CN112715915A - Preparation process of probiotic seasoning - Google Patents
Preparation process of probiotic seasoning Download PDFInfo
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- CN112715915A CN112715915A CN202110121697.8A CN202110121697A CN112715915A CN 112715915 A CN112715915 A CN 112715915A CN 202110121697 A CN202110121697 A CN 202110121697A CN 112715915 A CN112715915 A CN 112715915A
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- 239000006041 probiotic Substances 0.000 title claims abstract description 46
- 235000018291 probiotics Nutrition 0.000 title claims abstract description 46
- 230000000529 probiotic effect Effects 0.000 title claims abstract description 40
- 235000011194 food seasoning agent Nutrition 0.000 title claims abstract description 36
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 238000000855 fermentation Methods 0.000 claims abstract description 201
- 230000004151 fermentation Effects 0.000 claims abstract description 200
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000010586 diagram Methods 0.000 claims abstract description 51
- 238000013499 data model Methods 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 43
- 230000033228 biological regulation Effects 0.000 claims abstract description 37
- 230000001105 regulatory effect Effects 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 241000894006 Bacteria Species 0.000 claims abstract description 8
- 238000005303 weighing Methods 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 88
- 238000006243 chemical reaction Methods 0.000 claims description 25
- 239000011159 matrix material Substances 0.000 claims description 21
- 230000007613 environmental effect Effects 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 14
- 238000005259 measurement Methods 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 4
- 244000068988 Glycine max Species 0.000 description 8
- 235000010469 Glycine max Nutrition 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 235000002566 Capsicum Nutrition 0.000 description 7
- 235000002568 Capsicum frutescens Nutrition 0.000 description 7
- 239000006002 Pepper Substances 0.000 description 7
- 241000722363 Piper Species 0.000 description 7
- 235000016761 Piper aduncum Nutrition 0.000 description 7
- 235000017804 Piper guineense Nutrition 0.000 description 7
- 235000008184 Piper nigrum Nutrition 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000012937 correction Methods 0.000 description 4
- 239000004278 EU approved seasoning Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000008602 contraction Effects 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 235000006679 Mentha X verticillata Nutrition 0.000 description 1
- 235000002899 Mentha suaveolens Nutrition 0.000 description 1
- 235000001636 Mentha x rotundifolia Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 240000004760 Pimpinella anisum Species 0.000 description 1
- 235000012550 Pimpinella anisum Nutrition 0.000 description 1
- 241000235342 Saccharomycetes Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000012041 food component Nutrition 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 239000005417 food ingredient Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000001963 growth medium Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- LPUQAYUQRXPFSQ-DFWYDOINSA-M monosodium L-glutamate Chemical compound [Na+].[O-]C(=O)[C@@H](N)CCC(O)=O LPUQAYUQRXPFSQ-DFWYDOINSA-M 0.000 description 1
- 235000013923 monosodium glutamate Nutrition 0.000 description 1
- 239000004223 monosodium glutamate Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/20—Synthetic spices, flavouring agents or condiments
- A23L27/24—Synthetic spices, flavouring agents or condiments prepared by fermentation
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/48—Holding appliances; Racks; Supports
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/50—Means for positioning or orientating the apparatus
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/52—Mobile; Means for transporting the apparatus
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
- C12M37/04—Seals
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
- C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
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Abstract
The embodiment of the invention discloses a preparation process of a probiotic seasoning, which comprises the following steps: the method comprises the following steps: pretreatment of raw materials: cleaning, drying and crushing initial raw materials of the probiotic seasoning to reach a mixing specification to generate a first standby raw material; step two: premixing raw materials: weighing the first standby raw materials, mixing to reach a fermentation specification to generate a second standby raw material; step three: fermenting probiotics: and (3) growing a strain of probiotic bacteria on the second standby raw material and generating the probiotic bacteria seasoning in a fermentation mechanism which provides a fermentation environment for the growth of the strain. According to the method, all fermentation environment data are analyzed and processed by using the guide control system to construct the fermentation environment three-dimensional data model diagram, the regulation and control position of the fermentation environment can be accurately obtained according to the fermentation environment three-dimensional data model diagram, so that the fermentation environment at the regulation and control position can be conveniently regulated and controlled by the regulation and control element to a state suitable for growth of probiotic strains, and the whole process is accurately monitored, accurately positioned and accurately regulated and controlled.
Description
Technical Field
The invention relates to the technical field of preparation processes, in particular to a preparation process of a probiotic seasoning.
Background
Seasonings are food ingredients capable of producing a specific flavor during cooking of food dishes, mostly directly or indirectly from plants, and few animal ingredients, such as dried firewood fish used in japanese cuisine for seasoning soup, or synthetic ingredients, such as monosodium glutamate. The added taste of the flavoring includes sour, sweet, bitter, spicy, salty, fresh and numb. The added fragrance is sweet, spicy, mint, fruit, etc. From the technical means, most of ancient times are natural seasonings such as salt, soybean oil, sugar and aniseed, and the Chinese people have multiple compound seasonings.
