CN112692426A - Welding slag discharging device for electroslag pressure welding - Google Patents
Welding slag discharging device for electroslag pressure welding Download PDFInfo
- Publication number
- CN112692426A CN112692426A CN202011434196.7A CN202011434196A CN112692426A CN 112692426 A CN112692426 A CN 112692426A CN 202011434196 A CN202011434196 A CN 202011434196A CN 112692426 A CN112692426 A CN 112692426A
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- welding
- pipe
- rod
- rotating
- fixed frame
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- 238000003466 welding Methods 0.000 title claims abstract description 69
- 239000002893 slag Substances 0.000 title claims abstract description 50
- 238000007599 discharging Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims description 7
- 239000003381 stabilizer Substances 0.000 claims 2
- 238000010030 laminating Methods 0.000 description 7
- 230000000087 stabilizing effect Effects 0.000 description 5
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000010891 electric arc Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K25/00—Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to a welding slag discharger, in particular to a welding slag discharger for electroslag pressure welding. The welding slag discharger for electroslag pressure welding can realize quantitative pouring of welding slag, and is high in safety, time-saving and labor-saving. The welding slag discharger for electroslag pressure welding comprises a discharging hopper and a sealing cover, wherein the top of the discharging hopper is provided with the detachable sealing cover; the side part of the lower hopper is connected with the fixed frame; the blanking mechanism is connected to the fixed frame; the charging mechanism is connected between the blanking mechanism and the blanking hopper. The welding slag quantitative input device can quantitatively input welding slag to parts needing welding respectively, can replace manual welding slag to be input to the parts needing welding, the limiting disc and the groove can limit the material pipe, the feeding accuracy is improved, the arc-shaped plate and the attaching plate can effectively prevent the welding slag from falling to other places, and therefore the working efficiency of people can be improved, and the working quality of people can also be improved.
Description
Technical Field
The invention relates to a welding slag discharger, in particular to a welding slag discharger for electroslag pressure welding.
Background
Electroslag pressure welding is a pressure welding method which is completed by placing two reinforcing steel bars into a vertical or oblique (the inclination is within the range of 4: 1) butt joint mode, utilizing welding current to pass through the gap between the two reinforcing steel bars, forming an electric arc process and an electroslag process under a welding flux layer, generating electric arc heat and resistance heat, melting the reinforcing steel bars and pressurizing.
When electroslag pressure welding is carried out by people, welding slag needs to be poured in, and at present, people directly pour welding slag manually, so that the working efficiency is low, some dangers exist, the vertical welding is completely brand-new deformed steel bar, the hardness is heavy, labor protection articles gloves and shoes for operation are quickly damaged, labor protection articles are not replaced in time, and the hands and feet can directly contact with reinforcing steel bars, so that the danger of electric shock is easily caused; in humid and hot weather, the sweat humidity degree is serious, the resistance of a human body is obviously reduced, and once an electric shock occurs, the human body is not easy to get rid of, so that the danger is higher; in hot seasons, long-time physical labor and outdoor operation, the human body is extremely easy to fatigue, and the electric shock danger is also large.
Therefore, a welding slag discharger for electroslag pressure welding, which can realize quantitative pouring of welding slag and is high in safety, time-saving and labor-saving, is developed at present.
Disclosure of Invention
In order to overcome present manual blowing of workman, not only work efficiency is low, wherein can have some dangerous shortcoming, the technical problem is: the welding slag discharger for electroslag pressure welding can realize quantitative pouring of welding slag, and is high in safety, time-saving and labor-saving.
The technical scheme of the invention is as follows: a welding slag discharger for electroslag pressure welding comprises:
the top of the discharging hopper is provided with a detachable sealing cover;
the side part of the lower hopper is connected with the fixed frame;
the blanking mechanism is connected to the fixed frame;
the charging mechanism is connected between the blanking mechanism and the blanking hopper;
and the adjusting mechanism is connected between the fixed frame and the blanking mechanism.
