CN112700021A - Maintenance method and device for remote equipment, storage medium and electronic equipment - Google Patents
Maintenance method and device for remote equipment, storage medium and electronic equipment Download PDFInfo
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Abstract
In the maintenance method, the maintenance device, the storage medium and the electronic equipment of the remote equipment, working condition data of the remote equipment is used as input of an equipment failure mechanism model to obtain target data, wherein the target data is the working condition data meeting failure conditions of the equipment failure mechanism model; generating a corresponding maintenance work order according to the target data; and transmitting the maintenance work order to the working end. By utilizing the industrial internet technology, the operation condition of the equipment is mastered in real time, and the maintenance and maintenance task is automatically triggered according to the operation condition of the equipment, so that the aims of reducing the unplanned shutdown of the equipment, reducing the labor configuration for the operation and maintenance of the equipment, improving the maintenance and maintenance efficiency of the equipment and the like are fulfilled, the intelligent maintenance of the equipment is finally realized, and the intelligent upgrade of an industrial manufacturing service system is promoted to realize cost reduction and efficiency improvement.
Description
Technical Field
The application relates to the field of internet, in particular to a remote equipment maintenance method and device, a storage medium and electronic equipment.
Background
Industrial enterprises generally face the problems of high manpower cost, unstable orders, high equipment idling rate, fierce homogenization competition and the like. The consumer end also reversely applies pressure to the industrial supply side for a series of requirements of product customization, higher quality, lower price and the like, and other requirements of emission reduction and environmental protection and the like. The above factors drive the transformation and upgrading of industrial enterprises.
With the rapid development of the industrial internet, the information technologies such as the industrial Ethernet, the 5G network, the cloud computing, the big data and the like become mature, the application cost is greatly reduced, and a good foundation is provided for the combination of the industry and the internet. The gradual falling of the industrial internet can greatly improve the production efficiency, reduce the labor cost and enable the industrial production to more trend towards informatization and transparentization.
How to utilize the industrial internet technology, in the aspects of mastering the operation condition of the equipment in real time, automatically triggering a maintenance and maintenance task according to the operation condition of the equipment, calculating the health degree of the equipment, predicting the failure trend and the like, the purposes of reducing the unplanned shutdown of the equipment, reducing the manpower configuration for operation and maintenance of the equipment, improving the maintenance efficiency of the equipment and the like are achieved, so that the intelligent maintenance of the equipment is finally realized, the intelligent upgrade of an industrial manufacturing service system is promoted, the cost reduction and the efficiency improvement are realized, and the method is an important problem which is very concerned by enterprises.
Disclosure of Invention
An object of the present application is to provide a method, an apparatus, a storage medium, and an electronic device for maintaining a remote device, so as to at least partially improve the above problems.
In order to achieve the above purpose, the embodiments of the present application employ the following technical solutions:
in a first aspect, an embodiment of the present application provides a method for maintaining a remote device, where the method includes:
taking the working condition data of the remote equipment as the input of an equipment failure mechanism model to obtain target data, wherein the target data is the working condition data meeting the failure condition of the equipment failure mechanism model;
generating a corresponding maintenance work order according to the target data;
and transmitting the maintenance work order to a working end.
In a second aspect, an embodiment of the present application provides a maintenance apparatus for a remote device, where the apparatus includes:
the processing unit is used for taking the working condition data of the remote equipment as the input of an equipment failure mechanism model to obtain target data, wherein the target data is the working condition data meeting the failure condition of the equipment failure mechanism model; the system is also used for generating a corresponding maintenance work order according to the target data;
and the transmission unit is used for transmitting the maintenance work order to a working end.
In a third aspect, the present application provides a storage medium, on which a computer program is stored, and the computer program, when executed by a processor, implements the method described above.
In a fourth aspect, an embodiment of the present application provides an electronic device, including: a processor and memory for storing one or more programs; the one or more programs, when executed by the processor, implement the methods described above.
