CN112680119A - Transparent double-sided adhesive sheet and adhesive sheet laminate - Google Patents
Transparent double-sided adhesive sheet and adhesive sheet laminate Download PDFInfo
- Publication number
- CN112680119A CN112680119A CN202011578266.6A CN202011578266A CN112680119A CN 112680119 A CN112680119 A CN 112680119A CN 202011578266 A CN202011578266 A CN 202011578266A CN 112680119 A CN112680119 A CN 112680119A
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- Prior art keywords
- meth
- adhesive sheet
- acrylate
- image display
- display device
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 236
- 239000000853 adhesive Substances 0.000 title claims abstract description 235
- 239000003999 initiator Substances 0.000 claims abstract description 66
- 239000000203 mixture Substances 0.000 claims abstract description 66
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims abstract description 61
- 229920006243 acrylic copolymer Polymers 0.000 claims abstract description 53
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 48
- 238000010521 absorption reaction Methods 0.000 claims abstract description 41
- 229920006223 adhesive resin Polymers 0.000 claims abstract description 35
- 239000004840 adhesive resin Substances 0.000 claims abstract description 34
- 239000010410 layer Substances 0.000 claims description 144
- -1 acrylate compound Chemical class 0.000 claims description 84
- 238000000034 method Methods 0.000 claims description 30
- 230000001678 irradiating effect Effects 0.000 claims description 19
- 238000010030 laminating Methods 0.000 claims description 19
- 239000002344 surface layer Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- 229920000578 graft copolymer Polymers 0.000 claims description 11
- 238000003776 cleavage reaction Methods 0.000 claims description 7
- 239000011342 resin composition Substances 0.000 claims description 7
- 230000007017 scission Effects 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical group C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 5
- 125000003354 benzotriazolyl group Chemical group N1N=NC2=C1C=CC=C2* 0.000 claims description 5
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims 13
- 230000001747 exhibiting effect Effects 0.000 claims 1
- 238000001029 thermal curing Methods 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 222
- 239000000178 monomer Substances 0.000 description 106
- 229920005989 resin Polymers 0.000 description 41
- 239000011347 resin Substances 0.000 description 38
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 37
- 229920001577 copolymer Polymers 0.000 description 34
- 206010040844 Skin exfoliation Diseases 0.000 description 27
- 229920000139 polyethylene terephthalate Polymers 0.000 description 25
- 239000005020 polyethylene terephthalate Substances 0.000 description 25
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- 238000002834 transmittance Methods 0.000 description 24
- 239000000470 constituent Substances 0.000 description 22
- 230000000052 comparative effect Effects 0.000 description 19
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- 238000000576 coating method Methods 0.000 description 16
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- 238000001723 curing Methods 0.000 description 15
- 230000009477 glass transition Effects 0.000 description 15
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- 125000000524 functional group Chemical group 0.000 description 13
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 13
- 229910052753 mercury Inorganic materials 0.000 description 13
- 239000012790 adhesive layer Substances 0.000 description 12
- 238000005187 foaming Methods 0.000 description 12
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- 239000000463 material Substances 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- 239000004743 Polypropylene Substances 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
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- 238000012360 testing method Methods 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
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- 238000002835 absorbance Methods 0.000 description 7
- 125000003368 amide group Chemical group 0.000 description 7
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- 239000011229 interlayer Substances 0.000 description 7
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- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
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- 125000000217 alkyl group Chemical group 0.000 description 6
- 238000000354 decomposition reaction Methods 0.000 description 6
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- 125000003700 epoxy group Chemical group 0.000 description 6
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- 238000000016 photochemical curing Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 6
- 230000002087 whitening effect Effects 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 5
- 125000003277 amino group Chemical group 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 5
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 5
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 5
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- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 4
- TURIFVBTZSEGBT-SREVYHEPSA-N (Z)-2-(3-prop-2-enoyloxypropyl)but-2-enedioic acid Chemical compound OC(=O)\C=C(C(O)=O)\CCCOC(=O)C=C TURIFVBTZSEGBT-SREVYHEPSA-N 0.000 description 4
- MMEJYPZZFYTVLJ-WAYWQWQTSA-N (z)-2-(2-prop-2-enoyloxyethyl)but-2-enedioic acid Chemical compound OC(=O)\C=C(C(O)=O)\CCOC(=O)C=C MMEJYPZZFYTVLJ-WAYWQWQTSA-N 0.000 description 4
- MEZZCSHVIGVWFI-UHFFFAOYSA-N 2,2'-Dihydroxy-4-methoxybenzophenone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1O MEZZCSHVIGVWFI-UHFFFAOYSA-N 0.000 description 4
- RKYJPYDJNQXILT-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxycarbonyl)benzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)OCCOC(=O)C=C RKYJPYDJNQXILT-UHFFFAOYSA-N 0.000 description 4
- UECGJSXCVLTIMQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxycarbonyl)cyclohexane-1-carboxylic acid Chemical compound OC(=O)C1CCCCC1C(=O)OCCOC(=O)C=C UECGJSXCVLTIMQ-UHFFFAOYSA-N 0.000 description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- BXPKASQEUYICBF-UHFFFAOYSA-N 2-(3-prop-2-enoyloxypropoxycarbonyl)benzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(=O)OCCCOC(=O)C=C BXPKASQEUYICBF-UHFFFAOYSA-N 0.000 description 4
- DLBGDYWVGFRLNJ-UHFFFAOYSA-N 2-(3-prop-2-enoyloxypropoxycarbonyl)cyclohexane-1-carboxylic acid Chemical compound OC(=O)C1CCCCC1C(=O)OCCCOC(=O)C=C DLBGDYWVGFRLNJ-UHFFFAOYSA-N 0.000 description 4
- WLIVGKZSWFDOQX-UHFFFAOYSA-N 2-(3-prop-2-enoyloxypropyl)butanedioic acid Chemical compound C(C=C)(=O)OCCCC(C(=O)O)CC(=O)O WLIVGKZSWFDOQX-UHFFFAOYSA-N 0.000 description 4
- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 4
- UZDMJPAQQFSMMV-UHFFFAOYSA-N 4-oxo-4-(2-prop-2-enoyloxyethoxy)butanoic acid Chemical compound OC(=O)CCC(=O)OCCOC(=O)C=C UZDMJPAQQFSMMV-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- ZMDDERVSCYEKPQ-UHFFFAOYSA-N Ethyl (mesitylcarbonyl)phenylphosphinate Chemical compound C=1C=CC=CC=1P(=O)(OCC)C(=O)C1=C(C)C=C(C)C=C1C ZMDDERVSCYEKPQ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- LFOXEOLGJPJZAA-UHFFFAOYSA-N [(2,6-dimethoxybenzoyl)-(2,4,4-trimethylpentyl)phosphoryl]-(2,6-dimethoxyphenyl)methanone Chemical compound COC1=CC=CC(OC)=C1C(=O)P(=O)(CC(C)CC(C)(C)C)C(=O)C1=C(OC)C=CC=C1OC LFOXEOLGJPJZAA-UHFFFAOYSA-N 0.000 description 4
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- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 4
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- 125000006239 protecting group Chemical group 0.000 description 1
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- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical group OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0412—Digitisers structurally integrated in a display
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Abstract
The present invention relates to a transparent double-sided adhesive sheet and an adhesive sheet laminate, and provides a novel transparent double-sided adhesive sheet for an image display device, which has an ultraviolet absorption function and can be attached once using an adhesive sheet and then cured to be attached twice. A transparent double-sided adhesive sheet for an image display device is provided, which comprises an adhesive resin composition containing: a (meth) acrylic copolymer (A), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g cm) or more, and an ultraviolet absorber (D).
Description
The present application is a divisional application of chinese patent application having an application date of 2017, 2/8, an application number of CN201780010541.4, and an invention name of "transparent double-sided adhesive sheet and adhesive sheet laminate".
Technical Field
The present invention relates to a transparent double-sided adhesive sheet which can be used as a member constituting an image display device such as a computer, a mobile terminal (PDA), a game machine, a Television (TV), a car navigation system, a touch panel, and a pen tablet.
Background
In recent years, in order to improve the viewability of an image display apparatus, the following operations are performed: the gap between an image display panel such as a Liquid Crystal Display (LCD), a Plasma Display Panel (PDP), or an electroluminescence display (ELD) and a protective panel or a touch panel member disposed on the front surface side (viewing side) thereof is filled with an adhesive, thereby suppressing reflection of incident light or light emitted from a display image at the air layer interface.
As a method for filling the gap between the constituent members for an image display device with such an adhesive, the following methods are known: after filling the space with a liquid adhesive resin composition containing an ultraviolet curable resin, the liquid adhesive resin composition is cured by irradiation with ultraviolet rays (patent document 1).
In addition, a method of filling a gap between constituent members for an image display device with an adhesive sheet is also known. For example, patent document 2 discloses the following method: after the adhesive sheet crosslinked 1 time by ultraviolet rays was attached to an image display device constituting member, the adhesive sheet was irradiated with ultraviolet rays through the image display device constituting member and cured 2 times.
Patent document 3 discloses the following method: an adhesive sheet comprising a hot-melt adhesive composition containing a urethane (meth) acrylate having a weight average molecular weight of 2 to 10 ten thousand as a main component and having a loss tangent at 25 ℃ of less than 1 is used to fill the gaps between the constituent members of an image display device.
Documents of the prior art
Patent document
Patent document 1 International publication No. 2010/027041
Patent document 2 Japanese patent No. 4971529
Patent document 3 International publication No. 2010/038366
Disclosure of Invention
Problems to be solved by the invention
However, when two image display device constituent members are bonded using a pressure-sensitive adhesive sheet comprising a pressure-sensitive adhesive resin composition containing a base resin, a crosslinking agent, and an ultraviolet polymerization initiator, if the following method is used, the unevenness of the surface to be bonded can be filled and bonded at a time, and the adhesive reliability can be further improved by finally curing the adhesive sheet: after two image display device constituting members are once attached via the adhesive sheet, ultraviolet rays are irradiated from the outside of one image display device constituting member and transmitted through the image display device constituting member, and the adhesive sheet is cured by ultraviolet rays to perform secondary attachment.
However, when the pressure-sensitive adhesive sheet having ultraviolet sensitivity is exposed to ultraviolet light for a long period of time, deterioration of the pressure-sensitive adhesive sheet itself is increased, and decomposed products are generated, which may cause foaming and peeling.
In addition, in the case where there is a member which is likely to be deteriorated by ultraviolet rays among the image display device constituent members, it is not possible to attach two image display device constituent members by the above-described method.
Further, when the image display device constituent member has ultraviolet absorbability, even if ultraviolet light is irradiated through the member, the ultraviolet light does not sufficiently reach the adhesive sheet, and therefore, in this case, the two image display device constituent members cannot be attached by the above-described method.
On the other hand, with the thinning of image display devices, new functions are increasingly required for adhesive sheets. In order to prevent ultraviolet deterioration of liquid crystals, organic EL elements, polarizing plates, and the like, ultraviolet absorbing functions are sometimes required for image display device constituent members, and the ultraviolet absorbing functions are generally carried by a polarizing plate protective film. However, as the thickness of the image display device constituent member is reduced, the thickness reduction of the polarizing plate protective film is also advanced, and it becomes difficult to obtain a sufficient ultraviolet absorption function. Therefore, the ultraviolet absorbing function is also required for the image display device components other than the polarizing plate protective film, for example, an adhesive and an adhesive sheet.
However, it is difficult to impart an ultraviolet absorbing function to such an ultraviolet curable adhesive sheet. On the other hand, if a method of filling the irregularities of the adherend surface with an adhesive sheet, performing primary adhesion, and then curing the adhesive sheet to perform secondary adhesion is adopted, there are the following technical problems: the level difference absorption property when the surface to be bonded of the bonding member has irregularities and the reliability of the foaming resistance after bonding cannot be both achieved.
Accordingly, the present invention provides a novel transparent double-sided adhesive sheet which has an ultraviolet absorbing function and can be attached at a second time by curing after primary attachment using the adhesive sheet.
Means for solving the problems
Disclosed is a transparent double-sided adhesive sheet which comprises an adhesive resin composition containing a (meth) acrylic copolymer (A), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g cm) or more, and an ultraviolet absorber (D).
ADVANTAGEOUS EFFECTS OF INVENTION
The transparent double-sided pressure-sensitive adhesive sheet for image display of the present invention has an ultraviolet absorbing function, and can be attached once using a pressure-sensitive adhesive sheet and then secondarily attached by photocuring the pressure-sensitive adhesive sheet, so that both the step absorption property when the surface to be bonded of a bonding member has irregularities and the reliability of foaming resistance after bonding can be satisfied.
Detailed Description
An example of the embodiment of the present invention will be described in detail below. However, the present invention is not limited to the following embodiments.
< the present adhesive sheet >
A transparent double-sided adhesive sheet according to an embodiment of the present invention is a transparent double-sided adhesive sheet (referred to as "the present adhesive sheet") comprising an adhesive resin composition (referred to as "the present adhesive composition") containing a (meth) acrylic copolymer (a), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g · cm) or more, and an ultraviolet absorber (D).
[ (meth) acrylic copolymer (A) ]
The (meth) acrylic polymer as the base polymer of the present adhesive sheet can be appropriately adjusted in properties such as glass transition temperature (Tg) by the kind and composition ratio of the acrylic monomer and the methacrylic monomer used for polymerization thereof, and polymerization conditions.
The "base polymer" of the present adhesive sheet refers to a resin which is a main component of the present adhesive sheet. The specific content is not specified. The standard is a resin that accounts for 50% by mass or more, particularly 65% by mass or more, and particularly 80% by mass or more (including 100% by mass) of the resin contained in the present adhesive sheet. When the number of the base polymers is two or more, the total amount thereof corresponds to the above content.
Examples of the (meth) acrylic (co) polymer (a) include, in addition to homopolymers of alkyl (meth) acrylates, copolymers obtained by polymerizing monomer components copolymerizable therewith, and more preferably include: the copolymer contains, as monomer components, alkyl (meth) acrylate and at least one monomer selected from a carboxyl group-containing monomer, a hydroxyl group-containing monomer, an amino group-containing monomer, an epoxy group-containing monomer, an amide group-containing monomer, and a vinyl monomer copolymerizable therewith.
