CN112726988A - Internal anchoring type building heat-insulation decorative integrated board - Google Patents
Internal anchoring type building heat-insulation decorative integrated board Download PDFInfo
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- CN112726988A CN112726988A CN202011502560.9A CN202011502560A CN112726988A CN 112726988 A CN112726988 A CN 112726988A CN 202011502560 A CN202011502560 A CN 202011502560A CN 112726988 A CN112726988 A CN 112726988A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Civil Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to an internal anchoring type building heat-insulation integrated plate which is high in strength, good in heat-insulation effect, light in weight and convenient to construct. The decorative panel consists of a structural layer, a vacuum insulation panel, a decorative layer and a preformed hole; the decorative layer is fixedly bonded with the vacuum heat-insulating plate through an adhesive; the structural layer is coated with a vacuum insulation plate; the preformed hole penetrates through the vacuum heat insulation plate and the structural layer; the structural layer is one of foamed cement, foamed polyurethane, carbon/polystyrene board and polystyrene particle/gypsum; the decorative layer is an organic polymer or a mixture of an organic polymer and inorganic powder. The integrated plate is fixedly connected with the external bolt through the preformed hole during installation, and is stable and reliable in installation; the structural layer is coated outside the vacuum insulation panel, so that the dimensional stability, the impact resistance and the crack resistance of the vacuum insulation panel are obviously improved; the adopted structural layer is one of foamed cement, foamed polyurethane, carbon/polystyrene board and polystyrene particle/gypsum, and has the effects of good heat preservation effect and light weight.
Description
Technical Field
The invention relates to a heat-insulation and decoration integrated plate, in particular to an internal anchoring type building heat-insulation and decoration integrated plate.
Background
China announces 'improvement of national autonomous contribution strength, carbon dioxide emission strives for peak reaching before 2030 years, and strives for achieving carbon neutralization' before 2060 years, and schedule is promoted on carbon peak reaching and carbon neutralization schedules, so that energy conservation and emission reduction become the main tasks of China at present. Every year, a large amount of energy is consumed for heating and cooling of buildings, and the energy consumption of the buildings accounts for forty percent of the total social energy consumption, so that the reduction of the energy consumption of the buildings is one of the most potential directions for energy conservation and emission reduction. The heat-insulation and decoration integrated plate is a composite heat-insulation veneer plate integrating the heat insulation function of the external wall of the building and the facade decoration function, combines the application characteristics of the non-transparent curtain wall and the external wall heat insulation engineering of the building, is different from the non-transparent curtain wall and the external wall heat insulation engineering of the building and has the advantages of the non-transparent curtain wall and the external wall heat insulation engineering of the building, is one of novel external wall heat insulation technologies of the building independently developed by China and having independent intellectual property rights, and is particularly suitable for high-quality buildings.
The utility model discloses a utility model patent application number 201220334866.2 discloses a fibre reinforced composite keeps warm and decorates integration board, from the top down includes in proper order: the heat-insulating layer and the decorative layer are fixedly connected into a whole through the bonding layer. The invention has the advantages of light weight, heat preservation, fire prevention, good impact resistance, higher strength, convenient use, high construction efficiency and the like.
The utility model discloses a utility model patent application number is 201220334867.7 discloses a novel polyurethane heat preservation is decorated intergral template, include: the heat-insulation layer comprises a bottom surface layer, a heat-insulation layer and a facing layer, wherein the bottom surface layer and the facing layer are respectively arranged on two opposite side surfaces of the heat-insulation layer, the bottom surface layer is fixedly bonded with the heat-insulation layer through an adhesive, and a thin felt facing layer is arranged on the facing layer and is connected with the heat-insulation layer in a sticking mode. The invention has the advantages of excellent comprehensive effects of heat preservation, heat insulation, fire prevention and leakage prevention, low cost, good decorative effect, easy construction and wide application range.
The invention patent with the application number of 201910075819.7 discloses a formula for preparing an insulation structure integrated plate and an insulation structure integrated plate thereof, and the insulation structure integrated plate can be integrally poured in a production stage to firmly bond the insulation structure integrated plate and the insulation structure integrated plate when the insulation structure integrated plate is manufactured through the arrangement of the insulation plate formula and the structure plate formula, so that the insulation structure integrated plate is obtained. The invention has the advantages that the integrated plate has the characteristics of good heat-insulating and fireproof performance, safe and reliable quality, simple and convenient design and construction and the same service life as a building.
Aiming at the defects of high cost, poor composite bonding strength, poor sealing performance and the like of the existing heat-insulation and decoration integrated plate, the novel heat-insulation and decoration integrated plate which is high in strength, good in heat-insulation effect, light in weight and convenient to construct is needed.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention discloses an internal anchoring type building heat-insulation integrated plate which is high in strength, good in heat-insulation effect, light in weight and convenient to construct.
