CN112743287A - Section steel column upset machine - Google Patents
Section steel column upset machine Download PDFInfo
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- CN112743287A CN112743287A CN202011608546.7A CN202011608546A CN112743287A CN 112743287 A CN112743287 A CN 112743287A CN 202011608546 A CN202011608546 A CN 202011608546A CN 112743287 A CN112743287 A CN 112743287A
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- steel column
- driving
- upender
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 78
- 239000010959 steel Substances 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims description 32
- 230000007306 turnover Effects 0.000 claims description 21
- 230000001276 controlling effect Effects 0.000 claims description 5
- 230000000875 corresponding effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000003466 welding Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The application relates to a section steel column overturning machine which comprises a gantry system, two clamping systems and two overturning systems, wherein the gantry system comprises two gantries which are oppositely arranged; the two clamping systems are positioned between the two door frames and are respectively used for clamping two ends of the section steel column; the two overturning systems are respectively arranged on the two door frames and respectively connected with the two clamping systems and used for driving the two clamping systems to drive the section steel column to rotate around the axis of the section steel column. The problem that work efficiency is low among the correlation technique, need occupy the hoisting equipment resource for a long time, and shaped steel post stands up at every turn and all has the potential safety hazard is solved in this application.
Description
Technical Field
The application relates to the technical field of section steel column processing, in particular to a section steel column turnover machine.
Background
In some related technologies, the assembling mode of the bracket of the section steel column is to use a hoisting device to hoist the section steel column onto the jig frame and then hoist the bracket onto the section steel column for positioning, installing and welding.
By adopting the mode, the working efficiency is low, the hoisting equipment resources are occupied for a long time, and potential safety hazards exist in each turnover of the section steel column.
Disclosure of Invention
The embodiment of the application provides a shaped steel post upset machine to work efficiency is low among the solution correlation technique, needs to occupy the hoisting equipment resource for a long time, and shaped steel post stands up the problem that all has the potential safety hazard at every turn over moreover.
The embodiment of the application provides a shaped steel post upset machine, it includes:
the door frame system comprises two door frames which are oppositely arranged;
the two clamping systems are positioned between the two door frames and are respectively used for clamping two ends of the section steel column;
and the two overturning systems are respectively arranged on the two door frames, are respectively connected with the two clamping systems and are used for driving the two clamping systems to drive the section steel column to rotate around the axis of the section steel column.
In some embodiments, the flipping system comprises:
the rotating device is assembled on the gantry and connected with the clamping system;
and the first driving mechanism is connected with the rotating device and is used for driving the rotating device to rotate.
In some embodiments, the clamping system includes a clamp having a plurality of jaws thereon for clamping the section steel column.
In some embodiments, the clamping system further comprises:
the telescopic arm is connected with the clamping jaw;
and the second driving mechanism is connected with the telescopic arm and is used for driving the telescopic arm to stretch and retract so as to drive the clamping jaw to loosen or clamp the section steel column.
In some embodiments, the gantry system further comprises:
the two door frames are assembled on the longitudinal guide rail;
and the third driving mechanism is connected with at least one door frame and is used for driving the door frame to move on the longitudinal guide rail so as to adjust the distance between the two door frames.
In some embodiments, the turning system is assembled on the gantry via a beam lifting system, and the beam lifting system is movably disposed on the gantry and is configured to drive the turning system to ascend and descend in a vertical direction.
In some embodiments, the beam lift system comprises:
the rack is arranged on the door frame;
the transverse beam is horizontally arranged, a guide gear is arranged on the transverse beam, the gear is meshed with the rack, and the turnover system is assembled on the transverse beam;
and the fourth driving mechanism is connected with the cross beam and is used for driving the cross beam to lift.
In some embodiments, the turnover system is assembled on the beam lifting system through a transverse moving system, and the transverse moving system is movably arranged on the beam lifting system and is used for driving the turnover system to move in the horizontal direction along the axial direction perpendicular to the section steel columns.
