CN112708498A - Stainless steel aqueous cutting fluid and preparation method thereof - Google Patents
Stainless steel aqueous cutting fluid and preparation method thereof Download PDFInfo
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- CN112708498A CN112708498A CN202011644370.0A CN202011644370A CN112708498A CN 112708498 A CN112708498 A CN 112708498A CN 202011644370 A CN202011644370 A CN 202011644370A CN 112708498 A CN112708498 A CN 112708498A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/18—Tall oil acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/22—Acids obtained from polymerised unsaturated acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/287—Partial esters
- C10M2207/289—Partial esters containing free hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to the technical field of metal cutting fluid, and particularly relates to stainless steel aqueous cutting fluid and a preparation method thereof. The stainless steel aqueous cutting fluid consists of the following raw materials: sebacic acid: 1-3% of boric acid: 1-2%, diethanolamine: 5-9%, hexa-poly ricinoleic acid: 5-7%, tall oil: 2-4%, sp-80: 3-6%, op-10: 2-4% and No. 32 white oil: the stainless steel aqueous cutting fluid is prepared from 40-55% of bactericide, 1.0-2.0% of bactericide and the balance of deionized water, and through mutual cooperation of all the components, compared with the oily cutting fluid, the stainless steel aqueous cutting fluid is green and environment-friendly, convenient to clean and low in cost, and compared with the conventional aqueous cutting fluid, when a workpiece with high hardness is machined, the stainless steel aqueous cutting fluid is more beneficial to protecting a tool bit, and phenomena such as cutter breakage and product quality reduction are avoided.
Description
Technical Field
The invention belongs to the technical field of metal cutting fluid, and particularly relates to stainless steel aqueous cutting fluid and a preparation method thereof.
Background
At present, the stainless steel cutting fluid is commonly used for oil cutting, but the oil cutting has many defects, such as high fluid replacement cost, poor cooling performance, poor chip flushing capability, and the problem that cutting chips are easily adhered to a base table when the stainless steel cutting fluid is not used properly. In addition, when water is mixed into the oil-based cutting fluid, the base is likely to rust and the life of the tool is likely to be reduced. Generally, the above disadvantages result in difficulty in cleaning the machined product, and if the oily substances are volatilized during the use of the oily cutting fluid, the volatilized oily substances can generate oil mist on the machine tool, the wall and the floor of a factory, which is not favorable for sanitation of the construction environment.
In contrast, the aqueous cutting fluid is different from the oil-based cutting fluid and requires a large amount of water to be added during use. In the process of diluting the aqueous cutting fluid, a molecular group of aqueous molecules coating oily molecules is formed, the concentration of the aqueous cutting fluid is low, and the cost is relatively low. In addition, compared with the oily cutting fluid, the water-based cutting fluid has the advantages of relatively good cooling performance, easy cleaning of a processed product and strong capability of washing fragments.
However, the conventional stainless steel aqueous cutting fluid has disadvantages that, in addition to the above-mentioned advantages, the lubricating ability is relatively poor, the tool is easily worn when a workpiece with a high hardness material is machined, and the rust-proof ability is poor, and it is difficult to achieve the technical effects of rust prevention, wear resistance, and the like equivalent to those of the oil-based cutting fluid.
Therefore, how to ensure that the aqueous cutting fluid has the advantages of the aqueous cutting fluid and obtain the same or better performance of the oily cutting fluid is the focus of the research of the invention.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides the stainless steel aqueous cutting fluid and the preparation method thereof, the stainless steel aqueous cutting fluid prepared by compounding the specific components can be optimized to the environment, is convenient to clean and low in use cost, and is more beneficial to protecting a tool bit when a workpiece with high hardness of a material is processed compared with the conventional aqueous cutting fluid and the conventional oily cutting fluid, so that the phenomena of breakage of a processing tool, reduction of the product quality and the like are avoided.