Further, unloading mechanism is including:
the fixed frame is rotatably connected with the rotating rod;
the side part of the rotating rod is connected with a handle;
the side of the rotating rod, which is far away from the handle, is connected with a rotating ring, and the rotating ring is connected with a charging mechanism;
the side part of the fixed frame is connected with the connecting pipe;
the side part of the connecting pipe is connected with a discharging pipe for discharging;
the fixed disk is connected with the fixed frame front portion, and the fixed disk is connected with the bull stick rotary type.
Further, the charging mechanism comprises:
a blanking pipe for blanking is connected between the bottom of the blanking hopper and the top of the fixed frame;
the inner wall of the rotating ring is uniformly connected with material receiving pipes;
the movable discs are connected in the material receiving pipes in a sliding manner;
the bottom of the movable disc is connected with a sliding rod, the sliding rod is in extrusion fit with the adjusting mechanism, and the sliding rod is connected with the material receiving pipe in a sliding manner;
the first springs are connected between the sliding rods and the outer walls of the material receiving pipes and are sleeved outside the sliding rods.
Further, the adjustment mechanism includes:
the rotating pipe is rotatably connected to the rotating rod and rotatably connected with the fixed frame;
the side part of the rotating pipe is connected with an inclined fluted disc which is in extrusion fit with the sliding rod;
the nut is connected with the side part of the front wall of the fixing frame;
the screw is connected with the nut in an internal thread manner;
the top of the screw is connected with the inner hexagonal sleeve;
the contact plate is connected with the lateral part of the rotating pipe and is in extrusion fit with the screw.
Further, still including positioning mechanism, positioning mechanism is including:
the limiting disc is connected to the side part of the rotating rod and located on the side part of the handle, grooves are uniformly formed in the outer side of the limiting disc, the number of the grooves is consistent with that of the material receiving pipes, and the grooves are located on the same horizontal line;
the side part of the fixed disc is connected with the guide sleeve;
the guide rod is connected with the guide sleeve in a sliding manner;
the bottom of the guide rod is connected with a contact ball which is clamped with the groove;
and a second spring is connected between the guide rod and the bottom of the guide sleeve and sleeved outside the guide rod.
Further, still including stabilizing mean, stabilizing mean is including:
the support plate is connected with the discharge pipe;
the arc plate is connected with one side of the support plate.
Further, still including guide mechanism, guide mechanism includes:
the side part of the discharge pipe is connected with a limiting plate;
the laminating board, the limiting plate bottom is connected with the laminating board.
The invention has the following advantages: the welding slag quantitative input device can quantitatively input welding slag to parts needing welding respectively, can replace manual welding slag to be input to the parts needing welding, the limiting disc and the groove can limit the material pipe, the feeding accuracy is improved, the arc-shaped plate and the attaching plate can effectively prevent the welding slag from falling to other places, and therefore the working efficiency of people can be improved, and the working quality of people can also be improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the adjusting mechanism of the present invention.
Fig. 3 is a partial perspective view of the present invention.
Fig. 4 is a schematic perspective view of the charging mechanism of the present invention.
Fig. 5 is a schematic perspective view of the positioning mechanism of the present invention.
Fig. 6 is a schematic perspective view of the guiding mechanism of the present invention.
Part names and serial numbers in the figure: 1: hopper, 2: sealing cover, 3: fixed frame, 4: unloading mechanism, 41: turning rod, 42: handle, 43: rotating ring, 44: connecting pipe, 45: tapping pipe, 46: fixed disk, 5: charging mechanism, 51: blanking pipe, 52: receiving pipe, 53: slide bar, 54: movable disk, 55: first spring, 6: adjustment mechanism, 61: a nut, 62: screw, 63: inner hexagonal sleeve, 64: contact plate, 65: rotating pipe, 66: inclined toothed disc, 7: positioning mechanism, 71: spacing dish, 72: groove, 73: guide sleeve, 74: guide rod, 75: second spring, 76: contact ball, 8: stabilizing mechanism, 81: a support plate, 82: arc plate, 9: guide mechanism, 91: a limiting plate, 92: and (7) laminating the plates.