Compared with the prior art, in the maintenance method, the maintenance device, the storage medium and the electronic device of the remote device provided by the embodiment of the application, the working condition data of the remote device is used as the input of the device failure mechanism model to obtain the target data, wherein the target data is the working condition data meeting the failure condition of the device failure mechanism model; generating a corresponding maintenance work order according to the target data; and transmitting the maintenance work order to the working end. By utilizing the industrial internet technology, the operation condition of the equipment is mastered in real time, and the maintenance and maintenance task is automatically triggered according to the operation condition of the equipment, so that the aims of reducing the unplanned shutdown of the equipment, reducing the labor configuration for the operation and maintenance of the equipment, improving the maintenance and maintenance efficiency of the equipment and the like are fulfilled, the intelligent maintenance of the equipment is finally realized, and the intelligent upgrade of an industrial manufacturing service system is promoted to realize cost reduction and efficiency improvement.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and it will be apparent to those skilled in the art that other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram of an electronic device according to an embodiment of the present disclosure;
fig. 2 is a schematic flowchart of a maintenance method for a remote device according to an embodiment of the present disclosure;
fig. 3 is another schematic flowchart of a maintenance method for a remote device according to an embodiment of the present disclosure;
fig. 4 is a schematic view of the substeps of S105 provided in the embodiment of the present application;
fig. 5 is another schematic flowchart of a maintenance method for a remote device according to an embodiment of the present application;
fig. 6 is another schematic flowchart of a maintenance method for a remote device according to an embodiment of the present application;
fig. 7 is a schematic unit diagram of a maintenance apparatus of a remote device according to an embodiment of the present application.
In the figure: 10-a processor; 11-a memory; 12-a bus; 13-a communication interface; 201-a processing unit; 202-transmission unit.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally found in use of products of the application, and are used only for convenience in describing the present application and for simplification of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
The embodiment of the application provides an electronic device which can be a server device. Please refer to fig. 1, a schematic structural diagram of an electronic device. The electronic device comprises a processor 10, a memory 11, a bus 12. The processor 10 and the memory 11 are connected by a bus 12, and the processor 10 is configured to execute an executable module, such as a computer program, stored in the memory 11.
The processor 10 may be an integrated circuit chip having signal processing capabilities. In implementation, the steps of the maintenance method of the remote device may be performed by instructions in the form of hardware integrated logic circuits or software in the processor 10. The Processor 10 may be a general-purpose Processor, and includes a Central Processing Unit (CPU), a Network Processor (NP), and the like; the device can also be a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, a discrete Gate or transistor logic device, or a discrete hardware component.
The Memory 11 may comprise a high-speed Random Access Memory (RAM) and may further comprise a non-volatile Memory (non-volatile Memory), such as at least one disk Memory.
The bus 12 may be an ISA (Industry Standard architecture) bus, a PCI (peripheral Component interconnect) bus, an EISA (extended Industry Standard architecture) bus, or the like. Only one bi-directional arrow is shown in fig. 1, but this does not indicate only one bus 12 or one type of bus 12.
The memory 11 is used for storing programs, for example, programs corresponding to the maintenance device of the remote device. The maintenance means of the remote device comprises at least one software function module which can be stored in the memory 11 in the form of software or firmware (firmware) or fixed in an Operating System (OS) of the electronic device. The processor 10, upon receiving the execution instruction, executes the program to implement the maintenance method of the remote device.
Possibly, the electronic device provided by the embodiment of the present application further includes a communication interface 13. The communication interface 13 is connected to the processor 10 via a bus.
It should be understood that the structure shown in fig. 1 is merely a structural schematic diagram of a portion of an electronic device, which may also include more or fewer components than shown in fig. 1, or have a different configuration than shown in fig. 1. The components shown in fig. 1 may be implemented in hardware, software, or a combination thereof.
The maintenance method for the remote device provided in the embodiment of the present invention can be applied to, but is not limited to, the electronic device shown in fig. 1, and please refer to fig. 2:
and S102, taking the working condition data of the remote equipment as the input of the equipment failure mechanism model to obtain target data, wherein the target data is the working condition data meeting the failure condition of the equipment failure mechanism model.
