CN113778026A - Monitoring method and system based on industrial Internet of things - Google Patents
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- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F11/00—Error detection; Error correction; Monitoring
- G06F11/30—Monitoring
- G06F11/3055—Monitoring arrangements for monitoring the status of the computing system or of the computing system component, e.g. monitoring if the computing system is on, off, available, not available
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/24—Querying
- G06F16/245—Query processing
- G06F16/2455—Query execution
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- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/10—Detection; Monitoring
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a monitoring method and system based on an industrial Internet of things, and relates to the technical field of industrial Internet of things. Which comprises the following steps: acquiring list information of newly added equipment and running state data of the added equipment; importing the list information and the running state data into a preset database; respectively calculating the list information and the running state data in the database at regular intervals according to a preset alarm rule, and respectively generating a calculation result; generating corresponding alarm information according with the calculation result of the alarm rule and providing an alarm notice; the corresponding alarm information generates a corresponding monitoring chart; further comprising: the system comprises an information acquisition module, a data storage module, an alarm module and a monitoring chart module; through the steps and the system module, the working personnel can know the states of various devices in real time, the potential safety hazards of use are reduced, safety accidents are avoided in the using process, and accordingly safety is greatly improved.
Description
Technical Field
The invention relates to the technical field of industrial Internet of things, in particular to a monitoring method and a monitoring system based on the industrial Internet of things.
Background
The industrial Internet of things platform is an industrial Internet of things management system, relies on the technologies of Internet of things, cloud computing, big data and the like, takes the domestic most advanced industrial automatic identification and data acquisition technology (AIDC technology) as a core, and is an intelligent management platform integrating industrial automatic identification, information acquisition, data modeling and flow reconstruction.
Data such as the running state, the running time, the service life and the like of various devices in a large-scale factory are mostly monitored in a manual field detection mode, the problem of the devices cannot be found in time in the monitoring mode, and great potential safety hazards exist.
In order to solve the problems, how to design a monitoring method and a monitoring system based on the industrial internet of things is an urgent need at present.
Disclosure of Invention
The invention aims to provide a monitoring method and a monitoring system based on an industrial Internet of things, which are used for solving the problems in the background technology.
The embodiment of the invention is realized by the following steps:
on one hand, the embodiment of the application provides a monitoring method based on an industrial internet of things, which comprises the following steps:
acquiring list information of newly added equipment and running state data of the added equipment;
importing the list information and the running state data into a preset database;
respectively calculating the list information and the running state data in the database at regular intervals according to a preset alarm rule, and respectively generating a calculation result;
generating corresponding alarm information according with the calculation result of the alarm rule and providing an alarm notice;
the corresponding alarm information will generate a corresponding monitoring chart.
In some embodiments of the present invention, the inventory information and the operating status data in the database are periodically aggregated and the historical data is periodically cleaned.
In some embodiments of the present invention, the periodic polymerization is achieved by:
aggregating historical hour index data exceeding a specified duration into trend data taking days as a unit;
aggregating the historical day index data exceeding the specified duration into trend data taking a month as a unit;
and aggregating the historical monthly index data exceeding the specified time into trend data in units of years.
In some embodiments of the present invention, the generating of the alarm information is implemented by:
if the calculation result hits the alarm rule and is not in the alarm queue, generating alarm information and sending the alarm information to an alarm message queue;
if the calculation result hits the alarm rule and is already in the alarm queue, the calculation result is ignored and the next calculation is waited.
On the other hand, the embodiment of the application provides a monitoring system based on an industrial internet of things, which comprises an information acquisition module, a monitoring module and a monitoring module, wherein the information acquisition module is used for collecting and reporting list information of newly-added equipment and running state data of invested equipment;
the data storage module is used for receiving the list information and the running state data reported by the information acquisition module, and carrying out periodic aggregation and historical data cleaning on the list information and the running state data;
the alarm module is used for periodically calculating the list information and the real-time running state data in the data storage module, generating an alarm message for the calculation result conforming to the alarm rule and providing an alarm notice;
a monitoring chart module: and the query function is used for providing list information, running state data and corresponding warning information, and generating a corresponding chart.