More specifically, there may be mentioned: the copolymer comprises a linear or branched alkyl (meth) acrylate having 4 to 18 carbon atoms in the side chain (hereinafter also referred to as a "copolymerizable monomer A"), and at least one monomer selected from a carboxyl group-containing monomer copolymerizable therewith (hereinafter also referred to as a "copolymerizable monomer B"), a vinyl monomer (hereinafter also referred to as a "copolymerizable monomer C"), a (meth) acrylate having 1 to 3 carbon atoms in the side chain (hereinafter also referred to as a "copolymerizable monomer D"), and a hydroxyl group-containing monomer (hereinafter also referred to as a "copolymerizable monomer E").
Further, a copolymer (a) composed of monomer components including a copolymerizable monomer a and a copolymerizable monomer B and/or a copolymerizable monomer C, and a copolymer (B) composed of monomer components including a copolymerizable monomer a, a copolymerizable monomer B and/or a copolymerizable monomer C, and a copolymerizable monomer D and/or a copolymerizable monomer E are particularly preferable. Specifically, there may be mentioned: copolymers of copolymerizable monomers A and B; copolymers of copolymerizable monomers A and C; a copolymer of a copolymerizable monomer A, B and C; a copolymer of a copolymerizable monomer A, B and D; copolymers of copolymerizable monomers A, B and E; copolymers of copolymerizable monomers A, B, D and E; a copolymer of a copolymerizable monomer A, C and D; copolymers of copolymerizable monomers A, C and E; copolymers of copolymerizable monomers A, C, D and E; a copolymer of a copolymerizable monomer A, B, C and D; copolymers of copolymerizable monomers A, B, C and E; a copolymer of a copolymerizable monomer A, B, C, D and E.
Examples of the "copolymerizable monomer a" include: n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, neopentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, heptyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, tert-butylcyclohexyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, cetyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, 2-, Stearyl (meth) acrylate, isostearyl (meth) acrylate, isobornyl (meth) acrylate, 3,5, 5-trimethylcyclohexane (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, and the like. These may be used in1 kind or in combination of two or more kinds.
The copolymerizable monomer a is preferably contained in an amount of 30 to 90% by mass, more preferably in an amount of particularly 35 to 88% by mass, particularly 40 to 85% by mass, based on the total monomer components of the copolymer.
Examples of the "copolymerizable monomer B" include: (meth) acrylic acid, 2- (meth) acryloyloxyethylhexahydrophthalate, 2- (meth) acryloyloxypropylhexahydrophthalate, 2- (meth) acryloyloxyethylphthalate, 2- (meth) acryloyloxypropylphthalate, 2- (meth) acryloyloxyethylmaleate, 2- (meth) acryloyloxypropylmaleate, 2- (meth) acryloyloxyethylsuccinate, 2- (meth) acryloyloxypropylsuccinate, crotonic acid, fumaric acid, maleic acid, itaconic acid. These may be 1 kind or two or more kinds may be combined. In addition, "(meth) acrylic acid" means to include acrylic acid and methacrylic acid. Similarly, "(meth) acryloyl" means to include both acryloyl and methacryloyl.
The "copolymerizable monomer C" may be a compound having a vinyl group in the molecule. Examples of such compounds include: alkyl (meth) acrylates having an alkyl group with 1 to 12 carbon atoms; functional monomers having a functional group such as a hydroxyl group, an amide group, and an alkoxyalkyl group in a molecule; and polyalkylene glycol di (meth) acrylates; and vinyl ester monomers such as vinyl acetate, vinyl propionate, and vinyl laurate; and aromatic vinyl monomers such as styrene, chlorostyrene, chloromethylstyrene, α -methylstyrene and other substituted styrenes. These may be 1 kind or two or more kinds may be combined.
The copolymerizable monomer B and the copolymerizable monomer C are preferably contained in an amount of 1.2 to 15% by mass in the total monomer components of the copolymer, and particularly in an amount of 1.5 to 10% by mass, particularly 2 to 8% by mass, from the viewpoint of obtaining excellent adhesive properties.
Examples of the "copolymerizable monomer D" include: methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and the like. These may be 1 kind or two or more kinds may be combined.
The copolymerizable monomer D is preferably contained in an amount of 0 to 70% by mass, more preferably in an amount of particularly 3 to 65% by mass, particularly preferably 5 to 60% by mass, based on the total monomer components of the copolymer.
Examples of the "copolymerizable monomer E" include: hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 2-hydroxybutyl (meth) acrylate. These may be 1 kind or two or more kinds may be combined.
The copolymerizable monomer E is preferably contained in an amount of 0 to 30% by mass, more preferably in an amount of particularly 0 to 25% by mass, particularly 0 to 20% by mass, based on the total monomer components of the copolymer.
In addition to the above-listed examples, it is also possible to use as appropriate as needed: epoxy group-containing monomers such as acid anhydride group-containing monomers including maleic anhydride and itaconic anhydride, glycidyl (meth) acrylate, glycidyl alpha-ethacrylate, and 3, 4-epoxybutyl (meth) acrylate; amino group-containing (meth) acrylate monomers such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate; amide group-containing monomers such as (meth) acrylamide, N-tert-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, diacetone (meth) acrylamide, maleimide, and maleimide; and heterocyclic basic monomers such as vinylpyrrolidone, vinylpyridine, and vinylcarbazole.
Specific examples of the (meth) acrylic (co) polymer include: mixing a monomer component (a) such as 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, decyl (meth) acrylate, lauryl (meth) acrylate, isostearyl (meth) acrylate, butyl (meth) acrylate, ethyl (meth) acrylate, methyl (meth) acrylate, etc. with a monomer component (a) containing a carboxyl group such as (meth) acrylic acid, 2- (meth) acryloyloxyethylhexahydrophthalate, 2- (meth) acryloyloxypropylhexahydrophthalate, 2- (meth) acryloyloxyethylphthalate, 2- (meth) acryloyloxypropylphthalate, 2- (meth) acryloyloxyethylmaleate, 2- (meth) acryloyloxypropylmaleate, 2- (meth) acryloyloxyethylsuccinate, propylene glycol, a (meth) acrylate copolymer obtained by copolymerizing a monomer component (b) such as 2- (meth) acryloyloxypropylsuccinate, crotonic acid, fumaric acid, maleic acid, or itaconic acid with a monomer component (c) such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, glycerol (meth) acrylate, monomethyl maleate, monomethyl itaconate, vinyl acetate, glycidyl (meth) acrylate, (meth) acrylamide, (meth) acrylonitrile, fluoro (meth) acrylate, or silicone (meth) acrylate having an organic functional group or the like.
The mass-average molecular weight of the (meth) acrylic (co) polymer is 10 to 150 ten thousand, preferably 15 to 130 ten thousand, particularly 20 to 120 ten thousand.
When an adhesive composition having a high cohesive force is desired, the mass-average molecular weight is preferably 70 to 150 ten thousand, particularly 80 to 130 ten thousand, from the viewpoint that the larger the molecular weight is, the more the cohesive force can be obtained by entanglement of the molecular chains. On the other hand, when an adhesive composition having high fluidity and stress relaxation property is desired, the mass average molecular weight is preferably from 7 to 70 ten thousand, particularly 10 to 60 ten thousand. In addition, when molding into an adhesive sheet or the like, it is difficult to use a polymer having a large molecular weight unless a solvent is used, and therefore the mass average molecular weight of the acrylic copolymer is preferably 7 to 70 ten thousand, particularly 10 to 60 ten thousand, and particularly 15 to 50 ten thousand.
(acrylic copolymer (A1))
Examples of preferred base polymers for the present adhesive sheet include: a (meth) acrylic copolymer (A1) comprising a graft copolymer having a macromonomer as a branching component.
When the adhesive sheet is formed using the acrylic copolymer (a1) as a base resin, the adhesive sheet can maintain a sheet form at room temperature and exhibit self-adhesiveness, and has a hot-melt property that melts or flows when heated in an uncrosslinked state, and further can be photocured, and can be adhered with excellent cohesive force after photocuring.
Therefore, when the acrylic copolymer (A1) is used as the base polymer of the adhesive sheet, the adhesive sheet exhibits adhesiveness at room temperature (20 ℃) even in an uncrosslinked state, and can have a property of softening or fluidizing at 100 ℃ or a property of softening or fluidizing when heated to a temperature of 50 to 90 ℃, more preferably 60 ℃ or higher or 80 ℃ or lower.
The glass transition temperature of the copolymer constituting the main component of the acrylic copolymer (A1) is preferably-70 to 0 ℃.
In this case, the glass transition temperature of the copolymer component constituting the main component means: the glass transition temperature of a polymer obtained by copolymerizing only the monomer component constituting the main component of the acrylic copolymer (a 1). Specifically, the value is calculated from the glass transition temperature and the composition ratio of a polymer obtained from a homopolymer of each component of the copolymer by means of the Fox calculation formula.
The Fox calculation formula is a calculation value obtained by the following formula, and can be obtained by using a value described in a Polymer HandBook [ Polymer handwood, j.
1/(273+Tg)＝Σ(Wi/(273+Tgi))
[ in the formula, Wi represents the weight percent of the monomer i, and Tgi represents the Tg (. degree. C.) of the homopolymer of the monomer i. ]
Since the glass transition temperature of the copolymer component constituting the main component of the acrylic copolymer (a1) affects the flexibility of the present pressure-sensitive adhesive sheet in a room temperature state and the wettability of the present pressure-sensitive adhesive sheet to an adherend, that is, the adhesiveness, the glass transition temperature of the present pressure-sensitive adhesive sheet is preferably-70 ℃ to 0 ℃, particularly preferably-65 ℃ or higher or-5 ℃ or lower, and particularly preferably-60 ℃ or higher or-10 ℃ or lower, in order to obtain a suitable adhesiveness (tack) in a room temperature state.
Among them, even if the glass transition temperature of the copolymer component is the same temperature, the viscoelasticity can be adjusted by adjusting the molecular weight. For example, by reducing the molecular weight of the copolymer component, it can be made softer.
Examples of the (meth) acrylate monomer contained in the main component of the acrylic copolymer (a1) include: methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, neopentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, heptyl (meth) acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, tert-butylcyclohexyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, lauryl (meth) acrylate, cetyl (meth) acrylate, isopropyl (meth), Stearyl (meth) acrylate, isostearyl (meth) acrylate, behenyl (meth) acrylate, isobornyl (meth) acrylate, 2-phenoxyethyl (meth) acrylate, 3,5, 5-trimethylcyclohexane acrylate, p-cumylphenol EO-modified (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, benzyl (meth) acrylate, and the like. For these, hydroxyl group-containing (meth) acrylates such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, and glycerol (meth) acrylate, (meth) acrylic acid, 2- (meth) acryloyloxyethylhexahydrophthalate, 2- (meth) acryloyloxypropylhexahydrophthalate, 2- (meth) acryloyloxyethylphthalate, 2- (meth) acryloyloxypropylphthalate, 2- (meth) acryloyloxyethylmaleate, 2- (meth) acryloyloxypropylmaleate, 2- (meth) acryloyloxyethylsuccinate, 2- (meth) acryloyloxypropylsuccinate, hydroxy group-containing hydroxy group such as a hydrophilic group and an organic functional group, hydroxy group-containing hydroxy group such as a hydroxy group-containing hydroxy group, hydroxy group-containing hydroxy group such as, Carboxyl group-containing monomers such as crotonic acid, fumaric acid, maleic acid, itaconic acid, monomethyl maleate, monomethyl itaconate, etc., anhydride group-containing monomers such as maleic anhydride, itaconic anhydride, etc., glycidyl (meth) acrylate, glycidyl α -ethyl acrylate, epoxy group-containing monomers such as 3, 4-epoxybutyl (meth) acrylate, amino group-containing (meth) acrylate monomers such as dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, etc., (meth) acrylamide, N-t-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, diacetone acrylamide, maleic amide, maleimide, etc., amide group-containing monomers such as vinylpyrrolidone, pyrrolidone, ethylene glycol, propylene glycol, Heterocyclic basic monomers such as vinylpyridine and vinylcarbazole.
In addition, various vinyl monomers such as styrene, t-butylstyrene, α -methylstyrene, vinyltoluene, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl propionate, alkyl vinyl ether, hydroxyalkyl vinyl ether, and alkyl vinyl monomer copolymerizable with the above acrylic monomer and methacrylic monomer can also be suitably used.
The main component of the acrylic copolymer (a1) preferably contains a hydrophobic (meth) acrylate monomer and a hydrophilic (meth) acrylate monomer as constituent units.
Since the tendency of whitening due to moist heat is observed when the main component of the acrylic copolymer (a1) is composed of only hydrophobic monomers, it is preferable to introduce hydrophilic monomers into the main component to prevent whitening due to moist heat.
Specifically, as the main component of the acrylic copolymer (a1), there can be mentioned a copolymer component obtained by random copolymerization of a hydrophobic (meth) acrylate monomer, a hydrophilic (meth) acrylate monomer and a polymerizable functional group at the terminal of a macromonomer.
Here, examples of the hydrophobic (meth) acrylate monomer include: n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, neopentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, heptyl (meth) acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, tert-butylcyclohexyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, lauryl (meth) acrylate, cetyl (meth) acrylate, stearyl (meth) acrylate, isostearyl (meth) acrylate, behenyl (meth) acrylate, and mixtures thereof, Isobornyl (meth) acrylate, cyclohexyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, methyl methacrylate.
Further, as the hydrophobic vinyl monomer, there can be mentioned: vinyl acetate, styrene, t-butyl styrene, alpha-methyl styrene, vinyl toluene, alkyl vinyl monomers, and the like.
Examples of the hydrophilic (meth) acrylate monomer include: hydroxyl group-containing (meth) acrylates such as methyl acrylate, meth (acrylic acid), tetrahydrofurfuryl (meth) acrylate, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, and glycerol (meth) acrylate; carboxyl group-containing monomers such as (meth) acrylic acid, 2- (meth) acryloyloxyethylhexahydrophthalate, 2- (meth) acryloyloxypropylhexahydrophthalate, 2- (meth) acryloyloxyethylphthalate, 2- (meth) acryloyloxypropylphthalate, 2- (meth) acryloyloxyethylmaleate, 2- (meth) acryloyloxypropylmaleate, 2- (meth) acryloyloxyethylsuccinate, 2- (meth) acryloyloxypropylsuccinate, crotonic acid, fumaric acid, maleic acid, itaconic acid, monomethyl maleate, monomethyl itaconate and the like; acid anhydride group-containing monomers such as maleic anhydride and itaconic anhydride; epoxy group-containing monomers such as glycidyl (meth) acrylate, glycidyl α -ethacrylate, 3, 4-epoxybutyl (meth) acrylate and the like; alkoxy polyalkylene glycol (meth) acrylates such as methoxypolyethylene glycol (meth) acrylate; n, N-dimethylacrylamide, hydroxyethylacrylamide, and the like.