In order to achieve the purpose, the stainless steel aqueous cutting fluid comprises the following raw materials in percentage by weight:
sebacic acid: 1 to 3 percent
Boric acid: 1 to 2 percent
Diethanolamine: 5 to 9 percent
Deionized water: 7 to 10 percent
Hexameric ricinoleic acid: 5 to 7 percent
Tall oil: 2 to 4 percent
sp-80：3～6％
op-10：2～4％
No. 32 white oil: 40 to 55 percent
And (3) bactericide: 1.0 to 2.0%
The balance of deionized water.
The invention also provides a preparation method of the stainless steel aqueous cutting fluid, which comprises the following steps:
firstly, mixing 1-3% of sebacic acid, 1-2% of boric acid, 5-9% of diethanolamine and 7-10% of deionized water, and stirring at 40-60 ℃ until the mixed solution is completely clarified to obtain a clarified mixed solution.
And then mixing the clear mixed solution with 5-7% of hexapoly ricinoleic acid, 2-4% of tall oil, 3-6% of sp-80, 2-4% of op-10, 40-55% of No. 32 white oil, 1.0-2.0% of bactericide and the rest of deionized water, and fully stirring and mixing to obtain the stainless steel aqueous cutting fluid.
Further, sebacic acid and boric acid are selected for compounding; the combination of tall oil and No. 32 white oil and the combination of SP-80 and OP-10 are related to a synergistic relationship, so that the cutting fluid is more beneficial to reducing the abrasion of the rear cutter face of the cutter and improving the cutting effect.
Furthermore, the bactericide is an MBM bactericide which is low in toxicity, environment-friendly and strong in compatibility.
When the aqueous cutting fluid obtained by the invention is used for cutting stainless steel, affinity action exists between a workpiece material and the surface of a cutter, and cutter-scraps are bonded and diffused, so that the surface of the cutter is bonded and diffused. The cutting fluid can reduce cutting heat generated in the cutting process, so that the hardening degree of the surface of a workpiece is reduced, the diffusion abrasion speed of the surface of a cutter is reduced, the abrasion of the rear cutter surface of the cutter is reduced to a certain degree, and the service life of the cutter is prolonged.
Compared with the prior art, the invention has the beneficial effects that: the stainless steel aqueous cutting fluid prepared by compounding and mutually cooperating specific component substances can optimize the environment, is convenient to clean and low in use cost, and is more beneficial to protecting a tool bit when a workpiece with high hardness is machined compared with the conventional aqueous cutting fluid and the conventional oily cutting fluid, so that the phenomena of cutter breakage, product quality reduction and the like are avoided.
Detailed Description
For a further understanding of the invention, reference will now be made to the preferred embodiments of the invention by way of example, and it is to be understood that the description is intended to further illustrate features and advantages of the invention, and not to limit the scope of the claims.
Example 1
Weighing 3% sebacic acid, 1.5% boric acid, 8% diethanolamine and 8% deionized water according to the weight percentage, mixing, heating to 50 ℃, stirring, and stirring until the mixed solution is completely clarified to obtain the clarified mixed solution.
Then mixing the clear mixed solution with 6 percent of hexapolyricinoleic acid, 3 percent of tall oil, 5 percent of SP-80, 2 percent of op-10, 50 percent of No. 32 white oil, 1.9 percent of bactericide and the rest 11.6 percent of deionized water, and mixing to obtain the stainless steel aqueous cutting fluid.
Example 2
Weighing 2% sebacic acid, 2% boric acid, 7% diethanolamine and 7% deionized water according to the weight percentage, mixing, heating to 55 ℃, stirring, and stirring until the mixed solution is completely clarified to obtain the clarified mixed solution.
And then mixing the clear mixed solution with 7% of hexapolyricinoleic acid, 2% of tall oil, 6% of SP-80, 3% of op-10, 55% of No. 32 white oil, 1.5% of bactericide and 7.5% of deionized water, and mixing to obtain the stainless steel aqueous cutting fluid.
Example 3
Weighing 1.5% sebacic acid, 1.5% boric acid, 7% diethanolamine and 10% deionized water according to the weight percentage, mixing, heating to 60 ℃, stirring, and stirring until the mixed solution is completely clarified to obtain the clarified mixed solution.