The preparation process flow of the currently common compound seasoning is generally as follows: the preparation process flow of the probiotic seasoning is added with raw material fermentation on the basis of the preparation process of the common compound seasoning, equipment commonly used for raw material fermentation at present is generally provided with a fermentation environment monitoring function for adjusting the fermentation environment to ensure that probiotic strains grow in the most suitable environment, so that the fermentation efficiency is improved, but the monitoring of the fermentation environment in the existing fermentation equipment adopts fixed position monitoring, only environmental data of a monitoring point can be mastered, the regulation and control positioning are not accurate due to limited environmental data, the phenomenon of unbalanced strain growth easily occurs to cause inconsistent raw material fermentation degree, and the product quality is influenced.
Disclosure of Invention
The embodiment of the invention discloses a preparation process of a probiotic seasoning, and aims to solve the technical problems that in the prior art, monitoring at a fixed position is adopted, only environment data of a monitoring point can be mastered, regulation and positioning are not accurate due to limited environment data, the phenomenon of unbalanced strain growth is easy to occur, the fermentation degree of raw materials is inconsistent, and the product quality is affected.
The embodiment of the invention provides a preparation process of a probiotic seasoning, which comprises the following steps:
the method comprises the following steps: pretreatment of raw materials: cleaning, drying and crushing initial raw materials of the probiotic seasoning to reach a mixing specification to generate a first standby raw material;
step two: premixing raw materials: weighing the first standby raw materials, mixing to reach a fermentation specification to generate a second standby raw material;
step three: fermenting probiotics: and (3) growing a strain of probiotic bacteria on the second standby raw material and generating the probiotic bacteria seasoning in a fermentation mechanism which provides a fermentation environment for the growth of the strain.
As a preferred scheme of the invention, the fermentation mechanism comprises a fermentation cavity, an environment correcting component for monitoring and regulating the fermentation environment in the fermentation cavity and a correcting control system in communication connection with the data output end of the environment correcting component, wherein,
the environment is led and is just organized including following fermentation cavity roof stretches into fermentation cavity inside environment is led just passageway, is set up at the environment and leads the monitoring component of just passageway tip and be used for receiving the data processing module of the fermentation environmental data that the monitoring component detected, data processing module with lead just control system and link to each other. As a preferred embodiment of the present invention, the environment guiding channel includes a monitoring cavity channel and a regulating cavity channel, the monitoring cavity channel and the regulating cavity channel are spatially separated by a sealing partition plate so that the monitoring cavity channel and the regulating cavity channel are arranged in a closed parallel manner and do not interfere with each other, the regulating cavity channel is configured to provide a channel for a monitoring element for regulating a fermentation environment to enter and exit the fermentation cavity, the monitoring element is disposed at an end of the monitoring cavity channel, an auxiliary baffle plate extends outward from an edge of one side of the sealing partition plate facing the monitoring element, and the auxiliary baffle plate is configured to surround the monitoring element so that the monitoring element only receives the fermentation environment inside the fermentation cavity.
As a preferable embodiment of the present invention, the environment guiding assembly further includes a supporting member and a three-dimensional conversion mechanism disposed on the supporting member, the environment guiding channel is disposed on the three-dimensional conversion mechanism, and the three-dimensional conversion mechanism is configured to make the environment guiding channel perform three-dimensional movement inside the fermentation cavity according to a preset requirement, so that the monitoring element measures fermentation environment data at different positions of the fermentation cavity to construct a three-dimensional data model diagram of the fermentation environment of the fermentation cavity, and regulate and control the fermentation environment according to the three-dimensional data model diagram of the fermentation environment.
As a preferable scheme of the invention, the three-dimensional conversion mechanism comprises a matrix moving track arranged on the surface of a support and a driving mechanism arranged above the matrix moving track and on the environment correcting channel, the driving mechanism (2052) is connected with the environment correcting channel (201), the driving mechanism (2052) is used for providing a three-dimensional preset driving force for the environment correcting channel and driving the environment correcting channel (201) to perform three-dimensional movement according to a preset requirement,
the driving mechanism comprises an X-Y direction driving assembly and a Z direction driving assembly, the X-Y direction driving assembly is used for driving the environment guide channel to move in the X-Y direction on the matrix moving track, the Z direction driving assembly is used for driving the environment guide channel to move in the Z direction below the matrix moving track, the X-Y direction movement and the Z direction movement jointly form the three-dimensional movement, the Z direction driving assembly comprises a first driving device and a first linkage shaft, one end of the first linkage shaft is connected with a driving shaft of the first driving device, the other end of the first linkage shaft is connected with the other end of the environment guide channel, the first linkage shaft and the first driving device jointly form a first linkage structure, and the first linkage structure is used for enabling the first driving device to provide a Z direction preset driving force to move in the Z direction on the environment guide channel, the X-Y direction driving assembly comprises a universal roller, a second driving device and a second linkage shaft, wherein the universal roller is arranged at the end part of the first driving device and matched with the matrix moving track, the second driving device drives the universal roller to move, one end part of the second linkage shaft is connected with a roller shaft of the universal roller, the other end part of the second linkage shaft is connected with a driving shaft of the second driving device, the second linkage shaft, the universal roller and the first linkage structure jointly form a second linkage structure, and the second linkage structure is used for transmitting X-Y direction preset driving force provided by the second driving device to the environment guide channel to move in the X-Y direction.