(Branch component: macromonomer)
In the acrylic copolymer (a1), it is preferable that the graft component of the graft copolymer is a graft copolymer in which a macromonomer is introduced and which contains a repeating unit derived from the macromonomer.
The macromonomer is a high molecular monomer having a polymerizable functional group at the end and a high molecular weight skeleton component.
The glass transition temperature (Tg) of the macromonomer is preferably higher than the glass transition temperature of the copolymer component constituting the above acrylic copolymer (a 1).
Specifically, the glass transition temperature (Tg) of the macromonomer affects the heat melting temperature (hot melt temperature) of the present adhesive sheet, and therefore the glass transition temperature (Tg) of the macromonomer is preferably 30 ℃ to 120 ℃, more preferably 40 ℃ or more or 110 ℃ or less, and further preferably 50 ℃ or more or 100 ℃ or less.
When the glass transition temperature (Tg) is adjusted as described above, it is possible to maintain excellent processability and storage stability by adjusting the molecular weight, and it is possible to adjust the temperature so that the heat fusion occurs at around 50 ℃ to 80 ℃.
The glass transition temperature of the macromonomer is the glass transition temperature of the macromonomer itself and can be measured by a Differential Scanning Calorimeter (DSC).
In addition, it is also preferable to adjust the molecular weight and content of the macromonomer in order to maintain the physically crosslinked state of the adhesive composition by attracting the branch components to each other at room temperature and to obtain fluidity by heating to an appropriate temperature to release the physical crosslinking.
From the above viewpoint, the macromonomer is preferably contained in the acrylic copolymer (a1) at a ratio of 5 to 30% by mass, of which 6% by mass or more or 25% by mass or less is preferable, and 8% by mass or more or 20% by mass or less is preferable.
In addition, the number average molecular weight of the macromonomer is preferably 500 or more and less than 8000, among them preferably 800 or more or less than 7500, among them preferably 1000 or more or less than 7000.
As the macromonomer, conventionally produced one (for example, macromonomer produced by east asian synthesis company) can be used.
The high molecular weight backbone component of the macromonomer is preferably composed of an acrylic polymer or a vinyl polymer.
Examples of the high molecular weight skeleton component of the macromonomer include: methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, isopentyl (meth) acrylate, neopentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, heptyl (meth) acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, tert-butylcyclohexyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, lauryl (meth) acrylate, cetyl (meth) acrylate, isopropyl (meth), Stearyl (meth) acrylate, isostearyl (meth) acrylate, behenyl (meth) acrylate, isobornyl (meth) acrylate, 2-phenoxyethyl (meth) acrylate, 3,5, 5-trimethylcyclohexane acrylate, p-cumylphenol EO-modified (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, benzyl (meth) acrylate, hydroxyalkyl (meth) acrylate, meth) acrylic acid, glycidyl (meth) acrylate, (meth) acrylamide, N, (meth) acrylate monomers such as N-dimethyl (meth) acrylamide, (meth) acrylonitrile, alkoxyalkyl (meth) acrylate, and alkoxy polyalkylene glycol (meth) acrylate; various vinyl monomers such as styrene, t-butylstyrene, α -methylstyrene, vinyltoluene, alkyl vinyl monomer, alkyl vinyl ester, alkyl vinyl ether, hydroxyalkyl vinyl ether, and the like, and these may be used alone or in combination of two or more.
Examples of the terminal polymerizable functional group of the macromonomer include: methacryloyl, acryloyl, vinyl, and the like.
[ crosslinking agent (B) ]
The crosslinking agent (B) is preferably a crosslinking agent having at least double bonds for crosslinking. Examples thereof include a crosslinking agent having at least 1 crosslinkable functional group selected from a (meth) acryloyl group, an epoxy group, an isocyanate group, a carboxyl group, a hydroxyl group, a carbodiimide group, an oxazoline group, an aziridine group, a vinyl group, an amino group, an imino group, and an amide group, and 1 or more kinds thereof may be used in combination. The present invention also includes a mode in which the crosslinking agent (B) is chemically bonded to the (meth) acrylic copolymer (a).
Among them, polyfunctional (meth) acrylates are preferably used. Here, polyfunctional means having two or more crosslinkable functional groups. If necessary, the resin composition may have 3 or more and 4 or more crosslinkable functional groups.
The crosslinkable functional group may be protected with a protecting group capable of deprotection.
Examples of such a polyfunctional (meth) acrylate include: 1, 4-butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, glycerol glycidyl ether di (meth) acrylate, 1, 6-hexanediol di (meth) acrylate, 1, 9-nonanediol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, bisphenol A polyethoxy di (meth) acrylate, bisphenol A polyalkoxy di (meth) acrylate, bisphenol F polyalkoxy di (meth) acrylate, polyalkylene glycol di (meth) acrylate, trimethylolpropane triethoxy ethyl (meth) acrylate, epsilon-caprolactone-modified tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, pentaerythritol tri (meth) acrylate, propoxylated pentaerythritol tri (meth) acrylate, propylene glycol di (meth, Ethoxylated pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, propoxylated pentaerythritol tetra (meth) acrylate, ethoxylated pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, polyethylene glycol di (meth) acrylate, tris (acryloxyethyl) isocyanurate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, tripentaerythritol hexa (meth) acrylate, tripentaerythritol penta (meth) acrylate, hydroxypivalic acid neopentyl glycol di (meth) acrylate, di (meth) acrylate of the epsilon-caprolactone adduct of hydroxypivalic acid neopentyl glycol, trimethylolpropane tri (meth) acrylate, alkoxylated trimethylolpropane tri (meth) acrylate, propoxylated pentaerythritol tetra (meth) acrylate, and mixtures thereof, Ultraviolet-curable polyfunctional monomers such as ditrimethylolpropane tetra (meth) acrylate, polyfunctional acrylic oligomers such as polyester (meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, and polyether (meth) acrylate, and polyfunctional acrylamides.
Among the above-mentioned examples, from the viewpoint of improving the adhesion to an adherend and the effect of suppressing whitening by moist heat, among the above-mentioned polyfunctional (meth) acrylate monomers, polyfunctional monomers or oligomers containing a polar functional group such as a hydroxyl group, a carboxyl group, an amide group, and the like are preferable. Among them, polyfunctional (meth) acrylates having a hydroxyl group or an amide group are preferably used.
From the viewpoint of preventing whitening due to moist heat, it is preferable that the (meth) acrylate copolymer (a1), i.e., the backbone component of the graft copolymer, contains a hydrophobic acrylate monomer and a hydrophilic acrylate monomer, and further, it is preferable that a polyfunctional (meth) acrylate having a hydroxyl group is used as the crosslinking agent (B).
In addition, a monofunctional or polyfunctional (meth) acrylate which reacts with the crosslinking agent (B) may be further added for adjusting the effects of adhesion, moist heat resistance, heat resistance and the like.
The content of the crosslinking agent (B) is preferably 0.1 to 20 parts by mass, particularly preferably 0.5 part by mass or more or 15 parts by mass or less, and particularly preferably 1 part by mass or more or 13 parts by mass or less, relative to 100 parts by mass of the (meth) acrylic copolymer (a), from the viewpoint of balancing flexibility and cohesive strength as an adhesive composition.
[ photopolymerization initiator (C) ]
The photopolymerization initiator (C) used in the present pressure-sensitive adhesive sheet functions as a reaction initiation aid in the crosslinking reaction of the crosslinking agent (B), and preferably generates radicals by irradiation with visible light, for example, light in a wavelength region of 380nm to 700nm, and serves as a polymerization reaction starting point of the base resin. Here, the radical generating type may be a type that generates radicals only by irradiation with visible light, or a type that generates radicals also by irradiation with light in a wavelength region other than the visible light region.
From the above-mentioned viewpoint, the photopolymerization initiator (C) particularly preferably has an absorption coefficient at a wavelength of 405nm of 10 mL/(g.cm) or more, particularly 15 mL/(g.cm) or more, particularly 25 mL/(g.cm) or more. On the other hand, as the upper limit of the absorption coefficient at a wavelength of 405nm,preferably 1X 104mL/(g cm) or less, more preferably 1X 103mL/(g cm) or less.
The absorption coefficient in the present invention is equivalent to the absorbance at an optical path length of 1cm when the photopolymerization initiator (C) is prepared as a methanol solution having a concentration of 1 g/L. The absorption coefficient of the photopolymerization initiator (C) indicates not only the absorption of light of a specific wavelength but also the decomposition performance (radical generating ability) under light of a specific wavelength. Specifically, the "absorption coefficient at a wavelength of 405 nm" represents the decomposition performance (radical generating ability) of the photopolymerization initiator when light having a wavelength of 405nm is irradiated.
Examples of the photopolymerization initiator having an absorption coefficient at a wavelength of 405nm of 10 mL/(g.cm) or more include 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, 2- (4-methylbenzyl) -2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, and bis (. eta.) -morpholinophenyl) butan-1-one5-2, 4-cyclopentadien-1-yl) -bis (2, 6-difluoro-3- (1H-pyrrol-1-yl) phenyl) titanium, bis (2,4, 6-trimethylbenzoyl) -phenylphosphine oxide, 2,4, 6-trimethylbenzoyl diphenylphosphine oxide, (2,4, 6-trimethylbenzoyl) ethoxyphenylphosphine oxide, bis (2, 6-dimethoxybenzoyl) 2,4, 4-trimethylpentylphosphine oxide, thioxanthone, 2-chlorothioxanthone, 3-methylthioxanthone, 2, 4-dimethylthioxanthone, anthraquinone, 2-methylanthraquinone, 2-ethylanthraquinone, 2-tert-butylanthraquinone, 2-aminoanthraquinone, 1, 2-octanedione, 1- (4- (phenylthio), 2- (o-benzoyloxime)), 1- [ 9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-ethanone 1- (O-acetyloxime), camphorquinone, and triazine-based photopolymerization initiators. Further, the present invention also includes a mode in which the photopolymerization initiator (C) is chemically bonded to the (meth) acrylic copolymer (a).
Any one of these or a derivative thereof may be used, and two or more of these may be used in combination. Further, it may be used in combination with a photopolymerization initiator having an absorption coefficient at a wavelength of 405nm of less than 10mL/(g cm).
Photopolymerization initiators are roughly classified into two types according to the mechanism of radical generation: a cleavage type photopolymerization initiator capable of generating radicals by breaking and decomposing a single bond of the photopolymerization initiator itself; and a hydrogen abstraction type photopolymerization initiator which can transfer hydrogen from a hydrogen donor by forming an excited state complex between the photo-excited initiator and the hydrogen donor in the system.
The cleavage type photopolymerization initiator described above decomposes to form other compounds when radicals are generated by irradiation with light, and loses its function as a reaction initiator when excited. Therefore, when the intramolecular cleavage type is used as the photopolymerization initiator (C) having an absorption wavelength in the visible light region, the photopolymerization initiator having the photoreactivity is less likely to remain in the adhesive composition after the crosslinking of the adhesive sheet by irradiation with light, and the adhesive sheet is less likely to undergo unexpected temporal change, acceleration of crosslinking, and acceleration of decomposition, as compared with the case of using the hydrogen abstraction type, and therefore, it is preferable. In addition, regarding the specific coloring of the photopolymerization initiator, conventionally, when a photopolymerization initiator which cures a binder by irradiating a visible ray is added, coloring may be concerned, and it is preferable to select a type in which absorption of a reaction decomposition product in a visible light region disappears and which is colorless.
On the other hand, when the radical generating reaction is performed by irradiation with an active energy ray such as ultraviolet ray, the hydrogen abstraction-type photopolymerization initiator does not generate a decomposition product such as a cleavage-type photopolymerization initiator, and thus is less likely to become a volatile component after the reaction is completed, and damage to an adherend can be reduced.
Examples of the cleavage type photopolymerization initiator include: 2, 2-dimethoxy-1, 2-diphenylethan-1-one, 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 1- (4- (2-hydroxyethoxy) phenyl) -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- [4- {4- (2-hydroxy-2-methyl-propionyl) benzyl } phenyl ] -2-methyl-propan-1-one, oligo (2-hydroxy-2-methyl-1- (4- (1-methylvinyl) phenyl) propanone); poly (1-hydroxy-2-methyl-1-one, poly (2-hydroxy, Methyl phenylglyoxylate, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butan-1-one, 2-methyl-1- [4- (methylthio) phenyl ] -2-morpholinopropan-1-one, 2- (dimethylamino) -2- [ (4-methylphenyl) methyl ] -1- [4- (4-morpholino) phenyl ] -1-butanone, bis (2,4, 6-trimethylbenzoyl) -phenylphosphine oxide, 2,4, 6-trimethylbenzoyldiphenylphosphine oxide, (2,4, 6-trimethylbenzoyl) ethoxyphenylphosphine oxide, bis (2, 6-dimethoxybenzoyl) 2,4, 4-trimethylpentylphosphine oxide, derivatives thereof, and the like.
Among them, from the viewpoint of being a cleavage type photopolymerization initiator and being colorless when decomposed after the reaction, acylphosphine oxide-based photoinitiators such as bis (2,4, 6-trimethylbenzoyl) -phenylphosphine oxide, 2,4, 6-trimethylbenzoyl diphenylphosphine oxide, (2,4, 6-trimethylbenzoyl) ethoxyphenylphosphine oxide, bis (2, 6-dimethoxybenzoyl) 2,4, 4-trimethylpentylphosphine oxide and the like are preferable.
Further, from the viewpoint of suitability for an acrylic copolymer containing a graft copolymer having a macromonomer as a branching component, 2,4, 6-trimethylbenzoyl diphenylphosphine oxide, (2,4, 6-trimethylbenzoyl) ethoxyphenylphosphine oxide, bis (2, 6-dimethoxybenzoyl) 2,4, 4-trimethylpentylphosphine oxide, and the like are preferably used as the photopolymerization initiator (C).
