CN112725908A - Portable solution jet spinning device - Google Patents
Portable solution jet spinning device Download PDFInfo
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- CN112725908A CN112725908A CN202011557085.5A CN202011557085A CN112725908A CN 112725908 A CN112725908 A CN 112725908A CN 202011557085 A CN202011557085 A CN 202011557085A CN 112725908 A CN112725908 A CN 112725908A
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- tube
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- injection
- injector
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The embodiment of the application discloses a portable solution jet spinning device, which comprises a high-pressure gas tank and a spinning solution injector; the high-pressure gas tank comprises a tank body and a gas tank switch, the tank body is used for containing compressed gas, and the gas tank switch is used for opening the tank body to enable the compressed gas to be sprayed out from an opening of the tank body; the spinning solution injector comprises an injector body and a propeller, wherein the injector body and the propeller form an accommodating cavity for accommodating spinning solution, and when the propeller moves relative to the injector body, the volume of the accommodating cavity changes, so that the spinning solution is ejected or sucked at an opening of the injector body. The technical scheme that this application embodiment provided utilizes small-size high-pressure gas jar to replace traditional high pressurized air source, and is small, light in weight, and the portable is convenient for, and it is more convenient to use.
Description
Technical Field
The application relates to the technical field of solution jet spinning, in particular to a portable solution jet spinning device.
Background
In recent years, nanofibers are widely used in the fields of biomedicine, filtration, catalysis, energy, food engineering and the like due to their excellent characteristics, and therefore, the development of nanofiber preparation technology is promoted. Among them, the electrospinning technology is a method well known to researchers and capable of directly and continuously preparing nanofibers, and the principle is to stretch and thin a polymer solution or a melt by an electric field force to obtain nanofibers. In addition, solution jet spinning is a new technology for preparing nanofibers, which is emerging in recent years, and the principle is that a thin stream of solution is subjected to drawing and refining by a high-speed air flow, and nanofibers are finally obtained along with volatilization and solidification of a solvent. Compared with the electrostatic spinning technology, the solution jet spinning technology comprises the following steps: the solution jet spinning efficiency is higher; the solution jet spinning does not need a high-voltage electric field, so that the operation is simpler and safer, and the method has good industrial prospect; the collector of the electrospinning is typically a conductive material, but solution jet spinning can deposit fibers directly onto the surface of any material.
In the prior art, a high-pressure air source in solution jet spinning is usually generated by a high-pressure air pump, and the solution jet spinning equipment is large and complex and cannot be used in a portable way.
Disclosure of Invention
The embodiment of the application provides a portable solution jet spinning device to be favorable to solving the problem that solution jet spinning equipment is huge and complicated in the prior art and cannot be used in a portable mode.
The embodiment of the application provides a portable solution jet spinning device, which comprises a high-pressure gas tank and a spinning solution injector;
the high-pressure gas tank comprises a tank body and a gas tank switch, the tank body is used for containing compressed gas, and the gas tank switch is used for opening the tank body to enable the compressed gas to be sprayed out from an opening of the tank body;
the spinning solution injector comprises an injector body and a propeller, wherein the injector body and the propeller form an accommodating cavity for accommodating spinning solution, and when the propeller moves relative to the injector body, the volume of the accommodating cavity changes, so that the spinning solution is ejected or sucked at an opening of the injector body.
Preferably, the tank body is a cylindrical tank body, the diameter of the cylindrical tank body is less than or equal to 7cm, and the height of the cylindrical tank body is less than or equal to 22 cm.
Preferably, an injection pipe is arranged at the opening of the tank body, and an injection pipe is arranged at the opening of the injector body.
Preferably, the injection tube comprises a first tube body and a second tube body which are integrally formed, the angle between the first tube body and the second tube body is less than or equal to 180 degrees, the opening of the first tube body is used for connecting the opening of the injector body, the second tube body is used for inserting the injection tube, and the open end of the second tube body extends out of the open end of the injection tube.
Preferably, the injection pipe is provided with a positioning hole or a positioning mark, and the second pipe body is used for being inserted into the injection pipe from the positioning hole or the positioning mark.