Specifically, the working condition data includes the working state of the remote device, the motor temperature, the motor speed, a main motor operation indicator lamp, a main motor start/stop relay, the number of strokes, the low oil level of the lubricating oil tank, and the like. And not every working condition data needs to generate a corresponding maintenance work order, so that the target data in the working condition data is screened out through the equipment failure mechanism model.
And S103, generating a corresponding maintenance work order according to the target data.
Optionally, after the target data is obtained, the device intelligent maintenance application terminal calls the target data through the API interface, and then automatically creates a maintenance work order (a device maintenance task and/or a device maintenance work order) corresponding to the target data based on the actual business rule; optionally, after the same part of the same device triggers the device mechanism model to generate the maintenance work order, a new work order is not repeatedly generated under the condition that the maintenance work order is not executed.
And S104, transmitting the maintenance work order to the working end.
Specifically, the maintenance work order is issued to the working end, and the worker checks the maintenance work order received by the working end, executes the maintenance work order, and performs corresponding maintenance or service on the remote device. By utilizing the industrial internet technology, the operation condition of the equipment is mastered in real time, and the maintenance and maintenance task is automatically triggered according to the operation condition of the equipment, so that the aims of reducing the unplanned shutdown of the equipment, reducing the labor configuration for the operation and maintenance of the equipment, improving the maintenance and maintenance efficiency of the equipment and the like are fulfilled, the intelligent maintenance of the equipment is finally realized, and the intelligent upgrade of an industrial manufacturing service system is promoted to realize cost reduction and efficiency improvement.
To sum up, in the method for maintaining the remote device provided in the embodiment of the present application, the operating condition data of the remote device is used as the input of the device failure mechanism model to obtain the target data, where the target data is the operating condition data meeting the failure condition of the device failure mechanism model; generating a corresponding maintenance work order according to the target data; and transmitting the maintenance work order to the working end. By utilizing the industrial internet technology, the operation condition of the equipment is mastered in real time, and the maintenance and maintenance task is automatically triggered according to the operation condition of the equipment, so that the aims of reducing the unplanned shutdown of the equipment, reducing the labor configuration for the operation and maintenance of the equipment, improving the maintenance and maintenance efficiency of the equipment and the like are fulfilled, the intelligent maintenance of the equipment is finally realized, and the intelligent upgrade of an industrial manufacturing service system is promoted to realize cost reduction and efficiency improvement.
Optionally, for the content in S102, the embodiment of the present application further provides a possible implementation manner, please refer to the following.
The working condition data of the remote equipment is used as the input of the equipment failure mechanism model, and the real-time working condition data is compared with the equipment failure mechanism model to screen out target data meeting the triggering condition of the model.
If the maintenance model: when the accumulated contact times of the contact contactor of the main motor fan contactor is more than or equal to 1000 times, a maintenance model is triggered, and the target data is that the direct service life counting upper limit of the contact contactor of the main motor fan contactor is exceeded (1000 times) and the contact contactor is required to be replaced in time.
Maintaining the model: and when the 'fan air on' measuring point value uploaded by the controller is equal to 'true', the maintenance model is triggered, and the 'fan air on' measuring point value is target data.
On the basis of fig. 2, regarding storage of operating condition data, an embodiment of the present application further provides a possible implementation manner, please refer to fig. 3, where the method for maintaining the remote device further includes:
and S105, storing the working condition data into a database.
Alternatively, S105 may be performed after S102, or may be performed before S102.
And S106, when receiving the query instruction of the working end, feeding back working condition data corresponding to the query instruction to the working end.
Optionally, the query instruction carries identity information of the operating condition data, such as a number or other identifier.
On the basis of fig. 3, for the content in S105, the embodiment of the present application further provides a possible implementation manner, please refer to fig. 4, where S105 includes:
s105-1, the first type of working condition data is sent to a thermal database, wherein the first type of working condition data is the working condition data belonging to a pre-divided first type catalog.
And S105-2, sending the second type of working condition data to a temperature database, wherein the second type of working condition data is the working condition data belonging to a pre-divided second type catalog.
