CN112719716A - Welding structure and construction method of box plate type steel structure house - Google Patents
Welding structure and construction method of box plate type steel structure house Download PDFInfo
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- CN112719716A CN112719716A CN202110111017.4A CN202110111017A CN112719716A CN 112719716 A CN112719716 A CN 112719716A CN 202110111017 A CN202110111017 A CN 202110111017A CN 112719716 A CN112719716 A CN 112719716A
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- 238000003466 welding Methods 0.000 title claims abstract description 191
- 238000010276 construction Methods 0.000 title claims abstract description 60
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 29
- 239000010959 steel Substances 0.000 title claims abstract description 29
- 238000004321 preservation Methods 0.000 claims description 6
- 230000004297 night vision Effects 0.000 claims description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000009435 building construction Methods 0.000 description 2
- 238000005536 corrosion prevention Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/08—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Architecture (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a welding structure and a construction method of a box plate type steel structure house. The welding robot is arranged for assembling and welding the vertical members and the horizontal members of the steel structure house, and has the advantages of high construction efficiency, stable and consistent welding quality and high construction safety; the single circulation track that sets up end to end makes things convenient for welding robot to remove as welding robot's construction track, need not to adjust and restrict welding robot in the work progress, realizes the orderly operation and the circulation of robot through the welding track, and then guarantees going on in order of welding construction.
Description
Technical Field
The invention relates to the technical field of steel structure construction, in particular to a welding structure and a construction method of a box plate type steel structure room.
Background
With the progress of building construction technology, more and more buildings are constructed by adopting new technology, and because the difference of building structures and purposes is more and more obvious, the requirements on the building construction technology are different, and some specific construction modes are needed. For example, the assembled steel structure house, this kind of building have warm in winter and cool in summer, waterproof impervious advantage, have high ductility and plasticity simultaneously, and anti-seismic performance is strong to compare in steel reinforced concrete structure building, indoor usable floor area has increased 4% -8%, has the characteristics that the job site is clean and tidy in the work progress moreover, and the efficiency of construction is high. However, the construction means adopted by the existing steel structure generally adopts manual assembling and welding operation after hoisting operation, the defects of low construction efficiency, insufficient safety and high labor intensity are overcome during construction, and the requirement of high-efficiency construction cannot be met.
Disclosure of Invention
The invention provides a welding structure and a construction method of a box plate type steel structure room, which are used for welding construction by adopting a welding robot and have the characteristics of safety, high efficiency and high quality.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a welding structure of a box plate type steel structure room comprises a bottom plate, a welding track, a welding robot, a vertical member and a horizontal member, wherein the welding track is arranged on the bottom plate;
the welding track is a single continuous track connected end to end and is arranged in a room formed by the vertical component and the horizontal component.
A construction method of a welded structure of a box plate type steel structure house comprises the following steps:
s1, mounting rail: mounting a welding track on the constructed bottom plate;
s2, installing the robot: after the welding track is qualified, carrying out hoisting, positioning and debugging on the welding robot;
s3, welding the vertical component: hoisting the vertical member to a welding position by using hoisting equipment, and welding and fixing the first vertical member and the bottom plate by using a welding robot after adjusting the position and the angle;
s4, continuously welding the vertical members: hoisting and welding the vertical members in sequence, and welding and connecting the adjacent vertical members until all the vertical members are welded;
s5, welding the horizontal component: hoisting the horizontal member to a welding position by using hoisting equipment, welding and fixing a first horizontal member and a vertical member by using a welding robot after the position is adjusted, and sequentially carrying out welding connection on the horizontal members according to the sequence until all the horizontal members are welded;
s6, processing the welding seam: after the vertical component and the horizontal component are welded, replacing a tool of the welding robot to carry out post-processing on the welding seam;
s7, installing a heat preservation module: after the welding seam is processed, replacing a tool of the welding robot to install the heat preservation module;
s8, dismantling the equipment: and (4) dismantling the welding robot and the welding track in sequence, and performing subsequent construction after dismantling is finished.
Further, in step S1, the welding rails are disposed in parallel with the vertical members in the room and are located on the bottom plate 1-2m outside the vertical members.
Further, in step S2, the welding robot is a two-arm robot, and the left arm is provided with an electromagnetic chuck and the right arm is provided with a welding device.