As a preferable scheme of the present invention, the three-dimensional preset driving force includes an X-Y direction preset driving force and a Z direction preset driving force, the three-dimensional preset driving force provided by the driving mechanism includes a three-dimensional characteristic driving force and a three-dimensional continuous driving force, which respectively satisfy requirements of point measurement and continuous measurement for constructing a three-dimensional data model diagram of the fermentation environment, the three-dimensional characteristic driving force corresponds to the three-dimensional movement of the preset requirement as a three-dimensional fixed point movement, and the three-dimensional continuous driving force corresponds to the three-dimensional movement of the preset requirement as a three-dimensional continuous movement with a fixed frequency.
As a preferred scheme of the invention, the specific mode for constructing the three-dimensional data model diagram of the fermentation environment is as follows:
step S1, placing the second preparation raw material into the fermentation cavity, and monitoring the fermentation environment in the fermentation cavity by a monitoring element;
step S2, the guide control system changes the monitoring position of the environment guide channel by controlling the action of the three-dimensional conversion mechanism, and obtains the fermentation environment data of the environment guide channel at different monitoring positions through the data processing module;
and step S3, analyzing and processing all the fermentation environment data by the guide control system to construct a fermentation environment three-dimensional data model diagram.
As a preferable mode of the present invention, in step S2, the mode in which the three-dimensional conversion mechanism changes the monitoring position of the environmental polarization channel includes: the method comprises the following specific steps that firstly, a driving mechanism provides discontinuous three-dimensional characteristic driving force to enable an environment correcting channel to move intermittently at a three-dimensional fixed point, secondly, the driving mechanism provides three-dimensional continuous driving force to enable a measuring channel to move continuously at a fixed frequency in a three-dimensional mode, and the specific mode that the environment correcting channel acquires the fermentation environments of the environment correcting channel at different monitoring positions is as follows:
step S201, a driving mechanism provides discontinuous three-dimensional characteristic driving force, an environment guide channel moves on a plurality of important monitoring points preset by a guide control system in a discontinuous three-dimensional fixed point manner, and fermentation environment point data are obtained;
step S202, a driving mechanism provides three-dimensional continuous driving force, and the environment correcting channel moves continuously in a three-dimensional mode at fixed frequency to obtain continuous fermentation environment data.
As a preferred embodiment of the present invention, in step S3, the specific manner of obtaining the three-dimensional data model map of the fermentation environment by the guidance control system is as follows:
and respectively carrying out 3D model construction on the fermentation environment point data and the fermentation environment continuous data to obtain a fermentation environment point data model diagram and a fermentation environment continuous data model diagram, and fitting the fermentation environment point data model diagram and the fermentation environment continuous data model diagram to obtain a fermentation environment three-dimensional data model diagram which can show the overall rule of the fermentation environment and highlight the key characteristics of the fermentation environment.
As a preferred scheme of the invention, the specific way of regulating and controlling the fermentation environment by the monitoring element according to the three-dimensional data model diagram of the fermentation environment is as follows:
marking all unsuitable position points of the fermentation environment in the three-dimensional data model diagram of the fermentation environment, and summarizing the unsuitable position points to a guide control system to form preset regulation and control points;
the driving mechanism provides discontinuous three-dimensional characteristic driving force, the environment guide channel moves on a preset regulation and control point of the guide control system in a discontinuous three-dimensional fixed-point manner, so that the corresponding monitoring element enters the fermentation cavity along the regulation and control cavity channel, and the fermentation environment at the preset regulation and control point is regulated and controlled to recover the proper state.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the position of the environment guide channel is changed by using the three-dimensional conversion mechanism to obtain fermentation environment data at different positions in the fermentation cavity, and then the guide control system is used for analyzing and processing all the fermentation environment data to construct a fermentation environment three-dimensional data model diagram, so that the regulation and control position of the fermentation environment can be accurately obtained according to the fermentation environment three-dimensional data model diagram, the fermentation environment at the regulation and control position can be conveniently regulated and controlled by the regulation and control element to a state suitable for the growth of probiotic strains, the consistency of the fermentation degree of raw materials is ensured in the whole process, and the quality of finished products is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural diagram of a fermentation mechanism provided in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a three-dimensional conversion mechanism provided in an embodiment of the invention;
FIG. 3 is a schematic structural diagram of a driving mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of Z-direction conversion of a three-dimensional conversion mechanism provided by an embodiment of the invention;
FIG. 5 is a schematic diagram of X-Y direction conversion of a three-dimensional conversion mechanism provided in an embodiment of the present invention;
fig. 6 is a flow chart of a preparation process of the probiotic flavoring according to the embodiment of the present invention.
