CN112743661A - Automatic floating system and method for forming foamed all-light concrete building blocks - Google Patents
Automatic floating system and method for forming foamed all-light concrete building blocks Download PDFInfo
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- CN112743661A CN112743661A CN202011614060.4A CN202011614060A CN112743661A CN 112743661 A CN112743661 A CN 112743661A CN 202011614060 A CN202011614060 A CN 202011614060A CN 112743661 A CN112743661 A CN 112743661A
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- foamed
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- 239000004567 concrete Substances 0.000 title claims abstract description 46
- 238000007667 floating Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000013016 damping Methods 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 14
- 238000005187 foaming Methods 0.000 claims description 13
- 238000007872 degassing Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 description 9
- 239000011381 foam concrete Substances 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses an automatic floating system and an automatic floating method for forming a foamed all-light concrete block, which comprise a bottom plate, wherein a lifting hydraulic rod is fixedly arranged at the top of the bottom plate, a fixed plate is fixedly arranged at the top of the lifting hydraulic rod, a damping limiting rod is movably arranged in the fixed plate, a damping spring is movably sleeved outside the damping limiting rod, a vibrating plate is fixedly arranged at the top of the damping limiting rod, a vibrating motor is fixedly arranged at the bottom of the vibrating plate, a fixed frame is fixedly arranged at the top of the bottom plate, a lifting telescopic rod is fixedly arranged at the top of the fixed frame, and a mounting plate is fixedly arranged at the top. The rotating motor installed through starting can drive the trapezoidal trowelling plate to move back and forth, trowelling is carried out on concrete above the building block mold in the moving process, the trowelling effect can be achieved through moving, the downward pressing spring can move left and right in the trapezoidal trowelling plate, and the position can be adjusted according to the shape of the building block mold.
Description
Technical Field
The invention belongs to the technical field of foamed all-light concrete blocks, and particularly relates to an automatic floating system and method for forming a foamed all-light concrete block.
Background
The foamed concrete block is made of fly ash, fine river sand, cement and the like, foaming agent, activator, inorganic composite mineral and the like are added, the materials are modified by a scientific formula, the hardness is increased, the water absorption rate is reduced, and a high-quality light heat insulation material, namely a block product, is produced, can meet the requirements of heat preservation and energy conservation, has certain strength, can be fused into a wall body with excellent heat insulation effect while the wall body is built, and meets the requirements of energy conservation and heat insulation advocated by national buildings. The foamed concrete block is a novel building energy-saving heat-insulating technology and has numerous excellent characteristics: low heat conduction and heat transfer coefficient, light weight, high strength, fire resistance, acid and alkali resistance, sound insulation, environmental protection and simple construction, and is an ideal product for replacing the traditional external heat insulation and aerated concrete building blocks of walls.
For example, the patent document with the publication number of CN105500515B discloses a concrete block forming device, which is provided with casters at the bottom of a forming mold, the forming mold is driven by a ball screw to move on a linear guide rail, and then can automatically move along a second table and a vibrating table, so that the stability of the device is improved, the whole manufacturing process is continuous and stable through the continuous movement of the forming mold, but the device still has some defects, for example, after the foamed concrete is poured into the mold, some concrete is often added above the foamed concrete, if the foamed concrete is not leveled in time, the size of the block is increased, and the later use of the block is affected.
Disclosure of Invention
The invention aims to provide an automatic floating system and an automatic floating method for forming a foamed all-light concrete block, which aim to solve the problem that in the prior art, when the existing concrete block forming device is used, since some concrete is usually added above the foamed concrete after the foamed concrete is poured into a mould, the size of the block is increased when floating is not performed in time, and the later use of the block is influenced.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic floating system for forming a foamed all-light concrete block comprises a bottom plate, wherein a lifting hydraulic rod is fixedly mounted at the top of the bottom plate, a fixed plate is fixedly mounted at the top of the lifting hydraulic rod, a damping limiting rod is movably mounted in the fixed plate, a damping spring is sleeved on the damping limiting rod in an external movement manner, a vibration plate is fixedly mounted at the top of the damping limiting rod, a vibration motor is fixedly mounted at the bottom of the vibration plate, a fixed frame is fixedly mounted at the top of the bottom plate, a lifting telescopic rod is fixedly mounted at the top of the fixed frame, a mounting plate is fixedly mounted at the top of the lifting telescopic rod, a rotating motor is fixedly mounted at one side of the mounting plate, a threaded rod is fixedly mounted at the output end of the rotating motor, a movable plate is sleeved on the external movement of the threaded rod, the outer part of the downward pressing push rod is movably sleeved with a downward pressing spring, and the bottom of the downward pressing push rod is fixedly provided with a trapezoidal troweling plate.