And S105-3, sending the third type of working condition data to a cold database, wherein the third type of working condition data is the working condition data belonging to a pre-divided third type catalog.
The calling frequency of the hot database, the calling frequency of the warm database and the calling frequency of the cold database are reduced in sequence.
Specifically, the catalog may be partitioned according to the historical calling frequency of various types of operating condition data. Optionally, the operating condition data with the historical calling frequency greater than the first frequency threshold value in a period of time is classified as a first category of directory, the historical calling frequency is less than or equal to the first frequency threshold value, the operating condition data with the historical calling frequency greater than the second frequency threshold value is classified as a second category of directory, and the operating condition data with the historical calling frequency less than or equal to the second frequency threshold value is classified as a third category of directory.
Data with high calling frequency is uniformly stored in a hot database, so that the data can be called more conveniently.
Optionally, for the division of the first type of operating condition data, the second type of operating condition data, and the third type of operating condition data, the embodiment of the present application further provides a possible practice mode, please refer to the following.
The first type of working condition data is real-time working condition data (motor temperature, motor rotating speed, high-speed shaft temperature, beam clutch pressure, clutch oil tank liquid level, clutch pumping station oil temperature and the like) of equipment to be analyzed or displayed, which is generated in a certain time period (such as within one month) according to business needs; the second type of working condition data is historical equipment working condition data and other data with low use frequency, the third type of working condition data is data which is not used much, and the third type of working condition data is generally suitable for offline analysis, for example, fault data of the equipment in the past 1-3 years is extracted to be used for model training or big data analysis in machine learning.
Optionally, for the division of the first type of operating condition data, the second type of operating condition data, and the third type of operating condition data, the embodiment of the present application further provides a possible practice mode, please refer to the following.
The first type of working condition data is the working condition data of which the interval between the time stamp and the current time is smaller than a first threshold value. The second type of working condition data is the working condition data with the interval between the time stamp and the current time being greater than or equal to the first threshold value and smaller than the second threshold value. The third type of working condition data is the working condition data with the interval between the time stamp and the current time being greater than or equal to the second threshold value.
Specifically, the closer to the data of the current time, the higher the possibility of being called by the working end is, so that the first type of working condition data is transferred to the hot database, the second type of working condition data is transferred to the warm database, the third type of working condition data is transferred to the cold database, and the hot data is placed in the database with fast response data, so that the working end can call and check conveniently.
On the basis of fig. 2, regarding how to obtain the operating condition data, the embodiment of the present application further provides a possible implementation manner, please refer to fig. 5, where the method for maintaining the remote device further includes:
and S101, receiving the working condition data of the remote equipment transmitted by the acquisition terminal.
Optionally, the acquisition terminal may be a sensor of each type, the acquisition terminal transmits the acquired operating condition data to the controller of the remote device, and the controller of the remote device transmits the operating condition data to the electronic device.
On the basis of fig. 2, regarding how to supervise the operation of the maintenance work order, the embodiment of the present application further provides a possible implementation manner, please refer to fig. 6, where the maintenance method of the remote device further includes:
and S107, transmitting the maintenance work order to a management end.
And S108, screening out performance data in the working condition data.
And S109, transmitting the performance data to a management end.
Optionally, the management terminal may display, through a large visual screen, performance data (real-time current, voltage, temperature and other working condition data, and current operation times and other business data of the equipment), and a condition of a maintenance work order currently being executed by the equipment (including a part and a structure of the equipment currently being maintained or repaired, and a current operation participant).
Referring to fig. 7, fig. 7 is a view of a maintenance apparatus of a remote device according to an embodiment of the present application, and optionally, the maintenance apparatus of the remote device is applied to the electronic device described above.
The maintenance device of the remote equipment comprises: a processing unit 201 and a transmission unit 202.
The processing unit 201 is configured to use the operating condition data of the remote device as an input of the device failure mechanism model to obtain target data, where the target data is the operating condition data meeting the failure condition of the device failure mechanism model; and the system is also used for generating a corresponding maintenance work order according to the target data. Alternatively, the processing unit 201 may execute S102 and S103 described above.
