CN112722926A - Silicon steel sheet longitudinal shearing rim charge winding device and winding method - Google Patents
Silicon steel sheet longitudinal shearing rim charge winding device and winding method Download PDFInfo
- Publication number
- CN112722926A CN112722926A CN202110033971.6A CN202110033971A CN112722926A CN 112722926 A CN112722926 A CN 112722926A CN 202110033971 A CN202110033971 A CN 202110033971A CN 112722926 A CN112722926 A CN 112722926A
- Authority
- CN
- China
- Prior art keywords
- steel sheet
- silicon steel
- electric
- rim charge
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention relates to a silicon steel sheet longitudinal shearing rim charge winding device, which comprises: the winding device comprises a rack base used for fixing the winding device on the ground, wherein one end of the rack base is provided with a fixed support, and an electric sizing material collecting disc is arranged on the fixed support; an electric movable support is arranged on the rack base and moves relative to the fixed support in the direction of the rack base, and an electric adjustable material receiving disc is arranged on the electric movable support; the electric movable support, the electric fixed-length material receiving plate and the electric adjustable material receiving plate are connected with the PLC control system, and the PLC control system is used for controlling the moving distance of the electric movable support and controlling the material receiving speed of the electric fixed-length material receiving plate and the electric adjustable material receiving plate. The invention also relates to a method for winding the silicon steel sheet longitudinal shearing rim charge. The winding device is arranged at the lower part of the conveying platform behind the cutter of the silicon steel sheet rolling and shearing line, is horizontally arranged, does not occupy external space, and is seamlessly integrated with the rolling and shearing line, so that the winding work of the silicon steel sheet longitudinal shearing rim charge is automatically completed.
Description
Technical Field
The invention belongs to the technical field of production and manufacturing of transformers, and particularly relates to a silicon steel sheet longitudinal shearing rim charge winding device and a winding method.
Background
At present, silicon steel sheet slitting line equipment is used for rolling and shearing silicon steel sheets to cut the silicon steel sheet rolls with the width of 150-1250 mm and the thickness of 0.23-0.3 mm into strips with different widths. In order to ensure that the edge burrs and the straightness of the strip meet the requirements, one side of a silicon steel sheet material roll needs to cut off an edge material with the width of 5mm, and the other side of the silicon steel sheet material roll can leave 5-40 mm of edge material due to different material discharge specifications, wherein the two edge materials are also called as silicon steel sheet longitudinal shearing edge materials (excess materials).
At present, the silicon steel sheet longitudinal shearing rim charge is directly scattered on the ground without any treatment, and the cutting edge of the silicon steel sheet is very sharp, so that the silicon steel sheet longitudinal shearing rim charge is easy to injure operators and has a safety accident of cutting off the achilles tendons of the operators. In addition, the cutting speed of the silicon steel sheet longitudinal cutting line is very high, the speed is within the range of 0-125 m per minute, the ground is required to be cleaned once when two rolls of silicon steel sheets are cut, the labor intensity of field operation workers is increased, and the production efficiency is reduced. Moreover, the silicon steel sheet longitudinal shearing rim charge in a free state is fluffy, so that a large amount of area and volume are occupied, and the storage and the transportation are inconvenient.
Foreign silicon steel sheet longitudinal shearing rim charge processing device is called a chipper, which is used for synchronously shearing and discharging silicon steel sheet rim charge into a waste material box, and does not realize effective recycling of the silicon steel sheet longitudinal shearing rim charge. Domestic only simple and easy silicon steel sheet rim charge rolling machine, neither can with tailor equipment synchronization, also can not receive the coil stock, can only receive mixed and disorderly rim charge group, need the manual work to arrange in order into the coil stock, the quality is poor, with high costs.
