CN112677036A - Self-balancing vibration suppression mechanism for air bag tool - Google Patents
Self-balancing vibration suppression mechanism for air bag tool Download PDFInfo
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- CN112677036A CN112677036A CN202110067707.4A CN202110067707A CN112677036A CN 112677036 A CN112677036 A CN 112677036A CN 202110067707 A CN202110067707 A CN 202110067707A CN 112677036 A CN112677036 A CN 112677036A
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- balancing
- balancing vibration
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- 230000001629 suppression Effects 0.000 title claims abstract description 39
- 238000005498 polishing Methods 0.000 claims abstract description 12
- 230000003287 optical effect Effects 0.000 claims abstract description 9
- 230000003068 static effect Effects 0.000 claims description 11
- 239000010410 layer Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000011229 interlayer Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 230000003746 surface roughness Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The invention discloses a self-balancing vibration suppression mechanism for an air bag tool, which comprises a spindle box; a self-balancing vibration suppression device is arranged in the main spindle box; the self-balancing vibration suppression device comprises a middle ring, an inner ring, a balancing rotor, an outer ring with a coil, a sensor and a power supply device, and is of a hollow ring structure; the spindle of the high-rotating-speed spindle unit is embedded in the inner ring, the outer ring is fixed on the spindle box body, the middle ring is embedded in the outer ring, two balance rotors are arranged between the middle ring and the inner ring, and the two balance rotors are used for automatically adjusting the unbalance amount of the revolving body; the sensor and the power supply device are fixed on the side surface of the self-balancing vibration suppression device; the invention solves the problems that the optical element needs to be corrected and polished for many times when meeting the precision requirement after polishing, the efficiency is low and the like; the self-balancing vibration suppression is adopted, so that the efficiency is greatly improved, and the precision and the roughness are improved; thereby prolonging the service life of the air bag tool.
Description
Technical Field
The invention relates to the technical field of mechanical polishing processing, in particular to a self-balancing vibration suppression mechanism for an air bag tool.
Background
Surface roughness RMS of optical element after polishing is often: less than or equal to 1nm, surface shape precision PV: is less than or equal to lambda/4, and has high requirements on the vibration and deformation prevention of the air bag tool; the flutter generation mechanism of an air bag tool system in the high-efficiency air bag polishing process of the large-caliber aspheric optical element is researched, a self-balancing vibration suppression system tool is designed and developed based on the mechanism, the rigidity and the stability of the large-caliber aspheric air bag polishing process are improved through the static balance unit design and the dynamic balance unit design of the air bag polishing tool system, a linear dynamic balance device is arranged at a main shaft rotating part which does not interfere with the motion track of an air bag head, the rotary vibration of an air bag is suppressed, and the operation reliability and the polishing precision of the main shaft system of the semi-flexible air bag tool are controlled; the prior air bag polishing technology in China is a vibration suppression device, only an air bag grinding wheel is arranged for trimming, and more time is needed for trimming or the technical index value cannot be reached to reach the ultra-precise PV value.
Aiming at the influence of the vibration generated by the air bag tool at high rotating speed on the surface shape precision and the surface roughness of the optical element when the large air bag phi 640 is polished, a self-balancing vibration suppression system tool is designed and developed based on the mechanism according to the mechanism of the generation of the rotation vibration of the high-rotating-speed main shaft air bag tool.
Disclosure of Invention
The invention aims to provide a self-balancing vibration suppression mechanism of an air bag tool, which is convenient to mount and reasonable in structure, so as to overcome the defects of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a self-balancing vibration suppression mechanism for an air bag tool comprises a main spindle box; the main spindle box consists of a self-balancing vibration suppression device, a high-rotating-speed main spindle unit, a high-precision hydraulic expansion sleeve, an air bag assembly, a tool shank, a static balance block and a main spindle box body; the self-balancing vibration suppression device comprises a middle ring, an inner ring, a balancing rotor, an outer ring with a coil, a sensor and a power supply device, and is of a hollow ring structure; the spindle of the high-rotating-speed spindle unit is embedded into the inner ring, the outer ring is fixed on the spindle box body, the middle ring is embedded into the outer ring, two balance rotors are arranged between the middle ring and the inner ring, and the two balance rotors are used for automatically adjusting the unbalance amount of the revolving body; the sensor and the power supply device are fixed on the side surface of the self-balancing vibration suppression device.