The reference numerals in the drawings denote the following, respectively:
1-fermentation chamber; 2-an environment correcting component; 3-a pilot control system; 4-sealing the partition plate; 5-an auxiliary baffle; a 6-X-Y direction driving component; a 7-Z direction drive assembly;
201-environmental pilot channel; 202-a monitoring element; 203-a data processing module; 204-a support; 205-a three-dimensional conversion mechanism;
2011-monitoring the lumen channel; 2012-a regulatory cavity channel;
2051-matrix movement tracks; 2052-a drive mechanism;
601-universal roller; 602-a second drive arrangement; 603-a second linkage shaft;
701-a first driving device; 702-a first linkage shaft.
Detailed Description
The embodiment of the invention discloses a preparation process of a probiotic seasoning, and aims to solve the technical problems that in the prior art, monitoring at a fixed position is adopted, only environment data of a monitoring point can be mastered, regulation and positioning are not accurate due to limited environment data, the phenomenon of unbalanced strain growth is easy to occur, the fermentation degree of raw materials is inconsistent, and the product quality is affected.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 6, the invention provides a preparation process of a probiotic seasoning, which comprises the following steps:
the method comprises the following steps: pretreatment of raw materials: cleaning, drying and crushing initial raw materials of the probiotic seasoning to reach a mixing specification to generate a first standby raw material;
step two: premixing raw materials: weighing a first standby raw material, mixing to reach a fermentation specification to generate a second standby raw material;
step three: fermenting probiotics: the probiotic flavoring is produced in a fermentation mechanism that plants a strain of probiotic bacteria on a second, ready-to-use feedstock and provides a fermentation environment for the growth of the strain.
The probiotic seasoning comprises, but is not limited to, fermented soybean seasoning, in the step one, the raw materials of the fermented soybean seasoning are soybean, chili and pepper, the soybean, the chili and the pepper are cleaned and dried, the chili and the pepper are crushed to prepare chili powder and pepper powder, and the dried soybean, the chili powder and the pepper powder are used as first standby raw materials.
Weighing soybean, chili powder and pepper powder, stirring and fully mixing the soybean, chili powder and pepper powder to obtain a second standby raw material, taking the corresponding probiotics species as lactic acid bacteria and saccharomycetes, taking the second standby raw material as a culture medium for planting probiotic strains, and planting the strains on the second standby raw material to ferment the second standby raw material by utilizing the probiotics to generate fermented soya beans, namely the probiotic seasoning.
As shown in fig. 1-3, the fermentation mechanism comprises a fermentation chamber 1, an environment guiding component 2 for monitoring and controlling the fermentation environment inside the fermentation chamber 1, and a guiding control system 3 in communication connection with the data output end of the environment guiding component 2,
the environment correcting component 2 comprises an environment correcting channel 201 extending into the fermentation cavity 1 from the top wall of the fermentation cavity 1, a monitoring element 202 arranged at the end part of the environment correcting channel 201, and a data processing module 203 for receiving fermentation environment data detected by the monitoring element 202, wherein the data processing module 203 is connected with the correcting control system 3, and the environment correcting component is designed for transmitting the pretreated fermentation environment data to the correcting control system 3 for fermentation environment analysis.
The guiding control system 3 is used for performing three-dimensional modeling on the fermentation environment data to generate a fermentation environment data three-dimensional model diagram, and any point on the fermentation environment data three-dimensional model diagram comprises two corresponding attributes of the fermentation environment data and a space three-dimensional coordinate.
The environment is led and is just passed through 201 and is included monitoring cavity passageway 2011 and regulation and control cavity passageway 2012, carry out space isolation through closing baffle 4 between monitoring cavity passageway 2011 and the regulation and control cavity passageway 2012 so that monitoring cavity passageway 2011 and regulation and control cavity passageway 2012 are closed parallel arrangement mutual noninterference, regulation and control cavity passageway 2012 is used for providing the passageway of business turn over fermentation cavity 1 for the monitoring element 202 of regulation and control fermentation environment, monitoring element 202 sets up in the tip of monitoring cavity passageway 2011, it has supplementary baffle 5 to seal the outside extension of the edge of baffle 4 towards monitoring element 202 one side, supplementary baffle 5 is used for around monitoring element 202 so that monitoring element 202 only receives the fermentation environment of fermentation cavity 1 inside.
