CN112692426B - Welding slag discharger for electroslag pressure welding - Google Patents
Welding slag discharger for electroslag pressure welding Download PDFInfo
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- CN112692426B CN112692426B CN202011434196.7A CN202011434196A CN112692426B CN 112692426 B CN112692426 B CN 112692426B CN 202011434196 A CN202011434196 A CN 202011434196A CN 112692426 B CN112692426 B CN 112692426B
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- Prior art keywords
- pipe
- fixed frame
- rod
- discharging
- side part
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K25/00—Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention relates to a welding slag discharger, in particular to a welding slag discharger for electroslag pressure welding. The welding slag discharger for electroslag pressure welding can quantitatively pour welding slag, and is high in safety, time-saving and labor-saving. The welding slag discharger for electroslag pressure welding comprises a discharging hopper and a sealing cover, wherein the top of the discharging hopper is provided with a detachable sealing cover; the side part of the lower hopper is connected with a fixed frame; the fixed frame is connected with the blanking mechanism; and a charging mechanism is connected between the discharging mechanism and the discharging hopper. According to the welding slag quantitative feeding device, welding slag can be respectively and quantitatively fed to the positions to be welded, manual feeding of the welding slag to the positions to be welded can be replaced, the limiting disc and the limiting groove can limit the butt joint pipe, feeding accuracy is improved, the arc-shaped plate and the bonding plate can effectively prevent the welding slag from falling to other places, and therefore working efficiency of people can be improved, and working quality of people can be improved.
Description
Technical Field
The invention relates to a welding slag discharger, in particular to a welding slag discharger for electroslag pressure welding.
Background
The electroslag pressure welding is a pressure welding method which is to place two steel bars in a vertical or oblique (the gradient is in the range of 4:1) butt joint mode, utilize welding current to pass through the gap between the two steel bars, form an arc process and an electroslag process under a welding flux layer, generate arc heat and resistance heat, melt the steel bars and finish pressurization.
When people need to pour welding slag into the welding device during electroslag pressure welding, at present, people pour the welding slag directly by hand, so that the welding device has low working efficiency, some dangers exist, all vertical welding is brand-new screw steel, the quality is hard and heavy, labor protection gloves and shoes for operation are fast to damage, labor protection articles are not replaced in time, hands and feet can be in direct contact with reinforcing steel bars, and electric shock danger is easy; in wet and hot weather, the sweat wet degree is serious, the human body resistance is obviously reduced, once the electric shock is generated, the electric shock is not easy to get rid of, and the danger is higher; in hot seasons, long-time physical labor and open-air operation are carried out, the human body is extremely tired, and the electric shock hazard is also high.
Therefore, a welding slag discharger for electroslag pressure welding, which can realize quantitative pouring of welding slag, has high safety and saves time and labor, is developed.
Disclosure of Invention
In order to overcome the defects that the existing manual discharging of workers is low in working efficiency and some dangers exist, the technical problems are that: the welding slag discharger for electroslag pressure welding can quantitatively pour welding slag, and is high in safety, time-saving and labor-saving.
The technical scheme of the invention is as follows: a slag discharger for electroslag pressure welding, comprising:
the top of the discharging hopper is provided with a detachable sealing cover;
the side part of the lower hopper is connected with a fixed frame;
the fixed frame is connected with the blanking mechanism;
the charging mechanism is connected between the discharging mechanism and the discharging hopper;
and an adjusting mechanism is connected between the fixed frame and the blanking mechanism.
Further, the unloading mechanism includes:
the rotating rod is rotatably connected with the fixed frame;
the side part of the rotating rod is connected with a handle;
one side of the rotating rod, which is far away from the handle, is connected with a rotating ring which is connected with the charging mechanism;
the side part of the fixed frame is connected with a connecting pipe;
the side part of the connecting pipe is connected with a discharging pipe for discharging;
the fixed disk is connected with the fixed frame front portion, and the fixed disk is connected with the bull stick rotation.
Further, the charging mechanism comprises:
a blanking pipe is connected between the bottom of the blanking hopper and the top of the fixed frame;
the inner wall of the rotating ring is uniformly connected with the material receiving pipe;
the movable discs are connected in the material receiving pipes in a sliding mode;
the bottom of the movable plate is connected with a sliding rod which is matched with the adjusting mechanism in an extrusion way, and the sliding rod is connected with the material receiving pipe in a sliding way;
the first springs are connected between the slide bars and the outer wall of the material receiving pipe, and the first springs are sleeved outside the slide bars.