Preferably, the top of the bottom plate is fixedly provided with a support frame, one side of the support frame is fixedly provided with a mobile motor, the output end of the mobile motor is fixedly provided with a driving roller, and the outside of the driving roller is movably sleeved with a mobile crawler.
Preferably, the inside movable mounting of one end of removal track far away from the driving roller has driven roller, the support frame has four, four the support frame is rectangle fixed mounting at the top of bottom plate, four support frames are run through to the both ends symmetry of driving roller and driven roller.
Preferably, the bottom plate fixed mounting has the supporting leg, the top fixed mounting of supporting leg has the agitator tank, the bottom fixed mounting of agitator tank has the discharging pipe, the top fixed mounting of agitator tank has the mounting bracket.
Preferably, the top fixed mounting of mounting bracket has the rotating electrical machines, the output fixed mounting of rotating electrical machines has the rotary rod, the fixed cover of the outside spiral in bottom of rotary rod has connect the spiral row flitch, the inside of agitator tank and extension to discharging pipe is run through to the bottom of rotary rod.
Preferably, the damping limiting rods are four and are fixedly installed at the bottom of the bottom plate in a rectangular mode, the damping springs are located between the vibrating plate and the fixing plate, and the vibrating plate is located inside the movable crawler belt.
Preferably, the mounting panel has two, two the symmetry is installed two and is removed the gag lever post between the mounting panel, the both sides fixed mounting of movable plate has the cup joint ring, the activity of cup joint ring cup joints in the outside that removes the gag lever post.
Preferably, the number of the downward pressing push rods is four, the four downward pressing push rods are fixedly installed at the top of the trapezoidal troweling plate in a rectangular mode, the downward pressing springs are located between the moving plate and the trapezoidal troweling plate, and the trapezoidal troweling plate corresponds to the vibrating plate.
The use method of the automatic floating system for forming the foamed all-light concrete building blocks comprises the following steps:
s1: inside at first pouring the foaming light concrete that mixes into the agitator tank, start the rotating electrical machines, the output of rotating electrical machines drives the rotary rod and rotates, drives the spiral flitch through the rotary rod and rotates, discharges the foaming light concrete from the discharging pipe at rotatory in-process.
S2: and starting the movable motor, driving the driving roller by the output end of the movable motor, driving the movable crawler by the driving roller, and moving the movable crawler to the lower part of the stirring box by the building block die above the driving roller and the driven roller to receive the foamed all-light concrete.
S3: and starting a moving motor, moving the block mold to the position above the vibration plate, starting a lifting hydraulic rod to move upwards, jacking the block mold through the vibration plate, and starting the installed vibration motor to remove air.
S4: at the in-process of degasification, the lift telescopic link that starts the installation drives trapezoidal dull and stereotyped downstream and contacts with the top of building block mould, starts the rotation motor, and the output that rotates the motor drives the threaded rod and carries out clockwise and anticlockwise rotation, drives trapezoidal dull and stereotyped top at the stripping and slicing mould and carries out the round trip movement and float.
S5; after the floating degassing is finished, the lifting hydraulic rod is started to drive the vibrating plate to move downwards, the lifting telescopic rod is started to drive the trapezoidal floating plate, and then the moving motor is started to drive the building block die which is degassed and leveled to leave.
Compared with the prior art, the invention has the beneficial effects that:
1. the rotating motor installed through starting can drive the trapezoidal trowelling plate to move back and forth, trowelling is carried out on concrete above the building block mold in the moving process, the trowelling effect can be achieved through moving, the downward pressing spring installed can move in the process of moving left and right of the trapezoidal trowelling plate, the position can be adjusted according to the shape of the building block mold, and the automatic trowelling work efficiency is greatly improved.