And then mixing the clear mixed solution with 5% of hexapolyricinoleic acid, 2% of tall oil, 4% of SP-80, 3% of op-10, 45% of No. 32 white oil, 2.0% of bactericide and 19% of deionized water, and mixing to obtain the stainless steel aqueous cutting fluid.
Comparative example 1
Comparative example 1 is different from example 1 in that: the same procedure as in example 1 was repeated except that the boric acid was used instead of sebacic acid.
Weighing 4.5 percent of boric acid, 8 percent of diethanolamine and 8 percent of deionized water according to the weight percentage, mixing, heating to 50 ℃, stirring until the mixed solution is completely clarified, and obtaining the clarified mixed solution.
And then mixing the clear mixed solution with 6% of hexapolyricinoleic acid, 3% of tall oil, 5% of SP-80, 2% of op-10, 50% of No. 32 white oil, 1.9% of bactericide and the rest 11.6% of deionized water, and mixing to obtain the stainless steel aqueous cutting fluid.
Comparative example 2
Comparative example 2 differs from example 1 in that: the same procedure as in example 1 was repeated except that tall oil and the like were replaced with 32 # white oil.
Weighing 3% sebacic acid, 1.5% boric acid, 8% diethanolamine and 8% deionized water according to the weight percentage, mixing, heating to 50 ℃, stirring until the mixed solution is completely clarified, and obtaining the clarified mixed solution.
And then mixing the clear mixed solution with 6 percent of hexapolyricinoleic acid, 5 percent of SP-80, 2 percent of op-10, 53 percent of No. 32 white oil, 1.9 percent of bactericide and the rest 11.6 percent of deionized water, and mixing to obtain the stainless steel aqueous cutting fluid.
Comparative example 3
Comparative example 3 differs from example 1 in that: the preparation method is different.
Weighing 3% sebacic acid, 1.5% boric acid, 8% diethanolamine, 6% hexapolyricinoleic acid, 3% tall oil, 5% SP-80, 2% op-10, 50% No. 32 white oil, 1.9% bactericide and the balance 19.6% deionized water, mixing and obtaining the stainless steel aqueous cutting fluid.
Comparative example 3 a stainless steel aqueous cutting fluid obtained by mixing all the substances was difficult to be in a transparent state, and the effect after use was poor, and it was difficult to meet the requirements of the cutting fluid.
The stainless steel aqueous cutting fluid prepared above was examined, and the examination results are shown in table 1.
Table 1:
the above detection items are all required to be detected according to the national standard GB/T6144-2010.
The foregoing description has disclosed fully preferred embodiments of the present invention. It should be noted that those skilled in the art can make modifications to the embodiments of the present invention without departing from the scope of the appended claims. Accordingly, the scope of the appended claims is not to be limited to the specific embodiments described above.
Claims (4)
1. A stainless steel aqueous cutting fluid is characterized in that: the stainless steel aqueous cutting fluid consists of the following raw materials in percentage by weight: sebacic acid: 1-3% of boric acid: 1-2%, diethanolamine: 5-9%, hexa-poly ricinoleic acid: 5-7%, tall oil: 2-4%, SP-80: 3-6%, op-10: 2-4% and No. 32 white oil: 40-55%, 1.0-2.0% of bactericide and the balance of deionized water.
2. The method for preparing the stainless steel aqueous cutting fluid according to claim 1, characterized in that: firstly weighing sebacic acid, boric acid, diethanolamine and a part of deionized water, stirring and mixing until the mixture is completely clarified to obtain a mixed solution, then mixing the mixed solution with hexapolyricinoleic acid, tall oil, SP-80, op-10, No. 32 white oil, a bactericide and the rest of deionized water, and mixing to obtain the stainless steel aqueous cutting fluid.
3. The method for preparing the stainless steel aqueous cutting fluid according to claim 2, characterized in that: stirring at the temperature of 40-60 ℃ until the mixture is completely clear.
4. The method for preparing the stainless steel aqueous cutting fluid according to claim 2, characterized in that: the bactericide is MBM bactericide.
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