CN111922736B - Honeycomb core bonding, stretching and cutting continuous production device - Google Patents
Honeycomb core bonding, stretching and cutting continuous production device Download PDFInfo
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- CN111922736B CN111922736B CN202011095084.3A CN202011095084A CN111922736B CN 111922736 B CN111922736 B CN 111922736B CN 202011095084 A CN202011095084 A CN 202011095084A CN 111922736 B CN111922736 B CN 111922736B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
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Abstract
The invention discloses a honeycomb core bonding, stretching and cutting continuous production device which comprises a support frame, a bonding mechanism, a stretching part and a cutting mechanism, wherein the bonding mechanism is arranged at the upper end of the support frame and used for bonding a honeycomb core and an adhesive tape, the stretching part is used for stretching the honeycomb core, the cutting mechanism is used for cutting the stretched honeycomb core, a discharging transmission mechanism used for transmitting a finished product part and a length measuring mechanism arranged at the left end of the discharging transmission mechanism and used for measuring the length of the honeycomb core are arranged at the right side of the support frame; the invention designs the bonding mechanism, the length measuring mechanism, the cutting mechanism and the stretching part electrically connected with the operation box, which aims at the defects of the prior device, integrates a plurality of processes, changes the original discontinuous single-chip production mode into a continuous and uninterrupted production mode, reduces the labor amount, greatly improves the production efficiency, greatly reduces the labor intensity of workers, and simultaneously only needs to cut and trim materials on two edges in the width direction, and reduces nearly half of waste materials.
Description
Technical Field
The invention relates to the technical field of honeycomb core processing equipment, in particular to a honeycomb core bonding, stretching and cutting continuous production device.
Background
Honeycomb core (honeycomb core) a low density honeycomb material is used as the core of a sandwich structure. More than 500 different materials can be used, the main honeycomb core materials are aluminum alloy, glass fiber fabric impregnated with resin, aromatic fiber paper, kraft paper, graphite fiber, kevlar fiber, etc., and the resin content is about 50%. The honeycomb holes have various shapes, such as hexagon, rectangle, reinforced shape, etc. The performance of the material depends on the material, the shape and the size of cells, the anisotropy is realized, and the shear strength of the regular hexagonal honeycomb core material along the L direction is about twice of that along the W direction. The high-power radar antenna is mainly used as an aircraft radar cover, an antenna cover, an aircraft floor, a rudder and the like.
The existing aluminum honeycomb core production and processing is used for bonding, stretching and cutting the aluminum honeycomb core, required core grid size is obtained through stretching, then the aluminum honeycomb core is cut to length, the aluminum honeycomb core production and processing device is pretreatment equipment for forming an aluminum honeycomb plate continuous composite production line, the treatment is carried out through different procedures in stages, and further the whole honeycomb core processing efficiency is lower.
Disclosure of Invention
The invention aims to provide a honeycomb core bonding, stretching and cutting continuous production device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a honeycomb core bonding, stretching and cutting continuous production device comprises a support frame, a bonding mechanism, a stretching part and a cutting mechanism, wherein the bonding mechanism is arranged at the upper end of the support frame and used for bonding a honeycomb core and an adhesive tape, the stretching part is used for stretching the honeycomb core, the cutting mechanism is used for cutting the stretched honeycomb core, a discharging transmission mechanism used for transmitting finished products and a length measuring mechanism are arranged at the left end of the discharging transmission mechanism and used for measuring the length of the honeycomb core are arranged at the right side of the support frame;
the bonding mechanism, the length measuring mechanism, the cutting mechanism and the stretching part are electrically connected with an operation box, and the operation box is arranged on the support frame through a connecting frame group;
as a further scheme of the invention: the stretching component comprises a material pressing mechanism for extruding and fixing the left end of the honeycomb core, a first stretching roller mechanism for carrying out primary traction on the honeycomb core, and a second stretching roller mechanism for carrying out secondary traction on the honeycomb core;
the material pressing mechanism, the first stretching roller mechanism and the second stretching roller mechanism are matched by a first compression roller and a second compression roller to extrude the honeycomb core, the axes of the first compression roller and the second compression roller are positioned on the same vertical surface, the first compression roller is arranged close to the transmission surface, two ends of the first compression roller are rotatably arranged on vertical frames on two sides of the upper end of the supporting frame, and one end of the first compression roller is connected with the output end of a first rolling motor; the fixed axle at second compression roller both ends rotates to be set up on being used for pulling its up-and-down motion's lift piece, the lift piece includes the crane, be equipped with the perforation that the fixed axle of being convenient for rotated the connection on the crane and be used for driving its pivoted second with fixed hub connection and roll the motor, first motor and the second of rolling rolls the motor and is synchronous machine.