In some embodiments, the lateral movement system comprises:
the transverse guide rail is arranged on the beam lifting system in a group mode;
the sliding frame is arranged on the transverse guide rail in a sliding manner, and the overturning system is assembled on the sliding frame;
and the fifth driving mechanism is connected with the sliding frame and is used for driving the sliding frame to move.
In some embodiments, the section steel column turnover machine further comprises a control system, wherein the control system is connected with the clamping system and the turnover system and is used for controlling the clamping system and the turnover system to perform corresponding actions.
The beneficial effect that technical scheme that this application provided brought includes:
the embodiment of the application provides a shaped steel post upset machine, lift by crane the shaped steel post to between two gantries through hoisting equipment, clip the both ends of shaped steel post through two clamping system, then it is rotatory around self axis to drive the shaped steel post through two clamping system of two upset system drives, can realize 360 degrees rotations of shaped steel post and stand up, need not to fall the ground and can accomplish the welding of shaped steel post four sides bracket, need not occupy hoisting equipment in the interim and in order to lift by crane the upset, the efficiency and the security of shaped steel post upset have been improved greatly.
The shaped steel post upset machine that this embodiment provided through two clamping system centre gripping shaped steel posts, need not to use frock materials such as lug, hoist, need not to set up special dress and weld the bed-jig, has practiced thrift construction cost.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural view of a section steel column tilter provided in an embodiment of the present application;
fig. 2 is a view from a-a in fig. 1.
In the figure: 1. a gantry system; 10. a gantry; 11. a longitudinal guide rail; 12. a guide wheel; 2. a clamping system; 20. a clamping jaw; 21. a telescopic arm; 22. a second drive mechanism; 3. a section steel column; 4. a turnover system; 5. a beam lifting system; 50. a rack; 51. a cross beam; 52. a gear; 6. a lateral movement system; 60. a transverse guide rail; 7. a control system; 8. and (4) a bracket.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The embodiment of the application provides a shaped steel post upset machine, it can solve work efficiency low among the correlation technique, need occupy the hoisting equipment resource for a long time, and shaped steel post stands up at every turn and all has the problem of potential safety hazard moreover.
Referring to fig. 1 and 2, the embodiment of the present application provides a section steel column tilter, which includes a gantry system 1, two clamping systems 2 and two tilting systems 4, wherein the gantry system 1 includes two gantries 10 arranged oppositely, the two clamping systems 2 are located between the two gantries 10, and the two clamping systems 2 are respectively used for clamping two ends of a section steel column 3; the two overturning systems 4 are respectively arranged on the two door frames 10, and the two overturning systems 4 are respectively connected with the two clamping systems 2 and are used for driving the two clamping systems 2 to drive the section steel column 3 to rotate around the axis of the section steel column.
The shaped steel post upset machine that this embodiment provided is when using, lift by crane the shaped steel post to between two portal 10 through hoisting equipment, clip the both ends of shaped steel post 3 through two clamping system 2, then it is rotatory around self axis to drive the shaped steel post 3 through two clamping system 2 of two 4 drives of upset system, can realize 360 degrees rotations of shaped steel post and stand up, need not to fall to ground and can accomplish the welding of 3 four sides brackets 8 of shaped steel post, in the meantime need not occupy hoisting equipment in order to lift by crane the upset, the efficiency and the security of shaped steel post upset have been improved greatly.
The shaped steel post upset machine that this embodiment provided through 2 centre gripping shaped steel posts 3 of two clamping system, need not to use frock materials such as lug, hoist, need not to set up special dress and weld the bed-jig, has practiced thrift construction cost.
In some preferred embodiments, the overturning system 4 comprises a rotating device (not shown) and a first driving mechanism (not shown), the rotating device being assembled on the gantry 10 and connected to the gripping system 2; the first driving mechanism is connected with the rotating device and is used for driving the rotating device to rotate. More preferably, a speed reducer and a locking mechanism are further arranged between the first driving mechanism and the rotating device, so that the section steel column 3 is locked after rotating to a certain angle, and convenience is brought to welding of the bracket 8.
In some preferred embodiments, as shown in fig. 2, the clamping system 2 comprises a clamp with a plurality of clamping jaws 20 for clamping the section strut 3, the clamping of the section strut 3 being achieved entirely by the plurality of clamping jaws 20.