The content of the photopolymerization initiator (C) is not particularly limited. For example, it is particularly preferably contained in an amount of 0.1 to 10 parts by mass, particularly 0.2 part by mass or more and 5 parts by mass or less, particularly 0.5 part by mass or more and 3 parts by mass or less, based on 100 parts by mass of the (meth) acrylic copolymer (a). However, the range may be out of balance with other elements. The photopolymerization initiator may be used in1 kind or in combination of two or more kinds.
[ ultraviolet absorber (D) ]
The ultraviolet absorber (D) is only required to be a substance that can absorb ultraviolet rays, and it is preferable to add the ultraviolet absorber (D) so that the absorbance of the transparent double-sided pressure-sensitive adhesive sheet at a wavelength of 380nm can be 0.3mL/(g cm) or more, particularly 0.5mL/(g cm) or more, and particularly 1.0mL/(g cm) or more.
The absorbance at a wavelength of 380nm can be determined by the following equation.
A380＝-Log(T380/100)
A380: absorbance at wavelength 380nm
T380: transmittance at 380nm (%)
As the ultraviolet absorber (D), for example, an ultraviolet absorber having 1 or more structures selected from the group consisting of a benzotriazole structure, a benzophenone structure, a triazine structure, a benzoate structure, an oxanilide structure, a salicylate structure, and a cyanoacrylate structure is preferable.
Among them, from the viewpoint of ultraviolet absorptivity, it is preferable to have 1 or more structures selected from the group consisting of a benzotriazole structure, a triazine structure, and a benzophenone structure.
In addition, from the viewpoint of suitability for an acrylic copolymer containing a graft copolymer having a macromonomer as a branch component, a benzotriazole structure, a benzophenone structure, or the like is preferably used as the ultraviolet absorber (D).
The content of the ultraviolet absorber (D) is not particularly limited. For example, it is particularly preferably contained in an amount of 0.01 to 10 parts by mass, particularly 0.1 part by mass or more and 5 parts by mass or less, particularly 0.2 part by mass or more and 3 parts by mass or less, based on 100 parts by mass of the (meth) acrylic copolymer (a). However, the range may be out of balance with other elements.
From the viewpoint of absorbing ultraviolet rays and initiating photopolymerization in a visible light region other than the ultraviolet rays, the proportion of the ultraviolet absorber (D) to 100 parts by mass of the photopolymerization initiator (C) is preferably 25 to 400 parts by mass, particularly preferably 50 parts by mass or more or 300 parts by mass or less, and particularly preferably 80 parts by mass or more or 250 parts by mass or less. The ultraviolet absorber may be used in1 kind or in combination of two or more kinds.
[ other ingredients ]
The present pressure-sensitive adhesive sheet may contain, as components other than those described above, known components usually blended in pressure-sensitive adhesive compositions. For example, various additives such as a tackifier resin, an antioxidant, a light stabilizer, a metal deactivator, a rust inhibitor, an antiaging agent, a moisture absorbent, a hydrolysis inhibitor, a sensitizer, an antistatic agent, an antifoaming agent, and inorganic particles can be suitably contained.
Further, if necessary, a reaction catalyst (tertiary amine compound, quaternary ammonium compound, tin laurate compound, etc.) may be appropriately contained.
[ preferred composition example ]
Examples of particularly preferable compositions of the present adhesive composition include the following: the acrylic copolymer (A) includes a graft copolymer having a macromonomer as a branch component, a 2-functional, 3-functional or other polyfunctional (meth) acrylate compound as a crosslinking agent (B), a cleavage type photopolymerization initiator as a photopolymerization initiator (C), and an ultraviolet absorber having a benzotriazole structure or a benzophenone structure as an ultraviolet absorber (D). However, the composition is not limited to this.
[ laminated Structure ]
The present adhesive sheet may be a sheet composed of a single layer or a multilayer sheet in which 2 or more layers are laminated.
When the present adhesive sheet is a multilayer adhesive sheet, that is, when a multilayer adhesive sheet having an intermediate layer and an outermost layer is formed, the outermost layer is preferably formed from the present adhesive composition.
When the adhesive sheet is configured to have a multilayer structure, the ratio of the thickness of each outermost layer to the thickness of the intermediate layer is preferably 1: 1-1: 20, more preferably 1: 2-1: 10.
if the thickness of the intermediate layer is within the above range, the contribution of the thickness of the adhesive material layer in the laminate is not excessive, and the adhesive material layer is not excessively flexible to deteriorate the workability in cutting and handling.
When the outermost layer is within the above range, the adhesion to an adherend and the wettability can be maintained without deteriorating the conformability to uneven and curved surfaces, which is preferable.
As an example of the case where the adhesive sheet has a multilayer structure, there is a multilayer structure having an intermediate layer (α layer) containing an adhesive resin composition containing the adhesive composition, that is, (meth) acrylic copolymer (a), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g · cm) or more, and an ultraviolet absorber (D), and a surface layer (β layer) containing the (meth) acrylic copolymer (a) and the crosslinking agent (B) and not containing the ultraviolet absorber (D).
Specific examples of the laminate structure include β layer/α layer/β layer, β layer/α layer/β layer. Among them, 2 kinds of 3 layers of β layer/α layer/β layer are more preferable. If necessary, another layer typified by an exhaust gas barrier layer (outer barrier layer) may be interposed between the α layer and the β layer.
By providing the surface layer (β layer) containing the (meth) acrylic copolymer (a) and the crosslinking agent (B) and not containing the ultraviolet absorber (D), bleeding of the ultraviolet absorber (D) in the α layer can be suppressed.
When the resin composition for forming the β layer contains the photopolymerization initiator (C) or its decomposition product or the ultraviolet absorber (D), there is a concern that: for example, when light irradiation is performed after the α layer (intermediate layer) and the β layer (surface layer) are superimposed, the β layer as the surface layer absorbs light, and light reaching the α layer as the intermediate layer is attenuated, or the ultraviolet absorber (D) migrates from the β layer to the α layer, or photocuring of the α layer is suppressed.
From the above viewpoint, the β layer preferably has no photocurability, and more preferably has a thermosetting property. Among these, the β layer is more preferably a resin composition containing no photopolymerization initiator (C) and no ultraviolet absorber (D).
In the multilayer structure having the α layer and the β layer, the crosslinking agent (B) used in the α layer is preferably a polyfunctional monomer or oligomer containing a polar functional group such as a hydroxyl group or a carboxyl group, from the viewpoint of improving the adhesion to the β layer and the effect of suppressing whitening due to heat and humidity. Among them, a polyfunctional (meth) acrylic monomer having a hydroxyl group is more preferably used.
The content of the crosslinking agent (B) in the α layer is preferably 0.5 to 50 parts by mass, particularly 1 part by mass or more or 40 parts by mass or less, and particularly 5 parts by mass or more or 30 parts by mass or less, per 100 parts by mass of the acrylic copolymer (a) in the α layer. When the crosslinking agent (B) is contained in this range, the curing reaction proceeds sufficiently in a short time, and therefore, the reliability after curing, the resistance to wet-heat whitening, the flexibility, the processability in forming into a sheet, and the like are easily balanced.
On the other hand, from the viewpoint of thermosetting properties, the crosslinking agent (B) used in the β layer is preferably a crosslinking agent containing at least 1 organic functional group selected from a (meth) acryloyl group, an epoxy group, an isocyanate group, a melamine group, a glycol group, a siloxane group, and an amino group.
The content of the crosslinking agent (B) in the β layer is preferably 0.1 to 20 parts by mass, particularly 0.2 part by mass or more or 10 parts by mass or less, per 100 parts by mass of the acrylic copolymer (a) in the β layer. When the crosslinking agent (B) is contained in this range, the curing reaction proceeds sufficiently in a short time, and therefore the adhesiveness, reliability, foaming resistance, level difference absorption (foreign matter absorption), flexibility, processability in forming into a sheet, and the like of the cured adhesive sheet are easily balanced.
Further, it is more preferable to add the crosslinking agent (B) to the α layer more than to the β layer. The cured α -layer can be imparted with high elasticity to function as a core material, and excellent handling properties can be imparted to the adhesive sheet.
In the multilayer structure having the α layer and the β layer, the α layer preferably contains the ultraviolet absorber (D) in an amount of 25 to 400 parts by mass, more preferably 50 parts by mass or more or 300 parts by mass or less, and still more preferably 80 parts by mass or more or 250 parts by mass, based on 100 parts by mass of the photopolymerization initiator (C), in the α layer, from the viewpoint of absorbing ultraviolet rays and initiating photopolymerization in a visible light region other than the ultraviolet rays.
In the multilayer structure having the α layer and the β layer, the step of stacking the α layer and the β layer and the step of curing are not particularly limited. Specifically, the following lamination method can be exemplified.
The method I comprises the following steps: a method of curing the α layer and the β layer by light irradiation, heat, or the like after laminating the uncured α layer and β layer.
Method II: a method of laminating a β layer cured by heat or the like on an uncured α layer, and then curing the α layer by light irradiation.
Method III: a method of laminating an uncured β layer on the α layer cured by light irradiation, and then curing the β layer by heat or the like.
Method IV: and a method of overlapping the alpha layer and the beta layer which are formed and cured separately.
Among them, the method II is more preferable because of its high interlayer adhesion, excellent resistance to moist heat foaming, excellent reliability, and capability of suppressing the bleeding of the ultraviolet absorber.
The beta layer is preferably of the thermally cured type.
The heating temperature for curing the β layer is not particularly limited, and may be appropriately adjusted depending on the kind and amount of the crosslinking agent (B) contained in the β layer. In view of handling properties of the resin composition before curing, heat resistance of the resin, and the like, it is specifically preferably 40 to 200 ℃, more preferably 50 ℃ or higher or 180 ℃ or lower, and still more preferably 60 ℃ or higher or 150 ℃ or lower.
On the other hand, the α layer is preferably of the photocured type.
The irradiation amount of light for curing the alpha layer is preferably 100 to 8000mJ/cm in terms of wavelength 405nm2Among them, 500mJ/cm is more preferable2Above or 5000mJ/cm2Hereinafter, more preferably 1000mJ/cm2Above or 4000mJ/cm2The following.
Examples of the light source for emitting light include: high-pressure mercury lamps, metal halide lamps, LED lamps, etc.
In this case, the adhesive sheet may be photo-crosslinked by irradiating the adhesive sheet with light substantially not containing light having a wavelength of 380nm or less, preferably visible light. "light substantially not containing light having a wavelength of less than 380 nm" means light having a light transmittance of less than 10% for light having a wavelength of less than 380 nm. As a method of irradiating visible light rays of light having a wavelength not including the ultraviolet region, a light source that emits only visible light rays of light having a wavelength not including the ultraviolet region may be used, or irradiation may be performed through a filter that does not transmit light having a wavelength in the ultraviolet region.
In the multilayer structure having the α layer and the β layer, the thickness of the α layer is preferably 10 to 400 μm, more preferably 20 μm or more and 300 μm or less, and further preferably 30 μm or more and 200 μm or less.
The thickness of the beta layer is preferably 1 to 60 μm, more preferably 3 μm or more or 40 μm or less, and further preferably 5 μm or more or 25 μm or less.
The ratio of the thickness of the α layer to the thickness of the β layer is preferably 1: 1-1: 20, more preferably 1: 2-1: 15.
when the thickness of the α layer (intermediate layer) is within the above range, ultraviolet absorption performance is easily obtained and the photocurability of the α layer is easily achieved at the same time. Further, it is preferable that the flexibility is not so high that the workability in cutting and processing is not deteriorated. When the thickness of the β layer (surface layer) is within the above range, the adhesion to an adherend and the wettability can be maintained without deteriorating the conformability to uneven and curved surfaces, which is preferable.
[ sheet thickness ]
The thickness of the present adhesive sheet can be reduced by reducing the sheet thickness, and on the other hand, if the sheet thickness is excessively reduced, there is a possibility that, for example: when the uneven portion exists on the surface to be bonded, the surface cannot sufficiently follow the unevenness or a sufficient adhesive force cannot be exerted.
From the above viewpoint, the thickness of the adhesive sheet is preferably 20 to 500. mu.m, and particularly preferably 25 μm or more and 350 μm or less, and particularly preferably 50 μm or more and 250 μm or less.
[ Properties ]
The ultraviolet transmittance (JIS K7361-1) of the adhesive sheet is preferably 50% or less, more preferably 30% or less, particularly 10% or less, at a wavelength of 380 nm.
On the other hand, the light transmittance at a wavelength of 420nm, which is the visible light region, is preferably 70% or more, more preferably 80% or more, and still more preferably 85% or more.
The viscosity of the transparent double-sided pressure-sensitive adhesive sheet of the present invention at 100 ℃ is preferably 50 pas to 5000 pas, more preferably 100 pas or more or 3000 pas or less, particularly 150 pas or more or 2500 pas or less.
< adhesive sheet laminate >
The adhesive sheet can also be used alone as it is. In addition, the laminate may be used in a laminated manner with other members.
(adhesive sheet laminate)
For example, a film, such as a release film, a protective film, or a film obtained by laminating these films may be laminated on one side or both sides of the present adhesive sheet to form an adhesive sheet laminate (referred to as "present adhesive sheet laminate").
In the present adhesive sheet laminate, a case where the release film on one side or both sides is a release film having a light transmittance of light having a wavelength of 410nm or less of 40% or less can be exemplified. This is because, if the light transmittance of light having a wavelength of 410nm or less of at least one release film is 40% or less, the present adhesive sheet can be effectively prevented from being photopolymerized by irradiation with visible light even if the present adhesive sheet contains a photopolymerization initiator (C) having an absorption coefficient of 10mL/(g · cm) or more at a wavelength of 405nm by laminating the release film to the present adhesive sheet.
From the above viewpoint, the light transmittance of light having a wavelength of 410nm or less of one or both release films is preferably 40% or less, more preferably 30% or less, particularly 20% or less.