The regulation and control element includes but not limited to the electric heating element who provides the heat for the fermentation, the notes oxygen device that provides oxygen for the fermentation, corresponding monitoring element 202 is the temperature sensor of monitoring fermentation temperature, the survey oxygen sensor of monitoring fermentation oxygen, cut apart into two independent spaces with regulation and control cavity passageway 2012 and monitoring cavity passageway 2011, cooperate auxiliary baffle 5 to make regulation and control element and monitoring element 202 carry out independent work and avoid monitoring element 202 input heat, elements such as oxygen are direct and monitoring element 202 contact, make the data that monitoring element 202 monitored for the production of regulation and control element and not the fermentation environmental data in the fermentation cavity 1, lead to the monitoring data to become invalid and then lead to the distortion of fermentation environmental data three-dimensional map, finally lead to invalid regulation and control product quality to be difficult to handle the accuse.
The environment guiding assembly 2 further comprises a support member 204 and a three-dimensional conversion mechanism 205 arranged on the support member 204, the environment guiding channel 201 is arranged on the three-dimensional conversion mechanism 205, and the three-dimensional conversion mechanism 205 is used for enabling the environment guiding channel 201 to perform three-dimensional movement in the fermentation cavity 1 according to a preset requirement so that the monitoring element 202 can measure fermentation environment data at different positions of the fermentation cavity 1 to construct a fermentation environment three-dimensional data model diagram of the fermentation cavity 1, and the fermentation environment can be regulated according to the fermentation environment three-dimensional data model diagram.
As shown in fig. 4 and 5, the three-dimensional conversion mechanism 205 includes a matrix moving rail 2051 disposed on the surface of the support 204, and a driving mechanism 2052 disposed above the matrix moving rail 2051 and connected to the other end of the environment correction channel 201 for providing the environment correction channel 201 with a three-dimensional preset driving force for performing a three-dimensional movement along the matrix moving rail 2051 according to a preset requirement.
The space of the fermentation cavity 1 is set as a three-dimensional space and named three-dimensional direction by X-Y-Z, and the plane of the matrix movement track 2051 is taken as a two-dimensional plane including the X-Y direction in the three-dimensional space.
The driving mechanism 2052 comprises an X-Y direction driving assembly 6 and a Z direction driving assembly 7, the X-Y direction driving assembly 6 is used for driving the environment guide channel 201 to perform X-Y direction movement on the matrix moving track 2051, the Z direction driving assembly 7 is used for driving the environment guide channel 201 to form Z direction movement below the matrix moving track 2051, the X-Y direction movement and the Z direction movement jointly form three-dimensional movement, the Z direction driving assembly 7 comprises a first driving device 701, a first linkage shaft 702 with one end connected with a driving shaft of the first driving device 701 and the other end connected with the other end of the environment guide channel 201, the first linkage shaft 702 and the first driving device 701 together form a first linkage structure, and the first linkage structure is used for enabling the first driving device 701 to provide a preset Z-direction driving force to be transmitted to the environmental alignment channel 201 to move in the Z direction.
Specifically, the first driving device 701 is an air cylinder, a hydraulic cylinder or other components with the same jacking function, the preset driving force in the Z direction is the jacking driving force and the contraction driving force of the first driving device 701, so that the corresponding environment guide channel 201 performs jacking axial movement and contraction axial movement, the Z direction in a three-dimensional space perpendicular to the X-Y direction two-dimensional plane where the matrix moving track 2051 is located is formed in the space below the matrix moving track 2051, and the jacking axial movement and the contraction axial movement correspond to the increase and decrease change of the Z-direction coordinate.
The X-Y direction driving assembly 6 includes a universal roller 601 disposed at an end of the first driving device 701 to match with the matrix moving track 2051, a second driving device 602 to drive the universal roller 601 to move, and a second coupling shaft 603 connected to a driving shaft of the second driving device 602 at one end and a roller shaft of the universal roller 601 at the other end, wherein the second driving device 602, the second coupling shaft 603, the universal roller 601 and the first coupling structure together form a second coupling structure, and the second coupling structure is used for transmitting the X-Y direction preset driving force provided by the second driving device 602 to the environmental alignment channel 201 to move in the X-Y direction.
Specifically, the second driving device 602 is a driving motor or other components with the same function, the X-Y preset driving force is the X-direction forward and reverse rotation driving force and the Y-direction forward and reverse rotation driving force of the second driving device 602, and the corresponding environmental alignment channel 201 performs X-direction axial movement and Y-direction axial movement, and is mapped to the increase and decrease change of the corresponding X-Y coordinate on the matrix moving track 2051.
The three-dimensional preset driving force comprises an X-Y direction preset driving force and a Z direction preset driving force, the three-dimensional preset driving force provided by the driving mechanism 2052 comprises a three-dimensional characteristic driving force and a three-dimensional continuous driving force, the requirements of point type measurement and continuous measurement for constructing a three-dimensional data model diagram of the fermentation environment are met respectively, the three-dimensional movement of the three-dimensional characteristic driving force corresponding to the preset requirement is three-dimensional fixed point movement, and the three-dimensional movement of the three-dimensional continuous driving force corresponding to the preset requirement is three-dimensional continuous movement with fixed frequency.