Further, adjustment mechanism includes:
the rotating rod is rotatably connected with a rotating pipe, and the rotating pipe is rotatably connected with the fixed frame;
the side part of the rotating pipe is connected with an inclined fluted disc which is matched with the sliding rod in an extrusion way;
the side part of the front wall of the fixed frame is connected with a nut;
the screw is connected with the nut through internal threads;
the top of the screw rod is connected with the inner hexagonal sleeve;
the side part of the rotating pipe is connected with a contact plate which is matched with the screw rod in an extrusion way.
Further, still include positioning mechanism, positioning mechanism is including:
the side part of the rotating rod is connected with a limiting disc, the limiting disc is positioned at the side part of the handle, grooves are uniformly formed in the outer side of the limiting disc, the number of the grooves is consistent with that of the receiving pipes, and the grooves and the receiving pipes are positioned on the same horizontal line;
the side part of the fixed disc is connected with the guide sleeve;
the guide sleeve is internally connected with the guide rod in a sliding manner;
the bottom of the guide rod is connected with a contact ball which is clamped with the groove;
the second spring is connected between the guide rod and the bottom of the guide sleeve, and the second spring is sleeved outside the guide rod.
Further, still including stabilizing mean, stabilizing mean is including:
the discharge pipe is connected with the support plate;
an arc-shaped plate is connected to one side of the support plate.
Further, still include guiding mechanism, guiding mechanism includes:
the side part of the discharging pipe is connected with a limiting plate;
the bonding plate is connected with the limiting plate bottom.
The invention has the following advantages: according to the welding slag quantitative feeding device, welding slag can be respectively and quantitatively fed to the positions to be welded, manual feeding of the welding slag to the positions to be welded can be replaced, the limiting disc and the limiting groove can limit the butt joint pipe, feeding accuracy is improved, the arc-shaped plate and the bonding plate can effectively prevent the welding slag from falling to other places, and therefore working efficiency of people can be improved, and working quality of people can be improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of an adjusting mechanism according to the present invention.
Fig. 3 is a schematic view of a partial perspective structure of the present invention.
Fig. 4 is a schematic perspective view of the charging mechanism of the present invention.
Fig. 5 is a schematic perspective view of a positioning mechanism according to the present invention.
Fig. 6 is a schematic perspective view of the guiding mechanism of the present invention.
Part names and serial numbers in the figure: 1: discharging hopper, 2: sealing cover, 3: fixed frame, 4: unloading mechanism, 41: rotating rod, 42: handle, 43: rotating ring, 44: connecting pipe, 45: discharge tube, 46: fixed disk, 5: charging mechanism, 51: blanking pipe, 52: receiving pipe, 53: slide bar, 54: movable tray, 55: first spring, 6: adjustment mechanism, 61: nut, 62: screw, 63: inner hexagonal sleeve, 64: contact plate, 65: swivel, 66: oblique fluted disc, 7: positioning mechanism, 71: limit plate, 72: groove, 73: guide sleeve, 74: guide bar, 75: second spring, 76: contact ball, 8: stabilizing mechanism, 81: support plate, 82: arc, 9: guide mechanism, 91: limiting plate, 92: and (5) attaching the plates.
Detailed Description
Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
Example 1
The utility model provides an electroslag is welding with welding slag discharger, as shown in fig. 1, including hopper 1, sealed lid 2, fixed frame 3, unloading mechanism 4, charging mechanism 5 and adjustment mechanism 6 down, hopper 1 top is equipped with detachable sealed lid 2 down, and hopper 1 lower part is connected with fixed frame 3 down, is connected with unloading mechanism 4 on the fixed frame 3, is connected with charging mechanism 5 between unloading mechanism 4 and the hopper 1 down, is connected with adjustment mechanism 6 on fixed frame 3 and the unloading mechanism 4.
When people need to place welding slag, firstly, the sealing cover 2 is opened, then the welding slag is poured into the blanking hopper 1, then the sealing cover 2 is closed, then the parts of the blanking mechanism 4 of the equipment are aligned to the parts to be welded, then the parts of the adjusting mechanism 6 are adjusted, the welding slag falls into the charging mechanism 5 through the blanking mechanism 4, and then the parts of the blanking mechanism 4 are rotated, so that the welding slag falls into the parts to be welded, and then the discharging can be completed.