Disclosure of Invention
In order to solve the technical problems, the invention provides a silicon steel sheet longitudinal shearing rim charge winding device and a winding method for synchronously winding rim charges generated by a silicon steel sheet rolling shearing line. The technical scheme adopted by the invention is as follows:
the utility model provides a silicon steel sheet indulges cuts rim charge coiling mechanism, includes: the automatic winding device comprises a rack base used for fixing a winding device on the ground, wherein the rack base is formed by welding three transverse rods and three vertical rods, one end of the rack base is provided with a fixed support, an electric sizing material receiving disc is installed on the fixed support, and the electric sizing material receiving disc is used for winding rim charge with fixed width (5mm width) cut off at one side of silicon steel sheet slitting line equipment; an electric movable support is arranged on a rack base, the electric movable support moves relative to a fixed support in the length direction of the rack base, an electric adjustable material receiving disc is arranged on the electric movable support, the material receiving width of the electric adjustable material receiving disc is adjustable, and the electric adjustable material receiving disc is used for receiving rim charge with an indefinite width (5-40 mm) cut at the other side of silicon steel sheet slitting line equipment; the electric movable support, the electric fixed-length material receiving plate and the electric adjustable material receiving plate are respectively connected with the PLC control system, and the PLC control system is used for controlling the moving distance of the electric movable support and controlling the material receiving speed of the electric fixed-length material receiving plate and the electric adjustable material receiving plate.
The silicon steel sheet longitudinal shearing rim charge winding device is arranged at the lower part of the conveying platform behind the silicon steel sheet rolling shearing line cutter, is horizontally arranged, does not occupy the external space, and is seamlessly integrated with the rolling shearing line, so that the winding work of the silicon steel sheet longitudinal shearing rim charge is automatically completed.
A silicon steel sheet longitudinal shearing rim charge rolling method applies the silicon steel sheet longitudinal shearing rim charge rolling device and comprises the following steps:
a. according to treating the silicon steel sheet of rolling and indulging cut rim charge parameter, set for the initial parameter of coiling mechanism, specifically include: the total width of the silicon steel sheet to be longitudinally cut and the width of the silicon steel sheet longitudinally cut edge material are required;
b. adjusting the position of the electric movable support according to the total width of the silicon steel sheet to be longitudinally cut to enable the position of the electric adjustable material receiving disc to correspond to the discharging position of the silicon steel sheet longitudinal cutting rim charge;
adjusting the width and the expansion force value of the electric adjustable material receiving disc according to the width of the silicon steel sheet longitudinal shearing rim charge;
c. setting the motor rotating speed of an RV reducer according to the speed of the silicon steel sheet longitudinal shearing line;
d. the starting parts of the rim charge are manually fixed on the two material receiving discs, and the winding device starts to automatically wind the rim charge.
The invention has the beneficial effects that:
(1) the seamless butt joint with silicon steel sheet longitudinal shearing equipment can be realized, the rim charge which is originally treated as scrap steel is automatically collected into a plate, the recovery and the centralized treatment are convenient, the method is used for producing small transformers, waste materials are changed into valuable, and the method is energy-saving and environment-friendly.
(2) The winding speed is automatically adjusted through the control system and is matched with the running speed of the silicon steel sheet longitudinal shearing equipment, and the edge material cannot be pulled rigidly to damage the main material.
(3) The material receiving disc can be quickly disassembled and assembled, and is safe and convenient to use.
(4) Can meet the requirement of 24-hour continuous work, is not easy to scatter cakes after being rolled, is convenient to recycle, does not occupy space and does not cause danger to operators.
(5) And arranging an Internet of things card, and sending the data of the winding device to the Internet of things platform of the company at regular time to form a database for big data analysis and management.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are specific embodiments of the invention, and that other drawings within the scope of the present application can be obtained by those skilled in the art without inventive effort.
Fig. 1 is a front view of a winding device according to an embodiment of the present invention;
fig. 2 is a left side view of the winding device of the embodiment of the present invention;
fig. 3 is a top view of a winding device according to an embodiment of the invention;
FIG. 4 is a front view of a chassis base of an embodiment of the present invention;
FIG. 5 is a front view of an electric sizing take-up tray of an embodiment of the invention;
FIG. 6 is a front view of the first receiving tray according to the embodiment of the present invention;
FIG. 7 is a perspective view of the first receiving tray according to the embodiment of the present invention;
FIG. 8 is a schematic view showing the installation of the speed difference buffering mechanism and the tension monitoring mechanism according to the embodiment of the present invention;
FIG. 9 is a schematic view of an electric scale material receiving tray and an electric adjustable material receiving tray according to an embodiment of the present invention;
fig. 10 is a control logic block diagram of a rolling method according to an embodiment of the present invention;
in the figure, 1-a rack base, 2-a fixed bracket, 3-an electric movable bracket, 4-an electric sizing material receiving tray, 5-an electric adjustable material receiving tray, 6-a PLC control system, 7-a safety mechanism, 8-a transverse rod, 9-a vertical rod, 10-an anchor bolt fixing hole, 11-a linear guide rail, 12-a first material receiving tray body, 13-a right material tray, 14-a right material tray external thread tray, 15-a spacer sleeve, 16-a left material tray internal thread sleeve, 17-a locking nut, 18-a left material tray, 19-a first RV reducer, 20-a walking driving motor, 21-a first fixed guide wheel, 22-a moving guide wheel, 23-a second fixed guide wheel, 24-a third fixed guide wheel, 25-a tension sensor and 26-a tension monitoring mechanism mounting plate, 27-first RV reducer mounting hole and bolt, 28-walking drive motor mounting hole and bolt.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments.
