CN112699699A - Automatic fitting alignment detection device, code spraying system and control method - Google Patents
Automatic fitting alignment detection device, code spraying system and control method Download PDFInfo
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- CN112699699A CN112699699A CN202011479299.5A CN202011479299A CN112699699A CN 112699699 A CN112699699 A CN 112699699A CN 202011479299 A CN202011479299 A CN 202011479299A CN 112699699 A CN112699699 A CN 112699699A
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- 238000005507 spraying Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 238000012856 packing Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 description 7
- 238000007641 inkjet printing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10366—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications
- G06K7/10415—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications the interrogation device being fixed in its position, such as an access control device for reading wireless access cards, or a wireless ATM
- G06K7/10425—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications the interrogation device being fixed in its position, such as an access control device for reading wireless access cards, or a wireless ATM the interrogation device being arranged for interrogation of record carriers passing by the interrogation device
- G06K7/10435—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications the interrogation device being fixed in its position, such as an access control device for reading wireless access cards, or a wireless ATM the interrogation device being arranged for interrogation of record carriers passing by the interrogation device the interrogation device being positioned close to a conveyor belt or the like on which moving record carriers are passing
- G06K7/10445—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves the interrogation device being adapted for miscellaneous applications the interrogation device being fixed in its position, such as an access control device for reading wireless access cards, or a wireless ATM the interrogation device being arranged for interrogation of record carriers passing by the interrogation device the interrogation device being positioned close to a conveyor belt or the like on which moving record carriers are passing the record carriers being fixed to further objects, e.g. RFIDs fixed to packages, luggage, mail-pieces or work-pieces transported on a conveyor belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10821—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
- G06K7/10861—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices sensing of data fields affixed to objects or articles, e.g. coded labels
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Theoretical Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Artificial Intelligence (AREA)
- Computer Networks & Wireless Communication (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses an automatic complete set detection device for accessories, a code spraying system and a control method, wherein the device comprises: a part recognition table for placing a part to be recognized; the display screen is arranged on the accessory identification table and is used for displaying the list information of the accessories to be identified; the camera is arranged above the accessory identification table and used for scanning the two-dimensional code of the accessory on the accessory identification table; the controller is respectively electrically connected with the display screen and the camera, and the controller is used for transmitting the accessory list information to the display screen and receiving the camera image information, can be clear and orderly and can pack accessories in a complete set to realize zero error rate.
Description
Technical Field
The invention particularly relates to an automatic fitting alignment detection device, a code spraying system and a control method.
Background
The development of the intelligent manufacturing field becomes a technical hot topic of key attention in the current society, and the intelligent equipment is introduced in production, so that the production efficiency is greatly improved, and the error rate is reduced.
Especially for non-standard products with more accessories, the manual judgment of the complete set is obviously not as accurate as the system judgment, and meanwhile, the system is integrated to record and store more data information, so that the later inquiry and tracing are realized. Smart manufacturing will be a trend in future manufacturing developments.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic complete fitting detection device, a code spraying system and a control method, which can clearly and orderly package the fittings in a complete manner to realize zero error rate.
In order to solve the technical problems, the technical scheme of the invention is as follows:
an automatic fitting alignment detection device, comprising:
a part recognition table for placing a part to be recognized;
the display screen is arranged on the accessory identification table and is used for displaying the list information of the accessories to be identified;
the camera is arranged above the accessory identification table and used for scanning the two-dimensional code of the accessory on the accessory identification table;
and the controller is respectively electrically connected with the display screen and the camera and is used for transmitting the accessory list information to the display screen and receiving the image information of the camera.
A code spraying system comprises the automatic accessory sleeve detection device and a code spraying machine for spraying codes to the accessories which are packaged after the automatic accessory sleeve detection device is used for detecting the accessories in a qualified mode.
Preferably, the automatic packaging machine further comprises a conveying device used for moving the packaged accessories, and the code spraying machine is arranged above the conveying device.
Preferably, the conveying device is a conveyor belt.
A method for controlling the inkjet printing system includes the following steps:
s1: loading a production task by a controller, wherein the production task comprises code spraying content and accessory list information;
s2: the code spraying content and the accessory list information are correspondingly transmitted to the code spraying machine and the display screen respectively;
s3: placing accessories on the accessory identification table according to accessory list information in the display screen;
s4: detecting whether the accessories on the accessory identification table are completely sleeved according to the scanning of the camera, if so, entering a step S5: if not, a prompt appears;
s5: packing the accessories and placing the accessories on a conveying device;
s6: and the code spraying machine is used for spraying codes on the packaged accessories on the conveying equipment.
Preferably, the method for detecting whether the accessories on the accessory identification table are completely sleeved by scanning through the camera comprises the following steps:
s100: identifying the two-dimensional code of the accessory on the accessory identification table in real time and transmitting the two-dimensional code back to the controller;
s101: judging whether the two-dimensional codes of the accessories on the accessory identification table are matched, if so, entering the step S102; if not, displaying red and giving an alarm prompt on the accessory list information corresponding to the display screen;
s102: detecting whether the number of the accessories on the accessory identification table is equal, if so, displaying green on the list information corresponding to the display screen; and if not, displaying yellow on the list information corresponding to the display screen and prompting that the display screen is not matched.