2. The lifting hydraulic rod which is installed through starting upwards extends, so that the vibration plate is contacted with the lower part of the block die, the vibration motor which is installed is started again, and air bubbles which exist in the concrete inside the block die can be discharged through the vibration of the vibration motor, so that the quality of the foamed light concrete block can be greatly improved.
3. Inside pouring the full light concrete of foaming into the agitator tank, the rotating electrical machines that starts the installation drives the rotary rod rotatory, drives the rotation of spiral row flitch through the rotary rod to this can be discharged the full light concrete of foaming inside the agitator tank from the discharging pipe, inside so can filling the building block mould with the full light concrete of foaming, need not artifical the mould of filling, improved work efficiency greatly.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic structural view in elevation and section of the stirring tank of the present invention;
FIG. 3 is a schematic view of the elevation structure of the hydraulic lifting rod of the present invention;
FIG. 4 is a right side sectional view of the lift hydraulic ram of the present invention;
fig. 5 is a schematic perspective view of the moving plate of the present invention.
In the figure: 1. a base plate; 2. a support frame; 3. a moving motor; 4. a driving roller; 5. moving the caterpillar; 6. a driven drum; 7. supporting legs; 8. a stirring box; 9. a discharge pipe; 10. a mounting frame; 11. a rotating electric machine; 12. rotating the rod; 13. a spiral discharge plate; 14. a lifting hydraulic rod; 15. a fixing plate; 16. a shock-absorbing limit rod; 17. a damping spring; 18. a vibrating plate; 19. a vibration motor; 20. a fixed mount; 21. lifting the telescopic rod; 22. mounting a plate; 23. moving the limiting rod; 24. rotating the motor; 25. a threaded rod; 26. moving the plate; 27. a sleeving connection ring; 28. the push rod is pressed downwards; 29. pressing down the spring; 30. a trapezoidal troweling plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an automatic floating system for forming a foamed light concrete block comprises a bottom plate 1, wherein a lifting hydraulic rod 14 is fixedly installed at the top of the bottom plate 1, a fixing plate 15 is fixedly installed at the top of the lifting hydraulic rod 14, a damping limiting rod 16 is movably installed inside the fixing plate 15, a damping spring 17 is sleeved outside the damping limiting rod 16, a vibrating plate 18 is fixedly installed at the top of the damping limiting rod 16, a vibrating motor 19 is fixedly installed at the bottom of the vibrating plate 18, a fixing frame 20 is fixedly installed at the top of the bottom plate 1, a lifting telescopic rod 21 is fixedly installed at the top of the fixing frame 20, a mounting plate 22 is fixedly installed at the top of the lifting telescopic rod 21, a rotating motor 24 is fixedly installed at one side of the mounting plate 22, a threaded rod 25 is fixedly installed at the output end of the rotating motor 24, a movable plate 26 is sleeved outside the threaded rod, a downward pressing spring 29 is movably sleeved outside the downward pressing push rod 28, and a trapezoidal troweling plate 30 is fixedly installed at the bottom of the downward pressing push rod 28.
In this embodiment scheme, rotation motor 24 through the start-up installation can drive trapezoidal trowelling plate 30 and carry out the round trip movement, in-process moving trowelling the concrete of building block mould top, with this can reach the effect of removing trowelling, and the in-process that the push down spring 29 of installation can remove about trapezoidal trowelling plate 30, carry out the adjusting position according to the shape of building block mould itself, automatic trowelling's work efficiency has been improved greatly, lift hydraulic stem 14 upwards extends through the start-up installation, make vibration board 18 and building block mould's below contact, restart the vibrating motor 19 of installation, vibration through vibrating motor 19 can be with the inside bubble that exists of concrete in the building block mould discharge, with this can improve the fashioned quality of full light concrete block of foaming greatly, wherein vibrating motor 19's model is MVE.
Specifically, the top fixed mounting of bottom plate 1 has support frame 2, and one side fixed mounting of support frame 2 has moving motor 3, and moving motor 3's output end fixed mounting has initiative cylinder 4, and the outside activity of initiative cylinder 4 has cup jointed removal track 5.
In this embodiment, the moving motor 3 installed by starting can drive the driving roller 4 to rotate, and the moving crawler 5 is driven by the driving roller 4 to move, so that the block mold above the moving crawler 5 is driven to move.