As a still further scheme of the invention: the honeycomb core extrusion device is characterized in that guide rollers for assisting the honeycomb core to penetrate through an extrusion area are further arranged on two sides of the first compression roller and the second compression roller, and the height of the upper side face of each guide roller is flush with the horizontal tangent plane on the upper side of the first compression roller.
As a still further scheme of the invention: the bonding mechanism comprises a supporting platform arranged at the upper end of the supporting frame and a pressing piece arranged above the supporting platform and used for pressing down the honeycomb core to realize adhesive tape bonding, the pressing piece comprises an installation top plate arranged above the supporting platform, supporting columns are symmetrically arranged on two sides of the lower end of the installation top plate, a positioning piece used for extruding and fixing the honeycomb core on the supporting platform is arranged on the installation top plate, and a rolling part used for assisting bonding between the adhesive tape and the honeycomb core is further arranged on the installation top plate; the rolling part comprises a movable seat arranged above the positioning part, guide sleeves matched with the support columns penetrate through two ends of the movable seat, extrusion cylinders are symmetrically arranged on two sides of the upper end of the movable seat, the output end of each extrusion cylinder is fixedly connected with the upper surface of the rolling seat, and the rolling seat is driven by the extrusion cylinders to realize height adjustment; a rolling mounting plate is arranged below the rolling seat, the vertical projection of the rolling mounting plate falls on the outer side of the positioning piece, a plurality of rolling discs arranged at equal intervals are mounted on the side surface of the rolling mounting plate, the rolling discs are used for applying rolling force to the surface of the honeycomb core, and the rolling mounting plate is connected with a rolling cylinder used for driving the rolling mounting plate to perform reciprocating rolling operation on the surface of the honeycomb core; the rolling disc is of a disc-shaped structure, and a plurality of balls are rotatably arranged at the lower end of the rolling disc; the setting element is including pressing the flitch, the perforation that the support column of being convenient for passed is seted up at both ends about pressing the flitch, punch department install with support column sliding contact's uide bushing, press the flitch up end to connect and be used for providing the material cylinder of pressing of drive power for it, press the material cylinder to pass through the bolt setting in installation roof upper end, drive through pressing the material cylinder and press the flitch downstream.
As a still further scheme of the invention: and a storage groove is arranged on the support frame close to the bonding mechanism.
As a still further scheme of the invention: the length measuring mechanism comprises U-shaped frames arranged at two ends of the discharging transmission mechanism, a telescopic rod is arranged at the upper end of each U-shaped frame, the output end of each telescopic rod is rotatably connected with a fixed shaft at the end part of a measuring roller used for pressing the upper end of the honeycomb core, a detector used for measuring the rotating speed of the fixed shaft is arranged at the end part of the measuring roller, and the specific length of the honeycomb core is obtained by counting the rotating turns of the measuring roller.
Compared with the prior art, the invention has the beneficial effects that: the invention is designed aiming at the defects of the existing device, integrates a plurality of processes, changes the original discontinuous single-chip production mode into a continuous and uninterrupted production mode, reduces the amount of labor, greatly improves the production efficiency, greatly reduces the labor intensity of workers, only needs to cut and trim materials on two edges in the width direction, and reduces nearly half of waste materials.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein: the automatic cutting device comprises a supporting frame 100, a storage tank 101, a connecting frame group 102, an operation box 103, a material pressing mechanism 200, a first stretching roller mechanism 300, a second stretching roller mechanism 400, a length measuring mechanism 500, a discharging transmission mechanism 600, a cutting mechanism 700 and a bonding mechanism 800.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, in the embodiment of the present invention, a honeycomb core bonding, stretching, cutting and continuous production apparatus includes a support frame 100, a bonding mechanism 800 disposed at an upper end of the support frame for bonding a honeycomb core and an adhesive tape, a stretching member for stretching the honeycomb core, and a cutting mechanism 700 for cutting the stretched honeycomb core, wherein a discharge transmission mechanism 600 for transmitting a finished product and a length measurement mechanism 500 disposed at a left end of the discharge transmission mechanism 600 for measuring a length of the honeycomb core are disposed at a right side of the support frame 100;
the bonding mechanism 800, the length measuring mechanism 500, the cutting mechanism 700 and the stretching component are electrically connected with the operation box 103, and the operation box 103 is arranged on the support frame 100 through the connecting frame set 102.