Preferably, the method for detecting whether the accessories on the accessory identification table are completely sleeved by scanning through the camera further comprises the following steps:
s103: the camera stops recognizing and takes pictures and transmits the pictures back to the controller.
In summary, compared with the prior art, the invention has the beneficial effects that:
according to the invention, corresponding production tasks are loaded through a controller, an operator puts accessories on an accessory identification table one by one according to accessory list information on a display screen, a camera identifies two-dimensional codes on the accessories to judge whether the accessories are completely sleeved, if so, the accessories are packaged and sent to an ink-jet printer through a conveying device; if not, then the alarm is given out to prompt the operator that the number or the type of the accessories are wrong, so that the accuracy of the multi-accessory packaging is improved, the condition of wrong accessory packaging is prevented, and the zero error rate of accessory packaging is realized.
Drawings
FIG. 1 is a schematic structural diagram of an automatic fitting alignment detection device according to the present invention;
FIG. 2 is a schematic structural diagram of an inkjet printer and a conveying device in an inkjet printing system according to the present invention;
fig. 3 is a flowchart of a control method of a code spraying system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides an automatic fitting alignment detection device, which includes:
a component recognition table 1 for placing a component to be recognized;
the display screen 2 is arranged on the accessory identification table 1, and the display screen 2 is used for displaying list information of accessories to be identified;
the camera 3 is arranged above the accessory recognition table 1 and used for scanning the two-dimensional code of the accessory on the accessory recognition table 1;
the controller 4 is respectively electrically connected with the display screen 2 and the camera 3, the controller 4 is used for transmitting the accessory list information to the display screen 2 and receiving the image information of the camera 3, corresponding production tasks are loaded through the controller 4, an operator places the accessories on the accessory identification table 1 one by one according to the accessory list information on the display screen 2, the camera 3 identifies two-dimensional codes on the accessories to judge whether the accessories are completely sleeved, and if yes, the accessories are packaged and are sent to the code spraying machine through the conveying equipment; if not, then the alarm is given out to prompt the operator that the number or the type of the accessories are wrong, so that the accuracy of the multi-accessory packaging is improved, the condition of wrong accessory packaging is prevented, and the zero error rate of accessory packaging is realized.
A code spraying system comprises the automatic accessory sleeve detection device and a code spraying machine 5 for spraying codes to the accessories which are packaged after the automatic accessory sleeve detection device is used for detecting the accessories in a qualified mode.
The invention also comprises a conveying device 6 for moving the packaged accessories, the code spraying machine 5 is arranged above the conveying device 6, the conveying device 6 is a conveying belt, the packaged accessories are conveyed to the position right below the code spraying machine 5 through the conveying belt, and the code spraying machine 5 is used for matching the codes of the packaged accessories.
A method for controlling the inkjet printing system includes the following steps:
s1: the controller 4 loads a production task, wherein the production task comprises code spraying content and accessory list information;
s2: the code spraying content and the accessory list information are correspondingly transmitted to the code spraying machine 5 and the display screen 2 respectively;
s3: placing accessories on the accessory identification table 1 according to accessory list information in the display screen 2;
s4: scanning and detecting whether the accessories on the accessory identification table 1 are completely sleeved according to the camera 3, if yes, entering a step S5: if not, a prompt appears;
s5: the accessories are packed and placed on the conveying equipment 6;
s6: and the code spraying machine 5 is used for spraying codes on the packaged accessories on the conveying equipment 6.
The method for scanning and detecting whether the accessories on the accessory identification table 1 are completely sleeved by the camera 3 comprises the following steps:
s100: identifying the two-dimensional code of the accessory on the accessory identification platform 1 in real time and transmitting the two-dimensional code back to the controller 4;
s101: judging whether the two-dimensional codes of the accessories on the accessory identification platform 1 are matched, if so, entering the step S102; if not, displaying red and giving an alarm prompt on the accessory list information corresponding to the display screen 2;
s102: detecting whether the number of the accessories on the accessory identification platform 1 is equal, if so, displaying green on the list information corresponding to the display screen 2; if not, displaying yellow on the list information corresponding to the display screen 2 and prompting that the display screen is not matched.
The method for scanning and detecting whether the accessories on the accessory identification table 1 are completely sleeved by the camera 3 further comprises the following steps:
s103: the camera 3 stops recognizing and takes pictures and transmits the pictures back to the controller 4.