As shown in fig. 1, it is a front view of a winding device according to an embodiment of the present invention; as shown in fig. 2, it is a left side view of the winding device of the embodiment of the present invention; fig. 3 is a top view of the winding device according to the embodiment of the present invention. The utility model provides a silicon steel sheet indulges cuts rim charge coiling mechanism, includes: the winding device comprises a rack base 1 used for fixing the winding device on the ground, the rack base 1 is installed on the lower portion of a conveying platform behind a silicon steel sheet rolling and shearing line cutter, and a scale is arranged in the length direction of the rack base 1.
Fig. 4 is a front view of a rack base according to an embodiment of the present invention. The frame base 1 is a basic frame for placing the whole rolling device on the ground, the frame base 1 is a frame structure formed by welding three transverse rods 8 and three vertical rods 9, six anchor bolt fixing holes 10 are respectively formed in the end parts of the three vertical rods 9, and the frame base 1 is integrally fixed on the ground by penetrating six chemical anchor bolts through the anchor bolt fixing holes 10, so that the rolling device is integrally kept firm and stable in the working process. Two linear guide rails 11 are fixedly installed on the two transverse rods 8 on the outer side respectively, the electric movable support 3 is installed on the linear guide rails 11, and the electric movable support 3 moves on the linear guide rails 11 through a traveling driving motor 20 installed at one end of the rack base 1.
As shown in fig. 6, it is a front view of the first material receiving tray body according to the embodiment of the present invention; fig. 7 is a perspective assembly view of the first material receiving tray according to the embodiment of the present invention. The first material receiving tray body 12 is formed by combining a right tray 13 and a left tray 18. The fixed right charging tray external screw thread dish 14 that sets up in the left surface of right charging tray 13, the fixed left charging tray internal thread cover 16 that sets up in the right side of left charging tray 18, set up spacer sleeve 15 between right charging tray external screw thread dish 14 and left charging tray internal thread cover 16 for the distance between right charging tray 13 and the left charging tray 18 slightly is greater than 5mm, just in time can the offcut of 5mm of rolling, through lock nut 17 locking, make up right charging tray 13 and left charging tray 18 into an organic whole first material collecting tray body 12 in the left surface of left charging tray 18. When the silicon steel sheet longitudinal shearing rim charge is rolled, the rim charge head is reversely inserted into the gap of the spacer sleeve 15, and the first material collecting tray body 12 rotates, so that the rim charge can be orderly wound on the first material collecting tray body 12.
Set up electronic movable support 3 on frame base 1, electronic movable support 3 move, the width requirement that different silicon steel sheets were satisfied in the cooperation to fixed relatively support 2 in the length direction of frame base 1, install electronic adjustable receipts charging tray 5 on electronic movable support 3, electronic adjustable receipts charging tray 5 receive the adjustable 5 ~ 40 mm's of material width, be used for rolling silicon steel sheet slitting line equipment opposite side under cutting rim charge. The electrically adjustable material receiving plate 5 comprises: the second RV speed reducer and the second material receiving tray body drive the second material receiving tray body to rotate, and silicon steel sheet longitudinal shearing edge material is coiled and wound. The second material collecting tray body is the same as the first material collecting tray body 12 in structure, and only in the process of combining the second material collecting tray body, the spacer bushes 15 with different specifications need to be selected according to different widths of the silicon steel sheet rim charge to be combined so as to meet the specific requirements of different widths of 5-40 mm rim charge cut at the other side of the silicon steel sheet rolling slitting line equipment.