Example 2
On the basis of embodiment 1, as shown in fig. 1, 3 and 4, the blanking mechanism 4 comprises a rotating rod 41, a handle 42, a rotating ring 43, a connecting pipe 44, a discharging pipe 45 and a fixed disc 46, wherein the rotating rod 41 is rotationally connected to the middle part of the fixed frame 3, the handle 42 is connected to the front side of the rotating rod 41, the rotating ring 43 is connected to the rear part of the rotating rod 41, the rotating ring 43 is connected with the charging mechanism 5, the connecting pipe 44 is connected to the left lower side of the fixed frame 3, the discharging pipe 45 is connected to the left side of the connecting pipe 44, the fixed disc 46 is connected to the front part of the fixed frame 3, and the fixed disc 46 is rotationally connected with the rotating rod 41.
When people need to place welding slag, the discharging pipe 45 is aligned with a part needing to be welded, then the parts of the adjusting mechanism 6 are adjusted, the welding slag falls into the charging mechanism 5 through the discharging mechanism 4, and then the people hold the handle 42 to rotate clockwise to drive the parts of the charging mechanism 5 to rotate, so that the welding slag falls into the part needing to be welded through the connecting pipe 44 and the discharging pipe 45.
The charging mechanism 5 comprises a discharging pipe 51, a receiving pipe 52, a sliding rod 53, a movable disc 54 and a first spring 55, wherein the discharging pipe 51 is connected between the middle of the bottom of the discharging hopper 1 and the top of the fixed frame 3, the inner wall of the rotating ring 43 is uniformly connected with the receiving pipe 52, the movable disc 54 is connected in the receiving pipe 52 in a sliding manner, the sliding rod 53 is connected in the middle of the bottom of the movable disc 54, the sliding rod 53 is in extrusion fit with the adjusting mechanism 6, the sliding rod 53 is connected with the receiving pipe 52 in a sliding manner, the first spring 55 is connected between the lower part of the sliding rod 53 and the outer wall of the receiving pipe 52, and the first spring 55 is sleeved outside the sliding rod 53.
People adjust the parts of the adjusting mechanism 6, so that the sliding rod 53 and the movable disc 54 move upwards, the first spring 55 is compressed, welding slag falls into the corresponding receiving pipe 52 from the discharging hopper 1 through the discharging pipe 51, then the rotating ring 43, the receiving pipe 52, the sliding rod 53, the movable disc 54 and the first spring 55 are driven to rotate continuously and clockwise, and when the parts of the adjusting mechanism 6 are separated from the sliding rod 53, the sliding rod 53 and the movable disc 54 move downwards to reset under the action of the first spring 55, and when the receiving pipe 52 rotates to be attached to the connecting pipe 44, the welding slag falls into a part to be welded through the connecting pipe 44 and the discharging pipe 45.
Example 3
On the basis of embodiment 2, as shown in fig. 2-6, the adjusting mechanism 6 comprises a nut 61, a screw rod 62, an inner hexagonal sleeve 63, a contact plate 64, a rotary pipe 65 and an inclined tooth disc 66, wherein the rotary pipe 41 is rotationally connected with the rotary pipe 65, the rotary pipe 65 is rotationally connected with the fixed frame 3, the rear side of the rotary pipe 65 is connected with the inclined tooth disc 66, the inclined tooth disc 66 is in extrusion fit with the slide rod 53, the nut 61 is connected with the right upper side of the front wall of the fixed frame 3, the screw rod 62 is connected with the inner hexagonal sleeve 63 in an internal thread mode, the contact plate 64 is connected with the right part of the front side of the rotary pipe 65, and the contact plate 64 is in extrusion fit with the screw rod 62.
When the amount of the welding slag falling into the receiving pipe 52 is required to be adjusted, a hexagonal rotating tool is inserted into the inner hexagonal sleeve 63 and then rotated, so that the inner hexagonal sleeve 63 drives the screw rod 62 to move up and down, meanwhile, the rotating angles of the contact plate 64 and the rotating pipe 65 are changed, when the amount of the welding slag falling into the receiving pipe 52 is required to be adjusted, the screw rod 62 is adjusted upwards, the contact plate 64 and the rotating pipe 65 are enabled to rotate anticlockwise, and when the amount of the welding slag falling into the receiving pipe 52 is adjusted to be small, the screw rod 62 is adjusted downwards, the contact plate 64 and the rotating pipe 65 are enabled to rotate clockwise, and therefore the inclined fluted disc 66 and the sliding rod 53 can be matched.