Here, examples of the release film having a light transmittance of light having a wavelength of 410nm or less of 40%, that is, a release film having a function of partially blocking transmission of visible light and ultraviolet light include: a silicone resin is applied to a casting film or a stretched film containing a polyester, polypropylene or polyethylene resin blended with an ultraviolet absorber, and a release film is subjected to a release treatment. Further, there may be mentioned: a multilayer cast film obtained by molding a layer containing a resin free of an ultraviolet absorber on one or both surfaces of a layer containing a polyester, polypropylene or polyethylene resin containing an ultraviolet absorber, or a release film obtained by applying a silicone resin to one surface of a stretched film and subjecting the film to a release treatment. Further, there may be mentioned: a release film is obtained by applying a coating material containing an ultraviolet absorber to one surface of a cast film or a stretched film containing a polyester, polypropylene or polyethylene resin to form an ultraviolet absorbing layer, and applying a silicone resin to the ultraviolet absorbing layer to perform a release treatment. Further, there may be mentioned: a release film is obtained by applying a coating material containing an ultraviolet absorber to one surface of a cast film or a stretched film containing a polyester, polypropylene or polyethylene resin to form an ultraviolet absorbing layer, and applying a silicone resin to the other surface of the film to perform release treatment. Further, there may be mentioned: a release film comprising a resin film having one surface subjected to a release treatment and comprising a polyester-based, polypropylene-based or polyethylene-based resin and the other surface separately prepared and not subjected to a release treatment, laminated via an adhesive layer or an adhesive layer comprising an ultraviolet absorber.
The above-mentioned release film may have an antistatic layer, a hard coat layer, an anchor layer, and other layers as required.
When the thickness of the release film is too large, the cutting processability is poor, and when the thickness is too small, the handling property is poor, and the pressure-sensitive adhesive sheet may be easily indented. From the above viewpoint, the thickness of the release film is preferably 20 μm or more and 300 μm or less, and among them, 25 μm or more or 250 μm or less, and particularly 38 μm or more or 200 μm or less.
When the release film is laminated on both sides, it is preferable that the thickness and the peeling force of one release film be different from those of the other release film.
In the present adhesive sheet laminate, the case where the film on one side or both sides has a light transmittance of 40% or less for light having a wavelength of 380nm to 410nm, for example, a release film, a protective film, or a film obtained by laminating these films is exemplified. That is, by laminating a film having a light transmittance of light having a wavelength of 380nm to 410nm of 40% on one side or both sides of a transparent double-sided adhesive sheet comprising an adhesive resin composition containing a (meth) acrylic copolymer (a), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g · cm) or more, and an ultraviolet absorber (D), it is possible to suppress exposure of the transparent double-sided adhesive sheet to at least the wavelength of 405nm, and thereby to suppress generation of radicals from the photopolymerization initiator (C).
From the above viewpoint, the light transmittance of light having a wavelength of 380nm to 410nm of the film on one side or both sides of the adhesive sheet laminate is more preferably 40% or less, particularly 30% or less, particularly 20% or less, particularly 10% or less.
A preferred example of the configuration is a configuration in which a surface protection film having a light transmittance of 40% or less for light having a wavelength of 410nm or less is laminated on one side or both sides of the adhesive sheet laminate.
This is because, by laminating a surface protective film having a light transmittance of 40% or less for light having a wavelength of 410nm or less on at least one side of the adhesive sheet laminate, photopolymerization by irradiation with visible light can be effectively prevented even when the adhesive sheet contains a photopolymerization initiator (C) having an absorption coefficient of 10mL/(g · cm) or more at a wavelength of 405 nm.
From the above viewpoint, the surface protection film laminated on one or both surfaces of the present adhesive sheet laminate preferably has a light transmittance of light having a wavelength of 410nm or less of 40% or less, more preferably 30% or less, and particularly 20% or less.
Here, as the surface protecting film having a light transmittance of light having a wavelength of 410nm or less of 40% or less, that is, a surface protecting film having a function of partially intercepting transmission of visible light and ultraviolet light, for example: a laminated film having an ultraviolet absorbing layer, which is formed by coating a releasable micro adhesive resin on one surface of a polyester, polypropylene or polyethylene cast film or a stretched film and coating a coating material containing an ultraviolet absorber on the other surface. Further, there may be mentioned: a surface protection film is formed by coating a removable micro-adhesive resin mixed with an ultraviolet absorber on one surface of a polypropylene-based, polyethylene-based cast film or a stretched film. Further, there may be mentioned: a surface protection film is formed by coating a slightly adhesive resin with removability on a casting film or a stretching film containing a polyester, polypropylene or polyethylene resin blended with an ultraviolet absorber. Further, there may be mentioned: a surface protective film is formed by coating a removable micro-adhesive resin on one surface of a multilayer casting film or a multilayer stretched film formed by molding a layer containing a resin without an ultraviolet absorber on one surface or both surfaces of a layer containing a polyester, polypropylene or polyethylene resin blended with an ultraviolet absorber. Further, there may be mentioned: the surface protective film is formed by coating a coating material containing an ultraviolet absorber on one surface of a cast film or a stretched film containing a polyester, polypropylene or polyethylene resin to form an ultraviolet absorbing layer, and further coating a removable micro-adhesive resin on the ultraviolet absorbing layer. Further, there may be mentioned: a surface protective film in which a coating material containing an ultraviolet absorber is applied to one surface of a cast film or a stretched film containing a polyester-based, polypropylene-based, or polyethylene-based resin to form an ultraviolet absorbing layer, and a releasable micro-adhesive resin is applied to the other surface. Further, there may be mentioned: and a surface protective film obtained by laminating a resin film containing a polyester-based, polypropylene-based, or polyethylene-based resin, one surface of which is coated with a removable micro adhesive resin, and a separately prepared resin film via an adhesive layer or an adhesive layer containing an ultraviolet absorber.
The above surface protective film may have an antistatic layer, a hard coat layer, an anchor layer, and other layers as needed.
(laminate for constituting the image display device)
In addition, a laminate for constituting an image display device (referred to as "laminate for constituting an image display device" herein) may be formed by laminating two members for constituting an image display device via the present adhesive sheet.
In this case, the two image display device components may be, for example, one or a combination of two or more selected from the group consisting of a touch sensor, an image display panel, a surface protection panel, and a polarizing film.
Specific examples of the laminate for constituting the image display device include: a release sheet/the present adhesive sheet/a touch panel, a release sheet/the present adhesive sheet/a protective panel, a release sheet/the present adhesive sheet/an image display panel, an image display panel/the present adhesive sheet/a touch panel, an image display panel/the present adhesive sheet/a protective panel, an image display panel/the present adhesive sheet/a touch panel/the present adhesive sheet/a protective panel, a polarizing film/the present adhesive sheet/a touch panel/the present adhesive sheet/a protective panel, and the like. However, the present invention is not limited to these lamination examples.
The touch panel further includes: the protective panel includes a structure having a touch panel function, and the image display panel includes a structure having a touch panel function.
In the laminate for constituting an image display device of the present invention, at least one of the two image display device constituting members may be a member having ultraviolet absorbing ability, and may be a member containing an ultraviolet absorber, for example.
Since the adhesive sheet is cured not by ultraviolet rays but by visible light, even if the image display device constituent member is a member having ultraviolet absorbing properties, the adhesive sheet can be cured by irradiating visible light through the image display device constituent member.
(the present image display device)
An image display device (referred to as "the present image display device") can be configured by using the present adhesive sheet or the present image display device configuration laminate described above.
The present image display device may be, for example, an image display device such as a liquid crystal display, an organic EL display, an inorganic EL display, electronic paper, a plasma display, or a Micro Electro Mechanical System (MEMS) display.
In the present image display apparatus, at least one of the image display apparatus constituting members constituting the image display apparatus may be a member having ultraviolet absorbing performance, and may be a member containing an ultraviolet absorber, for example.
Since the adhesive sheet is cured not by ultraviolet rays but by visible light, even if the image display device constituent member has ultraviolet absorbing properties, the adhesive sheet can be cured by irradiating visible light through the image display device constituent member.
< features and methods of use of the present adhesive sheet >
The adhesive sheet has an ultraviolet absorbing function and a curing property by curing by irradiating light having a wavelength other than an ultraviolet region, particularly visible light. The laminate for image display device construction can be produced as follows by utilizing the characteristics of the present adhesive sheet.
After the adhesive composition is formed into a sheet shape (sheet preparation step), two image display device-constituting members are laminated via the adhesive sheet before photocuring (primary application step), and then the adhesive sheet is irradiated with light having a wavelength of at least 405nm, for example, light including light having a wavelength in the visible light range, to crosslink and cure the adhesive sheet (secondary application step), thereby preparing a laminate for image display device constitution.
The light including the light having a wavelength in the visible light range may include light having a wavelength of 380nm or less in the ultraviolet region, but when the laminated image display device constituting member is a member which is likely to be deteriorated by ultraviolet light, it is preferable to irradiate the present adhesive sheet with light substantially not including light having a wavelength of 380nm or less, that is, visible light, to photocrosslink and cure the adhesive sheet (secondary sticking step).
(sheet preparation Process)
The adhesive composition is formed into a sheet to produce the adhesive sheet.
As a method for molding the binder resin composition into a sheet shape, conventionally known methods can be arbitrarily employed.
In this case, the present adhesive resin composition may be formed into a sheet on the release film as described above to produce the present adhesive sheet.
The adhesive resin composition may be formed into a sheet on an image display device-constituting member, and the adhesive sheet may be laminated on the image display device-constituting member.
(one-time adhesion step)
If the present adhesive sheet has self-adhesiveness (tackiness), the attachment can be performed only once by overlapping two image display device constituent members with the present adhesive sheet.
For example, if the adhesive sheet comprises, as a base polymer, an acrylic copolymer (a1) containing a graft copolymer having a macromonomer as a branch component, the adhesive sheet can exhibit self-adhesiveness while maintaining a sheet shape at room temperature, and can have appropriate adhesiveness, for example, adhesiveness to the extent of being peelable (referred to as "tackiness") even in an uncrosslinked state at normal state, that is, around room temperature, and therefore can be easily positioned at the time of attachment. Further, since the adhesive can be melted or fluidized (hot melt) when heated in an uncrosslinked state, the adhesive can be filled following the uneven portions such as the printing step, and the adhesive can be filled without generating bubbles or the like.
The laminating apparatus used for lamination may be any known apparatus. Examples thereof include: an electric hot press with a heating plate, a diaphragm type laminating machine, a roller laminating machine, a vacuum laminating machine, a manual roller and the like.
When the acrylic copolymer (a1) containing a graft copolymer having a macromonomer as a branch component is used as a base polymer in the adhesive sheet, excellent storage stability and cutting processability can be imparted in a normal state, that is, a room temperature state. Further, since the pressure-sensitive adhesive sheet has self-adhesiveness (tackiness), the pressure-sensitive adhesive sheet can be easily adhered to an adherend by merely pressing the pressure-sensitive adhesive sheet to the adherend, and therefore positioning of the adhesive material can be easily performed, which is convenient in handling.
Further, since the adhesive sheet is excellent in shape retention, it can be processed into an arbitrary shape in advance, and therefore the adhesive sheet molded on the release film can be cut in advance depending on the size of the image display device constituent member to be laminated.
The cutting method in this case is generally punching with a thomson knife, super cutter, or laser cutting, and it is more preferable to half-cut either the front surface or the back surface of the release film in a frame shape so as to easily peel the release film.
When the present adhesive sheet has a property of being hot-melt, that is, softened or fluidized by heating, it is preferable to heat the present adhesive sheet to laminate two image display device constituent members. By heating the adhesive sheet to soften or fluidize it, even if the adherend surface has irregularities, the adhesive sheet can be heated to follow the irregularities and fill the irregularities without a gap.
As a heating means of the present adhesive sheet, for example, various thermostatic baths, hot plates, electromagnetic heating devices, heating rollers, and the like can be used. For more efficient bonding and heating, for example, an electrothermal press, a membrane laminator, a roll laminator, or the like is preferably used.
In this case, the adhesive sheet may be heated by heating one or both of the image display device constituent members.
In this case, if the softening temperature of the adhesive sheet is 50 ℃ or higher, the processing properties and the storage properties at room temperature can be further improved. On the other hand, if the softening temperature of the adhesive sheet is 100 ℃ or lower, the adhesive sheet can be prevented from flowing excessively and bleeding out while suppressing thermal damage to the image display panel and the front panel.
Therefore, the softening temperature of the adhesive sheet is preferably 50 to 100 ℃, more preferably 55 ℃ or more or 95 ℃ or less, and particularly 60 ℃ or more or 90 ℃ or less.
In heating the present adhesive sheet, it is preferable that the two image display device constituent members are stacked and laminated via the present adhesive sheet, and then the laminate is heated in a reduced pressure environment.
By heating the laminate under a reduced pressure, bubbles or foreign substances can be prevented from being mixed into the adhesive sheet after bonding.
(Secondary attaching step)
In the secondary sticking step, a laminate obtained by laminating two image display device constituting members via the adhesive sheet is irradiated with visible light, which is light having a wavelength of at least 405nm, for example, light having a wavelength including a visible light region, from the outside of at least one image display device constituting member through the image display device constituting member, and the adhesive sheet is cured by photo-crosslinking.
By photo-crosslinking in this manner, the present adhesive sheet can be reliably crosslinked, and thus can have an adhesive force and a cohesive force sufficient for resisting the gas pressure of the exhaust gas generated from the image display device constituent member such as the protective panel, for example. Further, since the adhesive sheet of the present invention has ultraviolet absorbability, deterioration of the adhesive sheet itself and constituent members of the image display device due to ultraviolet rays can be suppressed.
Light having a wavelength of at least 405nm can be emitted from a light source including at least 1 kind or a combination of two or more kinds selected from the group consisting of the sun, a fluorescent lamp, an LED, an organic EL, an inorganic EL, and a light-emitting module for an image display device, for example.
When the irradiation with visible light is performed, it is preferable to irradiate with visible light substantially not containing light having a wavelength in the ultraviolet region, for example, light having a wavelength of less than 365 nm.
Here, "light substantially not containing a wavelength of less than 365 nm" means that the emission intensity of light having a wavelength of less than 365nm is less than 1mW/cm2Meaning of (1).
Among them, the pressure-sensitive adhesive sheet is preferably photo-crosslinked and cured by irradiating the sheet with light having a wavelength of at least 405nm, for example, light having a wavelength in the visible light range and substantially not containing light having a wavelength of 380nm or less.
Here, "light having a wavelength of 380nm or less is not substantially contained" means that the light having a wavelength of 380nm or less has an emission intensity of 5mW/cm2Preferably 1mW/cm or less2The following meanings.