With two speed reducers of first RV speed reducer 19 and second RV speed reducer reverse relative arrangement, promptly: first RV speed reducer 19 is located the right side of fixed bolster 2, and the second RV speed reducer is located the left side of electronic movable support 3, makes the structure of coiling mechanism compacter, has increaseed operating space. Simultaneously, place first RV speed reducer 19 and second RV speed reducer in the inboard of coiling mechanism, the position that the operator is difficult for touching promptly, the security is better.
The electric movable support 3 moves axially to achieve the purpose of adjusting the space between the electric fixed-length material receiving plate 4 and the electric adjustable material receiving plate 5, and the change of the discharging position of the rim charge on the outer side of the silicon steel sheet cutting line raw material roll is matched. The scale on the frame base 1 can show the interval value, and the location is accurate, and is fixed firm, can not draw the inclined edge material of dragging to one side, causes product burr and waviness to exceed standard.
As a preferred embodiment, in order to ensure that the winding speed of the silicon steel sheet longitudinal shearing rim charge winding device is better matched with the cutting speed of the silicon steel sheet longitudinal shearing line, and the rim charge is kept at a proper tension force during winding, a speed difference buffer mechanism and a tension force monitoring mechanism are respectively arranged on the fixed support 2 and the electric movable support 3. Fig. 8 is a schematic view showing the installation of the speed difference damper mechanism and the tension monitoring mechanism on the fixed bracket 2 according to the embodiment of the present invention.
The speed difference buffer mechanism comprises: the first fixed guide wheel 21 is fixed on the upper part of the fixed bracket 2, the movable guide wheel 22 is positioned in a slide rail in the vertical direction of the fixed bracket 2, and the first fixed guide wheel 21 and the movable guide wheel 22 keep a certain distance on the fixed bracket 2. The rim charge passes through first fixed guide pulley 21 and removes in the guide pulley 22 reentrant electronic scale collecting tray 4, removes guide pulley 22 and reciprocates in the slide rail under the dead weight action of gravity, drives the length change of rim charge to realize the speed difference buffering between silicon steel sheet shearing production line and the rim charge coiling mechanism. Photoelectric switches are arranged at the upper end and the lower end of the slide rail of the fixed support 2 to control the maximum moving range of the movable guide wheel 22 and meet the requirement of scrap speed difference buffering.
The tension monitoring mechanism comprises: and the tension monitoring mechanism mounting plate 26 is fixedly arranged on the upper part of the fixed bracket 2. The tension monitoring mechanism mounting plate 26 is provided with a second fixed guide wheel 23 and a third fixed guide wheel 24 for guiding, and a tension sensor 25 is arranged between the second fixed guide wheel 23 and the third fixed guide wheel 24. The tension sensor 25 transmits a tension signal of silicon steel sheet rim charge to the PLC control system 6 at any time, and the PLC control system 6 adjusts the rotating speed of the electric sizing material receiving disc 4 at any time according to the tension signal so as to ensure that the winding speed is synchronous with the shearing speed of a production line and ensure that the rim charge cannot be broken and the rim charge is tightly and firmly wound.
The first RV reducer 19 is fixedly mounted in the middle of the fixed support 2 through a first RV reducer mounting hole and a bolt 27, and the walking drive motor 20 is fixedly mounted in the lower part of the fixed support 2 through a walking drive motor mounting hole and a bolt 28. After being cut off from the silicon steel sheet longitudinal shearing equipment, the silicon steel sheet rim charge sequentially passes through the first fixed guide wheel 21, the moving guide wheel 22, the second fixed guide wheel 23, the tension sensor 25 and the third fixed guide wheel 24 and enters the electric sizing material collecting tray 4 to be regularly collected.
The structure and principle of the speed difference buffer mechanism and the tension monitoring mechanism arranged on the electric movable bracket 3 are the same as those described above, and are not described again here.
As a preferred embodiment, in order to ensure that the electric sizing material receiving tray 4 and the electric adjustable material receiving tray 5 can be embedded into each other without interference when cutting the narrow silicon steel sheet, a mirror symmetry and height difference installation structure is arranged between the two, as shown in fig. 9, which is a schematic installation diagram of the electric sizing material receiving tray and the electric adjustable material receiving tray according to the embodiment of the present invention.