Furthermore, the electromagnetic chuck of the welding robot has the functions of adjusting the horizontal position and the vertical position and is used for quickly positioning and temporarily fixing the vertical component and the horizontal component; the welding device of the welding robot has transverse and longitudinal welding functions.
Furthermore, a camera is arranged on the welding robot and has a night vision function.
Further, in steps S5, S6, and S7, before performing the work, the welding robot moves to an initial position along the welding rail, and then performs sequential construction along the welding rail.
Further, in step S6, the weld joint is subjected to post-treatment for removing slag and preventing rust.
Further, in steps S4, S5, S6, and S7, construction is performed in the order in which the welding robot moves along the welding rails.
The invention has the following beneficial effects:
the welding robot is arranged for assembling and welding the vertical members and the horizontal members of the steel structure house, and the steel structure house has the advantages of high construction efficiency, stable and consistent welding quality and high construction safety; the single circulation track that sets up end to end makes things convenient for welding robot to remove as welding robot's construction track, need not to adjust and restrict welding robot in the work progress, realizes the orderly operation and the circulation of robot through the welding track, and then guarantees going on in order of welding construction.
Drawings
FIG. 1 is a schematic view of a weld track arrangement of the present invention;
FIG. 2 is a schematic view of the welding of a first vertical member of the present invention;
FIG. 3 is a schematic view of a vertical member welding sequence of the present invention;
FIG. 4 is a schematic view of the welding of the first horizontal member of the present invention;
FIG. 5 is a schematic view of a horizontal member welding sequence of the present invention;
fig. 6 is a track section assembly schematic diagram of the welding track of the present invention.
Reference numerals: 1-bottom plate, 2-welding track, 3-welding robot, 4-vertical component and 5-horizontal component.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the specification, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
As shown in fig. 4, the welding structure of the box plate type steel structure house comprises a bottom plate 1, a welding track 2, a welding robot 3, a vertical member 4 and a horizontal member 5, wherein the welding track 2 is arranged on the bottom plate 1, the welding robot 3 is movably arranged on the welding track 2, the vertical member 4 is arranged on the bottom plate 1, and the horizontal member 5 is arranged on the vertical member 4;
as shown in fig. 1, the welding track 2 is a single continuous track connected end to end and is arranged in a room formed by a vertical member 4 and a horizontal member 5. Welding robot 3 is in cyclic motion on welding track 2, does not need the manual work to carry out follow-up control to welding robot 3, and welding robot 3 can return the starting point along welding track 2 automation after the single construction is accomplished and carry out the construction next time, realizes continuous and endless construction operation, has effectively reduced subsequent control operation, the degree of automation and the efficiency of construction of very big promotion construction.
As shown in fig. 6, further, the welding track 2 is formed by assembling track sections which are arranged in a segmented manner, each track section comprises a straight track section and an arc-shaped track section, two ends of each track section are respectively provided with a connecting bayonet and a connecting clamping groove, and adjacent track sections are connected by mutually assembling the connecting bayonet and the connecting clamping groove. The welding track 2 formed by splicing the track sections arranged in sections can be flexibly spliced according to the size and shape of the steel structure house, the application range is wide, and the material cost can be effectively saved.
Preferably, the connecting bayonet and the connecting clamping groove are connected through a connecting pin.
Preferably, the welding robot 3 is arranged on the welding track 2 through a pulley, and a distance sensor is arranged on the welding robot 3.
Preferably, the welded rail is a steel rail.
The invention realizes the assembly, welding and subsequent construction operation of the assembled steel structure house components through the welding robot 3, realizes high-precision and high-efficiency construction by utilizing the automation and accuracy of the robot, greatly shortens the construction period, improves the construction quality, effectively saves the construction cost and has stronger safety.
Further, welding track 2 is equipped with the tear open of welding robot 3 in one of them business turn over door department in steel construction room and puts the point, and after all constructions are accomplished, welding robot 3 moves and puts the point and hoist and mount the transportation to tearing open, avoids can't transporting welding robot 3 because of 5 installation backs of horizontal component.
Preferably, when the welding tracks 2 are arranged on the same horizontal plane, a single continuous track which is connected end to end is arranged as far as possible to realize continuous circulating construction, the single continuous track cannot be arranged due to terrain limitation, crossed tracks are avoided as far as possible, a plurality of closed-loop circulating tracks can be arranged to meet construction requirements, and after all construction of one circulating track is finished in specific construction, construction of the next circulating track is carried out.