An inner anchoring type building heat insulation integrated plate is 15-100 mm thick and comprises a structural layer (10), a vacuum heat insulation plate (20), a facing layer (30) and a preformed hole (40); the decorative layer (30) is fixedly adhered to the vacuum heat insulation plate (20) through an adhesive; the structural layer (10) is wrapped with a vacuum insulation plate (20); the preformed hole (40) penetrates through the vacuum insulation plate (20) and the structural layer (10); the structural layer is one of foamed cement, foamed polyurethane, carbon/polystyrene board and polystyrene particle/gypsum; the decorative layer is the mixture of organic polymer or organic polymer and inorganic powder.
The carbon content in the carbon/polystyrene board is 5-20%, and the gypsum in the polystyrene particle/gypsum board accounts for 5-20%.
The vacuum insulation panel has 0-4 holes, a heat conductivity coefficient of 0.002-0.005W/(m.K), a diameter of the hole diameter of 5-50 mm, and a thickness of 5-40 mm.
The foaming cement comprises, by weight, 60-65 parts of cement, 10-15 parts of fly ash, 10-20 parts of aggregate, 2-5 parts of chopped fibers, 5-10 parts of a foaming agent, 0.5-3 parts of a water repellent, 0.5-1 part of a dispersing agent, 0.5-2 parts of a retarder, 0.5-5 parts of an early strength agent and 15-35 parts of water, wherein the chopped fibers are 1-3 mm in length and 3-10 mu m in diameter.
Plastics, or the spacing pipe of metal are inlayed to the preformed hole, and the quantity is 0~4, and the aperture is diameter 5~50mm, pierces through the structural layer, ends in the finish coat.
The decorative layer is flat, concave-convex and irregular, the thickness is 2-10 mm, the porosity is 2-10%, the hydrophobic rate is 98-99%, and the surface coating of the decorative layer comprises 20-30 parts by weight of metal paint, 20-30 parts by weight of real stone paint and 30-60 parts by weight of acrylic coating.
The adhesive is an inorganic adhesive and comprises the following components in percentage by weight: 10-20 parts of magnesium oxide, 15-20 parts of fumed silica, 25-35 parts of quartz powder, 30-40 parts of borax and 10-15 parts of magnesium chloride.
A preparation method of an internal anchoring type building heat-insulation integrated plate comprises the following steps:
(1) passivating the surface of the vacuum heat-insulating plate;
(2) weighing each component for preparing the structural layer, and preparing slurry;
(3) taking a mould with specification and size, pasting the mould on the decorative surface of the veneer layer, and then flatly placing the veneer layer into the mould with the film surface facing downwards, wherein the shape and the size of the veneer layer are the same as those of the inner groove of the mould;
(4) coating adhesive on the back of the facing layer, wherein the thickness of the adhesive is 0.1-1 mm;
(5) the machine sucker places the vacuum insulation panel in the middle of the finish coat, applies pressure of 0.1-1 MPa, and keeps for 10-60 seconds.
(6) Placing a limiting pipe in a preformed hole of the vacuum insulation plate, and sticking an encapsulation film on the top of the limiting pipe;
(7) pouring structural layer mortar;
(8) the mould vibrates to increase the compactness;
(9) leveling a mortar layer and pasting a film;
(10) and (5) curing and molding the mortar, and demolding.
The application effect is as follows: compared with the prior art, the invention has the following advantages: (1) by adopting the integrated plate, the integrated plate is fixedly connected with the external bolt through the preformed hole during installation, and the installation is stable and reliable; (2) the structural layer is coated outside the vacuum insulation panel, so that the dimensional stability, the impact resistance and the crack resistance of the vacuum insulation panel are obviously improved; (3) the integrated plate is simple in production, convenient to install, low in cost and suitable for mass production and application. (4) The adopted structural layer is one of foamed cement, foamed polyurethane, carbon/polystyrene board and polystyrene particle/gypsum, and has the effects of good heat preservation effect and light weight.
Drawings
Fig. 1 is a schematic structural view of an internal anchoring type integrated building insulation and decoration plate according to the present invention, wherein fig. 10 is a structural layer, 20 is a vacuum insulation plate, 30 is a finishing layer, and 40 is a prepared hole.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be purely exemplary and are not intended to limit the scope of the invention, as various equivalent modifications of the invention will occur to those skilled in the art upon reading the present specification and which fall within the limits of the appended claims.
Example 1
The internal anchoring type building heat insulation integrated plate is 30mm thick and comprises a structural layer (10), a vacuum heat insulation plate (20), a decorative layer (30) and a preformed hole (40); the decorative layer (30) is fixedly adhered to the vacuum heat insulation plate (20) through an adhesive; the structural layer (10) is wrapped with a vacuum insulation plate (20); the preformed hole (40) penetrates through the vacuum insulation panel (20) and the structural layer (10), the structural layer is made of foaming cement, and the decorative layer is made of organic polymers.