Preferably, the air bag assembly is used for contact polishing of an optical element and consists of an inner rubber layer, an outer rubber layer and an intermediate steel sheet interlayer.
Preferably, the handle is used for installing and fixing the air bag assembly, and a static balance block can be installed for static balance of the air bag assembly and the handle.
Preferably, the high-rotation-speed spindle unit consists of a rotor, a stator, a spindle and a bearing, the high-rotation-speed spindle unit is installed in the spindle box body, and an inner hole at the lower end of the high-rotation-speed spindle unit is connected with the high-precision hydraulic expansion sleeve; the high-precision hydraulic expansion sleeve is connected with the cutter handle, the cutter handle is connected with the air bag assembly, an inner ring of a self-balancing vibration suppression device is installed on the outer circle of the lower end of the cutter handle, and a moving block for automatically adjusting the unbalance amount is installed on the inner ring and rotates together with the main shaft.
Preferably, the high-precision hydraulic expansion sleeve is used for connecting the main shaft and the tool handle and ensuring the coaxiality of the main shaft and the tool handle.
Compared with the prior art, the invention has the beneficial effects that:
when the surface roughness RMS of the optical element after polishing: less than or equal to 1nm, surface shape precision PV: the polishing precision is less than or equal to lambda/4, the requirement on vibration and deformation prevention of the air bag tool is high, and the problems that the optical element needs to be corrected and polished for many times when meeting the precision requirement after polishing, the efficiency is low and the like are solved; the self-balancing vibration suppression is adopted, so that the efficiency is greatly improved, and the precision and the roughness are improved; thereby prolonging the service life of the air bag tool.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the internal structure of the spindle head according to the present invention;
FIG. 2 is a schematic structural diagram of a self-balancing vibration suppression apparatus according to the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution:
a self-balancing vibration suppression mechanism for an air bag tool comprises a main spindle box; the spindle box consists of a self-balancing vibration suppression device 1, a high-rotating-speed spindle unit 5, a high-precision hydraulic expansion sleeve 2, an air bag assembly 4, a tool shank 3, a static balance block and a spindle box body 6; the self-balancing vibration suppression device 1 comprises a middle ring 12, an inner ring 14, a balancing rotor 13, an outer ring 11 with coils and a sensor and power supply device 15, wherein the self-balancing vibration suppression device 1 is of a hollow annular structure; a spindle of the high-rotation-speed spindle unit 5 is embedded into the inner ring 14, the outer ring 11 is fixed on the spindle box body 6, the middle ring 12 is embedded into the outer ring 11, two balance rotors 13 are arranged between the middle ring 12 and the inner ring 14, and the two balance rotors 13 are used for automatically adjusting the unbalance amount of the revolving body; the sensor and power supply device 15 is fixed to the side surface of the self-balancing vibration suppression device 1.
Preferably, the air bag module 4 is used for contact polishing of optical elements and is composed of an inner rubber layer, an outer rubber layer and an intermediate steel sheet interlayer.
Preferably, the handle 3 is used for installing and fixing the airbag module 4, and a static balance weight can be installed for static balance of the airbag module 4 and the handle 3.
Preferably, the high-rotation-speed spindle unit 5 consists of a rotor, a stator, a spindle and a bearing, the high-rotation-speed spindle unit 5 is installed in the spindle box body 6, and an inner hole at the lower end of the high-rotation-speed spindle unit is connected with the high-precision hydraulic expansion sleeve 2; the high-precision hydraulic expansion sleeve 2 is connected with the tool shank 3, the tool shank 3 is connected with the air bag assembly 4, an inner ring 14 of the self-balancing vibration suppression device 1 is installed on the outer circle of the lower end of the high-precision hydraulic expansion sleeve, and a moving block for automatically adjusting the unbalance amount is installed on the inner ring 14 and rotates together with the main shaft.