Detailed Description
Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Example 1
The utility model provides an electroslag pressure welding is with welding slag discharger, as shown in figure 1, including lower hopper 1, sealed lid 2, fixed frame 3, unloading mechanism 4, charging mechanism 5 and adjustment mechanism 6, lower hopper 1 top is equipped with the sealed lid 2 of detachable, and 1 sub-unit connection of lower hopper has fixed frame 3, is connected with unloading mechanism 4 on the fixed frame 3, is connected with charging mechanism 5 between unloading mechanism 4 and the lower hopper 1, is connected with adjustment mechanism 6 on fixed frame 3 and the unloading mechanism 4.
When people need place the welding slag, open sealed lid 2 earlier, pour the welding slag into hopper 1 down in, close sealed lid 2 afterwards, aim at the position that needs the welding with the part of the unloading mechanism 4 of this equipment again, adjust the part of adjustment mechanism 6 afterwards, the welding slag falls into charging mechanism 5 through unloading mechanism 4 in, through rotating the part of unloading mechanism 4 afterwards for the welding slag falls into needs welded position, can accomplish the blowing like this.
Example 2
On the basis of embodiment 1, as shown in fig. 1, 3 and 4, the blanking mechanism 4 includes a rotating rod 41, a handle 42, a rotating ring 43, a connecting pipe 44, a discharging pipe 45 and a fixed disk 46, the rotating rod 41 is rotatably connected to the middle of the fixed frame 3, the handle 42 is connected to the front side of the rotating rod 41, the rotating ring 43 is connected to the rear part of the rotating rod 41, the rotating ring 43 is connected to the charging mechanism 5, the connecting pipe 44 is connected to the lower left side of the fixed frame 3, the discharging pipe 45 is connected to the left side of the connecting pipe 44, the fixed disk 46 is connected to the front part of the fixed frame 3, and the.
When people need place the welding slag, aim at the position that needs the welding with discharging pipe 45, adjust adjustment mechanism 6's part afterwards, the welding slag falls into charging mechanism 5 through unloading mechanism 4 in, people hold handle 42 again and rotate clockwise, drive charging mechanism 5's part and rotate for the welding slag falls into the position that needs the welding through connecting pipe 44 and discharging pipe 45.
The charging mechanism 5 comprises a discharging pipe 51, a material receiving pipe 52, a sliding rod 53, a movable disc 54 and a first spring 55, the discharging pipe 51 is connected between the middle of the bottom of the discharging hopper 1 and the top of the fixed frame 3, the material receiving pipe 52 is evenly connected to the inner wall of the rotating ring 43, the movable disc 54 is connected in the material receiving pipe 52 in a sliding mode, the sliding rod 53 is connected to the middle of the bottom of the movable disc 54, the sliding rod 53 is in extrusion fit with the adjusting mechanism 6, the sliding rod 53 is connected with the material receiving pipe 52 in a sliding mode, the first spring 55 is connected between the lower portion of the sliding rod 53 and the outer wall of the material receiving pipe.
When the parts of the adjusting mechanism 6 are separated from the sliding rod 53, the sliding rod 53 and the movable disc 54 are moved downwards to be reset under the action of the first spring 55, and when the material receiving pipe 52 rotates to be attached to the connecting pipe 44, the welding slag falls into a part to be welded through the connecting pipe 44 and the material discharging pipe 45.
Example 3
On the basis of embodiment 2, as shown in fig. 2 to 6, the adjusting mechanism 6 includes a nut 61, a screw 62, an inner hexagonal sleeve 63, a contact plate 64, a rotating tube 65 and a helical gear plate 66, the rotating rod 41 is rotatably connected with the rotating tube 65, the rotating tube 65 is rotatably connected with the fixed frame 3, the helical gear plate 66 is connected to the rear side of the rotating tube 65, the helical gear plate 66 is press-fitted with the sliding rod 53, the nut 61 is connected to the upper right side of the front wall of the fixed frame 3, the screw 62 is connected with the nut 61 in a threaded manner, the inner hexagonal sleeve 63 is connected to the top of the screw 62, the contact plate 64 is connected to the right side of the front side of the rotating tube 65.