The positioning mechanism 7 comprises a limiting disc 71, a guide sleeve 73, a guide rod 74, a second spring 75 and a contact ball 76, wherein the limiting disc 71 is connected to the front portion of the rotating rod 41, the limiting disc 71 is located on the rear side of the handle 42, grooves 72 are uniformly formed in the outer side of the limiting disc 71, the grooves 72 are consistent with the material receiving pipes 52 in number and located on the same horizontal line, the guide sleeve 73 is connected to the middle of the upper portion of the front side of the fixed disc 46, the guide rod 74 is connected to the guide sleeve 73 in a sliding mode, the contact ball 76 is connected to the bottom of the guide rod 74, the contact ball 76 is clamped with the groove 72, the second spring 75 is connected between the lower portion of the guide rod 74 and the bottom of the guide sleeve 73, and the second spring 75 is sleeved on the outer side of the guide rod 74.
When the rotating rod 41 rotates to drive the limiting disc 71 and the groove 72 to rotate, when the outer wall of the limiting disc 71 rotates to be in contact with the contact ball 76, the guide rod 74 and the contact ball 76 move upwards, the second spring 75 is compressed, and when the groove 72 rotates to be attached to the contact ball 76, the guide rod 74 and the contact ball 76 are driven to move downwards under the action of the second spring 75, so that the groove 72 is clamped with the contact ball 76, and the position of the receiving pipe 52 can be limited, so that welding slag can be prevented from falling to other places to cause waste.
The stabilizing device is characterized by further comprising a stabilizing mechanism 8, wherein the stabilizing mechanism 8 comprises a support plate 81 and an arc-shaped plate 82, the support plate 81 is connected to the upper portion of the left side of the discharging pipe 45, and the arc-shaped plate 82 is connected to the left side of the support plate 81.
When people need to place welding slag, the arc-shaped plate 82 is attached to the steel bars, so that the welding slag can be stably poured into the device.
Still including guiding mechanism 9, guiding mechanism 9 is including limiting plate 91 and laminating board 92, and discharging pipe 45 left side lower part is connected with limiting plate 91, and limiting plate 91 bottom is connected with laminating board 92.
When one needs to place the welding slag, the bonding plate 92 is bonded and aligned to the part to be welded, so that the welding slag can be effectively prevented from falling to other places.
The foregoing examples have shown only the preferred embodiments of the invention, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that modifications, improvements and substitutions can be made by those skilled in the art without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (3)
1. The utility model provides a electroslag pressure welding is with welding slag discharger which characterized in that includes:
the automatic feeding device comprises a discharging hopper (1) and a sealing cover (2), wherein the detachable sealing cover (2) is arranged at the top of the discharging hopper (1);
a fixed frame (3), and a fixed frame (3) is connected to the side part of the discharging hopper (1);
the blanking mechanism (4) is connected with the fixed frame (3);
the feeding mechanism (5) is connected between the discharging mechanism (4) and the discharging hopper (1), and the feeding mechanism (5) is connected between the discharging mechanism and the discharging hopper;
the adjusting mechanism (6) is connected between the fixed frame (3) and the blanking mechanism (4);
the blanking mechanism (4) comprises:
the rotating rod (41) is rotatably connected with the fixed frame (3);
a handle (42), and the side part of the rotating rod (41) is connected with the handle (42);
a rotating ring (43), one side of the rotating rod (41) far away from the handle (42) is connected with the rotating ring (43), and the rotating ring (43) is connected with the charging mechanism (5);
a connecting pipe (44), and the side part of the fixed frame (3) is connected with the connecting pipe (44);
a discharging pipe (45), the side part of the connecting pipe (44) is connected with a discharging pipe (45) for discharging;
a fixed disc (46), the front part of the fixed frame (3) is connected with the fixed disc (46), and the fixed disc (46) is rotationally connected with the rotating rod (41);
the charging mechanism (5) comprises:
a blanking pipe (51) is connected between the bottom of the blanking hopper (1) and the top of the fixed frame (3), and the blanking pipe (51) is used for blanking;
the inner wall of the rotating ring (43) is uniformly connected with the material receiving pipe (52);
the movable discs (54) are connected with the movable discs (54) in the material receiving pipes (52) in a sliding manner;
the bottom of the movable disc (54) is connected with a slide bar (53), the slide bar (53) is matched with the adjusting mechanism (6) in an extrusion mode, and the slide bar (53) is connected with the material receiving pipe (52) in a sliding mode;