Specifically, the inside movable mounting of one end that removes track 5 and keep away from initiative cylinder 4 has driven cylinder 6, and support frame 2 has four, and four support frames 2 are rectangle fixed mounting at the top of bottom plate 1, and four support frames 2 are run through to the both ends symmetry of initiative cylinder 4 and driven cylinder 6.
In this embodiment, the inside movable mounting of one end of keeping away from driving roller 4 through removing track 5 has driven roller 6 and driving roller 4 and driven roller 6's both ends symmetry to run through four support frames 2 to this can be convenient for remove track 5 and use driving roller 4 and driven roller 6 to drive the building block mould and remove as the centre of a circle.
Specifically, bottom plate 1 fixed mounting has supporting leg 7, and the top fixed mounting of supporting leg 7 has agitator tank 8, and the bottom fixed mounting of agitator tank 8 has discharging pipe 9, and the top fixed mounting of agitator tank 8 has mounting bracket 10.
In this embodiment, the supporting legs 7 can effectively and stably support the stirring box 8, and the mounting rack 10 can support the stirring and discharging structure.
Specifically, the top fixed mounting of mounting bracket 10 has rotating electrical machines 11, and the output fixed mounting of rotating electrical machines 11 has rotary rod 12, and the outside spiral of bottom of rotary rod 12 is fixed to be cup jointed with spiral discharging plate 13, and the bottom of rotary rod 12 runs through agitator tank 8 and extends to the inside of discharging pipe 9.
In this embodiment, through pouring the full light concrete of foaming into agitator tank 8 inside, it is rotatory that the rotating electrical machines 11 that start the installation drive rotary rod 12, drive spiral flitch 13 through rotary rod 12 and rotate to this can be discharged the full light concrete of foaming inside the agitator tank 8 from discharging pipe 9, with this can with inside the full light concrete of foaming fills the building block mould, need not artifical the mould that fills, improved work efficiency greatly.
Specifically, there are four shock absorption limiting rods 16, the four shock absorption limiting rods 16 are fixedly installed at the bottom of the bottom plate 1 in a rectangular shape, the shock absorption springs 17 are located between the vibration plate 18 and the fixing plate 15, and the vibration plate 18 is located inside the moving track 5.
In this embodiment, the four shock-absorbing limiting rods 16 are fixedly installed at the bottom of the bottom plate 1 in a rectangular shape, so that the relative positions between the vibrating plate 18 and the fixing plate 15 can be supported, and the shock-absorbing springs 17 are located between the vibrating plate 18 and the fixing plate 15, so that the vibration of the fixing plate 15 can be reduced.
Specifically, there are two mounting plates 22, and two movable limiting rods 23 are symmetrically installed between two mounting plates 22, and the two sides of the movable plate 26 are fixedly installed with a socket ring 27, and the socket ring 27 is movably sleeved outside the movable limiting rods 23.
In this embodiment, two movable limiting rods 23 are symmetrically installed between the two installation plates 22, and the sleeve ring 27 is movably sleeved outside the movable limiting rods 23, so that the movable plate 26 can be prevented from being dislocated and deviated in the moving process.
Specifically, four downward pushing rods 28 are provided, the four downward pushing rods 28 are fixedly installed on the top of a trapezoidal troweling plate 30 in a rectangular shape, the downward pushing springs 29 are located between the moving plate 26 and the trapezoidal troweling plate 30, and the trapezoidal troweling plate 30 corresponds to the vibrating plate 18.
In this embodiment, the position of the trapezoidal trowelling plate 30 can be adjusted according to the shape of the block mold in the process of moving left and right through the installed pressing spring 29, and the work efficiency of automatic trowelling is greatly improved.
The use method of the automatic floating system for forming the foamed all-light concrete building blocks comprises the following steps:
s1: at first, pour the well mixed foaming light concrete into the stirring box 8, start the rotating electrical machines 11, the output of rotating electrical machines 11 drives the rotating rod 12 to rotate, drives the spiral discharging plate 13 through the rotating rod 12 to rotate, and the foaming light concrete is discharged from the discharging pipe 9 in the rotating process.