When the amount of welding slag falling into the material receiving pipe 52 is small, a hexagonal rotating tool is inserted into the inner hexagonal sleeve 63 and then rotated, so that the inner hexagonal sleeve 63 drives the screw rod 62 to move up and down, the rotating angles of the contact plate 64 and the rotating pipe 65 are changed, when the amount of welding slag falling into the material receiving pipe 52 is large, the screw rod 62 is adjusted upwards, the contact plate 64 and the rotating pipe 65 rotate anticlockwise, when the amount of welding slag falling into the material receiving pipe 52 is small, the screw rod 62 is adjusted downwards, the contact plate 64 and the rotating pipe 65 rotate clockwise, and therefore the inclined fluted disc 66 can be matched with the sliding rod 53.
The positioning device is characterized by further comprising a positioning mechanism 7, the positioning mechanism 7 comprises a limiting disc 71, a guide sleeve 73, a guide rod 74, a second spring 75 and a contact ball 76, the limiting disc 71 is connected to the front portion of the rotating rod 41, the limiting disc 71 is located on the rear side of the handle 42, grooves 72 are evenly formed in the outer side of the limiting disc 71, the number of the grooves 72 is the same as that of the material receiving pipes 52, the grooves are located on the same horizontal line, the guide sleeve 73 is connected to the middle of the upper portion of the front side of the fixed disc 46, the guide rod 74 is connected in the guide sleeve 73 in a sliding mode, the contact ball 76 is connected to the bottom of the guide rod 74, the contact ball 76 is connected with the grooves 72 in a.
When the rotating rod 41 rotates to drive the limiting disc 71 and the groove 72 to rotate, when the outer wall of the limiting disc 71 rotates to be in contact with the contact ball 76, the guide rod 74 and the contact ball 76 move upwards, the second spring 75 is compressed, when the groove 72 rotates to be attached to the contact ball 76, the guide rod 74 and the contact ball 76 are driven to move downwards under the action of the second spring 75, the groove 72 is clamped with the contact ball 76, and therefore the position of the material receiving pipe 52 can be limited, and waste caused by welding slag falling to other places is avoided.
Still including stabilizing mean 8, stabilizing mean 8 is connected with extension board 81 including extension board 81 and arc 82 on the left side of discharging pipe 45, and extension board 81 left side is connected with arc 82.
When people need place the welding slag, with the arc 82 laminating reinforcing bar for this device can be stable pour into the welding slag into.
Still including guiding mechanism 9, guiding mechanism 9 includes limiting plate 91 and laminating board 92, and discharging pipe 45 left side sub-unit connection has limiting plate 91, and limiting plate 91 bottom is connected with laminating board 92.
When people need place the welding slag, with the laminating of rigging board 92 alignment needs welded position, can effectively avoid the welding slag to drop other places like this.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (7)
1. The utility model provides an electroslag pressure welding is with welding slag discharger which characterized in that, including:
the device comprises a discharging hopper (1) and a sealing cover (2), wherein the top of the discharging hopper (1) is provided with the detachable sealing cover (2);
the side part of the blanking hopper (1) is connected with the fixed frame (3);
the blanking mechanism (4) is connected to the fixed frame (3);
the charging mechanism (5) is connected between the blanking mechanism (4) and the blanking hopper (1);
and the adjusting mechanism (6) is connected between the fixing frame (3) and the blanking mechanism (4).