The electric movable support 3, the electric fixed-length material receiving plate 4 and the electric adjustable material receiving plate 5 are respectively connected with the PLC control system 6, and the PLC control system 6 is used for controlling the moving distance of the electric movable support 3 and controlling the material receiving speed of the electric fixed-length material receiving plate 4 and the electric adjustable material receiving plate 5. The PLC control system 6 only performs simple speed and distance control, and the control methods thereof are all the prior art and are not described herein again.
In the embodiment of the invention, the rack base 1, the fixed support 2 and the electric movable support 3 are rigid frame bodies of the whole device, are machined and are made by welding sectional materials and steel plates, and internal stress is eliminated after welding treatment, so that the structural strength is high and the device is not easy to deform.
As a preferred embodiment, in order to ensure the safety of field workers, the winding device is provided with a safety mechanism 7, the safety mechanism 7 is a safety guard rail positioned outside the winding device, two sets of photoelectric protection switches are installed, and once a person enters the working area of the winding device by mistake, an audible and visual alarm prompt and automatic shutdown are started. Meanwhile, the emergency stop button is arranged on the safety mechanism 7, so that the machine can be stopped by one click.
When the rim charge on the electric fixed-length material receiving plate 4 and the electric adjustable material receiving plate 5 is close to a full plate, the PLC control system gives an alarm and automatically stops.
As a preferred embodiment, the technical parameters of the silicon steel sheet longitudinal shearing rim charge winding device provided by the invention are as follows:
the cutting speed of the silicon steel sheet rolling shear line is as follows: 0 to 125 m/min;
the material of the silicon steel sheet edge wire: silicon steel sheets;
width range of edge yarn material: 2.5-40 mm;
thickness of silicon steel sheet: 0.23-0.3 mm;
raw material roll width range: 150-1250 mm;
raw material roll diameter range: the inner diameter is 510mm, and the outer diameter is 1010 mm;
the rotating speed of the material receiving disc is as follows: 0-150 m/min and the shearing speed of the production line are followed;
receiving the interval of the material receiving discs: 150-1250 mm adjustable;
the width of the material receiving plate is as follows: 2.5-40 mm adjustable;
the inner and outer diameters of the material receiving disc are as follows: the inner diameter is 80mm, and the outer diameter is 880 mm;
buffering length of rim charge: automatically adjusting the thickness of the steel wire rope to 200-2000 mm;
the tension force of the coil stock is as follows: 5-50 kg adjustable;
a PLC control system: the touch screen controls operation and is linked with the shearing of the production line;
power: 0.75 × 2 ═ 1.5 kW;
allowable space: 1060 (local plus 100) 1350 by 1125mm (length by width by height);
the external dimension is as follows: 1100mm 1350mm 1120 mm.
Fig. 10 is a control logic block diagram of a rolling method according to an embodiment of the present invention. A silicon steel sheet longitudinal shearing rim charge rolling method applies the silicon steel sheet longitudinal shearing rim charge rolling device and comprises the following steps:
a. setting initial parameters of a winding device according to parameters of longitudinal shearing scraps of a silicon steel sheet to be wound; the method specifically comprises the following steps: the total width of the silicon steel sheet to be longitudinally cut and the width of the silicon steel sheet longitudinal cutting rim charge.
b. The position of the electric movable support is adjusted according to the total width of the silicon steel sheet to be longitudinally cut, so that the position of the electric adjustable material collecting disc corresponds to the discharging position of the silicon steel sheet longitudinally cut edge material, the edge material cannot be obliquely pulled, and burrs and wave degrees of a product cannot exceed standards;
the width and the tension value of the electric adjustable material receiving disc are adjusted according to the width of the silicon steel sheet longitudinal shearing rim charge, and the coiling tension value required by the rim charge is changed along with the width of the rim charge so as to avoid breaking the rim charge. The comparison table of the coiling tension value required by the edge material and the width of the edge material is pre-stored in the PLC control system, an operator can set and select the values on the touch screen, and real-time numerical values are displayed on the screen.
c. The motor rotating speed of the RV reducer is set according to the speed of the silicon steel sheet longitudinal shearing line, the receiving speed and the shearing line are synchronous, and the fact that the receiving does not damage the normal operation of the shearing line and damage the main materials is guaranteed.