S2: the movable motor 3 is started, the output end of the movable motor 3 drives the driving roller 4, the driving roller 4 drives the movable crawler 5, and the movable crawler 5 drives the building block die above through the driving roller 4 and the driven roller 6 to move to the lower part of the stirring box 8 so as to catch the foamed all-light concrete.
S3: the moving motor 3 is started to move the block mold to the upper part of the vibration plate 18, the lifting hydraulic rod 14 is started to move upwards, the block mold is jacked up through the vibration plate 18, and the installed vibration motor 19 is started to perform degassing.
S4: at the in-process of degasification, the lift telescopic link 21 that starts the installation drives trapezoidal dull and stereotyped 30 downward movement and contacts with the top of building block mould, starts to rotate motor 24, and the output that rotates motor 24 drives threaded rod 25 and carries out clockwise and anticlockwise rotation, drives trapezoidal dull and stereotyped 30 and carries out the round trip movement in the top of stripping and slicing mould and trowel.
S5; after the floating and degassing are finished, the lifting hydraulic rod 14 is started to drive the vibrating plate 18 to move downwards, the lifting telescopic rod 21 is started to drive the trapezoidal floating plate 30, and then the moving motor 3 is started to drive the building block die with the degassing and the leveling to leave.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an automatic floating system of foaming full light concrete block shaping, includes bottom plate (1), its characterized in that: the hydraulic lifting and lowering mechanism is characterized in that a lifting hydraulic rod (14) is fixedly mounted at the top of the bottom plate (1), a fixing plate (15) is fixedly mounted at the top of the lifting hydraulic rod (14), a damping limiting rod (16) is movably mounted inside the fixing plate (15), a damping spring (17) is sleeved outside the damping limiting rod (16), a vibrating plate (18) is fixedly mounted at the top of the damping limiting rod (16), a vibrating motor (19) is fixedly mounted at the bottom of the vibrating plate (18), a fixing frame (20) is fixedly mounted at the top of the bottom plate (1), a lifting telescopic rod (21) is fixedly mounted at the top of the fixing frame (20), a mounting plate (22) is fixedly mounted at the top of the lifting telescopic rod (21), a rotating motor (24) is fixedly mounted at one side of the mounting plate (22), a threaded rod (25) is fixedly mounted at the, the external movable sleeve joint of threaded rod (25) has movable plate (26), the inside movable mounting of movable plate (26) has push rod (28) of pushing down, push rod (28)'s external movable sleeve joint has spring (29) of pushing down, push rod (28)'s bottom fixed mounting has trapezoidal floating board (30) down.
2. The automatic floating system for forming the foamed all-light concrete block according to claim 1, characterized in that: the top fixed mounting of bottom plate (1) has support frame (2), one side fixed mounting of support frame (2) has moving motor (3), the output end fixed mounting of moving motor (3) has initiative cylinder (4), the outside activity of initiative cylinder (4) has cup jointed removal track (5).
3. The automatic floating system for forming the foamed all-light concrete block according to claim 2, characterized in that: the inside movable mounting of one end that initiative cylinder (4) was kept away from in removal track (5) has driven cylinder (6), support frame (2) have four, four support frame (2) are rectangle fixed mounting at the top of bottom plate (1), four support frames (2) are run through to the both ends symmetry of initiative cylinder (4) and driven cylinder (6).
4. The automatic floating system for forming the foamed all-light concrete block according to claim 1, characterized in that: bottom plate (1) fixed mounting has supporting leg (7), the top fixed mounting of supporting leg (7) has agitator tank (8), the bottom fixed mounting of agitator tank (8) has discharging pipe (9), the top fixed mounting of agitator tank (8) has mounting bracket (10).
5. The automatic floating system for forming the foamed all-light concrete block according to claim 4, characterized in that: the top fixed mounting of mounting bracket (10) has rotating electrical machines (11), the output fixed mounting of rotating electrical machines (11) has rotary rod (12), spiral row's flitch (13) are arranged to the outside spiral in bottom of rotary rod (12) fixed the cup jointing, the inside of agitator tank (8) and extension to discharging pipe (9) is run through to the bottom of rotary rod (12).
6. The automatic floating system for forming the foamed all-light concrete block according to claim 1, characterized in that: the damping limiting rods (16) are four, the damping limiting rods (16) are fixedly mounted at the bottom of the bottom plate (1) in a rectangular mode, the damping springs (17) are located between the vibrating plate (18) and the fixing plate (15), and the vibrating plate (18) is located inside the moving crawler (5).