2. The slag discharger for electroslag pressure welding as recited in claim 1, wherein the discharging mechanism (4) comprises:
the rotating rod (41) is rotatably connected with the fixed frame (3);
the handle (42) is connected with the side part of the rotating rod (41);
the rotating ring (43) is connected to one side, away from the handle (42), of the rotating rod (41), and the rotating ring (43) is connected with the charging mechanism (5);
the connecting pipe (44) is connected with the side part of the fixed frame (3);
the side part of the connecting pipe (44) is connected with a discharging pipe (45) for discharging;
the front part of the fixed frame (3) is connected with a fixed disc (46), and the fixed disc (46) is rotatably connected with the rotating rod (41).
3. A slag discharger for electroslag pressure welding as defined in claim 2 wherein the charging mechanism (5) comprises:
a blanking pipe (51) for blanking is connected between the bottom of the blanking hopper (1) and the top of the fixed frame (3);
the inner wall of the rotating ring (43) is uniformly connected with the material receiving pipes (52);
the movable discs (54) are connected in the material receiving pipes (52) in a sliding way;
the bottom of the movable disc (54) is connected with a sliding rod (53), the sliding rod (53) is in extrusion fit with the adjusting mechanism (6), and the sliding rod (53) is in sliding connection with the material receiving pipe (52);
the first springs (55) are connected between the sliding rods (53) and the outer walls of the material receiving pipes (52), and the first springs (55) are sleeved on the outer sides of the sliding rods (53).
4. A slag discharger according to claim 3 wherein the adjusting mechanism (6) comprises:
the rotating pipe (65), the rotating rod (41) is rotatably connected with the rotating pipe (65), and the rotating pipe (65) is rotatably connected with the fixed frame (3);
the side part of the rotating pipe (65) is connected with the inclined fluted disc (66), and the inclined fluted disc (66) is in extrusion fit with the sliding rod (53);
the nut (61), the side of the front wall of the fixed frame (3) is connected with the nut (61);
the screw (62) is connected with the nut (61) in an internal thread manner;
the top of the screw rod (62) is connected with the inner hexagonal sleeve (63);
the side part of the rotating pipe (65) is connected with a contact plate (64), and the contact plate (64) is in extrusion fit with the screw rod (62).
5. The slag discharger for electroslag pressure welding according to claim 4, further comprising a positioning mechanism (7), wherein the positioning mechanism (7) comprises:
the side part of the rotating rod (41) is connected with a limiting disc (71), the limiting disc (71) is positioned on the side part of the handle (42), grooves (72) are uniformly formed in the outer side of the limiting disc (71), and the grooves (72) are consistent with the material receiving pipes (52) in number and are positioned on the same horizontal line;
the guide sleeve (73) is connected with the side part of the fixed disc (46);
the guide rod (74) is connected with the guide sleeve (73) in a sliding manner;
the bottom of the guide rod (74) is connected with a contact ball (76), and the contact ball (76) is clamped with the groove (72);
and a second spring (75) is connected between the guide rod (74) and the bottom of the guide sleeve (73), and the second spring (75) is sleeved outside the guide rod (74).
6. A slag discharger according to claim 5 wherein said slag discharger comprises a stabilizer (8), said stabilizer (8) comprising:
the support plate (81) is connected with the discharge pipe (45);
the arc plate (82) is connected to one side of the support plate (81).
7. A slag discharger according to claim 6 wherein said slag discharger comprises a guide mechanism (9), said guide mechanism (9) comprising:
the side part of the discharge pipe (45) is connected with the limit plate (91);
the bottom of the limiting plate (91) is connected with the attaching plate (92).
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CN202011434196.7A CN112692426B (en) | 2020-12-10 | 2020-12-10 | Welding slag discharger for electroslag pressure welding |
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CN202011434196.7A CN112692426B (en) | 2020-12-10 | 2020-12-10 | Welding slag discharger for electroslag pressure welding |
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CN2076003U (en) * | 1989-07-03 | 1991-05-01 | 新城县利民焊接设备厂 | Vertical steel bar electroslag welding machine |
CN101244488A (en) * | 2008-03-27 | 2008-08-20 | 新蒲建设集团有限公司 | Construction method for steel bar work down electro-slag pressure welding |
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