In some preferred embodiments, as shown in fig. 2, the clamping system 2 further comprises a telescopic arm 21 and a second driving mechanism 22, wherein the telescopic arm 21 is connected with the clamping jaw 20, and the second driving mechanism 22 is connected with the telescopic arm 21 and is used for driving the telescopic arm 21 to expand and contract so as to drive the clamping jaw 20 to loosen or clamp the section steel column 3.
In this embodiment, the telescopic arm 21 is used to extend and retract the clamping jaw 20, so that the clamping jaw can be suitable for clamping the section steel column 3 with different types of sections and section sizes, such as an "H" section, a "square" section, a "cross" section, a "t" section, and the like.
In some preferred embodiments, referring to fig. 1 and 2, the gantry system 1 further comprises a longitudinal rail 11 on which the two gantries 10 are assembled, and a third drive mechanism (not shown in the drawings) connected to at least one gantry 10 and adapted to drive the gantry 10 to move on the longitudinal rail 11 to adjust the distance between the two gantries 10.
Through adjusting the distance between two gantries 10, the clamping system 2 can be used for clamping the section steel column 3 conveniently, and the section steel column turnover machine provided by the embodiment can be suitable for turning the section steel columns 3 with different lengths.
Referring to fig. 2, the guide wheels 12 are arranged at the bottom of the gantry 10, and the guide wheels 12 roll on the longitudinal guide rails 11, so that the rolling mode has smaller resistance and is more efficient than the sliding mode.
In some preferred embodiments, referring to fig. 1, the turning system 4 is assembled on the gantry 10 through the beam lifting system 5, and the beam lifting system 5 is movably disposed on the gantry 10 and is configured to drive the turning system 4 to ascend and descend in a vertical direction. The crossbeam lifting system 5 drives the turnover system 4 to lift so as to adjust the distance between the section steel column 3 and the ground, and adapt to the section steel columns 3 with different section sizes and the brackets 8.
In some preferred embodiments, referring to fig. 1 and 2, the beam lifting system 5 comprises a rack 50, a beam 51 and a fourth driving mechanism (not shown), the rack 50 being vertically assembled on the gantry 10; the beam 51 is horizontally arranged, a guide gear 52 is arranged on the beam, the gear 52 is meshed with the rack 50, and the turnover system 4 is arranged on the beam 51; the fourth driving mechanism is connected with the cross beam 51 and is used for driving the cross beam 51 to ascend and descend.
Referring to fig. 1, there is a rack 50 on each side of the gantry 10, a gear 52 is disposed on each end of a beam 51, and each end of the beam 51 is connected to two racks 50 through the gear 52.
In some preferred embodiments, referring to fig. 1, the turnover system 4 is assembled on the beam-lifting system 5 through a lateral moving system 6, and the lateral moving system 6 is movably disposed on the beam-lifting system 5 and is configured to drive the turnover system 4 to move in the horizontal direction along the axial direction perpendicular to the section steel column 3.
In this embodiment, the transverse moving system 6 drives the turnover system 4 to move transversely, so that the two clamping systems 2 and the section steel column 3 are aligned conveniently.
In some preferred embodiments, referring to fig. 1 and 2, the lateral moving system 6 comprises a lateral guide 60, a sliding frame (not shown), and a fifth driving mechanism (not shown), wherein the lateral guide 60 is assembled on the beam lifting system 5, the sliding frame is slidably arranged on the lateral guide 60, the turnover system 4 is assembled on the sliding frame, and the fifth driving mechanism is connected with the sliding frame and is used for driving the sliding frame to move.
In some preferred embodiments, referring to fig. 1, the section column upender further comprises a control system 7, and the control system 7 is connected to the clamping system 2 and the upender system 4 and is configured to control the clamping system 2 and the upender system 4 to perform corresponding actions. More preferably, the control system 7 is connected to the first driving mechanism, the second driving mechanism, the third driving mechanism, the fourth driving mechanism and the fifth driving mechanism to control the first driving mechanism, the second driving mechanism, the third driving mechanism, the fourth driving mechanism and the fifth driving mechanism to work.