In some embodiments of the present invention, the information collecting module includes:
the device information acquisition submodule is used for acquiring the list information of the newly added device and reporting the list information to the data storage module;
and the state data acquisition submodule is used for reporting the running state data of the input equipment to the data storage module.
In some embodiments of the invention, the status data collecting sub-module includes:
the environment acquisition unit is used for acquiring index data of the current environment of the equipment;
and the state acquisition unit is used for acquiring the current real-time operation data of the equipment.
In some embodiments of the invention, the monitoring chart module includes:
the list information chart submodule is used for providing the list information and the query function corresponding to the alarm message and generating a corresponding chart;
and the state data chart submodule is used for providing the query function of the operating state data and the corresponding alarm message and generating a corresponding chart.
In another aspect, an embodiment of the present application provides an electronic device, which includes: at least one processing unit; and at least one memory, bus connected with the processing unit;
wherein, the processing unit and the memory complete the communication with each other through the bus;
the processing unit is used for calling the program instructions in the memory so as to execute any one of the methods.
In another aspect, embodiments of the present application provide a non-transitory computer-readable storage medium storing computer instructions that cause a computer to perform any of the above methods.
Compared with the prior art, the embodiment of the invention has at least the following advantages or beneficial effects: when the equipment is monitored in such a way, real-time operation state data, equipment use data and the like can be obtained, the equipment use data is inventory information, namely the invested date, the achievable life and the like of the equipment, and the operation state data is input voltage, output power, current and the like of each equipment in the operation process of the equipment, and the data is combed and summarized so as to be conveniently displayed to relevant workers, so that the workers can know the state of each equipment, namely the use state and the operation state; comparing or calculating the list information with the running state data through a preset alarm rule, and respectively giving out abnormal equipment according to the calculation result so as to carry out corresponding alarm notification to achieve the purpose of reminding workers; under this effect for the staff can real-time understanding the state of various equipment, reduces the potential safety hazard of using, just also avoids in the use, takes place the incident, thereby very big improvement the security.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a flow chart of a method in an embodiment of the invention;
fig. 2 is a connection block diagram in the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally found in use of products of the application, and are used only for convenience in describing the present application and for simplification of description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The embodiments described below and the individual features of the embodiments can be combined with one another without conflict.
Example 1
Referring to fig. 1-2, fig. 1 is a flow chart of a method according to an embodiment of the invention; fig. 2 is a connection block diagram in the embodiment of the present invention.
On one hand, the embodiment of the application provides a monitoring method based on an industrial internet of things, which comprises the following steps:
s1, acquiring list information of the newly added equipment and operation state data of the thrown equipment; adding list information of new equipment, namely collecting and reporting related information of new equipment needing to be put into, wherein the list information comprises the production date, rated power, available time limit and the like of the equipment, and reporting the information; the operation state data is the current, input voltage, output power and the like of each device during operation, and such information is collected and reported, so that the working personnel can know the operation state of each device in real time.
S2, importing the inventory information and the running state data to a database;
s3, regularly calculating the list information in the database according to the alarm rule, generating corresponding alarm information according to the calculation result of the alarm rule, and providing an alarm notice; the alarm rule is determined according to the maximum service life of each device, the period of maintenance, and the like.
Calculating the operation state data in the database in real time according to the alarm rule, generating a corresponding alarm message according to the calculation result conforming to the alarm rule, and providing an alarm notice; the alarm rule is determined according to data such as rated power, rated current, voltage and the like of each device, and the calculation process is compared with the stored data so as to generate corresponding alarm messages and alarm notifications.
S4, generating corresponding monitoring charts by the list information, the running state data and the corresponding alarm information in the database; the purpose of this step is to provide query function for the list information and the operation status data and to generate the corresponding monitoring chart, so as to facilitate the query and monitoring of the staff.
In some embodiments of the present invention, the inventory information and the operating status data in the database are periodically aggregated and the historical data is periodically cleaned.
In some embodiments of the present invention, the periodic polymerization is achieved by:
aggregating historical hour index data exceeding a specified duration into trend data taking days as a unit;
aggregating the historical day index data exceeding the specified duration into trend data taking a month as a unit;
and aggregating the historical monthly index data exceeding the specified time into trend data in units of years.