Preferably, the diameter of the injection pipe is 2-3.5mm, the diameter of the second pipe body of the injection pipe is 0.3-0.7mm, and the distance that the open end of the second pipe body extends out of the open end of the injection pipe is 2-3 mm.
Preferably, the injection pipe comprises an injection outer pipe and an inner sleeve, the inner sleeve comprises a first opening and a second opening, the inner sleeve is embedded in the injection outer pipe, the first opening of the inner sleeve extends out of the opening end of the injection outer pipe, the second opening end of the inner sleeve forms a second opening at the side wall of the injection outer pipe, and the outer wall of the inner sleeve at the second opening is sealed with the side wall of the injection outer pipe.
Preferably, the first open end of the inner sleeve is arranged coaxially with the outer jet tube.
Preferably, the tank is used for containing compressed gas with the pressure of 0.4-1.0 MPa.
The technical scheme that this application embodiment provided utilizes small-size high-pressure gas jar to replace traditional high pressurized air source, and is small, light in weight, and the portable is convenient for, and it is more convenient to use. The preparation method is particularly suitable for the field of outdoor medical treatment, and the electrostatic spinning technology is applied to the preparation of wound dressings by selecting proper precursor solution, so that the wounds can be protected in time, the blood coagulation and healing of the wounds can be accelerated, and the preparation method is simple to operate, convenient and practical.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a solution jet spinning apparatus provided in an embodiment of the present application;
FIG. 2 is a schematic structural diagram of another solution jet spinning apparatus provided in the embodiments of the present application;
FIG. 3 is a partial schematic structural view of an injection pipe according to an embodiment of the present disclosure;
FIG. 4 is a schematic view of a SEM photograph according to an embodiment of the present disclosure;
the symbols in the figures are represented as: 100-high-pressure gas tank, 101-tank body, 102-gas tank switch, 103-injection pipe, 1031-injection outer pipe, 1032-inner sleeve, 1033-first opening of inner sleeve, 1034-second opening of inner sleeve, 200-spinning solution injector, 201-injector body, 202-propeller, 203-injection pipe, 2031-first pipe body and 2032-second pipe body.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the related art, the high-pressure air source in the solution jet spinning is usually generated by a high-pressure air pump, and the high-pressure air pump has a complex structure and usually needs to be connected with a power supply, so that the solution jet spinning is not easy to carry or use. For example, in the medical field, it may be desirable to prepare wound dressings in the field using solution jet spinning in order to protect the wound, accelerate wound blood clotting and healing. However, the use of high pressure air pumps is obviously not suitable for field operations. Based on this, the embodiment of the present application provides a portable solution jet spinning device, which is described in detail below.
Referring to fig. 1, a schematic structural diagram of a solution jet spinning apparatus provided in an embodiment of the present application is shown. As shown in fig. 1, the portable solution jet spinning device provided by the embodiment of the present application includes a high pressure gas tank 100 and a spinning solution injector 200; the high-pressure gas tank 100 comprises a tank body 101 and a gas tank switch 102, wherein the tank body 101 is used for containing compressed gas, and the gas tank switch 102 is used for opening the tank body 101 to enable the compressed gas to be sprayed out from an opening of the tank body 101; the spinning solution injector 200 comprises an injector body 201 and a propeller 202, the injector body 201 and the propeller 202 form an accommodating cavity for accommodating a spinning solution, and when the propeller 202 moves relative to the injector body 201, the volume of the accommodating cavity changes, so that the spinning solution is ejected or sucked at an opening of the injector body 201.
Specifically, an injection tube 103 is arranged at an opening of the tank 101, and an injection tube 203 is arranged at an opening of the injector body 201. When the spinning solution injector is used, a user pushes the air tank switch 102 and pushes the propeller 202 of the spinning solution injector 200 at the same time, so that the jet pipe 103 jets high-speed airflow, the spinning solution flows out from the injection pipe 203, the spinning solution is stretched and refined under the action of the high-speed airflow, and finally the nano fibers are obtained along with the volatilization and solidification of the solvent.
