Disclosure of Invention
The invention aims to provide a vibration isolator with zero-frequency characteristics.
The technical solution for realizing the purpose of the invention is as follows: a vibration isolator with zero-frequency characteristic comprises a supporting base, wherein a vertical shaft is installed in the center of the supporting base, a vertical spring is sleeved on the vertical shaft, the upper end of the vertical spring is a supporting block used for placing a load to be isolated, ball bearings are arranged at two ends of the supporting block, the upper end face of the supporting block is used for placing an isolation load, a vertical linear bearing is installed in an inner hole of the supporting block and sleeved on the vertical shaft, and the upper end of the vertical spring is in contact with the lower end of the supporting block, so that the supporting block can linearly move up and down along; the left end and the right end of the base are structurally symmetrical, a support column is installed at one end of the base, a linear guide rail parallel to the base is installed at the upper part of the support column, a horizontal fixing seat is arranged at one end, away from the vertical shaft, of the linear guide rail, a horizontal shaft is installed on the horizontal fixing seat, and a horizontal sliding seat capable of moving along the linear guide rail is arranged at one end, close to the vertical shaft, of the linear; a horizontal linear bearing is arranged in one end of the horizontal sliding seat, the horizontal linear bearing is sleeved on the horizontal shaft, a ball bearing is arranged in the other end of the horizontal sliding seat, the lower end of the ball bearing is connected with the linear guide rail through a sliding block, and the horizontal fixed seat is connected with the horizontal sliding seat through a horizontal spring, so that the sliding seat can horizontally and linearly move along the horizontal shaft; the ball bearing at one end of the horizontal sliding seat is connected with the ball bearing at one end of the supporting block through the connecting rod, so that the linkage of the horizontal spring, the vertical spring and the vibration isolation load is realized.
Compared with the prior art, the invention has the beneficial effects that: (1) the vibration isolator with the zero-frequency characteristic has the characteristics of high static stiffness and low dynamic stiffness; the static balance position is adjusted by adjusting the spacer, so that the vibration isolator has better rigidity characteristic; (2) the dynamic simulation analysis is carried out on the vibration isolator, and the system has an ideal vibration isolation effect on ultralow-frequency micro-amplitude vibration; experiments prove that the vibration isolator prototype is in a vibration reduction state within the range of (0.2-2000) Hz, and the transmission rate is not greater than 1; (3) the vibration isolator is convenient to process and manufacture, easy to maintain and convenient to install, and is suitable for ultralow-frequency vibration isolation application; (4) the bilateral support parallel zero-stiffness structure can meet the bearing requirement of larger mass or load; (5) according to the force balance relation of the zero stiffness system, when the load changes, the height position of the vertical spring also changes; in the invention, finish machining gaskets with different thicknesses are adopted to finely adjust the reaction force of the vertical spring so as to form a matching relation with different loads.
Detailed Description
The invention discloses a vibration isolator with zero-frequency characteristic, which is arranged between an object to be isolated and an excitation source, in particular relates to a zero-stiffness vibration isolator with positive stiffness and negative stiffness connected in parallel, and belongs to the technical field of ultralow-frequency vibration isolation.
The vibration isolator has the basic principle that a nonlinear geometric mechanism is formed by four horizontal springs, two vertical springs and four connecting rods, the rigidity of the horizontal springs is half of that of the vertical springs, and the compression amount of the horizontal springs is equal to the length of the connecting rods, so that the zero-rigidity vibration isolator for isolating ultralow-frequency vibration in the vertical direction is designed. The vibration isolator has the characteristics of high static stiffness and low dynamic stiffness near the working balance position, can be applied to vibration isolation of ultralow frequency and large displacement, can effectively reduce the natural frequency of a vibration isolation system, and widens the vibration isolation frequency band. The vibration isolator can be combined with a modal test technology to carry out free state modal test. If the air spring of the electric vibration table is replaced by the zero-rigidity vibration isolator, the electric vibration table can realize a vibration test of (0.2-2000) Hz theoretically, so that the limitation of the ultralow-frequency vibration initial frequency of the electric vibration table is solved, and the market competitiveness of the electric vibration table is improved.