The specific operation steps are as follows: an operator loads a first production task through the controller 4, code spraying content in the production task is conveyed to the code spraying machine 5 through the controller 4, accessory list information in the production task is conveyed to the display screen 2, the operator places corresponding accessories on the accessory identification table 1 according to the accessory list information on the display screen 2, the camera 3 scans two-dimensional codes on the accessories in real time to judge whether the accessories are matched, and if the accessories are not matched, red color is displayed on the corresponding accessory list on the display screen 2 and an alarm prompt is given; if the number of the accessories is not correct, displaying yellow to indicate that the accessories of the product are not matched; if correct, then show green on display screen 2, the accessory that shows this product has neatly overlapped, camera 3 stops discernment this moment and takes a picture and uploads controller 4, trace back as subsequent inquiry through the photo, the accessible operator packs the accessory of neatly overlapping or packs the accessory of neatly overlapping through mechanical automation, put into conveying equipment 6 after the packing on, through conveying equipment 6, send the accessory that packs well to the below of ink jet numbering machine 5 and spout the sign indicating number, whole process passes through the scanning of camera 3 and judges, whether the detection accessory that can be accurate neatly overlaps, reduce the problem of mistake dress that leads to because of the manual work, neglected loading or many fittings.
While there have been shown and described the fundamental principles and principal features of the invention and advantages thereof, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are given by way of illustration of the principles of the invention, but is susceptible to various changes and modifications without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. An automatic complete cover detection device of accessory, its characterized in that includes:
a part recognition table (1) for placing a part to be recognized;
the display screen (2) is arranged on the accessory identification table (1), and the display screen (2) is used for displaying accessory list information to be identified;
the camera (3) is arranged above the accessory identification table (1) and is used for scanning the two-dimensional code of the accessory on the accessory identification table (1);
the controller (4) is respectively and electrically connected with the display screen (2) and the camera (3), and the controller (4) is used for transmitting the accessory list information to the display screen (2) and receiving the image information of the camera (3).
2. A code spraying system, characterized by comprising the automatic component alignment detection device as claimed in claim 1 and a code spraying machine (5) for spraying codes on the components packed after the automatic component alignment detection device performs alignment detection.
3. A code spraying system according to claim 2, further comprising a conveyor (6) for moving the packed accessories, the code spraying machine (5) being arranged above the conveyor (6).
4. A code spraying system according to claim 3, characterized in that the conveying device (6) is a conveyor belt.
5. A method of controlling a code spraying system according to any one of claims 2 to 4, comprising the steps of:
s1: the method comprises the following steps that a controller (4) loads a production task, wherein the production task comprises code spraying content and accessory list information;
s2: the code spraying content and the accessory list information are correspondingly transmitted to the code spraying machine (5) and the display screen (2) respectively;
s3: placing accessories on the accessory identification table (1) according to accessory list information in the display screen (2);
s4: scanning and detecting whether the accessories on the accessory identification table (1) are completely sleeved or not according to the camera (3), if yes, entering a step S5: if not, a prompt appears;
s5: packing the accessories and placing the accessories on a conveying device (6);
s6: and the code spraying machine (5) is used for spraying codes on the parts packed on the conveying equipment (6).
6. The control method of the code spraying system according to claim 5, wherein the method for scanning and detecting whether the parts on the part identification table (1) are completely sleeved by the camera (3) is as follows:
s100: identifying the two-dimensional code of the accessory on the accessory identification table (1) in real time and transmitting the two-dimensional code back to the controller (4);
s101: judging whether the two-dimensional codes of the accessories on the accessory identification platform (1) are matched, if so, entering the step S102; if not, displaying red and giving an alarm prompt on the accessory list information corresponding to the display screen (2);
s102: detecting whether the number of accessories on the accessory identification table (1) is equal or not, and if so, displaying green on the list information corresponding to the display screen (2); if not, displaying yellow on the list information corresponding to the display screen (2) and prompting that the display screen is not matched.
7. The method for controlling a code spraying system according to claim 6, wherein the method for scanning and detecting whether the parts on the part identification table (1) are completely sleeved by the camera (3) further comprises the following steps:
s103: the camera (3) stops recognizing and takes pictures and transmits the pictures back to the controller (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011479299.5A CN112699699A (en) | 2020-12-15 | 2020-12-15 | Automatic fitting alignment detection device, code spraying system and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011479299.5A CN112699699A (en) | 2020-12-15 | 2020-12-15 | Automatic fitting alignment detection device, code spraying system and control method |
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| Publication Number | Publication Date |
|---|---|
| CN112699699A true CN112699699A (en) | 2021-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011479299.5A Pending CN112699699A (en) | 2020-12-15 | 2020-12-15 | Automatic fitting alignment detection device, code spraying system and control method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113657564A (en) * | 2021-07-20 | 2021-11-16 | 埃华路（芜湖）机器人工程有限公司 | Dynamic part following code spraying system and code spraying method thereof |
-
2020
- 2020-12-15 CN CN202011479299.5A patent/CN112699699A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113657564A (en) * | 2021-07-20 | 2021-11-16 | 埃华路（芜湖）机器人工程有限公司 | Dynamic part following code spraying system and code spraying method thereof |
| CN113657564B (en) * | 2021-07-20 | 2024-01-26 | 埃华路（芜湖）机器人工程有限公司 | Part dynamic following code spraying system and code spraying method thereof |
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