The stretching component comprises a material pressing mechanism 200 for extruding and fixing the left end of the honeycomb core, a first stretching roller mechanism 300 for carrying out primary traction on the honeycomb core, and a second stretching roller mechanism 400 for carrying out secondary traction on the honeycomb core;
the material pressing mechanism 200, the first stretching roller mechanism 300 and the second stretching roller mechanism 400 are used for realizing extrusion of the honeycomb core through the matching of a first compression roller and a second compression roller, the axes of the first compression roller and the second compression roller are positioned on the same vertical surface, the first compression roller is arranged close to the transmission surface, two ends of the first compression roller are rotatably arranged on vertical frames on two sides of the upper end of the supporting frame, and one end of the first compression roller is connected with the output end of a first rolling motor; the fixed shafts at two ends of the second compression roller are rotatably arranged on a lifting piece used for drawing the second compression roller to move up and down, the lifting piece comprises a lifting frame, the lifting frame is provided with a through hole convenient for the fixed shaft to be rotatably connected and a second rolling motor connected with the fixed shaft and used for driving the fixed shaft to rotate, and the first rolling motor and the second rolling motor are synchronous motors;
guide rollers for assisting the honeycomb cores to penetrate through the extrusion area are further arranged on the two sides of the first compression roller and the second compression roller, and the height of the upper side face of each guide roller is flush with the horizontal section of the upper side of the first compression roller;
the bonding mechanism 800 comprises a supporting platform arranged at the upper end of the supporting frame and a pressing piece arranged above the supporting platform and used for pressing down the honeycomb core to realize adhesive tape bonding, the pressing piece comprises an installation top plate arranged above the supporting platform, supporting columns are symmetrically arranged on two sides of the lower end of the installation top plate, a positioning piece used for extruding and fixing the honeycomb core on the supporting platform is arranged on the installation top plate, and a rolling part used for assisting bonding between the adhesive tape and the honeycomb core is further arranged on the installation top plate; the rolling part comprises a movable seat arranged above the positioning part, guide sleeves matched with the support columns penetrate through two ends of the movable seat, extrusion cylinders are symmetrically arranged on two sides of the upper end of the movable seat, the output end of each extrusion cylinder is fixedly connected with the upper surface of the rolling seat, and the rolling seat is driven by the extrusion cylinders to realize height adjustment; a rolling mounting plate is arranged below the rolling seat, the vertical projection of the rolling mounting plate falls on the outer side of the positioning piece, a plurality of rolling discs arranged at equal intervals are mounted on the side surface of the rolling mounting plate, the rolling discs are used for applying rolling force to the surface of the honeycomb core, and the rolling mounting plate is connected with a rolling cylinder used for driving the rolling mounting plate to perform reciprocating rolling operation on the surface of the honeycomb core; the rolling disc is of a disc-shaped structure, and a plurality of balls are rotatably arranged at the lower end of the rolling disc; the positioning piece comprises a material pressing plate, through holes which are convenient for a supporting column to penetrate through are formed in the left end and the right end of the material pressing plate, a guide sleeve which is in sliding contact with the supporting column is installed at each through hole, the upper end face of the material pressing plate is connected with a material pressing cylinder which is used for providing driving force for the material pressing cylinder, the material pressing cylinder is arranged at the upper end of the installation top plate through a bolt, and the material pressing cylinder drives the material pressing plate to move downwards;
a storage tank 101 is arranged on the support frame 100 close to the bonding mechanism 800;
the length measuring mechanism 500 comprises U-shaped frames arranged at two ends of the discharging transmission mechanism 600, a telescopic rod is arranged at the upper end of each U-shaped frame, the output end of each telescopic rod is rotatably connected with a fixed shaft at the end part of a measuring roller used for pressing the upper end of the honeycomb core, a detector used for measuring the rotating speed of the fixed shaft is arranged at the end part of the measuring roller, and the specific length of the honeycomb core is obtained by counting the rotating turns of the measuring roller.
