounted on the outer side of the supporting column 8, the rotating motor 11 is fixedly mounted on the top of the base 1, the end of an output shaft of the rotating motor 11 is fixedly mounted with the transmission gear 10, the transmission gear 10 is meshed with the outer gear ring 9, the electric control system arranged in the device controls the rotating motor 11 to work to enable the transmission gear 10 to rotate, the supporting column 8 is rotated through the meshing of the transmission gear 10 with the outer gear ring 9, the operation panel 3 is allowed to rotate with respect to the support column 8, and the operation panel 3 is supported while the rotation of the operation panel 3 is driven.
Referring to fig. 1 and 5, the cloth positioning mechanism 4 includes a placing plate 14, a positioning frame 15, a protruding block 16 and a fastening bolt 17, the placing plate 14 is fixedly mounted on four sides of the top of the operating plate 3, the edges of the placing plate 14 are provided with circular arcs, the positioning frame 15 is arranged on the outer side of the placing plate 14 on the top of the operating plate 3, the positioning frame 15 is connected to the outside of the placing plate 14 in a matching manner, the protruding blocks 16 are arranged at two ends of the positioning frame 15, the fastening bolts 17 are arranged in the protruding blocks 16, the four sides of the top of the operating plate 3 are symmetrically provided with threaded holes, the end portions of the fastening bolts 17 are in threaded holes in the operating plate 3, and the positioning frame 15 and the operating plate 3 are conveniently connected through the fastening bolts 17, so that the cloth is positioned on the placing plate 14 and is convenient for heat sealing;
the height of the placing plate 14 is higher than that of the positioning frame 15, the positioning frame 15 is opened after the positioning frame is manually positioned at the rear part of the fixing frame 5, the part of the cut cloth to be subjected to heat sealing is placed on the placing plate 14, then the fastening bolt 17 on the positioning frame 15 is fixedly connected with the operating plate 3, and the positioning frame 15 is clamped outside the placing plate 14, so that the heat sealing part is positioned at the top of the placing plate 14.
Referring to fig. 1, 2, 5 and 7, the heat sealing mechanism 6 includes a rotating shaft 18, a protruding rod 19, a fixing plate 20, a rotating shaft 21, a fixing rod 22, an L-shaped rod 23, a connecting rod 24, a limiting plate 32, a roller 33 and a buffer spring 34, the fixing frame 5 is integrally formed into an F-shaped structure, the rotating shaft 18 is rotatably connected to the fixing frame 5, the protruding rod 19 is integrally connected to the outer side of the lower end of the rotating shaft 18, a connecting hole is formed in the end portion of the protruding rod 19, the fixing plate 20 is fixed to the top of the mounting cover 13, the rotating shaft 21 is rotatably connected between the fixing plate 20 and the fixing frame 5, the fixing rod 22 is fixed to the outer side of the rotating shaft 21, the buffer spring 34 is fixed between the fixing rod 22 and the mounting cover 13, the L-shaped rod 23 is fixed to the outer side of the rotating shaft 21 on the side of the fixing rod 22, the, and the outside of location axle 25 rotates and is connected with connecting rod 24, the tip of connecting rod 24 sets up towards axis of rotation 18 slope, the tip of connecting rod 24 is provided with the locating lever, and the locating lever rotates and connects in the connecting hole of nose bar 19 tip.
Referring to fig. 4 and 6, an end of the fixing rod 22 is fixedly connected with a mounting rod 26, the mounting rod 26 is located right above the placing plate 14, a horizontal groove is formed at the bottom of the mounting rod 26, and a lead screw 27 is rotationally connected in the groove, the end of the mounting rod 26 is provided with a driving motor 29, and the end of the output shaft of the driving motor 29 extends into the mounting rod 26 and is fixed with the lead screw 27, the outer side of the lead screw 27 is connected with a slide block 28 by screw thread, and the sliding block 28 is matched and connected in the groove in a sliding way, the end part of the sliding block 28 passes through the groove, and the end of the sliding block 28 positioned outside the mounting rod 26 is provided with a thermal head 50, the thermal bonding head 50 is in contact with the placing plate 14, the driving motor 29 works to enable the lead screw 27 to rotate, the rotation of the lead screw 27 enables the sliding block 28 to move, and the sliding block 28 moves to drive the thermal bonding head 50 to roll on the cloth on the placing plate 14, so that the heat bonding of the cloth is achieved.
Referring to fig. 6, a communicating groove 30 is formed in the surface of the slider 28, a supporting spring 31 is fixed at the top of the inner wall of the communicating groove 30, a limiting plate 32 is fixed at the end of the supporting spring 31, limiting grooves are formed in two sides of the slider 28, which are located on the vertical surface of the communicating groove 30, both side walls of the limiting plate 32 are provided with limiting blocks, the end portions of the limiting blocks penetrate through the limiting grooves, the end portions of the limiting blocks at two ends of the limiting plate 32 are rotatably connected with rollers 33, the rollers 33 are in contact with the positioning frame 15, and the rollers 33 are arranged to press and position the cloth.