It is understood that, in the case of performing the solution jet spinning, the opening of the injection pipe 203 of the spinning solution injector 200 needs to be located at the opening of the injection pipe 103 of the high pressure gas tank 100 so that the high speed gas flow can act on the spinning solution. On the contrary, if the high-speed air flow is not blown to the spinning solution, it is obvious that the jet spinning of the spinning solution is not performed or the spinning effect is desirable. The embodiment of the present application also improves the syringe 203 for ease of handling.
Referring to fig. 2, a schematic structural diagram of another solution jet spinning apparatus provided in the embodiments of the present application is shown. As shown in fig. 2, the injection tube 203 includes a first tube 2031 and a second tube 2032 which are integrally formed, an angle between the first tube 2031 and the second tube 2032 is less than or equal to 180 °, the opening of the first tube 2031 is used for connecting the opening of the injector body 201, the second tube 2032 is used for inserting the injection tube 103, and the open end of the second tube 2032 extends out of the open end of the injection tube 103.
Specifically, the injection tube 203 may be a rigid needle, and the injection tube 103 may be a plastic hose, and when in use, a user may insert the second tube 2032 portion of the rigid needle into the plastic hose, and set a suitable angle, so that the second tube 2032 is coaxial with the injection tube 103, thereby achieving a better spinning effect. In an alternative embodiment, the angle between the first tube 2031 and the second tube 2032 is 135 °.
In addition, for the convenience of use, a positioning hole or a positioning mark may be provided on the injection tube 103, and when in use, the user inserts the second tube 2032 into the injection tube 103 from the positioning hole or the positioning mark, so that the injection tube 103 and the injection tube 203 can obtain a proper matching position, and the operation is convenient. It will be appreciated that when the injection tube 103 is provided with a positioning hole, the size of the positioning hole should match the outer diameter of the injection tube 203 to prevent air from leaking out of the positioning hole during use, and in this case, the injection tube 103 may be a rigid tube or a flexible hose. When the positioning mark is provided on the injection tube 103, the injection tube 103 should be a flexible tube and the injection tube 203 should be a rigid tube so that the injection tube 103 is pierced by the injection tube 203 at the positioning mark.
In an alternative embodiment, the diameter a of the injection tube 103 is 2-3.5mm, the diameter b of the second tube 2032 of the injection tube 203 is 0.3-0.7mm, and the distance c that the open end of the second tube 2032 extends out of the open end of the injection tube 103 is 2-3 mm. Preferably, the diameter a of the injection tube 103 is 2.8mm, the diameter b of the second tube 2032 of the injection tube 203 is 0.51mm, and the distance c by which the open end of the second tube 2032 extends out of the open end of the injection tube 103 is 2.5 mm.
In an alternative embodiment, the can 101 is a cylindrical can, the diameter of the cylindrical can is less than or equal to 7cm, and the height of the cylindrical can 101 is less than or equal to 22 cm. The tank 101 is used for containing compressed gas with the pressure of 0.4-1.0 MPa. It is understood that the shape and size of the tank 101 and the pressure of the contained compressed gas can be set by those skilled in the art according to actual needs, and the present application does not limit the shape and size specifically. However, the tank 101 is not necessarily too large for the portability of the solution jet spinning apparatus.
To further improve the operability of a solution jet spinning apparatus. In an alternative embodiment, an inner sleeve 1032 is integrated within the ejector tube 103. Referring to fig. 3, a partial structure diagram of an injection pipe 103 according to an embodiment of the present application is provided. As shown in fig. 3, the spray tube 103 includes a spray outer tube 1031 and an inner sleeve 1032, the inner sleeve 1032 includes a first opening and a second opening, the inner sleeve 1032 is embedded inside the spray outer tube 1031, the first opening 1033 of the inner sleeve 1032 protrudes from the open end of the spray outer tube 1031, the second opening 1034 end of the inner sleeve 1032 forms a second opening at the side wall of the spray outer tube 1031, and the outer wall of the inner sleeve 1032 at the second opening is sealed with the side wall of the spray outer tube 1031.