In some embodiments of the present invention, the generating of the alarm information is implemented by:
if the calculation result hits the alarm rule and is not in the alarm queue, generating alarm information and sending the alarm information to an alarm message queue;
if the calculation result hits the alarm rule and is already in the alarm queue, the calculation result is ignored and the next calculation is waited.
Example 2
On the other hand, the embodiment of the application provides a monitoring system based on an industrial internet of things, which comprises an information acquisition module, a monitoring module and a monitoring module, wherein the information acquisition module is used for collecting and reporting list information of newly-added equipment and running state data of invested equipment; the acquisition mode can be realized by a nameplate of the scanning equipment, and information which is not on the nameplate can be manually input and added.
The data storage module is used for receiving the list information and the running state data reported by the information acquisition module, and carrying out periodic aggregation and historical data cleaning on the list information and the running state data;
the alarm module is used for periodically calculating the list information and the real-time running state data in the data storage module, generating an alarm message for the calculation result conforming to the alarm rule and providing an alarm notice;
a monitoring chart module: and the query function is used for providing list information, running state data and corresponding warning information, and generating a corresponding chart.
In some embodiments of the present invention, the information collecting module includes:
the device information acquisition submodule is used for acquiring the list information of the newly added device and reporting the list information to the data storage module;
and the state data acquisition submodule is used for reporting the running state data of the input equipment to the data storage module.
In this embodiment, after the device information acquisition sub-module and the status data acquisition sub-module acquire the required information, the data is transmitted to the data storage module through the wireless transmission module, and the data storage module is provided with a receiver for the data of the structure, so as to realize the function of data transmission.
The function of the state data acquisition submodule, namely, the voltage, the current, the input and output rated power and the like which are put into the current operation of the equipment are acquired, so that whether the operation state of the equipment is normal or not is judged, the unified management and monitoring are realized, the requirement that workers need to patrol or check in real time is avoided, the monitoring efficiency is improved, and meanwhile, the potential safety hazard of the operation of the equipment is reduced.
When the operation state data of the equipment is abnormal, the operation state of the equipment, namely the emergency equipment turning-off and other operations, is also controlled while the alarm message and the alarm notification are sent.
In some embodiments of the invention, the status data collecting sub-module includes:
the environment acquisition unit is used for acquiring index data of the current environment of the equipment; the environment of the equipment also has a certain influence on the operation of the equipment, so that the unit has the function of acquiring the current environment state of the equipment, such as temperature, humidity and other data.
And the state acquisition unit is used for acquiring the current real-time operation data of the equipment. The current real-time operation data of the device is the current operation current, input voltage, output power and the like of the device, and such data can be realized by various sensors.
In some embodiments of the invention, the monitoring chart module includes:
the list information chart submodule is used for providing the list information and the query function corresponding to the alarm message and generating a corresponding chart;
and the state data chart submodule is used for providing the query function of the operating state data and the corresponding alarm message and generating a corresponding chart.
Example 3
In another aspect, an embodiment of the present application provides an electronic device, which includes: at least one processing unit; and at least one memory, bus connected with the processing unit;
wherein, the processing unit and the memory complete the communication with each other through the bus;
the processing unit is used for calling the program instructions in the memory so as to execute any one of the methods.
Example 4
In another aspect, embodiments of the present application provide a non-transitory computer-readable storage medium storing computer instructions that cause a computer to perform any of the above methods.
The data storage module is a Memory, and the Memory may be, but not limited to, a Random Access Memory (RAM), a Read Only Memory (ROM), a Programmable Read-Only Memory (PROM), an Erasable Read-Only Memory (EPROM), an electrically Erasable Read-Only Memory (EEPROM), and the like.
The system also includes a processor, which may be an integrated circuit chip having signal processing capabilities. The Processor may be a general-purpose Processor including a Central Processing Unit (CPU), a Network Processor (NP), etc.; but also Digital Signal Processors (DSPs), Application Specific Integrated Circuits (ASICs), Field Programmable Gate Arrays (FPGAs) or other Programmable logic devices, discrete Gate or transistor logic devices, discrete hardware components.