As a method of irradiating visible light rays not containing light having a wavelength of 380nm or less, that is, light having a wavelength of an ultraviolet region, a light source that emits only visible light rays not containing light having a wavelength of an ultraviolet region may be used. For example, a light source including at least 1 kind or a combination of two or more kinds selected from the group consisting of a sun, a fluorescent lamp, an LED, an organic EL, an inorganic EL, and a light emitting module for an image display device can be used.
Alternatively, the irradiation may be performed through a filter that does not transmit light having a wavelength in the ultraviolet region. Examples thereof include: a method of irradiating the adhesive composition with visible light through a filter having a light transmittance at a wavelength of 380nm of less than 10% and a light transmittance at a wavelength of 405nm of 60% or more, using a light-emitting lamp such as a high-pressure mercury lamp, a metal halide lamp, a xenon arc lamp, or a carbon arc lamp, which also emits light having a wavelength in the ultraviolet region, or sunlight as a light source.
The optical filter may be a release film constituting the adhesive sheet laminate or a surface protective film laminated on the surface of the adhesive sheet laminate.
In order to adjust the degree of visible light crosslinking, in addition to a method of controlling the irradiation amount of visible light, the degree of visible light crosslinking may be adjusted by irradiating visible light through the filter to intercept transmission of part of visible light.
[ explanations of words and sentences, etc. ]
In general, the term "sheet" means, in the definition of JIS: a flat article that is thin and has a relatively small thickness relative to length and width; in general, "film" refers to a thin and flat product having a very small thickness as compared with the length and width and having a maximum thickness arbitrarily defined, and is usually supplied in the form of a roll (JIS K6900). However, the boundary between the sheet and the film is not fixed, and it is not necessary to distinguish the two in the present invention in terms of letters, and therefore, in the present invention, the case of being referred to as "film" also includes "sheet", and the case of being referred to as "sheet" also includes "film".
In addition, the case where the image display panel, the protective panel, or the like is expressed as a "panel" includes a plate-like body, a sheet, and a film.
In the present specification, when "X to Y" (X, Y is an arbitrary number), unless otherwise specified, the meaning of "X or more and Y or less" is included, and the meaning of "preferably more than X" or "preferably less than Y" is also included.
In addition, when "X" or more (X is an arbitrary number) is described, the meaning of "preferably more than X" is included when not particularly stated, and when "Y" or less (Y is an arbitrary number), the meaning of "preferably less than Y" is included when not particularly stated.
Examples
Hereinafter, the details will be described in further detail with reference to examples and comparative examples. However, the present invention is not limited to these examples.
The cumulative light amounts of light at a wavelength of 405nm and 365nm measured in this example were measured using a cumulative light quantity meter (UIT-250, manufactured by Ushio Inc.).
[ example 1-1]
1kg of a copolymer (A-1, mass-average molecular weight 30 ten thousand) comprising 15 parts by mass of a polymethyl methacrylate macromonomer (Tg80 ℃) having a number-average molecular weight of 3000, 81 parts by mass of butyl acrylate and 4 parts by mass of acrylic acid as a (meth) acrylic copolymer (A), 100g of glycerol dimethacrylate (Blemmer GMR) (B-1) as a crosslinking agent (B), 15g of Ezacure KTO46(C-1) (Lanberti) as a photopolymerization initiator (C), and 5g of 2, 6-diphenyl-4- (2-hydroxy-4-hexyloxyphenyl) -1,3, 5-triazine (TINUVIN 1577 (BASF) (D-1) as an ultraviolet absorber (D) were added thereto and mixed uniformly to obtain an adhesive composition 1.
The photopolymerization initiator (C-1) had an absorption coefficient at 405nm of 7.4X 101(mL/(g·cm))。
Then, the pressure-sensitive adhesive composition 1 was molded into a sheet shape so that the thickness thereof became 100 μm on a polyethylene terephthalate film (DIAFOIL MRV, manufactured by Mitsubishi resin Co., Ltd., thickness 100 μm) subjected to a peeling treatment, and then the peeled polyethylene terephthalate film (DIAFOIL MRQ, manufactured by Mitsubishi resin Co., Ltd., thickness 75 μm) was covered with the pressure-sensitive adhesive composition to prepare a pressure-sensitive adhesive sheet laminate 1.
[ examples 1-2]
1kg of an acrylic graft copolymer (A-2) (weight-average molecular weight: 23 ten thousand) obtained by random copolymerization of 10 parts by mass of a polymethyl methacrylate macromonomer (Tg55 ℃ C.) having a number-average molecular weight of 1400 and 90 parts by mass of 2-ethylhexyl acrylate (Tg: -70 ℃ C.) as a (meth) acrylic copolymer (A), 50g of tricyclodecane Dimethacrylate (DCP) (B-2) (product name: New Mizhongcun chemical Co., Ltd.) as a crosslinking agent (B), 15g of Irgacure 369(C-2) (product of BASF Co., Ltd.) as a photopolymerization initiator (C), and 20g of 2- (2H-benzotriazol-2-yl) -4, 6-di-t-amylphenol (product of North City chemical Co., Ltd., JF-80) (D-2) as an ultraviolet absorber (D) were mixed uniformly, an adhesive resin composition 2 was prepared.
Then, the pressure-sensitive adhesive composition 4 was applied to a polyethylene terephthalate film (DIAFOIL MRV, thickness 100 μm, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment so as to have a thickness of 100 μm, and then the polyethylene terephthalate film (DIAFOIL MRQ, manufactured by Mitsubishi resin corporation, thickness 75 μm) subjected to a peeling treatment was covered to prepare a pressure-sensitive adhesive sheet laminate 2.
The photopolymerization initiator (C-2) had an absorption coefficient at 405nm of 1.6X 102(mL/(g·cm))。
[ examples 1 to 3]
To 1kg of a copolymer (A-3, having a mass average molecular weight of 40 ten thousand) comprising 76 parts by mass of 2-ethylhexyl acrylate, 20 parts by mass of vinyl acetate and 4 parts by mass of acrylic acid as a (meth) acrylic copolymer (A), 200g of propoxylated pentaerythritol tetraacrylate (ATM-4P) (B-3) as a crosslinking agent (B), 7g of Irgacure819(C-3) (BASF) as a photopolymerization initiator (C), and 10g of 2, 2' -dihydroxy-4-methoxybenzophenone (CHEMICOPRO KASEI, Kemisorb111) (D-3) as an ultraviolet absorber (D) were added and mixed uniformly to obtain an adhesive composition 3.
The photopolymerization initiator (C-3) had an absorption coefficient at 405nm of 9.0X 102(mL/(g·cm))。
The adhesive resin composition 3 was sandwiched by 2 polyethylene terephthalate films (DIAFOIL MRF, thickness 75 μm/DIAFOIL MRT, thickness 38 μm, manufactured by Mitsubishi resin Co., Ltd.) subjected to a peeling treatment, and shaped into a sheet shape so as to have a thickness of 100 μm, to prepare an intermediate layer sheet (. alpha.).
1.85g of L-45(B-5) (available from Sudoku corporation) as an isocyanate-based crosslinking agent and 0.5g of E-5XM (B-6) (available from Sudoku corporation) as an epoxy-based crosslinking agent were added to 1kg of a commercially available pressure-sensitive adhesive solution (SK Dyne 1882, available from Sudoku corporation, having a solid content concentration of about 17%) containing an acrylic copolymer (A-4) and a mass-average molecular weight of 130 ten thousand to prepare a pressure-sensitive adhesive composition 4.
The coating liquid for the adhesive layer was applied to a polyethylene terephthalate film (DIAFOIL MRV, 100 μm thick, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment so that the film thickness after drying became 20 to 30 μm, and then dried at 80 ℃ for 5 minutes. This was cured at 23 ℃ for 7 days to react the crosslinking agent, thereby producing an adhesive layer sheet (. beta.).
Further, the adhesive composition 4 was coated with the above coating liquid for an adhesive layer so that the dried film thickness became 20 to 30 μm, and then dried at 80 ℃ for 5 minutes, in the same manner as in the case of the adhesive composition 4, on a polyethylene terephthalate film (DIAFOIL MRQ, thickness 75 μm, manufactured by Mitsubishi resin corporation). This was cured at 23 ℃ for 7 days to react the crosslinking agent, thereby producing an adhesive layer sheet (. beta.').
The PET films on both sides of the intermediate layer resin sheet (α) were sequentially peeled off and removed, and the adhesive surfaces of the adhesive layer resin sheets (β) and (β ') were sequentially bonded to both surfaces of the intermediate layer sheet (α), thereby producing a laminate (thickness 150 μm) composed of (β)/(α)/(β').
The accumulated light quantity at 365nm of the PET film through the surfaces of (beta) and (beta') was 1000mJ/cm2The accumulated light quantity with the wavelength of 405nm reaches 1400mJ/cm2The adhesive sheet laminate 3 was prepared by irradiating a high-pressure mercury lamp with light to photocrosslink the interlayer resin sheet (α).
[ examples 1 to 4]
An adhesive sheet laminate 4 was produced in the same manner as in example 1-1, except that a release film obtained by coating a PET film (thickness 100 μm) containing an ultraviolet absorber with a silicone release agent was used instead of the polyethylene terephthalate film (DIAFOIL MRV, thickness 100 μm) subjected to the release treatment.
[ examples 1 to 5]
An adhesive sheet laminate 5 having a structure of release film/adhesive sheet/release film/surface protective film was produced by laminating a micro adhesive layer surface of a surface protective film composed of a micro adhesive layer (5 μm)/polyethylene terephthalate film (25 μm)/ultraviolet absorbing layer (3 μm) on the surface of the polyethylene terephthalate film (DIAFOIL MRV, thickness 100 μm) of the adhesive sheet laminate produced in example 1-1.
Comparative examples 1 to 1
A pressure-sensitive adhesive sheet laminate 6 was produced in the same manner as in example 1-1 except that 15g of Ezacure TZT (C-5) was added as a photopolymerization initiator in place of Ezacure KTO46 (C-1).
The absorbance at 405nm of the photopolymerization initiator (C-5) was too low to be measured, and the absorbance was less than 10(mL/(g cm)).
Comparative examples 1 and 2
A psa sheet laminate 7 was produced in the same manner as in example 1-2, except that the uv absorber (D-2) was not added.
Comparative examples 1 to 3
1.85g of L-45(B-5) (available from Sukikai chemical Co., Ltd.) as an isocyanate-based crosslinking agent, 0.5g of E-5XM (B-6) (available from Sukikai chemical Co., Ltd.) as an epoxy-based crosslinking agent, and 10g of 2, 2' -dihydroxy-4-methoxybenzophenone (available from CHEMOPRO KAKASEI Co., Ltd., Kemisorb111) (D-3) as an ultraviolet absorber (D) were added to 1kg of a commercially available adhesive solution (available from Sukikai chemical Co., Ltd., SK 1882, solid content concentration: about 17%) containing an acrylic copolymer (A-4) and a mass average molecular weight of 130 ten thousand, and mixed uniformly to prepare an adhesive composition 7.
Then, the pressure-sensitive adhesive composition was applied to a polyethylene terephthalate film (DIAFOIL MRV, 100 μm thick, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment so that the thickness after drying became 50 μm, and then dried at 80 ℃ for 5 minutes to obtain a sheet-like pressure-sensitive adhesive composition 7 having a thickness of 50 μm.
A polyethylene terephthalate film (DIAFOIL MRQ, thickness 75 μm, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment was coated in the same manner so that the thickness after drying became 50 μm, and then dried at 80 ℃ for 5 minutes to obtain a sheet-like adhesive composition 7 having a thickness of 50 μm. After laminating them to a thickness of 100 μm, a polyethylene terephthalate film (DIAFOIL MRQ, thickness 75 μm, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment was covered. The resultant was cured at room temperature (23 ℃) for 7 days to react the crosslinking agent, thereby producing a pressure-sensitive adhesive sheet laminate 8.
< evaluation >
[ optical characteristics ]
The PET films on both sides of the adhesive sheet laminates produced in examples 1-1 to 1-5 and comparative examples 1-1 to 1-3 were sequentially peeled off, and the adhesive sheets were attached so as to be sandwiched between 2 sheets of soda-lime glass (thickness: 0.5mm), and then autoclave treatment (70 ℃ C., gauge pressure: 0.2MPa, 20 minutes) was performed to perform final attachment. To pairThe adhesive sheet laminates 1,2, 4, 5, 6 and 7 were irradiated with a high-pressure mercury lamp having a wavelength of 405nm through a UV cut filter to give a cumulative light amount of 3000mJ/cm2The optical characteristics of the sample were evaluated by irradiating the sample with light.
The light transmittance of the test piece in the wavelength region of 360 to 430nm was measured by a spectrophotometer (manufactured by Shimadzu corporation; machine name "UV 2450").
When the light transmittance at 380nm was less than 50%, the sample was judged to have UV absorptivity "good", and when the light transmittance was 50% or more, the sample was judged to have UV absorptivity "x (poor)". The results are shown in Table 1.
[ adhesive force ]
The pressure-sensitive adhesive sheets produced in examples 1-1 to 1-5 and comparative examples 1-1 to 1-3 were each peeled off from a release film, and a polyethylene terephthalate film (product name: Cosmosine A4300, thickness 100 μm) as a backing film was pressure-bonded to the release film with a hand roller. The sheet was cut into a strip having a width of 10mm × 100mm, and the adhesive surface exposed by peeling off the remaining release film was adhered to soda-lime glass by a hand roller. After the adhesive sheet laminates 1,2, 4, 5, 6 and 7 were finally attached by autoclave treatment (70 ℃ C., gauge pressure 0.2MPa for 20 minutes), a high-pressure mercury lamp with a UV blocking filter interposed therebetween was used to obtain a cumulative light amount at a wavelength of 405nm of 3000mJ/cm2The accumulated light quantity with the wavelength of 365nm reaches 5mJ/cm2The sample for measuring the adhesive force was prepared by irradiating visible light in the following manner.
The adhesive sheet was peeled from the glass by stretching the backing film at a peeling speed of 60 mm/min at an angle of 180 °, the tensile strength was measured with a load cell, and the 180 ° peel strength (N/cm) of the adhesive sheet with respect to the glass was measured, and is shown as "glass adhesion" in table 1. The results are shown in Table 1.