As shown in fig. 1 to 5, a construction method of a welded structure of a box-plate steel structure house includes the following steps:
as shown in fig. 1, S1, mounting rail: the welding rails 2 are installed on the bottom plate 1 after construction is completed, and the welding rails 2 are fixed and leveled after installation, so that the whole welding rails 2 are ensured to be positioned on the same horizontal plane, assembly and welding irregularity caused by uneven rails are avoided, and large dislocation is avoided, and further the subsequent construction quality stability and consistency of the welding robot 3 are ensured;
as shown in fig. 2, S2, the mounting robot: after the welding track 2 is qualified, hoisting, positioning and debugging the welding robot 3;
as shown in fig. 3, S3, welding the vertical member: hoisting the vertical member 4 to a welding position by using hoisting equipment, and after adjusting the position and the angle, welding and fixing the first vertical member 4 and the bottom plate 1 by using the welding robot 3;
as shown in fig. 3, S4, the vertical members are continuously welded: hoisting and welding the vertical members 4 in sequence, and welding and connecting the adjacent vertical members 4 until all the vertical members 4 are welded;
as shown in fig. 4 and 5, S5, welding the horizontal member: hoisting the horizontal member 5 to a welding position by using hoisting equipment, adjusting the position, welding and fixing the first horizontal member 5 and the vertical member 4 by using the welding robot 3, and sequentially welding and connecting the horizontal members 5 according to the sequence until all the horizontal members 5 are welded;
s6, processing the welding seam: after the vertical member 4 and the horizontal member 5 are welded, replacing a tool of the welding robot 3 to carry out post-processing on the welding seam;
s7, installing a heat preservation module: after the welding seam is processed, replacing a tool of the welding robot 3 to install the heat preservation module;
s8, dismantling the equipment: and (4) dismantling the welding robot 3 and the welding track 2 in sequence, and performing subsequent construction after dismantling is finished.
Further, in step S1, the welding rail 2 is disposed in parallel with the vertical member 4 in the room and is located on the bottom plate 1 at the outer side 1m of the vertical member 4. The 1m distance not only ensures the operation distance of the welding robot, but also does not interfere the moving space of the robot; and determining different intervals according to the type and the size of the selected robot.
Further, in step S1, the corners of the welding track 2 are set as turning arc-shaped guide rails, so as to ensure that the welding robot 3 can turn flexibly, and the distance between the guide rails at the corners and the corner welding seams is smaller than the distance between the welding device of the welding robot 3 and the corner welding seams.
Further, in step S2, the welding robot 3 is a two-arm robot, and the left arm is provided with an electromagnetic chuck and the right arm is provided with a welding device.
Further, in step S2, when the welding robot 3 is debugged, the member order, the installation position, the bead length, and the bead position are input into the welding robot according to the structures of the vertical member 4 and the horizontal member 5, and the welding robot 3 calculates the corresponding welding construction order according to the data.
Further, in steps S4 and S5, the hoisting order of the vertical members 4 or the horizontal members 5 is numbered, and hoisting, placing and welding are performed along the welding rails 2 in sequence.
Further, in steps S3, S4, and S5, when the vertical member 4 or the horizontal member 5 is hoisted, before the vertical member is hoisted in place, the electromagnetic chuck of the welding robot 3 is adsorbed on the surface of the member, and the member is pulled to perform precise positioning, so as to assist in aligning and positioning; in the welding process, the electromagnetic chuck is still adsorbed on the surface of the component, plays the roles of temporary supporting and limiting fixing, and avoids the phenomenon that the component deviates and shakes to cause position inaccuracy.
Further, the electromagnetic chuck of the welding robot 3 has the functions of adjusting the horizontal and vertical positions, and is used for quickly positioning and temporarily fixing the vertical member 4 and the horizontal member 5; the welding device of the welding robot 3 is provided with transverse and longitudinal welding functions.
Further, a camera is arranged on the welding robot 3, and the camera has a night vision function. The horizontal component 5 forms a closed space after being placed, no light is left in the space, and the welding robot 3 is required to be constructed under the night vision condition.
Further, in steps S5, S6, and S7, before performing the work, the welding robot 3 moves to an initial position along the welding rail 2, and then performs sequential construction along the welding rail 2.
Further, in step S6, the weld joint is subjected to slag removal and rust prevention to meet the standard of corrosion prevention treatment, and subsequent corrosion prevention treatment is performed.