Specifically, the three-dimensional characteristic driving force is as follows: the driving mechanism 2052 receives a control instruction for rotating a first preset three-dimensional point coordinate sent by the guiding control system 3, the driving mechanism 2052 generates a first three-dimensional characteristic driving force to drive the environment guiding channel 201 to rotate the first preset three-dimensional point coordinate, so that the monitoring element 202 rotates the first preset three-dimensional point coordinate to reach a preset first three-dimensional monitoring point, and thus the three-dimensional fixed-point movement of the environment guiding channel 201 is realized.
Three-dimensional continuous driving force: the driving mechanism 2052 receives the control instruction of continuous movement sent by the guide control system 3, and the driving mechanism 2052 generates a three-dimensional continuous driving force to drive the environment guide channel 201 to continuously move along a three-dimensional space, so that the three-dimensional continuous movement with fixed frequency is completed.
The specific mode for constructing the three-dimensional data model diagram of the fermentation environment is as follows:
step S1, placing the second preparation raw material into the fermentation cavity 1, and monitoring the fermentation environment in the fermentation cavity 1 by the monitoring element 202;
step S2, the guiding control system 3 changes the monitoring position of the environmental guiding channel 201 by controlling the action of the three-dimensional conversion mechanism 205, and acquires the fermentation environment data of the environmental guiding channel 201 at different monitoring positions through the data processing module 203;
step S3, the pilot control system 3 analyzes and processes all the fermentation environment data to construct a three-dimensional data model diagram of the fermentation environment.
In step S2, the mode in which the three-dimensional conversion mechanism 205 changes the monitoring position of the environmental polarization channel 201 includes: firstly, the driving mechanism 2052 provides discontinuous three-dimensional characteristic driving force to enable the environment correcting channel 201 to move intermittently at a three-dimensional fixed point, secondly, the driving mechanism 2052 provides three-dimensional continuous driving force to enable the measuring channel to move continuously at a fixed frequency in a three-dimensional manner, and the specific way for the environment correcting channel 201 to obtain the fermentation environments of the environment correcting channel 201 at different monitoring positions is as follows:
step S201, the driving mechanism 2052 provides discontinuous three-dimensional characteristic driving force, and the environment guide channel 201 moves on a plurality of important monitoring points preset by the guide control system 3 in a discontinuous three-dimensional fixed point manner to obtain fermentation environment point data;
step S202, the driving mechanism 2052 provides a three-dimensional continuous driving force, and the environment guide channel 201 moves continuously in a three-dimensional mode at a fixed frequency to obtain continuous fermentation environment data.
In step S3, the specific manner of obtaining the three-dimensional data model diagram of the fermentation environment by the guidance control system 3 is as follows:
and respectively carrying out 3D model construction on the fermentation environment point data and the fermentation environment continuous data to obtain a fermentation environment point data model diagram and a fermentation environment continuous data model diagram, and fitting the fermentation environment point data model diagram and the fermentation environment continuous data model diagram to obtain a fermentation environment three-dimensional data model diagram which can show the overall rule of the fermentation environment and highlight the key characteristics of the fermentation environment.
The environmental correction channel 201 intermittently moves on a plurality of important monitoring points preset by the correction control system 3 at three-dimensional fixed points, fermentation environment data of a plurality of specific key points can be obtained, and a fermentation environment data model diagram is only fit according to the data of the key points, so that the fitting accuracy is poor; the environment correcting channel 201 moves continuously in three dimensions at a fixed frequency, so that a sufficient amount of fermentation environment data can be obtained for fitting a spectrum data curve representing the whole state of the fermentation environment, but the details of a specific key point are difficult to display, so that the discontinuous three-dimensional fixed-point movement of the measuring channel and the fixed-frequency three-dimensional continuous movement of the environment correcting channel 201 are combined to obtain a sufficient amount of data, and meanwhile, the specific key point data is obtained for fitting a three-dimensional data model diagram of the fermentation environment which can show the whole state of the fermentation and highlight the key state of the fermentation.
The specific way of regulating and controlling the fermentation environment by the monitoring element 202 according to the three-dimensional data model diagram of the fermentation environment is as follows:
marking all unsuitable position points of the fermentation environment in the three-dimensional data model diagram of the fermentation environment, and summarizing the unsuitable position points to the guide control system 3 to form preset regulation and control points;
the driving mechanism 2052 provides an intermittent three-dimensional driving force, and the environmental correcting channel 201 moves at a preset regulation and control point of the correcting control system 3 in an intermittent three-dimensional fixed-point manner, so that the corresponding monitoring element 202 enters the preset regulation and control point of the fermentation cavity 1 along the regulation and control cavity channel 2012 to regulate and control the fermentation environment at the preset regulation and control point to recover to a proper state.