The heat conductivity coefficient of the vacuum insulation panel is 0.003W/(m.K), the vacuum insulation panel is provided with 2 holes, the hole diameter is 20mm, and the thickness is 15 mm.
The foaming cement comprises, by weight, 65 parts of cement, 10 parts of fly ash, 10 parts of aggregate, 2 parts of chopped fibers, 5 parts of foaming agent, 0.5 part of water repellent, 0.5 part of dispersant, 0.5 part of retarder, 0.5 part of early strength admixture and 15 parts of water, wherein the chopped fibers have the length of 1-3 mm and the diameter of 3-10 microns.
The spacing pipe of plastics is inlayed to the preformed hole, and the quantity is 2, and the external diameter is diameter 18mm, pierces through the structural layer, ends in the finish coat.
The decorative layer is in a concave-convex irregular pattern shape, the thickness of the decorative layer is 4mm, the porosity of the decorative layer is 2-10%, the hydrophobic rate of the decorative layer is 98-99%, and the decorative layer surface coating comprises 20 parts of metal paint, 20 parts of real stone paint and 60 parts of acrylic coating in parts by weight.
The adhesive is an inorganic adhesive and comprises the following components in percentage by weight: 10 parts of magnesium oxide, 15 parts of fumed silica, 25 parts of quartz powder, 40 parts of borax and 10 parts of magnesium chloride.
The preparation method of the internal anchoring type building heat-insulation integrated plate comprises the following steps:
(1) passivating the surface of the vacuum heat-insulating plate;
(2) weighing each component for preparing the structural layer, and preparing slurry;
(3) taking a mould with specification and size, pasting the mould on the decorative surface of the veneer layer, and then flatly placing the veneer layer into the mould with the film surface facing downwards, wherein the shape and the size of the veneer layer are the same as those of the inner groove of the mould;
(4) coating adhesive on the back of the facing layer, wherein the thickness of the adhesive is 0.3 mm;
(5) and placing the vacuum insulation board in the middle of the veneer layer by using a machine sucker, applying 0.5MPa pressure, and keeping for 30 seconds.
(6) Placing a limiting pipe in a preformed hole of the vacuum insulation plate, and sticking an encapsulation film on the top of the limiting pipe;
(7) pouring cement mortar;
(8) the mould vibrates to increase the compactness;
(9) leveling a mortar layer and pasting a film;
(10) and (5) curing and molding the mortar, and demolding. .
Example 2
An internal anchoring type building heat insulation integrated plate is 80mm thick and comprises a structural layer (10), a vacuum heat insulation plate (20), a decorative layer (30) and a preformed hole (40); the decorative layer (30) is fixedly adhered to the vacuum heat insulation plate (20) through an adhesive; the structural layer (10) is wrapped with a vacuum insulation plate (20); the preformed hole (40) penetrates through the vacuum insulation plate (20) and the structural layer (10); the structural layer is foamed polyurethane, and the decorative layer is a mixture of organic polymer and marble powder.
The vacuum insulation panel has 4 holes, the heat conductivity coefficient is 0.005W/(m.K), the hole diameter is 30mm, and the thickness is 45 mm.
The number of the preformed holes inlaid with the metal limiting pipes is 4, the hole diameter is 30mm, the preformed holes penetrate through the structural layer and stop at the decorative surface layer.
The decorative layer is in a shape of a flat irregular pattern, the thickness of the decorative layer is 4mm, the porosity of the decorative layer is 2-10%, the hydrophobicity of the decorative layer is 98-99%, and the decorative layer comprises 20 parts of metal paint, 20 parts of real stone paint and 60 parts of acrylic paint in parts by weight.
The adhesive is an inorganic adhesive and comprises, by weight, 10 parts of magnesium oxide, 15 parts of fumed silica, 25 parts of quartz powder, 40 parts of borax and 10 parts of magnesium chloride.
The preparation method of the internal anchoring type building heat-insulation integrated plate comprises the following steps:
(1) passivating the surface of the vacuum heat-insulating plate;
(2) weighing each component for preparing the structural layer, and preparing slurry;
(3) taking a mould with specification and size, pasting the mould on the decorative surface of the veneer layer, and then flatly placing the veneer layer into the mould with the film surface facing downwards, wherein the shape and the size of the veneer layer are the same as those of the inner groove of the mould;
(4) coating adhesive on the back of the facing layer, wherein the thickness of the adhesive is 1 mm;
(5) placing a vacuum insulation board in the middle of the finish coat by a machine sucker, applying 1MPa pressure, and keeping for 60 seconds;
(6) placing a limiting pipe in a preformed hole of the vacuum insulation plate, and sticking an encapsulation film on the top of the limiting pipe;
(7) pouring polyurethane foam mortar;
(8) the mould vibrates to increase the compactness;
(9) leveling a mortar layer and pasting a film;
(10) and curing and molding the polyurethane foam mortar, and demolding.