Further, in steps S4, S5, S6, and S7, construction is performed in the order in which the welding robot 3 moves along the welding rail 2.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Claims (9)
1. The welding structure of the box plate type steel structure house is characterized by comprising a bottom plate (1), a welding track (2), a welding robot (3), a vertical component (4) and a horizontal component (5), wherein the welding track (2) is arranged on the bottom plate (1), the welding robot (3) is movably arranged on the welding track (2), the vertical component (4) is arranged on the bottom plate (1), and the horizontal component (5) is arranged on the vertical component (4);
the welding track (2) is a single continuous track which is connected end to end and is arranged in a room formed by the vertical component (4) and the horizontal component (5).
2. The construction method of the welded structure of the box plate type steel structure house according to claim 1, characterized by comprising the following steps:
s1, mounting rail: mounting a welding track (2) on the constructed bottom plate (1);
s2, installing the robot: after the welding track (2) is qualified, hoisting, positioning and debugging the welding robot (3);
s3, welding the vertical component: hoisting the vertical member (4) to a welding position by using hoisting equipment, and after adjusting the position and the angle, welding and fixing the first vertical member (4) and the bottom plate (1) by using the welding robot (3);
s4, continuously welding the vertical members: hoisting and welding the vertical members (4) in sequence, and welding and connecting the adjacent vertical members (4) until all the vertical members (4) are welded;
s5, welding the horizontal component: hoisting the horizontal members (5) to a welding position by using hoisting equipment, after the position is adjusted, welding and fixing the first horizontal member (5) and the vertical member (4) by using the welding robot (3), and sequentially carrying out welding connection on the horizontal members (5) according to the sequence until all the horizontal members (5) are welded;
s6, processing the welding seam: after the vertical member (4) and the horizontal member (5) are welded, replacing a tool of the welding robot (3) to carry out post-processing on the welding seam;
s7, installing a heat preservation module: after the welding seam is processed, replacing a tool of the welding robot (3) to install the heat preservation module;
s8, dismantling the equipment: and (3) dismantling the welding robot (3) and the welding track (2) in sequence, and performing subsequent construction after dismantling is finished.
3. The construction method of the welded structure of the box-plate steel structure house according to claim 2, characterized in that: in step S1, the welding rail (2) is disposed parallel to the vertical member (4) in the room and is located on the bottom plate (1) at a position 1-2m outside the vertical member (4).
4. The construction method of the welded structure of the box-plate steel structure house according to claim 2, characterized in that: in step S2, the welding robot (3) is a two-arm robot, the left arm is provided with an electromagnetic chuck, and the right arm is provided with a welding device.
5. The construction method of the welded structure of the box plate type steel structure house according to claim 4, characterized in that: the electromagnetic chuck of the welding robot (3) has the functions of adjusting the horizontal and vertical positions and is used for quickly positioning and temporarily fixing the vertical member (4) and the horizontal member (5); the welding device of the welding robot (3) is provided with transverse and longitudinal welding functions.
6. The construction method of the welded structure of the box plate type steel structure house according to claim 4, characterized in that: the welding robot (3) is provided with a camera which has a night vision function.
7. The construction method of the welded structure of the box-plate steel structure house according to claim 2, characterized in that: in steps S5, S6, and S7, before performing work, the welding robot (3) moves to an initial position along the welding rail (2), and then performs sequential construction along the welding rail (2).
8. The construction method of the welded structure of the box-plate steel structure house according to claim 2, characterized in that: in step S6, the weld joint is subjected to post-treatment for slag removal and rust prevention.
9. The construction method of the welded structure of the box-plate steel structure house according to claim 2, characterized in that: in steps S4, S5, S6, and S7, construction is performed in the order in which the welding robot (3) moves along the welding rail (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110111017.4A CN112719716A (en) | 2021-01-27 | 2021-01-27 | Welding structure and construction method of box plate type steel structure house |
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| CN202110111017.4A CN112719716A (en) | 2021-01-27 | 2021-01-27 | Welding structure and construction method of box plate type steel structure house |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114367774A (en) * | 2021-12-31 | 2022-04-19 | 北京博清科技有限公司 | Fillet weld welding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114367774A (en) * | 2021-12-31 | 2022-04-19 | 北京博清科技有限公司 | Fillet weld welding equipment |
| CN114367774B (en) * | 2021-12-31 | 2024-06-07 | 北京博清科技有限公司 | Fillet welding equipment |
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Application publication date: 20210430 |