Referring to fig. 1 and 2, the cooling mechanism 7 includes a supporting shaft 41, a mounting bracket 43, a hollow rod 44, a meshing gear 46, a fan 47, a ventilation pipe 48 and fan blades 49, the mounting bracket 43 is fixedly disposed at an end portion of the mounting bracket 5, the supporting shaft 41 is rotatably connected to the mounting bracket 43, the end portion of the supporting shaft 41 penetrates through the mounting bracket 5, the hollow rods 44 are symmetrically disposed at an outer side of the supporting shaft 41 in the mounting bracket 43, the hollow rods 44 are rotatably connected to the mounting bracket 43, and the mounting bracket 5 plays a role in fixing and supporting;
referring to fig. 8 and 9, meshing gears 46 are mounted on the outer sides of the supporting shaft 41 and the hollow rods 44, the three meshing gears 46 are in meshing connection, rotary joints 45 are mounted on the tops of the hollow rods 44, a fan 47 is mounted on the side wall of the mounting frame 43, the air inlet end of the fan 47 is communicated with the outside, a ventilation pipe 48 is mounted on the air outlet end of the fan 47, two branch pipes formed at the end of the ventilation pipe 48 are respectively connected with the rotary joints 45 on the two hollow rods 44, and fan blades 49 are arranged at the lower ends of the hollow rods 44;
the supporting shaft 41 and the hollow rod 44 rotate simultaneously through the three meshing gears 46 to rotate the hollow rod 44 to drive the fan blades 49 on the hollow rod to rotate, heat dissipation can be conducted on the heat seal part through fan 47 work, the heat seal part is blown through the hollow rod 44, the heat seal part is rapidly cooled and shaped, and the heat seal effect is better.
Referring to fig. 1 and 2, a third bevel gear 42 is installed at the top of the supporting shaft 41, a first bevel gear 38 is installed at the top of the rotating shaft 18, a vertical plate is installed at the top of the fixing frame 5, a transmission shaft 39 is rotatably connected to the vertical plate, two second bevel gears 40 are installed at two ends of the transmission shaft 39, and the two second bevel gears 40 are respectively engaged with the first bevel gear 38 and the third bevel gear 42;
wherein, the rotation of the rotating shaft 18 drives the first bevel gear 38 to rotate, the second bevel gear 40 at the two ends of the transmission shaft 39 rotates through the engagement of the first bevel gear 38 and the second bevel gear 40, and the engagement of the second bevel gear 40 and the third bevel gear 42 rotates the supporting shaft 41.
Referring to fig. 1, a driven gear 35 is installed at the outer side of the rotating shaft 18 in the fixed frame 5, an installation motor 37 is fixedly installed in the fixed frame 5, a driving gear 36 is installed at the end of an output shaft of the installation motor 37, and the driving gear 36 is engaged with the driven gear 35;
wherein the driving gear 36 is rotated by the operation of the mounting motor 37, the rotating shaft 18 is rotated by the engagement of the driving gear 36 and the driven gear 35, and the rotation of the supporting shaft 41 is indirectly controlled.
The main advantages of the process of the present invention are concentrated in the heat sealing device used in the process of the present invention, and we will focus on the working principle of the heat sealing device to help those skilled in the art to have a deeper understanding of the intelligent preparation process of the present invention,
the working principle is as follows: when in use, the positioning frame 15 is manually positioned at the rear part of the fixed frame 5, the position of the cut cloth to be heat-sealed is placed on the placing plate 14, then the fastening bolt 17 on the positioning frame 15 is fixedly connected with the operating plate 3, the positioning frame 15 is clamped outside the placing plate 14, the heat-sealed position is positioned at the top of the placing plate 14, the control system controls the operating plate 3 to intermittently rotate, the heat-sealed position of the cloth is positioned one by one, after the positioning is finished, the operating plate 3 rotates, the positioned cloth is placed at the heat-sealing mechanism 6, at the moment, the control system controls the mounting motor 37 to work, the driving gear 36 rotates, the rotating shaft 18 rotates through the meshing connection of the driving gear 36 and the driven gear 35, the fixed rod 22 is made to reciprocate with a certain angle under the action of the connecting rod 24, and when the heat sealing is carried out, the end part of the fixed rod 22 is, at this time, the heat sealing head 50 on the mounting rod 26 contacts with the cloth on the placing plate 14, the driving motor 29 works to rotate the lead screw 27, the rotation of the lead screw 27 moves the slide block 28, the slide block 28 moves to drive the heat sealing head 50 to roll on the cloth on the placing plate 14, so as to realize the heat sealing of the cloth, the roller 33 compresses the heat-sealed cloth in the heat sealing process, so as to ensure the heat sealing effect, the operation plate 3 rotates ninety degrees again after the heat sealing is finished, so that the next part to be heat sealed is arranged at the heat sealing mechanism 6, the heat-sealed cloth is arranged at the cooling mechanism 7, the mounting motor 37 works to indirectly control the hollow rod 44 to rotate, the fan blades 49 on the hollow rod 44 rotate, so as to perform the fan cooling heat dissipation on the heat sealing part, the fan 47 works simultaneously, the heat sealing part is blown by the hollow rod 44, so as to rapidly cool and shape the heat sealing part, the heat sealing effect is better, and (5) disassembling the cloth after heat sealing and cooling.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.