The above description is only two specific embodiments of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the protection scope of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the protection scope of the technical solution of the present invention.
Claims (8)
1. An internal anchoring type building heat insulation integrated plate is characterized by comprising a structural layer (10), a vacuum heat insulation plate (20), a finish coat (30) and a preformed hole (40); the decorative layer (30) is fixedly adhered to the vacuum heat insulation plate (20) through an adhesive; the structural layer (10) is wrapped with a vacuum insulation plate (20); the preformed hole (40) penetrates through the vacuum insulation plate (20) and the structural layer (10); the structural layer is one of foamed cement, foamed polyurethane, carbon/polystyrene board and polystyrene particle/gypsum; the decorative layer is the mixture of organic polymer or organic polymer and inorganic powder.
2. The internally anchored integral building insulation board as claimed in claim 1, wherein the carbon content of the carbon/polystyrene board is 5-20%, and the gypsum content of the polystyrene particle/gypsum board is 5-20%.
3. The internally anchored integral building insulation panel according to claim 1, wherein the vacuum insulation panel has 0 to 4 holes, a thermal conductivity of 0.002 to 0.005W/(m.K), a diameter of the hole of 5 to 50mm, and a thickness of 5 to 40 mm.
4. The internally anchored building insulation integrated board as claimed in claim 1, wherein the foamed cement comprises, by weight, 60-65 parts of cement, 10-15 parts of fly ash, 10-20 parts of aggregate, 2-5 parts of chopped fiber, 5-10 parts of foaming agent, 0.5-3 parts of water repellent, 0.5-1 part of dispersant, 0.5-2 parts of retarder, 0.5-5 parts of early strength admixture and 15-35 parts of water, the chopped fiber has a length of 1-3 mm and a diameter of 3-10 μm.
5. The internal anchoring type integrated building insulation board as claimed in claim 1, wherein the preformed holes are embedded with plastic or metal limiting pipes, the number of the preformed holes is 0-4, the diameter of the preformed holes is 5-50 mm, and the preformed holes penetrate through the structural layer and stop at the facing layer.
6. The internally anchored building insulation integrated board as claimed in claim 1, wherein the finishing layer is flat, concave-convex and irregular, the thickness is 2-10 mm, the porosity is 2-10%, the hydrophobic rate is 98-99%, and the surface coating of the decorative layer comprises 20-30 parts by weight of metallic paint, 20-30 parts by weight of natural stone paint and 30-60 parts by weight of acrylic coating.
7. The internally anchored building insulation integrated board as claimed in claim 1, wherein the adhesive is an inorganic adhesive, and the weight ratio of the components is: 10-20 parts of magnesium oxide, 15-20 parts of fumed silica, 25-35 parts of quartz powder, 30-40 parts of borax and 10-15 parts of magnesium chloride.
8. The preparation method of the internal anchoring type building heat-insulation integrated plate is characterized by comprising the following steps:
(1) passivating the surface of the vacuum heat-insulating plate;
(2) weighing each component for preparing the structural layer, and preparing slurry;
(3) taking a mould with specification and size, pasting the mould on the decorative surface of the veneer layer, and then flatly placing the veneer layer into the mould with the film surface facing downwards, wherein the shape and the size of the veneer layer are the same as those of the inner groove of the mould;
(4) coating adhesive on the back of the facing layer, wherein the thickness of the adhesive is 0.1-1 mm;
(5) placing a vacuum insulation panel in the middle of the finish coat by using a machine sucker, applying pressure of 0.1-1 MPa, and keeping for 10-60 seconds;
(6) placing a limiting pipe in a preformed hole of the vacuum insulation plate, and sticking an encapsulation film on the top of the limiting pipe;
(7) pouring structural layer mortar;
(8) the mould vibrates to increase the compactness;
(9) leveling a mortar layer and pasting a film;
(10) and (5) curing and molding the mortar, and demolding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011502560.9A CN112726988A (en) | 2020-12-18 | 2020-12-18 | Internal anchoring type building heat-insulation decorative integrated board |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011502560.9A CN112726988A (en) | 2020-12-18 | 2020-12-18 | Internal anchoring type building heat-insulation decorative integrated board |
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| CN112726988A true CN112726988A (en) | 2021-04-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114809500A (en) * | 2022-03-23 | 2022-07-29 | 温州海螺孚瓯科技有限公司 | Light thermal insulation decorative panel and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114809500A (en) * | 2022-03-23 | 2022-07-29 | 温州海螺孚瓯科技有限公司 | Light thermal insulation decorative panel and preparation method thereof |
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