7. The automatic floating system for forming the foamed all-light concrete block according to claim 1, characterized in that: mounting panel (22) have two, two the symmetry is installed two and is removed gag lever post (23) between mounting panel (22), the both sides fixed mounting of movable plate (26) has cup joint ring (27), cup joint ring (27) activity is cup jointed in the outside that removes gag lever post (23).
8. The automatic floating system for forming the foamed all-light concrete block according to claim 1, characterized in that: the four downward-pressing push rods (28) are fixedly arranged at the top of the trapezoidal troweling plate (30) in a rectangular mode, the downward-pressing springs (29) are located between the moving plate (26) and the trapezoidal troweling plate (30), and the trapezoidal troweling plate (30) corresponds to the vibrating plate (18).
9. The use method of the automatic floating system for foaming all-light concrete block forming of claims 1-8 comprises the following steps:
s1: firstly, pouring mixed foamed all-light concrete into a stirring box (8), starting a rotating motor (11), driving a rotating rod (12) to rotate by the output end of the rotating motor (11), driving a spiral discharge plate (13) to rotate by the rotating rod (12), and discharging the foamed all-light concrete from a discharge pipe (9) in the rotating process;
s2: starting a mobile motor (3), driving a driving roller (4) by the output end of the mobile motor (3), driving a mobile crawler (5) by the driving roller (4), and moving the mobile crawler (5) to the lower part of a stirring box (8) by a building block mould above the driving roller (4) and a driven roller (6) to receive foamed all-light concrete;
s3: starting a moving motor (3), moving the block mold above a vibrating plate (18), starting a lifting hydraulic rod (14) to move upwards, jacking the block mold through the vibrating plate (18), and starting an installed vibrating motor (19) to remove air;
s4: in the degassing process, a lifting telescopic rod (21) which is started to be installed drives a trapezoidal trowelling plate (30) to move downwards to be in contact with the upper portion of a block mould, a rotating motor (24) is started, the output end of the rotating motor (24) drives a threaded rod (25) to rotate clockwise and anticlockwise to drive the trapezoidal trowelling plate (30) to move back and forth above the block mould to trowel;
s5; after the floating and degassing are finished, the lifting hydraulic rod (14) is started to drive the vibrating plate (18) to move downwards, the lifting telescopic rod (21) is started to drive the trapezoidal floating plate (30), and then the moving motor (3) is started to drive the building block die with the degassing and the leveling to leave.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011614060.4A CN112743661A (en) | 2020-12-31 | 2020-12-31 | Automatic floating system and method for forming foamed all-light concrete building blocks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011614060.4A CN112743661A (en) | 2020-12-31 | 2020-12-31 | Automatic floating system and method for forming foamed all-light concrete building blocks |
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| CN112743661A true CN112743661A (en) | 2021-05-04 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478611A (en) * | 2021-07-02 | 2021-10-08 | 中国建筑第二工程局有限公司 | High-efficient preparation equipment of building prefabricated plate |
| CN113524389A (en) * | 2021-07-21 | 2021-10-22 | 贵州百胜工程建设咨询有限公司 | Assembled wall body manufacturing and processing device based on BIM |
| CN115301685A (en) * | 2022-08-10 | 2022-11-08 | 麻城阳光节能保温材料有限公司 | Rock wool waste recycling's hydroforming device |
-
2020
- 2020-12-31 CN CN202011614060.4A patent/CN112743661A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478611A (en) * | 2021-07-02 | 2021-10-08 | 中国建筑第二工程局有限公司 | High-efficient preparation equipment of building prefabricated plate |
| CN113478611B (en) * | 2021-07-02 | 2023-03-07 | 中国建筑第二工程局有限公司 | Building prefabricated plate manufacturing equipment |
| CN113524389A (en) * | 2021-07-21 | 2021-10-22 | 贵州百胜工程建设咨询有限公司 | Assembled wall body manufacturing and processing device based on BIM |
| CN115301685A (en) * | 2022-08-10 | 2022-11-08 | 麻城阳光节能保温材料有限公司 | Rock wool waste recycling's hydroforming device |
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