It will be appreciated that the configuration shown in fig. 2 is merely illustrative and may include more or fewer components than shown in fig. 2 or have a different configuration than shown in fig. 2. The components shown in fig. 2 may be implemented in hardware, software, or a combination thereof.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The apparatus embodiments described above are merely illustrative, and for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The functions, if implemented in the form of software functional modules and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. A monitoring method based on an industrial Internet of things is characterized by comprising the following steps:
acquiring list information of newly added equipment and running state data of the added equipment;
importing the list information and the running state data into a preset database;
respectively calculating the list information and the running state data in the database at regular intervals according to a preset alarm rule, and respectively generating a calculation result;
generating corresponding alarm information according with the calculation result of the alarm rule and providing an alarm notice;
the corresponding alarm information will generate a corresponding monitoring chart.
2. The monitoring method based on the industrial internet of things as claimed in claim 1, wherein the inventory information and the operation state data in the database are periodically aggregated and historical data are periodically cleaned.
3. The monitoring method based on the industrial internet of things as claimed in claim 2, wherein the periodic aggregation is realized by the following steps:
aggregating historical hour index data exceeding a specified duration into trend data taking days as a unit;
aggregating the historical day index data exceeding the specified duration into trend data taking a month as a unit;
and aggregating the historical monthly index data exceeding the specified time into trend data in units of years.
4. The monitoring method based on the industrial internet of things according to claim 1, wherein the generating of the corresponding alarm information is realized by the following steps:
if the calculation result hits the alarm rule and is not in the alarm queue, generating alarm information and sending the alarm information to an alarm message queue;
if the calculation result hits the alarm rule and is already in the alarm queue, the calculation result is ignored and the next calculation is waited.
5. A monitoring system based on an industrial Internet of things is characterized by comprising;
the information acquisition module is used for collecting and reporting list information of newly-added equipment and running state data of the equipment which is put into service;
the data storage module is used for receiving the list information and the running state data reported by the information acquisition module, and carrying out periodic aggregation and historical data cleaning on the list information and the running state data;
the alarm module is used for periodically calculating the list information and the real-time running state data in the data storage module, generating an alarm message for the calculation result conforming to the alarm rule and providing an alarm notice;
a monitoring chart module: and the query function is used for providing list information, running state data and corresponding warning information, and generating a corresponding chart.
6. The monitoring system based on the industrial internet of things as claimed in claim 5, wherein the information acquisition module comprises:
the device information acquisition submodule is used for acquiring the list information of the newly added device and reporting the list information to the data storage module;
and the state data acquisition submodule is used for reporting the running state data of the input equipment to the data storage module.
7. The monitoring system based on the industrial internet of things as claimed in claim 6, wherein the status data acquisition submodule comprises:
the environment acquisition unit is used for acquiring index data of the current environment of the equipment;
and the state acquisition unit is used for acquiring the current real-time operation data of the equipment.
8. The monitoring system based on the industrial internet of things as claimed in claim 5, wherein the monitoring chart module comprises:
the list information chart submodule is used for providing the list information and the query function corresponding to the alarm message and generating a corresponding chart;
and the state data chart submodule is used for providing the query function of the operating state data and the corresponding alarm message and generating a corresponding chart.
9. An electronic device, comprising: at least one processing unit; and at least one memory, bus connected with the processing unit;
the processing unit and the memory complete mutual communication through the bus;
the processing unit is configured to call program instructions in the memory to perform the method of any of claims 1-4.
10. A non-transitory computer-readable storage medium storing computer instructions that cause a computer to perform the method of any one of claims 1-4.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114448716A (en) * | 2022-02-28 | 2022-05-06 | 奇安信科技集团股份有限公司 | Industrial control safety control method, electronic device and storage medium |
| CN117194732A (en) * | 2023-11-07 | 2023-12-08 | 山东青鸟工业互联网有限公司 | Industrial Internet trusted data communication method and system |
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| CN117194732A (en) * | 2023-11-07 | 2023-12-08 | 山东青鸟工业互联网有限公司 | Industrial Internet trusted data communication method and system |
| CN117194732B (en) * | 2023-11-07 | 2024-02-02 | 山东青鸟工业互联网有限公司 | Industrial Internet trusted data communication method and system |
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