The working steps of the section steel column turnover machine are as follows:
(1) the control system 7 is used for controlling the gantry 10 to move on the longitudinal guide rail 11 until the distance between the gantry and the longitudinal guide rail meets the length requirement of the section steel column 3;
(2) hoisting the section steel column 3 between the two gantries 10 by using hoisting equipment, and placing the section steel column parallel to the longitudinal guide rail 11;
(3) the control system 7 is used for operating the beam lifting system 5 and the transverse moving system 6 to align the clamping system 2 with the two ends of the section steel column 3;
(4) operating the gantry 10 to move along the longitudinal guides 11 by means of the control system 7, so as to bring the gripping system 2 close to the section column 3;
(5) the control system 7 is used for operating the clamping system 2 to clamp and lock the two ends of the section steel column 3;
(6) after the bracket 8 is welded, the control system 7 is used for controlling the beam lifting system 5 to lift the section steel column 3, and then the overturning system 4 is started to rotate the section steel column 3 for 90 degrees;
(7) continuously welding the corbels 8 on the next surface, and then overturning again until the welding of the corbels 8 on the periphery is completed in sequence;
(8) the control system 7 is used for controlling the beam lifting system 5 to drop the section steel column 3 to the ground;
(9) operating the clamping system 2 to loosen the section steel column 3 by using the control system 7;
(10) using the control system 7 to operate the gantry 10 to move along the longitudinal rail 11 to the farthest end of the longitudinal rail 11;
(11) the section steel column 3 is lifted off by means of a lifting device.
In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It is noted that, in the present application, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a shaped steel post upset machine which characterized in that, it includes:
a gantry system (1) comprising two gantries (10) arranged opposite to each other;
the two clamping systems (2) are positioned between the two door frames (10), and the two clamping systems (2) are respectively used for clamping two ends of the section steel column (3);
the two overturning systems (4) are respectively arranged on the two door frames (10), and the two overturning systems (4) are respectively connected with the two clamping systems (2) and are used for driving the two clamping systems (2) to drive the section steel column (3) to rotate around the axis of the section steel column.
2. Section column upender as claimed in claim 1, characterized in that said upender system (4) comprises:
the rotating device is assembled on the gantry (10) and is connected with the clamping system (2);
and the first driving mechanism is connected with the rotating device and is used for driving the rotating device to rotate.
3. A section column upender as claimed in claim 1, wherein: the clamping system (2) comprises a clamp having a plurality of clamping jaws (20) for clamping the section steel column (3).
4. Section column upender as claimed in claim 3, characterized in that said gripping system (2) further comprises:
a telescopic arm (21) connected to the jaw (20);
and the second driving mechanism (22) is connected with the telescopic arm (21) and is used for driving the telescopic arm (21) to stretch and retract so as to drive the clamping jaw (20) to loosen or clamp the section steel column (3).
5. Section column upender as claimed in claim 1, characterized in that said gantry system (1) further comprises:
the two gantries (10) are assembled on the longitudinal guide rail (11);
a third driving mechanism connected with at least one of the gantries (10) and used for driving the gantries (10) to move on the longitudinal rails (11) so as to adjust the distance between two gantries (10).
6. A section column upender as claimed in claim 1, wherein: the overturning system (4) is arranged on the portal frame (10) through a beam lifting system (5), and the beam lifting system (5) is movably arranged on the portal frame (10) and used for driving the overturning system (4) to ascend and descend in the vertical direction.
7. Section column upender as claimed in claim 6, characterized in that said beam-lifting system (5) comprises:
a rack (50) assembled on the door frame (10);
the transverse beam (51) is horizontally arranged, a guide gear (52) is arranged on the transverse beam, the gear (52) is meshed with the rack (50), and the overturning system (4) is assembled on the transverse beam (51);
and the fourth driving mechanism is connected with the cross beam (51) and is used for driving the cross beam (51) to ascend and descend.