And the transmission unit 202 is used for transmitting the maintenance work order to the working end. Alternatively, the transmission unit 202 may perform S104 described above.
Optionally, the transmission unit 202 is further configured to store the operating condition data in a database; and when receiving the query instruction of the working end, feeding back working condition data corresponding to the query instruction to the working end. Alternatively, the transmission unit 202 may perform S105 and S106 described above.
It should be noted that, the maintenance apparatus for remote devices provided in this embodiment may execute the method flows shown in the above method flow embodiments to achieve corresponding technical effects. For the sake of brevity, the corresponding contents in the above embodiments may be referred to where not mentioned in this embodiment.
The embodiment of the invention also provides a storage medium, wherein the storage medium stores computer instructions and programs, and the computer instructions and the programs execute the maintenance method of the remote equipment of the embodiment when being read and run. The storage medium may include memory, flash memory, registers, or a combination thereof, etc.
The following provides an electronic device, which may be a server device, and as shown in fig. 1, may implement the above-mentioned remote device maintenance method; specifically, the electronic device includes: processor 10, memory 11, bus 12. The processor 10 may be a CPU. The memory 11 is used for storing one or more programs, which when executed by the processor 10, perform the maintenance method of the remote device of the above-described embodiment.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The apparatus embodiments described above are merely illustrative, and for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. A method for maintaining a remote device, the method comprising:
taking the working condition data of the remote equipment as the input of an equipment failure mechanism model to obtain target data, wherein the target data is the working condition data meeting the failure condition of the equipment failure mechanism model;
generating a corresponding maintenance work order according to the target data;
and transmitting the maintenance work order to a working end.
2. A method for servicing a remote device as recited in claim 1, the method further comprising:
storing the working condition data into a database;
and when receiving the query instruction of the working end, feeding back working condition data corresponding to the query instruction to the working end.
3. A method for maintaining a remote device as claimed in claim 2, wherein said condition data carries a time stamp, and said step of storing said condition data in a database comprises:
the method comprises the steps of sending first type working condition data to a thermal database, wherein the first type working condition data are working condition data belonging to a pre-divided first type catalogue;
sending second type working condition data to a temperature database, wherein the second type working condition data is the working condition data belonging to a pre-divided second type catalogue;
and sending the third type of working condition data to a cold database, wherein the third type of working condition data is the working condition data belonging to a pre-divided third type catalog.
4. A method for servicing a remote device as recited in claim 1, wherein prior to entering the operating condition data of the remote device as input to the device failure mechanism model, the method further comprises:
and receiving the working condition data of the remote equipment transmitted by the acquisition terminal.
5. The remote device maintenance method of claim 1, wherein after generating a corresponding maintenance work order from the target data, the method further comprises:
and transmitting the maintenance work order to a management end.
6. A method of servicing a remote device as recited in claim 5, the method further comprising;
screening out performance data in the working condition data;
and transmitting the performance data to the management terminal.
7. A maintenance apparatus for a remote device, the apparatus comprising:
the processing unit is used for taking the working condition data of the remote equipment as the input of an equipment failure mechanism model to obtain target data, wherein the target data is the working condition data meeting the failure condition of the equipment failure mechanism model; the system is also used for generating a corresponding maintenance work order according to the target data;
and the transmission unit is used for transmitting the maintenance work order to a working end.
8. A maintenance device for a remote device according to claim 7, wherein said transmission unit is further configured to store said operating condition data in a database; and when receiving the query instruction of the working end, feeding back working condition data corresponding to the query instruction to the working end.
9. A storage medium on which a computer program is stored which, when being executed by a processor, carries out the method according to any one of claims 1-6.
10. An electronic device, comprising: a processor and memory for storing one or more programs; the one or more programs, when executed by the processor, implement the method of any of claims 1-6.
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CN115718679A (en) * | 2022-12-01 | 2023-02-28 | 国网青海省电力公司信息通信公司 | Data processing method and device, nonvolatile storage medium and electronic equipment |
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