the first springs (55) are connected between the sliding rod (53) and the outer wall of the material receiving pipe (52), and the first springs (55) are sleeved outside the sliding rod (53);
the adjusting mechanism (6) comprises:
the rotating pipe (65), the rotating rod (41) is rotatably connected with the rotating pipe (65), and the rotating pipe (65) is rotatably connected with the fixed frame (3);
the side part of the rotary pipe (65) is connected with an inclined tooth disc (66), and the inclined tooth disc (66) is in extrusion fit with the slide rod (53);
a nut (61), and the side part of the front wall of the fixed frame (3) is connected with the nut (61);
a screw (62), wherein the screw (62) is connected with the nut (61) in a threaded manner;
the top of the screw (62) is connected with the inner hexagonal sleeve (63);
the side part of the rotating pipe (65) is connected with a contact plate (64), and the contact plate (64) is in extrusion fit with the screw rod (62);
the device also comprises a positioning mechanism (7), wherein the positioning mechanism (7) comprises:
the side part of the rotating rod (41) is connected with a limiting disc (71), the limiting disc (71) is positioned at the side part of the handle (42), grooves (72) are uniformly formed in the outer side of the limiting disc (71), and the grooves (72) are consistent with the receiving pipes (52) in number and are positioned on the same horizontal line;
the guide sleeve (73), the side part of the fixed disc (46) is connected with the guide sleeve (73);
the guide rod (74) is connected with the guide rod (74) in a sliding manner in the guide sleeve (73);
the bottom of the guide rod (74) is connected with the contact ball (76), and the contact ball (76) is clamped with the groove (72);
and a second spring (75) is connected between the guide rod (74) and the bottom of the guide sleeve (73), and the second spring (75) is sleeved outside the guide rod (74).
2. The slag discharger for electroslag pressure welding according to claim 1, further comprising a stabilizing mechanism (8), wherein the stabilizing mechanism (8) comprises:
the support plate (81), the discharge pipe (45) is connected with the support plate (81);
an arc-shaped plate (82), and one side of the support plate (81) is connected with the arc-shaped plate (82).
3. A slag discharger for electroslag pressure welding according to claim 2, further comprising a guide mechanism (9), the guide mechanism (9) comprising:
the side part of the discharging pipe (45) is connected with the limiting plate (91);
and the bonding plate (92) is connected with the bottom of the limiting plate (91).
Priority Applications (1)
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CN202011434196.7A CN112692426B (en) | 2020-12-10 | 2020-12-10 | Welding slag discharger for electroslag pressure welding |
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CN202011434196.7A CN112692426B (en) | 2020-12-10 | 2020-12-10 | Welding slag discharger for electroslag pressure welding |
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CN112692426A CN112692426A (en) | 2021-04-23 |
CN112692426B true CN112692426B (en) | 2023-09-29 |
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CN207226309U (en) * | 2017-08-03 | 2018-04-13 | 山西潞安煤基合成油有限公司 | A kind of circulating fluidized bed boiler lime stone rotary feeder |
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CN207547965U (en) * | 2017-12-04 | 2018-06-29 | 常州诺宇焊接科技有限公司 | A kind of positioning tool for bonding machine |
CN108905087A (en) * | 2018-06-26 | 2018-11-30 | 王行德 | The wrist power exerciser of replaceable Anti-slip cover |
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CN111439598A (en) * | 2020-05-12 | 2020-07-24 | 无锡得宇新材料有限公司 | Quantitative adding device for processing melt-blown fabric master batches |
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CN2076003U (en) * | 1989-07-03 | 1991-05-01 | 新城县利民焊接设备厂 | Vertical steel bar electroslag welding machine |
CN101244488A (en) * | 2008-03-27 | 2008-08-20 | 新蒲建设集团有限公司 | Construction method for steel bar work down electro-slag pressure welding |
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CN203222344U (en) * | 2013-05-13 | 2013-10-02 | 广州市金威龙实业股份有限公司 | Rotary quantitative feeding device |
CN204122897U (en) * | 2014-09-23 | 2015-01-28 | 上海通用重工集团有限公司 | A kind of control system of concret iron electroslag pressure welder |
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CN207534288U (en) * | 2017-11-27 | 2018-06-26 | 安徽华菱汽车有限公司 | Gearbox changer and its locking device |
CN207547965U (en) * | 2017-12-04 | 2018-06-29 | 常州诺宇焊接科技有限公司 | A kind of positioning tool for bonding machine |
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CN210258886U (en) * | 2019-04-16 | 2020-04-07 | 王尚坤 | Mechanical-electrical integrated mechanical transmission type volume quantitative filling machine |
CN211511843U (en) * | 2019-12-25 | 2020-09-18 | 安纪文 | Head support of CT examination bed |
CN111439598A (en) * | 2020-05-12 | 2020-07-24 | 无锡得宇新材料有限公司 | Quantitative adding device for processing melt-blown fabric master batches |
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