According to the invention, the position of the environment guide channel 201 is changed by the three-dimensional conversion mechanism 205 to obtain fermentation environment data at different positions in the fermentation cavity 1, and then the guide control system 3 is used for analyzing and processing all the fermentation environment data to construct a fermentation environment three-dimensional data model diagram, so that the regulation and control position of the fermentation environment can be accurately obtained according to the fermentation environment three-dimensional data model diagram, a regulation and control element can regulate and control the fermentation environment at the regulation and control position to a state suitable for growth of probiotic strains, and the consistency of the fermentation degree of raw materials is ensured in the whole process, thereby ensuring the quality of finished products.
While the above description has provided the details of the preparation process of the probiotic flavoring agent, those skilled in the art will appreciate that the concepts of the embodiments of the present invention may be modified in the specific embodiments and applications, and the disclosure should not be construed as limiting the invention.
Claims (10)
1. A preparation process of probiotic seasoning is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: pretreatment of raw materials: cleaning, drying and crushing initial raw materials of the probiotic seasoning to reach a mixing specification to generate a first standby raw material;
step two: premixing raw materials: weighing the first standby raw materials, mixing to reach a fermentation specification to generate a second standby raw material;
step three: fermenting probiotics: and (3) growing a strain of probiotic bacteria on the second standby raw material and generating the probiotic bacteria seasoning in a fermentation mechanism which provides a fermentation environment for the growth of the strain.
2. The process for preparing a probiotic seasoning according to claim 1, wherein: the fermentation mechanism comprises a fermentation cavity (1), an environment guide component (2) for monitoring and regulating the fermentation environment in the fermentation cavity (1) and a guide control system (3) in communication connection with the data output end of the environment guide component (2), wherein,
the environment is led and is just organized (2) including following fermentation cavity (1) roof stretches into fermentation cavity (1) inside environment is led and is just passageway (201), set up and lead monitoring element (202) of passageway (201) tip and be used for receiving at the environment the data processing module (203) of the fermentation environment data that monitoring element (202) detected, data processing module (203) with lead right control system (3) and link to each other.
3. The process for preparing a probiotic seasoning according to claim 2, wherein: the environment guide channel (201) comprises a monitoring cavity channel (2011) and a regulation cavity channel (2012), the monitoring cavity channel (2011) and the regulating cavity channel (2012) are spatially isolated by a closed clapboard (4) so that the monitoring cavity channel (2011) and the regulating cavity channel (2012) are arranged in a closed parallel way and are not interfered with each other, the regulating cavity channel (2012) is used for providing a channel for the monitoring element (202) for regulating the fermentation environment to enter and exit the fermentation cavity (1), the monitoring element (202) is arranged at the end of the monitoring cavity channel (2011), an auxiliary baffle (5) extends outwards from the edge of one side of the closed clapboard (4) facing the monitoring element (202), the auxiliary baffle (5) is used for surrounding the monitoring element (202) so that the monitoring element (202) only receives the fermentation environment inside the fermentation cavity (1).
4. The process for preparing a probiotic seasoning according to claim 3, wherein: the environment guide assembly (2) further comprises a support member (204) and a three-dimensional conversion mechanism (205) arranged on the support member (204), the environment guide channel (201) is arranged on the three-dimensional conversion mechanism (205), and the three-dimensional conversion mechanism (205) is used for enabling the environment guide channel (201) to perform three-dimensional movement in the fermentation cavity (1) according to preset requirements so that the monitoring element (202) can measure fermentation environment data at different positions of the fermentation cavity (1) to construct a fermentation environment three-dimensional data model diagram of the fermentation cavity (1), and the fermentation environment can be regulated according to the fermentation environment three-dimensional data model diagram.
5. The process for preparing a probiotic seasoning according to claim 4, wherein: the three-dimensional conversion mechanism (205) comprises a matrix moving track (2051) arranged on the surface of a support member (204) and a driving mechanism (2052) arranged on the matrix moving track (2051), the driving mechanism (2052) is connected with the environment correcting channel (201), the driving mechanism (2052) is used for providing a three-dimensional preset driving force for the environment correcting channel and driving the environment correcting channel (201) to perform three-dimensional movement according to a preset requirement, wherein,
the driving mechanism (2052) comprises an X-Y direction driving assembly (6) and a Z direction driving assembly (7), the X-Y direction driving assembly (6) is used for driving the environment guide channel (201) to move in the X-Y direction on the matrix moving track (2051), the Z direction driving assembly (7) is used for driving the environment guide channel (201) to move in the Z direction under the matrix moving track (2051), the X-Y direction movement and the Z direction movement jointly form the three-dimensional movement, the Z direction driving assembly (7) comprises a first driving device (701) and a first linkage shaft (702), one end of the first linkage shaft is connected with a driving shaft of the first driving device (701), the other end of the first linkage shaft is connected with the other end of the environment guide channel (201), and the environment guide channel (201), the first linkage shaft (702) and the first driving device (701) jointly form a first linkage structure, the first linkage structure is used for enabling the first driving device (701) to provide a preset driving force in the Z direction and conduct the preset driving force to the environment guide channel (201) to move in the Z direction, the X-Y direction driving assembly (6) comprises a universal roller (601) which is arranged at the end part of the first driving device (701) and matched with the matrix moving track (2051), a second driving device (602) which drives the universal roller (601) to move, and a second coupling shaft (603) of which one end part is connected with a roller shaft of the universal roller (601) and the other end part is connected with a driving shaft of the second driving device (602), the second driving device (602), the second linkage shaft (603), the universal roller (601) and the first linkage structure jointly form a second linkage structure, the second linkage structure is used for transmitting the preset driving force in the X-Y direction provided by the second driving device (602) to the environment guide channel (201) to move in the X-Y direction.