The motors of the RV reducers on the fixed support and the electric movable support independently operate and can respectively adjust the rotating speed.
d. The starting parts of the rim charge are manually fixed on the two material receiving discs, and the winding device starts to automatically wind the rim charge. When the material receiving disc is close to the full disc, an audible and visual alarm is set to prompt an operator to change the disc; and an automatic shutdown function is arranged when the material receiving disc is full.
As a preferred embodiment, a safety mechanism is arranged in the rolling method, and a set of photoelectric switches are respectively arranged in the early warning and warning areas. When the winding device operates, the safety mechanism is automatically started to respectively execute the functions of sound-light alarm and automatic stop.
As a preferred embodiment, the rolling method is provided with a data remote transmission function, and uploads a whole set of cutting line data and rolling device data to a data platform database of the company internet. The data platform database can be used for big data analysis, and further perfects the rolling method and the control steps.
As a preferred embodiment, the winding method is provided with a manual mode and an automatic mode to realize the control of the winding device.
Finally, it is to be noted that: the above examples are only specific embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, and the scope of the present invention is not limited thereto. Those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein.
Claims (10)
1. Silicon steel sheet indulges cuts rim charge coiling mechanism, its characterized in that includes: the winding device comprises a rack base (1) used for fixing the winding device on the ground, wherein the rack base (1) is formed by welding three transverse rods (8) and three vertical rods (9), a fixed support (2) is arranged at one end of the rack base (1), an electric fixed-length material collecting disc (4) is installed on the fixed support (2), and the electric fixed-length material collecting disc (4) is used for collecting rim charge with a fixed width cut at one side of silicon steel sheet longitudinal shearing line equipment; an electric movable support (3) is arranged on a rack base (1), the electric movable support (3) moves relative to a fixed support (2) in the longitudinal direction of the rack base (1), an electric adjustable material receiving disc (5) is installed on the electric movable support (3), the material receiving width of the electric adjustable material receiving disc (5) is adjustable, and the electric adjustable material receiving disc is used for receiving rim charge with indefinite width cut at the other side of silicon steel sheet longitudinal shearing line equipment; the electric movable support (3), the electric fixed-length material receiving plate (4) and the electric adjustable material receiving plate (5) are respectively connected with the PLC control system (6), and the PLC control system (6) is used for controlling the moving distance of the electric movable support (3) and controlling the material receiving speed of the electric fixed-length material receiving plate (4) and the electric adjustable material receiving plate (5).
2. The silicon steel sheet longitudinal shearing rim charge winding device as set forth in claim 1, wherein the electric sizing take-up tray (4) comprises: a first RV reducer (19) and a first material receiving disc body (12); the first material receiving tray body (12) is formed by combining a right material tray (13) and a left material tray (18); the left side of right charging tray (13) is fixed and is set up right charging tray external screw thread dish (14), and right side at left charging tray (18) is fixed and is set up left charging tray internal thread cover (16), sets up spacer sleeve (15) between right charging tray external screw thread dish (14) and left charging tray internal thread cover (16), passes through lock nut (17) locking at the left side of left charging tray (18).
3. The silicon steel sheet longitudinal shearing rim charge winding device as set forth in claim 2, further comprising: a speed difference buffer mechanism and a tension monitoring mechanism; the speed difference buffer mechanism comprises: the device comprises a first fixed guide wheel (21) and a movable guide wheel (22), wherein the first fixed guide wheel (21) is fixed at the upper part of a fixed bracket (2), and the movable guide wheel (22) is positioned in a slide rail in the vertical direction of the fixed bracket (2);
the tension monitoring mechanism comprises: the tension monitoring mechanism mounting plate (26), the tension monitoring mechanism mounting plate (26) is fixedly mounted on the upper part of the fixed bracket (2); a second fixed guide wheel (23) and a third fixed guide wheel (24) which play a role in guiding are arranged on the tension monitoring mechanism mounting plate (26), and a tension sensor (25) is arranged between the second fixed guide wheel (23) and the third fixed guide wheel (24); photoelectric switches are arranged at the upper end and the lower end of the sliding rail of the fixed support (2).
4. The silicon steel sheet longitudinal shearing rim charge winding device as claimed in claim 1, wherein six anchor bolt fixing holes (10) are respectively formed at the end parts of the three vertical rods (9), and two linear guide rails (11) are respectively fixedly installed on the two outer transverse rods (8); a scale is arranged in the length direction of the frame base (1).