[ concave-convex absorbency ]
A glass plate 1 with an opening of 52mm X80 mm and a printed step was prepared by printing a glass plate having a thickness of 20 μm on the edge (3 mm on the long side and 15mm on the short side) of a glass plate having a thickness of 58mm X110 mm X0.8 mm.
Further, printing was performed to a thickness of 10 μm on the edge (3 mm on the long side and 15mm on the short side) of glass having a thickness of 58mm × 110mm × 0.8mm, and a glass plate 2 having an opening of 52mm × 80mm with a printing step was prepared.
One release film of the adhesive sheet laminate was peeled off, and was bonded to soda-lime glass 54mm × 82mm × 0.5mm in thickness by a roll.
Then, the remaining release film was peeled off, and after the printed surfaces of the glass plates 1 and 2 with the printed height difference were pressed and bonded to each other by a vacuum press so that 4 sides of the adhesive surface were overlapped with the printed height difference (absolute pressure 5kPa, temperature 70 ℃ C., pressing pressure 0.04MPa), autoclave treatment (70 ℃ C., gauge pressure 0.2MPa, 20 minutes) was performed to perform final adhesion. The adhesive sheet laminates 1,2, 4, 5, 6 and 7 were printed using a high-pressure mercury lamp with a UV cut filter interposed therebetween, and the cumulative light amount at a wavelength of 405nm from the glass side was 3000mJ/cm2The sample for evaluation was prepared by irradiating with light.
In the above evaluation samples, it was judged as "excellent" in uneven absorbency "that a glass plate 1 with a printed step of 20 μm could be laminated without bubbles or the like in the vicinity of the step, it was judged as" good "in uneven absorbency" that a glass plate 2 with a printed step of 10 μm could be laminated without bubbles or the like in the vicinity of the step, and it was judged as "poor" that glasses 1 and 2 with a printed step could be laminated with bubbles in the vicinity of the step. The results are shown in Table 1.
[ Heat resistance ]
The one-side release films of the pressure-sensitive adhesive sheets produced in examples 1-1 to 1-5 and comparative examples 1-1 to 1-3 were peeled off, and a COP film (100 μm manufactured by JASCO corporation) was applied to the exposed surfaces thereof by a hand roller. Then, the pressure-sensitive adhesive sheet was cut into 50mm × 80mm pieces, and then the remaining release film was peeled off and stuck to soda-lime glass having a thickness of 0.5mm by a hand roll, and autoclave treatment was performed (temperature 80 ℃, atmospheric pressure 0.4MPa, 30 minutes). The adhesive sheet laminates 1,2, 4, 5, 6 and 7 were manufactured so that the cumulative light amount at a wavelength of 405nm from the COP plane was 3000mJ/cm using a high-pressure mercury lamp with a UV cut filter interposed therebetween2The sample for evaluation was prepared by irradiating with light.
The samples for evaluation were cured at 85 ℃ for 6 hours, and those having no foaming or the like and no change in appearance were judged as "good" in heat resistance, while those having foaming or peeling were judged as "poor" in heat resistance. The results are shown in Table 1.
[ light resistance ]
One release film of the adhesive sheet laminate was peeled off, and was bonded to soda-lime glass 150mm × 200mm × 2mm in thickness with a roll. Then, the remaining release film was peeled off, and the exposed adhesive surface was bonded to soda-lime glass of 150mm × 200mm × 2mm in thickness by means of a roll, and autoclave treatment was performed (temperature 80 ℃, atmospheric pressure 0.4MPa, 30 minutes).
The adhesive sheet laminates 1,2, 4, 5, 6 and 7 were subjected to a high pressure mercury lamp to obtain a cumulative light amount of 3000mJ/cm at a wavelength of 405nm2The sample for evaluation was prepared by irradiating with light.
With respect to the above-mentioned evaluation samples, the pressure-sensitive adhesive sheet in which floating or the like was not observed was judged as "good" in light resistance by irradiating ultraviolet light for 24 hours with a xenon lamp light resistance tester (SUNTEST CPS, ATLUS Co., Ltd.), and the pressure-sensitive adhesive sheet in which floating or peeling was observed was judged as "x (poor)" in light resistance. The results are shown in Table 1.
[ Table 1]
The light transmittance in the wavelength region of 380 to 450nm was measured with a spectrophotometer (product of Shimadzu corporation; machine name "UV 2450") for the polyethylene terephthalate film subjected to the peeling treatment used in example 1-1 (product of Mitsubishi resin corporation, DIAFOIL MRV, thickness 100 μm), the release film obtained by applying a silicone release agent to the PET film (thickness 100 μm) containing an ultraviolet absorber used in example 1-4, and the surface protective film used in example 1-5. The results are shown in Table 2.
The adhesive sheet laminate 1, the adhesive sheet laminate 4 and the adhesive sheet laminate 5 were each made of polyethylene terephthalate subjected to a peeling treatmentThe ester film (DIAFOIL MRV, 100 μm thick, manufactured by Mitsubishi resin corporation) and the release film and the surface protective film used in examples 1 to4, which were obtained by applying a silicone release agent to the PET film (100 μm thick) containing an ultraviolet absorber, were left to stand with their surfaces facing upward. Light from a fluorescent lamp (illuminance 1100Lx) was irradiated from the film side for 7 days. The cumulative light amount at a wavelength of 405nm of the irradiated light was about 43J/cm2The cumulative amount of light at a wavelength of 365nm is about 1mJ/cm2The measurement was not possible as follows.
The gel fraction of the adhesive material was determined for the adhesive sheet laminates 1 and 4 before and after the light irradiation treatment by the following method. The results are shown in Table 2.
1) The adhesive composition (W1) was weighed and wrapped with a SUS mesh (W0) whose weight was measured in advance.
2) The SUS mesh was immersed in 100mL of ethyl acetate for 24 hours.
3) The SUS net was taken out and dried at 75 ℃ for four and a half hours.
4) The weight (W2) after drying was obtained, and the gel fraction of the adhesive composition was measured by the following formula.
Gel fraction (%) < 100 × (W2-W0)/W1
Regarding storage stability, the one whose change in gel fraction before and after irradiation with a fluorescent lamp was less than 5 points was judged as "good", and the one whose gel fraction increased by 5 or more points after irradiation with light was judged as "poor". The results are shown in Table 2.
[ Table 2]
The adhesive sheet laminates of examples 1-1 to 1-5 had excellent quality, in addition to having excellent ultraviolet absorption performance, in consideration of both the unevenness absorption property at the time of bonding and the reliability after member bonding.
In contrast, in comparative example 1-1, since a photopolymerization initiator having an absorption coefficient at a wavelength of 405nm of less than 10mL/(g cm) was used, that is, a photopolymerization initiator having an absorption coefficient at a wavelength of 405nm of 10mL/(g cm) or more was not used, the adhesive material was not cured even by light irradiation, and the adhesive force after 2 times of attachment and the reliability after attachment were not obtained.
Comparative examples 1-2 did not contain the ultraviolet absorber (D), and the ultraviolet absorbing performance was not obtained. Therefore, foaming of the adhesive sheet was observed in the light resistance test, and the bonding reliability was poor.
Comparative examples 1 to 3 are adhesive sheets in which the adhesive composition was crosslinked by thermal crosslinking. Since the photocurable layer is not present, the unevenness absorption at the time of bonding is poor.
In addition, examples 1 to4 used PET films to which an ultraviolet absorber was added as release films. Thus, the adhesive composition can be inhibited from undergoing a photocuring reaction before being bonded to a member, and an adhesive sheet laminate having excellent storage stability can be produced.
In examples 1 to 5, a surface protection film having an ultraviolet absorbing layer was laminated on the surface of the release film. Thus, the adhesive composition can be inhibited from undergoing a photocuring reaction before being bonded to a member, and an adhesive sheet laminate having excellent storage stability can be produced.
The details will be described in more detail with reference to examples 2-1 to 2-3 and comparative examples 2-1 to 2-2.
However, the present invention is not limited to these examples. Table 3 shows the compositions of the adhesive resin compositions of the respective layers used in examples and comparative examples described later.
[ example 2-1]
1kg of a copolymer (2-A-1, mass average molecular weight 40 ten thousand) comprising 76 parts by mass of 2-ethylhexyl acrylate, 20 parts by mass of vinyl acetate and 4 parts by mass of acrylic acid as a (meth) acrylic copolymer (2-A), 200g of propoxylated pentaerythritol tetraacrylate (ATM-4P, manufactured by Mitsuma chemical Co., Ltd.) (2-B-1) as a crosslinking agent (2-B), 8g of Irgacure 369(2-C-1) (manufactured by BASF Co., Ltd.) as a photopolymerization initiator (2-C), and 10g of 2, 2' -dihydroxy-4-methoxybenzophenone (Kemisorb 111, manufactured by CHEMICRO KASEI Co., Ltd.) (2-D-1) as an ultraviolet absorber (2-D) were added and mixed uniformly to obtain an adhesive resin composition 2-1.
Absorption coefficient at 405nm of photopolymerization initiator (2-C-1)Is 1.6X 102mL/(g·cm)。
The adhesive resin composition 2-1 was sandwiched by 2 polyethylene terephthalate films (manufactured by Mitsubishi resin corporation, DIAFOIL MRF, thickness 75 μm/Mitsubishi resin corporation, DIAFOIL MRT, thickness 38 μm) which had been subjected to a peeling treatment, and formed into a sheet shape so that the thickness became 110 μm, to prepare an interlayer sheet (. alpha. -1).
1.85g of L-45(2-B-2) (available from Sukikai chemical Co., Ltd.) as an isocyanate-based crosslinking agent and 0.5g of E-5XM (2-B-3) (available from Sukikai chemical Co., Ltd.) as an epoxy-based crosslinking agent were added to 1kg of a commercially available adhesive solution (SK Dyne 1882, available from Sukikai chemical Co., Ltd.) containing an acrylic copolymer (2-A-2, having a mass average molecular weight of 130 ten thousand) to prepare an adhesive resin composition 2. The adhesive layer coating liquid was applied to a polyethylene terephthalate film (DIAFOIL MRV, 100 μm thick, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment so that the thickness after drying became 20 μm, and then dried at 80 ℃ for 5 minutes to thermally cure the β layer, thereby producing a sheet (β -1) for a surface layer.
Further, the adhesive resin composition 2 was applied to a polyethylene terephthalate film (DIAFOIL MRQ, thickness 75 μm, manufactured by Mitsubishi resin corporation) subjected to a peeling treatment in the same manner so that the thickness after drying became 20 μm, and then dried at 80 ℃ for 5 minutes to thermally cure the β layer, thereby producing a sheet (β' -1) for a skin layer.
The PET films on both sides of the sheet (. alpha. -1) for the intermediate layer were sequentially peeled off and removed, and the adhesive surfaces of the sheets (. beta. -1) for the skin layers and (. beta '-1) were sequentially bonded to both surfaces to prepare a laminate composed of (. beta. -1)/(. alpha. -1)/((. beta' -1).
The accumulated light quantity at a wavelength of 405nm of the PET film remaining on the surfaces of (. beta. -1) and (. beta' -1) through the film was 1500mJ/cm2The α -layer was cured by irradiation with a high-pressure mercury lamp to prepare a transparent double-sided adhesive sheet laminate 2-1 (thickness 150 μm).
[ examples 2-2]
200g of a crosslinking agent (2-B-1), 20g of Ezacure KTO46(2-C-2) (manufactured by Lanberti Co., Ltd.) as a photopolymerization initiator (2-C), and 20g of an ultraviolet absorber (2-D-1) were added to 1kg of the (meth) acrylic copolymer (2-A-1) and mixed uniformly to obtain an adhesive resin composition 2-3.
The photopolymerization initiator (2-C-2) had an absorption coefficient at 405nm of 7.4X 101mL/(g·cm)。
The adhesive resin composition 2-3 was sandwiched by 2 polyethylene terephthalate films (manufactured by Mitsubishi resin corporation, DIAFOIL MRF, thickness 75 μm/Mitsubishi resin corporation, DIAFOIL MRT, thickness 38 μm) which had been subjected to a peeling treatment, and formed into a sheet shape so that the thickness became 60 μm, to prepare an interlayer sheet (. alpha. -2).
In the same manner as in example 2-1, the PET films on both sides of the sheet (. alpha. -2) for the intermediate layer were sequentially peeled off and removed, and the adhesive surfaces of the sheets (. beta. -1) for the surface layers and (. beta. -1) were sequentially bonded to both surfaces, thereby producing a laminate composed of (. beta. -1)/(. alpha. -2)/(. beta. -1).
The accumulated light quantity at a wavelength of 405nm of the PET film remaining on the surfaces of (beta-1) and (beta' -1) through the film was 3000mJ/cm2The α -layer was cured by irradiation with a high-pressure mercury lamp to prepare a transparent double-sided adhesive sheet laminate 2-2 (thickness: 100 μm).
[ examples 2 to 3]
200g of a crosslinking agent (2-B-1), 8g of a photopolymerization initiator (2-C-2) and 20g of an ultraviolet absorber (2-D-1) were added to 1kg of the (meth) acrylic copolymer (2-A-1) and mixed uniformly to obtain an adhesive resin composition 2-4.
The adhesive resin compositions 2 to4 were sandwiched by 2 polyethylene terephthalate films (manufactured by Mitsubishi resin corporation, DIAFOIL MRF, thickness 75 μm/Mitsubishi resin corporation, DIAFOIL MRT, thickness 38 μm) which had been subjected to a peeling treatment, and formed into a sheet shape so that the thickness became 60 μm, to prepare an interlayer sheet (. alpha. -3).
In the same manner as in example 2-1, the PET films on both sides of the sheet (. alpha. -3) for the intermediate layer were sequentially peeled off and removed, and the adhesive surfaces of the sheets (. beta. -1) for the surface layers and (. beta. -1) were sequentially bonded to both surfaces, thereby producing a laminate composed of (. beta. -1)/(. alpha. -3)/(. beta. -1).
The PET film remaining on the surfaces of (. beta. -1) and (. beta. -1) through the film layer was accumulated at a wavelength of 405nmThe light accumulation amount reaches 3000mJ/cm2The α -layer was cured by irradiation with a high-pressure mercury lamp to prepare a transparent double-sided adhesive sheet laminate 2-3 (thickness: 100 μm).