As shown in fig. 1, 2 and 3, a vertical shaft 16 is installed at the center of a support base 1, a vertical spring 17 is sleeved on the vertical shaft 16, an adjusting gasket 18 can be installed at the bottom end of the vertical spring 17 for adjusting the pre-tightening force of the vertical spring 17, a support block 9 for placing a load 8 to be vibration-isolated is arranged at the upper end of the vertical spring 17, ball bearings 11 are arranged at two ends of the support block 9, the upper end face of the support block 9 is used for placing the load 8 to be vibration-isolated, a vertical linear bearing 10 is installed in an inner hole of the support block 9, the linear bearing 10 is sleeved on the vertical shaft 16, and the upper end of the vertical spring 17 is in contact with the lower end of the support block 9, so that the.
Support column 2 is installed to the left end of base, 2 upper portions of support column are installed and are parallel linear guide 15 with the base, linear guide 15 keeps away from the one end of vertical axis 16 and is horizontal fixing base 3, horizontal axis 4 installs on fixing base 3, the one end that is close to vertical axis 16 is equipped with horizontal sliding seat 7 that can follow linear guide 15 and remove, horizontal sliding seat 7 one end embeds horizontal linear bearing 6, horizontal linear bearing 6 overlaps on horizontal axis 4, other end embeds ball bearing 13, 7 lower extremes of horizontal sliding seat pass through slider 14 and linear guide 15 and be connected, fixing base 3 passes through horizontal spring 5 with sliding seat 7 and is connected, thereby can realize sliding seat 7 along 4 horizontal linear motion of horizontal axis. The ball bearing 13 at one end of the horizontal sliding seat 7 is connected with the ball bearing 11 at one end of the supporting block 9 through the connecting rod 12, thereby realizing the linkage of the horizontal spring 5, the vertical spring 17 and the vibration isolation load 8. The structure of the left end and the right end of the vertical shaft 16 is symmetrical. The parameters of each horizontal spring are the same, the stiffness of the horizontal spring is half of that of the vertical spring, and the compression amount of the horizontal spring at the balance position is equal to the length of the connecting rod.
The working principle of the vibration isolator is as follows: the vibration-isolated load 8 is installed on the supporting block 9 through a screw, the adjusting gaskets 18 with different thicknesses are replaced, the connecting rod 12 is parallel to the surface of the base 1, the system is in a static balance state, the rigidity of the system is zero, the horizontal spring 5 is in a compression state, and the mass m of the vibration-isolated load 8 is completely supported by the vertical spring 17. When the base 1 generates vibration excitation, the vibration isolator moves up and down, the horizontal sliding seat 7, the sliding block 14 and the ball bearing 13 move left and right at the same time, the compression amount of the horizontal spring 5 is changed, and the motion of the connecting rod can be regarded as rigid plane motion. Namely, the natural frequency of the whole system is very low, so the aim of ultra-low frequency vibration isolation can be achieved.
A mathematical model was established for the vibration isolator and a static analysis was performed, see figure 1. The vertical spring 17 and the horizontal spring 5 have the stiffness K respectivelyvAnd KhX is the compression amount of the horizontal spring, x is λ of the horizontal spring 5 when the system is at the static equilibrium position, the length of the link 12 is L, and Δ y is the displacement of the vibration-isolated load 8 from the static equilibrium position.
The invention provides the following scheme:
the nonlinear restoring force f (y) of the vibration isolation system in the vertical direction is:
F(y)=2Khxtanθ-Kvy
therefore, the method comprises the following steps:
the total stiffness of the parallel mechanism is then:
to realize ultralow frequency vibration isolation, the total rigidity of the positive and negative rigidity parallel mechanism must be equal to zero, and if L is equal to λ, then:
K=(Kv-2Kh) 0, i.e. Kv=2Kh
Introducing dimensionless variables:
the following can be obtained:
k=0.5,
the system can obtain zero stiffness characteristic. The design takes L ═ lambda ═ 50mm, K
h=2.5N/m,K
vAnd 5N/m, the structure adopting the bilateral support parallel connection can meet the bearing requirement of larger mass or load. The vibration-isolated
load 8 is installed on the supporting
block 9 through a screw, and the adjusting
gaskets 18 with different thicknesses are replaced, so that the connecting
rod 12 is parallel to the surface of the base 1, and the system is in a static balance state. Therefore, aiming at any mass of the vibration-isolated load, the system can have the characteristic of zero rigidity by designing the system parameters, thereby realizing ultralow frequency vibration isolation.
The foregoing is only a primary feature, operation principle and advantage of the present invention, and it will be apparent to those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention can be flexibly modified and changed for different embodiments without departing from the basic principle thereof, and such modifications and changes are within the spirit and scope of the present invention.