When the device is used, a user only needs to insert the injection tube 203 into the second opening 1034 of the inner sleeve 1032, the spinning solution flows into the inner sleeve 1032 through the second opening and flows out of the first opening 1033 of the inner sleeve 1032, the operation is simple, and the stable matching position of the spinning solution and the high-speed airflow is conveniently obtained.
Preferably, a portion of the inner sleeve 1032 near the first opening is coaxially disposed with the outer jet tube 1031 to obtain a better spinning effect.
It is understood that in the injection tube 103 shown in fig. 3, the inner sleeve 1032 corresponds to the second tube 2032 in the embodiment shown in fig. 2, and specific parameters of the inner sleeve 1032 in the embodiment shown in fig. 3 can refer to the second tube 2032 in the embodiment shown in fig. 2, which is not described herein again.
It should be noted that the spinning solution in the spinning solution injector 200 is not limited in the present embodiment. Those skilled in the art can make corresponding configuration according to actual needs. For example, a 10 wt% ethanol solution of polyvinyl butyral (PVB) is selected as the spinning solution, 1 g of PVB powder is mixed with 9 g of absolute ethanol, then the mixture is magnetically stirred for 2 hours at room temperature, and then the mixture is kept still for 0.5 hour, so that a uniform and transparent 10 wt% PVB electrostatic spinning precursor solution is obtained.
When the device is used, the injection pipe 203 (equivalent to the needle head of the injector) of the spinning solution injector 200 is taken down, the propeller 202 of the spinning solution injector 200 is pulled to extract a certain amount of prepared 10 wt% PVB solution, the injection pipe 203 is installed, the device is placed at a position 20-40 cm away from the collector (optional flat plate surface), the propeller 202 of the spinning solution injector 200 is lightly pressed by hands, the spinning solution flows out along the injection pipe 203 under the pressure effect, and meanwhile, the gas tank switch 102 of the high-pressure gas tank 100 is pressed by fingers, so that spinning is formed at the end part of the injection pipe 203, fibers are solidified and deposited on the collector, the whole spinning process is stable, and the yield of the PVB fibers is high.
Fig. 4 is a schematic view of a scanning electron microscope photograph of PVB nanofibers collected by using aluminum foil, which shows that the nanofibers are continuous, uninterrupted, uniform in thickness, and less different from nanofibers prepared by a conventional solution jet spinning apparatus, and the spinning effect is good.
The technical scheme that this application embodiment provided utilizes small-size high-pressure gas jar to replace traditional high pressurized air source, and is small, light in weight, and the portable is convenient for, and it is more convenient to use. The preparation method is particularly suitable for the field of outdoor medical treatment, and the electrostatic spinning technology is applied to the preparation of wound dressings by selecting proper precursor solution, so that the wounds can be protected in time, the blood coagulation and healing of the wounds can be accelerated, and the preparation method is simple to operate, convenient and practical.
Of course, the application field of the portable solution jet spinning device is not limited in the embodiments of the present application, and for example, the present application may be applied to a cosmetic mask, beauty treatment, and the like.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing are merely exemplary embodiments of the present invention, which enable those skilled in the art to understand or practice the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
The same and similar parts in the various embodiments in this specification may be referred to each other. Especially, for the terminal embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant points can be referred to the description in the method embodiment.
The above-described embodiments of the present application do not limit the scope of the present application.
Claims (9)
1. A portable solution jet spinning device is characterized by comprising a high-pressure gas tank and a spinning solution injector;
the high-pressure gas tank comprises a tank body and a gas tank switch, the tank body is used for containing compressed gas, and the gas tank switch is used for opening the tank body to enable the compressed gas to be sprayed out from an opening of the tank body;
the spinning solution injector comprises an injector body and a propeller, wherein the injector body and the propeller form an accommodating cavity for accommodating spinning solution, and when the propeller moves relative to the injector body, the volume of the accommodating cavity changes, so that the spinning solution is ejected or sucked at an opening of the injector body.
2. The apparatus of claim 1, wherein the can is a cylindrical can having a diameter of less than or equal to 7cm and a height of less than or equal to 22 cm.