Comparative example 2-1
200g of a crosslinking agent (2-B-1), 10g of ESACURE TZT (2-C-3) (manufactured by Lanberti Co., Ltd.) as a photopolymerization initiator (2-C), and 20g of 2, 2' -dihydroxy-4-methoxybenzophenone (manufactured by CHEMOPRO KASEI Co., Ltd., Kemisorb111) (2-D-1) as an ultraviolet absorber (2-D) were added to 1kg of the (meth) acrylic copolymer (2-A-1) and mixed uniformly to obtain an adhesive resin composition 2-5.
The absorbance coefficient at 405nm of the photopolymerization initiator (2-C-3) was too low to be measured, and was less than 10 mL/(g.cm).
The adhesive resin compositions 2 to 5 were sandwiched by 2 polyethylene terephthalate films (manufactured by Mitsubishi resin corporation, DIAFOIL MRF, thickness 75 μm/Mitsubishi resin corporation, DIAFOIL MRT, thickness 38 μm) which had been subjected to a peeling treatment, and formed into a sheet shape so that the thickness became 110 μm, to prepare an interlayer sheet (. alpha. -4).
In the same manner as in example 2-1, the PET films on both sides of the sheet (. alpha. -4) for the intermediate layer were sequentially peeled off and removed, and the adhesive surfaces of the sheets (. beta. -1) for the surface layers and (. beta. -1) were sequentially bonded to both surfaces, thereby producing a laminate composed of (. beta. -1)/(. alpha. -4)/(. beta. -1).
The accumulated light quantity at a wavelength of 405nm of the PET film remaining on the surfaces of (. beta. -1) and (. beta' -1) through the film was 1500mJ/cm2The α -layer was cured by irradiation with a high-pressure mercury lamp to prepare a transparent double-sided adhesive sheet laminate 2-4 (thickness: 100 μm).
Comparative examples 2 and 2
200g of a crosslinking agent (2-B-1) and 8g of a photopolymerization initiator (2-C-2) were added to 1kg of the (meth) acrylic copolymer (2-A-1) and mixed uniformly to obtain an adhesive resin composition 2-6. In this case, the ultraviolet absorber (2-D) was not added.
The adhesive resin compositions 2 to 6 were sandwiched by 2 polyethylene terephthalate films (manufactured by Mitsubishi resin corporation, DIAFOIL MRF, thickness 75 μm/Mitsubishi resin corporation, DIAFOIL MRT, thickness 38 μm) which had been subjected to a peeling treatment, and formed into a sheet shape so that the thickness became 110 μm, to prepare an interlayer sheet (. alpha. -5).
In the same manner as in example 2-1, the PET films on both sides of the sheet (. alpha. -5) for the intermediate layer were sequentially peeled off and removed, and the adhesive surfaces of the sheets (. beta. -1) for the surface layers and (. beta. -1) were sequentially bonded to both surfaces, thereby producing a laminate composed of (. beta. -1)/(. alpha. -5)/(. beta. -1).
The accumulated light quantity at a wavelength of 405nm of the PET film remaining on the surfaces of (. beta. -1) and (. beta' -1) through the film was 1500mJ/cm2The α -layer was cured by irradiation with a high-pressure mercury lamp to prepare a transparent double-sided adhesive sheet laminate 2 to 5 (thickness 150 μm).
< evaluation >
[ ultraviolet absorption Properties ]
The PET films on both sides of the transparent double-sided adhesive sheet laminates prepared in examples 2-1 to 2-3 and comparative examples 2-1 to 2-2 were sequentially peeled off, and the adhesive sheets were adhered so as to be sandwiched between 2 sheets of soda-lime glass (54X 82mm, thickness 0.5mm), and then autoclave treatment (70 ℃ C., gauge pressure 0.2MPa, 20 minutes) was performed to perform final adhesion, thereby obtaining samples for evaluation of ultraviolet absorption properties.
The light transmittance of the prepared test piece in the wavelength range of 360 to 430nm was measured by a spectrophotometer (product of Shimadzu corporation; machine name "UV 2450"). When the light transmittance at 380nm was less than 50%, the sample was judged as "good", and when the light transmittance was 50% or more, the sample was judged as "poor". The results are shown in Table 4.
[ glass adhesion ]
The transparent double-sided pressure-sensitive adhesive sheets prepared in examples 2-1 to 2-3 and comparative examples 2-1 to 2-2 were each peeled off by a peeling film, and a polyethylene terephthalate film (product name: Cosmosine A4300, thickness 100 μm) as a backing film was pressure-bonded to the sheet with a hand roller. The resultant was cut into a strip having a width of 10mm × 100mm, and the adhesive surface exposed by peeling off the remaining release film was attached to soda-lime glass with a hand roller. The resultant was subjected to autoclave treatment (70 ℃ C., gauge pressure 0.2MPa, 20 minutes) and finally attached to prepare a sample for measuring adhesive force. The adhesive sheet was peeled from the glass by stretching the backing film at a peeling speed of 60 mm/min at an angle of 180 °, the tensile strength was measured with a load cell, and the 180 ° peel strength of the adhesive sheet with respect to the glass was measured, and the results are shown in table 4.
[ holding force (offset length) ]
The adhesive sheets produced in examples 2-1 to 2-3 and comparative examples 2-1 to 2-2 were cut into 50mm × 100mm pieces, and then one surface of the adhesive sheet was peeled off and stuck to a polyethylene terephthalate film (thickness 38 μm) for backing by a hand roll so that one surface of the adhesive sheet was overlapped with the film, and the adhesive sheet was cut into a strip shape having a width of 25mm × a length of 100mm to obtain test pieces. Then, the remaining release film was peeled off, and the test piece was attached to a vertically standing SUS plate (thickness 120mm, 5mm × 1.5mm) by a hand roller so as to be overlapped by a length of only 20 mm. The attached area of the transparent double-sided adhesive sheet and SUS plate at this time was 25 mm. times.20 mm.
After the test piece was cured in an atmosphere at 40 ℃ for 15 minutes, a weight of 500g was hung on the test piece in the vertical direction and left standing for 30 minutes, and then the length (mm) of downward deviation of the position of attachment of the SUS to the test piece was measured.
The excellent property is judged for a case where the offset length is less than 1mm, the good property is judged for a case where the offset length is 1mm or more and less than 2mm, and the poor property is judged for a case where the offset length is 2mm or more. The results are shown in Table 4.
[ reliability of resistance to foaming ]
As a sample for evaluation of foaming resistance reliability, 2 sheets of the same sample as the sample for evaluation of ultraviolet absorption performance were used. The sheet was cured at 85 ℃ for 100 hours, and the one showing no change in appearance such as no foaming was judged as "good", and the one showing foaming and peeling was judged as "poor". The results are shown in Table 4.
[ Table 3]
[ Table 4]
As a result of observation of the adhesive sheet laminates of examples 2-1 to 2-3, no bleed-out of the ultraviolet absorber (D) was observed.
The adhesive sheet laminates of examples 2-1 to 2-3 were excellent in ultraviolet absorption performance while maintaining the characteristics of adhesive strength, holding power, and humidity and heat resistance reliability.
In comparative example 2-1, since a photopolymerization initiator having an absorption coefficient at a wavelength of 405nm of less than 10mL/(g cm) was used, the adhesive was not cured even by light irradiation, and the adhesive strength and reliability after bonding were poor.
Comparative example 2-2 was inferior in ultraviolet absorption performance because the alpha layer did not contain the ultraviolet absorber (D).
Claims (14)
1. A method for producing a laminate for constituting an image display device, wherein a transparent double-sided adhesive sheet comprising an adhesive resin composition is used to sequentially carry out the following steps,
[I] a step of laminating two image display device constituting members via the transparent double-sided adhesive sheet,
[ II ] irradiating the transparent double-sided adhesive sheet with light containing light having a wavelength in the visible light range to crosslink and cure the sheet,
the adhesive resin composition contains a (meth) acrylic copolymer (A), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g cm) or more, and an ultraviolet absorber (D).
2. The method for producing a laminate for constituting an image display device according to claim 1, wherein the ultraviolet absorber (D) has 1 or more structures selected from the group consisting of a benzotriazole structure, a triazine structure and a benzophenone structure.
3. The method for producing the laminate for constituting an image display device according to claim 1, wherein the ultraviolet absorber (D) is contained in an amount of 25 to 400 parts by mass based on 100 parts by mass of the photopolymerization initiator (C).
4. The method for producing a laminate for constituting an image display device according to claim 1, wherein the (meth) acrylic copolymer (A) comprises a graft copolymer having a macromonomer as a branch component.
5. The method for producing a laminate for constituting an image display device according to claim 1, wherein a polyfunctional (meth) acrylate compound is contained as the crosslinking agent (B).
6. The method for producing a laminate for constituting an image display device according to claim 1, wherein a cleavage type photopolymerization initiator is contained as the photopolymerization initiator (C).
7. The method for producing a laminate for constituting an image display device according to claim 1, wherein the adhesive resin composition has a property of exhibiting adhesiveness at room temperature (20 ℃) and softening or fluidizing at 100 ℃.
8. A method for producing a laminate for constituting an image display device, which comprises sequentially carrying out the following steps using a transparent double-sided adhesive sheet,
[I] a step of laminating two image display device constituting members via the transparent double-sided adhesive sheet,
[ II ] irradiating the transparent double-sided adhesive sheet with light containing light having a wavelength in the visible light range to crosslink and cure the sheet,
the transparent double-sided adhesive sheet has an intermediate layer (alpha layer) and a surface layer (beta layer),
the intermediate layer (alpha layer) comprises a binder resin composition containing a (meth) acrylic copolymer (A), a crosslinking agent (B), a photopolymerization initiator (C) having an absorption coefficient at a wavelength of 405nm of 10mL/(g cm) or more, and an ultraviolet absorber (D),
the surface layer (beta layer) contains a (meth) acrylic copolymer (A) and a crosslinking agent (B), and does not contain an ultraviolet absorber (D).
9. The method for producing the laminate for constituting an image display device according to claim 8, wherein the surface layer (β layer) is a layer that can be thermally cured or a layer after thermal curing.
10. The method for producing the laminate for constituting an image display device according to claim 8, which has a laminate structure comprising: the surface layers (beta layers) are respectively arranged on the front side and the back side of the middle layer (alpha layer).
11. The method for manufacturing a laminate for image display device formation according to claim 1 or 8, wherein at least one of the two image display device formation members has ultraviolet absorbing performance.
12. The method for producing the laminate for image display device formation according to claim 1 or 8, wherein the image display device-forming member is a laminate containing any one or a combination of two or more selected from the group consisting of a touch sensor, an image display panel, a surface protection panel, and a polarizing film.
13. The method of producing a laminate for image display device formation according to claim 1 or 8, wherein in the step [ I ], the transparent double-sided adhesive sheet is heated to laminate two image display device-forming members.
14. The method for producing a laminate for image display device formation according to claim 13, wherein the transparent double-sided adhesive sheet is heated by heating one or both of the image display device-forming members.
Applications Claiming Priority (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016-022113 | 2016-02-08 | ||
| JP2016022113 | 2016-02-08 | ||
| JP2016-038166 | 2016-02-29 | ||
| JP2016038166 | 2016-02-29 | ||
| JP2016057812A JP6558287B2 (en) | 2016-03-23 | 2016-03-23 | Image display device laminate and image display device manufacturing method |
| JP2016-057812 | 2016-03-23 | ||
| JP2016227505A JP7197255B2 (en) | 2016-02-29 | 2016-11-24 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
| JP2016-227505 | 2016-11-24 | ||
| CN201780010541.4A CN108699405B (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
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| CN201780010541.4A Division CN108699405B (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
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| CN112680119A true CN112680119A (en) | 2021-04-20 |
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| CN201780010541.4A Active CN108699405B (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
| CN202110472190.7A Pending CN113278368A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
| CN202011579068.1A Pending CN112760043A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
| CN202011578266.6A Pending CN112680119A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
| CN202011578711.9A Pending CN112724842A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
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| CN202110472190.7A Pending CN113278368A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
| CN202011579068.1A Pending CN112760043A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
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| CN202011578711.9A Pending CN112724842A (en) | 2016-02-08 | 2017-02-08 | Transparent double-sided adhesive sheet and adhesive sheet laminate |
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| CN (5) | CN108699405B (en) |
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| JP2019044024A (en) * | 2017-08-30 | 2019-03-22 | リンテック株式会社 | Adhesive sheet, display body and method for manufacturing display body |
| WO2019050005A1 (en) * | 2017-09-11 | 2019-03-14 | 日立化成株式会社 | Adhesive film housing set, and manufacturing method thereof |
| KR102656758B1 (en) * | 2017-12-18 | 2024-04-11 | 오지 홀딩스 가부시키가이샤 | Method for producing adhesive compositions, double-sided adhesive sheets, and laminates |
| WO2019130616A1 (en) * | 2017-12-28 | 2019-07-04 | 日東電工株式会社 | Laminate production method |
| KR20210042329A (en) * | 2018-08-06 | 2021-04-19 | 미쯔비시 케미컬 주식회사 | Photocurable adhesive sheet, adhesive sheet laminate, laminate for image display devices, and image display devices |
| CN113646167A (en) * | 2019-03-15 | 2021-11-12 | 日东电工株式会社 | Adhesive sheet, method for producing intermediate laminate, and intermediate laminate |
| JP6906560B2 (en) * | 2019-04-03 | 2021-07-21 | リンテック株式会社 | Adhesive sheet and display |
| KR102473023B1 (en) * | 2019-11-01 | 2022-12-01 | 코제노벨머티얼리스코리아 주식회사 | Pressure-sensitive adhesive film |
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Also Published As
| Publication number | Publication date |
|---|---|
| KR102652894B1 (en) | 2024-04-01 |
| TWI818232B (en) | 2023-10-11 |
| TW202120644A (en) | 2021-06-01 |
| TWI799372B (en) | 2023-04-21 |
| CN113278368A (en) | 2021-08-20 |
| CN108699405A (en) | 2018-10-23 |
| TW202126766A (en) | 2021-07-16 |
| TWI818234B (en) | 2023-10-11 |
| KR20180107241A (en) | 2018-10-01 |
| TWI818233B (en) | 2023-10-11 |
| CN108699405B (en) | 2021-06-15 |
| TW202126765A (en) | 2021-07-16 |
| CN112760043A (en) | 2021-05-07 |
| CN112724842A (en) | 2021-04-30 |
| TW201728718A (en) | 2017-08-16 |
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