The working principle of the invention is as follows: when adding man-hour, carry out bonding treatment to adhesive tape and honeycomb core through bonding mechanism 800, then realize the dual tensile operation to the adhesive tape through tensile part, according to the length that length measurement mechanism 500 detected, control box control shutdown mechanism cuts off the operation, and the honeycomb core after cutting off afterwards can be transported away by ejection of compact transmission mechanism 600, and whole flow does not have intermittent operation, very big provides machining efficiency.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The continuous production device for bonding, stretching and cutting the honeycomb core is characterized by comprising a support frame (100), a bonding mechanism (800) which is arranged at the upper end of the support frame and is used for bonding the honeycomb core and an adhesive tape, a stretching part for stretching the honeycomb core, and a cutting mechanism (700) for cutting the stretched honeycomb core, wherein the right side of the support frame (100) is provided with a discharging transmission mechanism (600) for transmitting a finished product piece and a length measuring mechanism (500) which is arranged at the left end of the discharging transmission mechanism (600) and is used for measuring the length of the honeycomb core;
the bonding mechanism (800), the length measuring mechanism (500), the cutting mechanism (700) and the stretching component are electrically connected with the operation box (103), and the operation box (103) is arranged on the support frame (100) through the connecting frame group (102);
the bonding mechanism (800) comprises a supporting platform arranged at the upper end of the supporting frame and a pressing piece arranged above the supporting platform and used for pressing down the honeycomb core to realize adhesive tape bonding, the pressing piece comprises an installation top plate arranged above the supporting platform, supporting columns are symmetrically arranged on two sides of the lower end of the installation top plate, a positioning piece used for extruding and fixing the honeycomb core on the supporting platform is arranged on the installation top plate, and a rolling part used for assisting bonding between the adhesive tape and the honeycomb core is further arranged on the installation top plate; the rolling part comprises a movable seat arranged above the positioning part, guide sleeves matched with the support columns penetrate through two ends of the movable seat, extrusion cylinders are symmetrically arranged on two sides of the upper end of the movable seat, the output end of each extrusion cylinder is fixedly connected with the upper surface of the rolling seat, and the rolling seat is driven by the extrusion cylinders to realize height adjustment; a rolling mounting plate is arranged below the rolling seat, the vertical projection of the rolling mounting plate falls on the outer side of the positioning piece, a plurality of rolling discs arranged at equal intervals are mounted on the side surface of the rolling mounting plate, the rolling discs are used for applying rolling force to the surface of the honeycomb core, and the rolling mounting plate is connected with a rolling cylinder used for driving the rolling mounting plate to perform reciprocating rolling operation on the surface of the honeycomb core; the rolling disc is of a disc-shaped structure, and a plurality of balls are rotatably arranged at the lower end of the rolling disc.
2. The honeycomb core bonding, stretching and cutting continuous production device according to claim 1, wherein the stretching means comprises a swaging mechanism (200) for extruding and fixing the left end of the honeycomb core, a first stretching roller mechanism (300) for drawing the honeycomb core once, and a second stretching roller mechanism (400) for drawing the honeycomb core twice.
3. The honeycomb core bonding, stretching and cutting continuous production device according to claim 2, wherein the pressing mechanism (200), the first stretching roller mechanism (300) and the second stretching roller mechanism (400) are used for extruding the honeycomb core by matching a first pressing roller and a second pressing roller, the axes of the first pressing roller and the second pressing roller are positioned on the same vertical surface, the first pressing roller is arranged close to the transmission surface, two ends of the first pressing roller are rotatably arranged on vertical frames on two sides of the upper end of the support frame (100), and one end of the first pressing roller is connected with the output end of a first rolling motor; the fixed axle at second compression roller both ends rotates to be set up on being used for pulling its up-and-down motion's lifter, lifter includes the crane, be equipped with the perforation that the fixed axle of being convenient for rotated the connection on the crane and be used for driving its pivoted second with fixed axle connection and roll the motor.