6. The process for preparing a probiotic seasoning according to claim 5, wherein: the three-dimensional preset driving force comprises an X-Y direction preset driving force and a Z direction preset driving force, the three-dimensional preset driving force provided by the driving mechanism (2052) comprises a three-dimensional characteristic driving force and a three-dimensional continuous driving force, the requirements of point measurement and continuous measurement for constructing a three-dimensional data model diagram of the fermentation environment are met respectively, the three-dimensional characteristic driving force corresponds to the three-dimensional movement required by the preset requirement and is a three-dimensional fixed-point movement, and the three-dimensional continuous driving force corresponds to the three-dimensional movement required by the preset requirement and is a three-dimensional continuous movement with a fixed frequency.
7. The preparation process of the probiotic seasoning of claim 6, wherein the three-dimensional data model map of the fermentation environment is constructed by the following specific method:
s1, placing the second preparation raw material into the fermentation cavity (1), and monitoring the fermentation environment in the fermentation cavity (1) by the monitoring element (202);
step S2, the guiding control system (3) changes the monitoring position of the environment guiding channel (201) by controlling the action of the three-dimensional conversion mechanism (205), and acquires fermentation environment data of the environment guiding channel (201) at different monitoring positions through the data processing module (203);
and step S3, analyzing and processing all the fermentation environment data by the guide control system (3) to construct a three-dimensional data model diagram of the fermentation environment.
8. The preparation process of a probiotic seasoning according to claim 7, wherein in the step S2, the mode of the three-dimensional switching mechanism (205) for changing the monitoring position of the environmental guide channel (201) comprises: firstly, a driving mechanism (2052) provides discontinuous three-dimensional characteristic driving force to enable an environment guide channel (201) to move intermittently at a three-dimensional fixed point, secondly, the driving mechanism (2052) provides three-dimensional continuous driving force to enable a measurement channel to move continuously at a fixed frequency in a three-dimensional manner, and the specific way for the environment guide channel (201) to obtain the fermentation environments of the environment guide channel (201) at different monitoring positions is as follows:
step S201, a driving mechanism (2052) provides discontinuous three-dimensional characteristic driving force, and an environment guide channel (201) moves on a plurality of important monitoring points preset by a guide control system (3) in a discontinuous three-dimensional fixed point manner to obtain fermentation environment point data;
step S202, a driving mechanism (2052) provides three-dimensional continuous driving force, and the environment guide channel (201) moves three-dimensionally and continuously at fixed frequency to obtain continuous data of the fermentation environment.
9. The preparation process of probiotic seasoning according to claim 8, wherein in step S3, the three-dimensional data model diagram of the fermentation environment obtained by the guidance control system (3) is as follows:
and respectively carrying out 3D model construction on the fermentation environment point data and the fermentation environment continuous data to obtain a fermentation environment point data model diagram and a fermentation environment continuous data model diagram, and fitting the fermentation environment point data model diagram and the fermentation environment continuous data model diagram to obtain a fermentation environment three-dimensional data model diagram which can show the overall rule of the fermentation environment and highlight the key characteristics of the fermentation environment.
10. The preparation process of the probiotic seasoning of claim 9, wherein the monitoring element (202) regulates the fermentation environment according to the three-dimensional data model map of the fermentation environment in a way that:
marking all unsuitable position points of the fermentation environment in the three-dimensional data model diagram of the fermentation environment, and summarizing the unsuitable position points to the guide control system (3) to form preset regulation and control points;
the driving mechanism (2052) provides discontinuous three-dimensional characteristic driving force, the environment guide channel (201) moves on a preset regulation and control point of the guide control system (3) in a discontinuous three-dimensional fixed-point manner, so that the corresponding monitoring element (202) enters the fermentation cavity (1) along the regulation and control cavity channel (2012) at the preset regulation and control point to regulate and control the fermentation environment at the preset regulation and control point so as to recover the proper state.
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