5. The silicon steel sheet longitudinal shearing rim charge winding device as claimed in claim 1, wherein the electric fixed-length material collecting tray (4) and the electric adjustable material collecting tray (5) adopt mirror symmetry and height difference mounting structures.
6. The silicon steel sheet longitudinal shearing rim charge winding device as claimed in claim 1, wherein the rack base (1), the fixed support (2) and the electric movable support (3) are made of section bars and steel plates by welding.
7. The silicon steel sheet longitudinal trim scrap winding device according to any one of claims 1 to 6, characterized in that the winding device is provided with a safety mechanism (7); the safety mechanism (7) is a safety protective guard positioned on the outer side of the winding device, two groups of photoelectric protection switches are arranged, and the safety mechanism (7) is provided with an emergency stop button.
8. The method for winding the silicon steel sheet longitudinal shearing rim charge is characterized in that the silicon steel sheet longitudinal shearing rim charge winding device according to claim 7 is applied, and comprises the following steps:
a. according to treating the silicon steel sheet of rolling and indulging cut rim charge parameter, set for the initial parameter of coiling mechanism, specifically include: the total width of the silicon steel sheet to be longitudinally cut and the width of the silicon steel sheet longitudinally cut edge material are required;
b. adjusting the position of the electric movable support according to the total width of the silicon steel sheet to be longitudinally cut to enable the position of the electric adjustable material receiving disc to correspond to the discharging position of the silicon steel sheet longitudinal cutting rim charge;
adjusting the width and the expansion force value of the electric adjustable material receiving disc according to the width of the silicon steel sheet longitudinal shearing rim charge;
c. setting the motor rotating speed of an RV reducer according to the speed of the silicon steel sheet longitudinal shearing line;
d. the starting parts of the rim charge are manually fixed on the two material receiving discs, and the winding device starts to automatically wind the rim charge.
9. The silicon steel sheet longitudinal shearing rim charge rolling method as set forth in claim 8, wherein an audible and visual alarm function is provided when the receiving tray is nearly full, and an automatic stop function is provided when the receiving tray is full;
a safety mechanism is arranged, and a set of photoelectric switches are arranged in the early warning and warning areas respectively; when the winding device operates, the safety mechanism is automatically started to respectively execute the functions of sound-light alarm and automatic stop.
10. The method for rolling up the longitudinal shearing rim charge of the silicon steel sheet as claimed in claim 9, wherein a data remote transmission function is provided to upload the data of the whole set of shearing lines and the data of the rolling device to a data platform database of a company internet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110033971.6A CN112722926B (en) | 2021-01-11 | 2021-01-11 | Silicon steel sheet longitudinal shearing rim charge winding device and winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110033971.6A CN112722926B (en) | 2021-01-11 | 2021-01-11 | Silicon steel sheet longitudinal shearing rim charge winding device and winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112722926A true CN112722926A (en) | 2021-04-30 |
| CN112722926B CN112722926B (en) | 2023-03-21 |
Family
ID=75590533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110033971.6A Active CN112722926B (en) | 2021-01-11 | 2021-01-11 | Silicon steel sheet longitudinal shearing rim charge winding device and winding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112722926B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368633A (en) * | 2021-09-03 | 2022-04-19 | 江苏海伟科智能装备有限公司 | Structure is retrieved to asynchronous jump cutter rim charge |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103803328A (en) * | 2012-11-03 | 2014-05-21 | 西北机器有限公司 | Rim charge winding device of slitting unit |
| CN207431730U (en) * | 2017-11-28 | 2018-06-01 | 江阴天翔电器有限公司 | Silicon steel sheet coiled material slitting line |
| CN209065128U (en) * | 2018-09-04 | 2019-07-05 | 西安航天源动力工程有限公司 | With the rim charge wrap-up compressed under torque mode |