8. A section column upender as claimed in claim 6 wherein: the overturning system (4) is assembled on the beam lifting system (5) through a transverse moving system (6), and the transverse moving system (6) is movably arranged on the beam lifting system (5) and is used for driving the overturning system (4) to axially move along the direction vertical to the section steel column (3) in the horizontal direction.
9. Section column upender as claimed in claim 8, characterized in that said transverse movement system (6) comprises:
a transverse guide rail (60) assembled on the beam lifting system (5);
the sliding frame is arranged on the transverse guide rail (60) in a sliding manner, and the overturning system (4) is arranged on the sliding frame;
and the fifth driving mechanism is connected with the sliding frame and is used for driving the sliding frame to move.
10. A section column upender as claimed in claim 1, wherein: the section steel column turnover machine further comprises a control system (7), wherein the control system (7) is connected with the clamping system (2) and the turnover system (4) and is used for controlling the clamping system (2) and the turnover system (4) to execute corresponding actions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011608546.7A CN112743287A (en) | 2020-12-30 | 2020-12-30 | Section steel column upset machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011608546.7A CN112743287A (en) | 2020-12-30 | 2020-12-30 | Section steel column upset machine |
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| Publication Number | Publication Date |
|---|---|
| CN112743287A true CN112743287A (en) | 2021-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011608546.7A Pending CN112743287A (en) | 2020-12-30 | 2020-12-30 | Section steel column upset machine |
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| CN (1) | CN112743287A (en) |
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| CN201900461U (en) * | 2010-12-20 | 2011-07-20 | 齐重数控装备股份有限公司 | Beam balancing device for machine tool |
| CN202527892U (en) * | 2012-04-05 | 2012-11-14 | 太仓旭莱自动化机械有限公司 | Liftable transverse shaft tilter |
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| CN104973417A (en) * | 2015-07-07 | 2015-10-14 | 昆山康斯特精密机械有限公司 | Hub first-generation bearing clamping-free turnover mechanism |
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| CN206170020U (en) * | 2016-11-21 | 2017-05-17 | 湖北合强机械发展股份有限公司 | Automatic it is quick -witted to go up and down, overturn |
| CN208744037U (en) * | 2018-08-14 | 2019-04-16 | 中建钢构广东有限公司 | H profile steel bracket welding system |
| CN210099179U (en) * | 2019-04-30 | 2020-02-21 | 河南金安泰钢结构工程有限公司 | Portal frame suitable for submerged arc welding machine |
| CN210147358U (en) * | 2019-04-23 | 2020-03-17 | 昆明市轧钢厂 | Support arrangement suitable for shaped steel welding process, upset |
-
2020
- 2020-12-30 CN CN202011608546.7A patent/CN112743287A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201900461U (en) * | 2010-12-20 | 2011-07-20 | 齐重数控装备股份有限公司 | Beam balancing device for machine tool |
| CN202527892U (en) * | 2012-04-05 | 2012-11-14 | 太仓旭莱自动化机械有限公司 | Liftable transverse shaft tilter |
| CN204135219U (en) * | 2014-08-06 | 2015-02-04 | 苏州青林自动化设备有限公司 | Automatic reversible table |
| CN104973417A (en) * | 2015-07-07 | 2015-10-14 | 昆山康斯特精密机械有限公司 | Hub first-generation bearing clamping-free turnover mechanism |
| CN105313568A (en) * | 2015-11-06 | 2016-02-10 | 南通欧科数控设备有限公司 | Three-dimensional carving machine |
| CN206170020U (en) * | 2016-11-21 | 2017-05-17 | 湖北合强机械发展股份有限公司 | Automatic it is quick -witted to go up and down, overturn |
| CN208744037U (en) * | 2018-08-14 | 2019-04-16 | 中建钢构广东有限公司 | H profile steel bracket welding system |
| CN210147358U (en) * | 2019-04-23 | 2020-03-17 | 昆明市轧钢厂 | Support arrangement suitable for shaped steel welding process, upset |
| CN210099179U (en) * | 2019-04-30 | 2020-02-21 | 河南金安泰钢结构工程有限公司 | Portal frame suitable for submerged arc welding machine |
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