4. The honeycomb core bonding stretch cutting continuous production apparatus according to claim 3, wherein the first rolling motor and the second rolling motor are synchronous motors.
5. The apparatus of claim 3, wherein the first and second rolls are further provided with guide rolls on both sides thereof for assisting the honeycomb core to pass through the extrusion region, and the upper side of the guide rolls is flush with the upper horizontal section of the first roll.
6. The honeycomb core bonding, stretching and cutting continuous production device according to claim 1, wherein the positioning member comprises a pressing plate, the left end and the right end of the pressing plate are provided with through holes for the supporting columns to pass through, the guide sleeves in sliding contact with the supporting columns are installed at the through holes, the upper end face of the pressing plate is connected with a pressing cylinder for providing driving force for the pressing cylinder, the pressing cylinder is arranged at the upper end of the installation top plate through bolts, and the pressing cylinder drives the pressing plate to move downwards.
7. The honeycomb core bonding stretch cutting continuous production apparatus according to claim 1, wherein a storage tank (101) is provided on the support frame (100) near the bonding mechanism (800).
8. The honeycomb core bonding, stretching and cutting continuous production device according to claim 1, wherein the length measuring mechanism (500) comprises a U-shaped frame arranged at two ends of the discharging and conveying mechanism (600), a telescopic rod is arranged at the upper end of the U-shaped frame, the output end of the telescopic rod is rotatably connected with a fixed shaft of the end part of a measuring roller for pressing the upper end of the honeycomb core, and a detector for measuring the rotating speed of the fixed shaft is arranged at the end part of the measuring roller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011095084.3A CN111922736B (en) | 2020-10-14 | 2020-10-14 | Honeycomb core bonding, stretching and cutting continuous production device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011095084.3A CN111922736B (en) | 2020-10-14 | 2020-10-14 | Honeycomb core bonding, stretching and cutting continuous production device |
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| CN111922736A CN111922736A (en) | 2020-11-13 |
| CN111922736B true CN111922736B (en) | 2021-01-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112428654B (en) * | 2020-11-04 | 2023-03-10 | 苏州鸿赞蜂窝材料有限公司 | Automatic bonding device is used in honeycomb core processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2620994B2 (en) * | 1991-07-22 | 1997-06-18 | 横浜ゴム株式会社 | Expanded steel honeycomb core |
| CN205167692U (en) * | 2015-11-24 | 2016-04-20 | 安徽南峰润邦绿色包装股份有限公司 | Full-automatic honeycomb paperboard forming production line |
| CN105538870A (en) * | 2016-01-26 | 2016-05-04 | 张家港市弘扬石化设备有限公司 | Continuous and automatic production line for aluminum honeycomb composite boards and continuous production process |
| CN205615149U (en) * | 2016-03-31 | 2016-10-05 | 张家港市弘扬石化设备有限公司 | Honeycomb core strip stretcher of laminating in succession |
| CN205553374U (en) * | 2016-04-20 | 2016-09-07 | 佛山市华瑞蜂窝科技有限公司 | Honeycomb core strip splicing apparatus |
| CN108177393B (en) * | 2017-12-30 | 2020-03-31 | 嘉兴雅港复合材料有限公司 | Method for manufacturing low-cost paper honeycomb core |
| CN108437563A (en) * | 2018-05-09 | 2018-08-24 | 句容市东山纸品厂 | A kind of honeycomb paper core stretching-machine |
| CN211000362U (en) * | 2019-10-31 | 2020-07-14 | 浙江吉尔泰机械股份有限公司 | Continuous composite production line of aluminum honeycomb panel |
| CN111151676A (en) * | 2019-12-04 | 2020-05-15 | 广州荷力胜蜂窝材料股份有限公司 | Aluminum honeycomb core stretcher |
| CN111114015A (en) * | 2019-12-31 | 2020-05-08 | 广州荷力胜蜂窝材料股份有限公司 | Paper honeycomb core drawing machine |
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