| CN210677400U (en) * | 2019-10-08 | 2020-06-05 | 深圳市集银科技有限公司 | Roll-type COF surface layer cutting device |
| CN211415396U (en) * | 2019-12-30 | 2020-09-04 | 湖北佳悦新材料科技有限公司 | Film rim charge recovery unit |
| CN211470198U (en) * | 2019-11-27 | 2020-09-11 | 苏州爱特思工业传输系统有限公司 | Material rolling machine |
| CN211685919U (en) * | 2020-01-08 | 2020-10-16 | 苏州云太基智能科技有限公司 | Carrier band material collecting disc for miniature component material clamping detection mechanism |
| CN211708244U (en) * | 2020-01-14 | 2020-10-20 | 天津市增洋钢铁有限公司 | Scrap recovery device of strip steel slitting machine |
-
2021
- 2021-01-11 CN CN202110033971.6A patent/CN112722926B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103803328A (en) * | 2012-11-03 | 2014-05-21 | 西北机器有限公司 | Rim charge winding device of slitting unit |
| CN207431730U (en) * | 2017-11-28 | 2018-06-01 | 江阴天翔电器有限公司 | Silicon steel sheet coiled material slitting line |
| CN209065128U (en) * | 2018-09-04 | 2019-07-05 | 西安航天源动力工程有限公司 | With the rim charge wrap-up compressed under torque mode |
| CN210677400U (en) * | 2019-10-08 | 2020-06-05 | 深圳市集银科技有限公司 | Roll-type COF surface layer cutting device |
| CN211470198U (en) * | 2019-11-27 | 2020-09-11 | 苏州爱特思工业传输系统有限公司 | Material rolling machine |
| CN211415396U (en) * | 2019-12-30 | 2020-09-04 | 湖北佳悦新材料科技有限公司 | Film rim charge recovery unit |
| CN211685919U (en) * | 2020-01-08 | 2020-10-16 | 苏州云太基智能科技有限公司 | Carrier band material collecting disc for miniature component material clamping detection mechanism |
| CN211708244U (en) * | 2020-01-14 | 2020-10-20 | 天津市增洋钢铁有限公司 | Scrap recovery device of strip steel slitting machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368633A (en) * | 2021-09-03 | 2022-04-19 | 江苏海伟科智能装备有限公司 | Structure is retrieved to asynchronous jump cutter rim charge |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112722926B (en) | 2023-03-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210635493U (en) | Cutting device is used in shrink film production with garbage collection function | |
| CN112722926B (en) | Silicon steel sheet longitudinal shearing rim charge winding device and winding method | |
| CN218926065U (en) | High-efficient steel wire shredding equipment | |
| CN101574767A (en) | Processing method and processing device for steel coil guard ring integration | |
| DE69906351T2 (en) | WINDING MACHINE FOR ROLLED GOODS | |
| CN217251616U (en) | Cold drawing device for cable production | |
| CN215248593U (en) | Silicon steel sheet longitudinal shearing rim charge winding device | |
| CN202780006U (en) | Disc cutter unit | |
| CN207026954U (en) | One kind efficiently cuts numerical control production equipment in length and breadth | |
| CN215237035U (en) | Automatic curling and unloading device for welding seam burr strip of cold-formed steel pipe | |
| CN111922736B (en) | Honeycomb core bonding, stretching and cutting continuous production device | |
| CN107186908B (en) | Automatic weighing, curling and cutting device for regenerated rubber sheets | |
| CN203557446U (en) | Splitting machine capable of automatically collecting leftover materials | |
| CN205928812U (en) | Inscribe formula cutting machine of PVC steel band winding pipe | |
| CN113774648A (en) | Active edge trimmer, use method thereof and production process of needle-punched microfiber non-woven fabric | |
| CN211588772U (en) | Steel pipe production is with belted steel equipment of cutting | |
| CN201997794U (en) | Mechanism for guiding steel-band edge wire recovery apparatus of rolling mill | |
| CN201455654U (en) | High-speed multi-threading shearing, rolling and welding integrative production line | |
| CN211489867U (en) | Steel plate net slitting machine | |
| CN219883273U (en) | Film blowing device | |
| CN214991173U (en) | Glass fiber die-cutting machine | |
| CN221269826U (en) | Edge cutting structure of net winding part | |
| CN210702798U (en) | Circle shear equipment | |
| CN219786721U (en) | Slitting machine for steel coil production | |
| CN212761425U (en) | Slitting machine with garbage collection structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230725 Address after: 250022 Shandong Province, Ji'nan city central machine West Road No. 3 Patentee after: SHANDONG POWER EQUIPMENT Co.,Ltd. Patentee after: Shandong Future Intelligent Technology Co.,Ltd. Address before: 250022 Shandong Province, Ji'nan city central machine West Road No. 3 Patentee before: SHANDONG POWER EQUIPMENT Co.,Ltd. |