3. The device of claim 1, wherein the opening of the tank is provided with an injection tube, and the opening of the injector body is provided with an injection tube.
4. The device of claim 3, wherein the syringe comprises a first tube and a second tube integrally formed, the angle between the first tube and the second tube is less than or equal to 180 °, the opening of the first tube is used for connecting the opening of the syringe body, the second tube is used for inserting the syringe, and the opening end of the second tube extends out of the opening end of the syringe.
5. The device according to claim 4, wherein the injection tube is provided with a positioning hole or a positioning mark, and the second tube is used for inserting the injection tube from the positioning hole or the positioning mark.
6. The device of claim 5, wherein the diameter of the ejector tube is 2-3.5mm, the diameter of the second tube body of the injection tube is 0.3-0.7mm, and the open end of the second tube body extends out of the open end of the ejector tube by a distance of 2-3 mm.
7. The device of claim 3, wherein the injection tube comprises an injection outer tube and an inner sleeve, the inner sleeve comprises a first opening and a second opening, the inner sleeve is embedded in the injection outer tube, the first opening of the inner sleeve extends out of the opening end of the injection outer tube, the second opening end of the inner sleeve forms a second opening at the side wall of the injection outer tube, and the outer wall of the second opening is sealed with the side wall of the injection outer tube.
8. The apparatus of claim 7, wherein the first open end of the inner sleeve is disposed coaxially with the outer jet tube.
9. The apparatus of claim 1, wherein the canister is configured to contain a compressed gas at a pressure of 0.4 to 1.0 MPa.
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CN202011557085.5A CN112725908A (en) | 2020-12-23 | 2020-12-23 | Portable solution jet spinning device |
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CN202011557085.5A CN112725908A (en) | 2020-12-23 | 2020-12-23 | Portable solution jet spinning device |
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JP2000516130A (en) * | 1996-07-23 | 2000-12-05 | エレクトロソルズ リミテッド | Metering device and method of forming material |
CN102933243A (en) * | 2010-04-05 | 2013-02-13 | 尼奥文股份有限公司 | Method and apparatus for wound sealant application |
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WO2017059050A1 (en) * | 2015-09-29 | 2017-04-06 | Temple University-Of The Commonwealth System Of Higher Education | Portable spinner and methods of use |
US20170239094A1 (en) * | 2014-11-11 | 2017-08-24 | Nicast Ltd. | Portable electrospinning device |
CN109537073A (en) * | 2018-12-28 | 2019-03-29 | 西安交通大学 | It is a kind of to blow the device and method that spinning technique preparation aligns fiber using solution |
CN111356796A (en) * | 2017-11-21 | 2020-06-30 | 花王株式会社 | Electrospinning apparatus, system and method |
KR20200095803A (en) * | 2019-02-01 | 2020-08-11 | 충남대학교산학협력단 | Electrospining Gun |
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2020
- 2020-12-23 CN CN202011557085.5A patent/CN112725908A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000516130A (en) * | 1996-07-23 | 2000-12-05 | エレクトロソルズ リミテッド | Metering device and method of forming material |
CN102933243A (en) * | 2010-04-05 | 2013-02-13 | 尼奥文股份有限公司 | Method and apparatus for wound sealant application |
US20170239094A1 (en) * | 2014-11-11 | 2017-08-24 | Nicast Ltd. | Portable electrospinning device |
CN105113028A (en) * | 2015-08-19 | 2015-12-02 | 广东工业大学 | Portable handheld spinning device |
WO2017059050A1 (en) * | 2015-09-29 | 2017-04-06 | Temple University-Of The Commonwealth System Of Higher Education | Portable spinner and methods of use |
CN111356796A (en) * | 2017-11-21 | 2020-06-30 | 花王株式会社 | Electrospinning apparatus, system and method |
CN109537073A (en) * | 2018-12-28 | 2019-03-29 | 西安交通大学 | It is a kind of to blow the device and method that spinning technique preparation aligns fiber using solution |
KR20200095803A (en) * | 2019-02-01 | 2020-08-11 | 충남대학교산학협력단 | Electrospining Gun |
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