Preferably, the high-precision hydraulic expansion sleeve 2 is used for connecting the main shaft and the tool shank 3 and ensuring the coaxiality of the main shaft and the tool shank.
The operation process or the working principle is as follows: firstly, the air bag assembly 4 and the cutter handle 3 are subjected to static balance adjustment, and after the air bag assembly and the cutter handle are installed on a high-rotating-speed spindle unit 5 of a whole machine, the self-balancing vibration suppression device 1 can automatically perform balance compensation on an unbalanced state generated by a part in operation; two balance rotors 13 are arranged between the middle ring 12 and the inner ring 14 of the self-balancing vibration suppression device 1, the balance rotors 13 rotate by triggering the upper balance unit stator coils and wirelessly transmitting kinetic energy to the balance rotors 13, and independent free rotation can be realized; by using a calculation formula and a control unit, required information such as rotating speed, the angular position of a balance block and the amount of unbalance can be quickly acquired, and if the vibration of a rotating component exceeds a preset value, the balance is automatically started.
The sensor and power supply device 15 is fixed on the side surface of the self-balancing vibration suppression device 1, and provides power for the self-balancing vibration suppression device 1 and simultaneously rapidly obtains parameters such as the rotating speed of the main shaft, the angle position of the balancing block, the unbalance amount and the like; the real-time data of the main shaft can be provided for the main shaft box, and the rotary part is compensated and corrected in time.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. A self-balancing vibration suppression mechanism for an air bag tool comprises a main spindle box; the method is characterized in that: the main shaft box consists of a self-balancing vibration suppression device (1), a high-rotating-speed main shaft unit (5), a high-precision hydraulic expansion sleeve (2), an air bag assembly (4), a tool shank (3), a static balancing block and a main shaft box body (6); the self-balancing vibration suppression device (1) comprises a middle ring (12), an inner ring (14), a balancing rotor (13), an outer ring (11) with a coil and a sensor and power supply device (15), wherein the self-balancing vibration suppression device (1) is of a hollow annular structure; a spindle fixed with a high-rotating-speed spindle unit (5) is embedded in the inner ring (14), the outer ring (11) is fixed on the spindle box body (6), the middle ring (12) is embedded in the outer ring (11), two balance rotors (13) are arranged between the middle ring (12) and the inner ring (14), and the two balance rotors (13) are used for automatically adjusting the unbalance amount of the revolving body; the sensor and power supply device (15) are fixed on the side surface of the self-balancing vibration suppression device (1).
2. The airbag tool self-balancing vibration suppression mechanism of claim 1, wherein: the air bag assembly (4) is used for contact polishing of optical elements and consists of an inner layer rubber, an outer layer rubber and a middle steel sheet interlayer.
3. The airbag tool self-balancing vibration suppression mechanism of claim 1, wherein: the handle (3) is used for installing and fixing the air bag assembly (4), can be provided with a static balance block and is used for static balance of the air bag assembly (4) and the handle (3).
4. The airbag tool self-balancing vibration suppression mechanism of claim 1, wherein: the high-rotation-speed spindle unit (5) consists of a rotor, a stator, a spindle and a bearing, the high-rotation-speed spindle unit (5) is installed in a spindle box body (6), and an inner hole at the lower end of the high-rotation-speed spindle unit is connected with the high-precision hydraulic expansion sleeve (2); the high-precision hydraulic expansion sleeve (2) is connected with the cutter handle (3), the cutter handle (3) is connected with the air bag assembly (4), an inner ring (14) of the self-balancing vibration suppression device (1) is installed on the excircle of the lower end of the high-precision hydraulic expansion sleeve, a moving block for automatically adjusting the unbalance amount is installed on the inner ring (14), and the high-precision hydraulic expansion sleeve and the main shaft rotate together.
5. The airbag tool self-balancing vibration suppression mechanism of claim 1, wherein: the high-precision hydraulic expansion sleeve (2) is used for connecting the main shaft and the cutter handle (3) and ensuring the coaxiality of the main shaft and the cutter handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110067707.4A CN112677036A (en) | 2021-01-19 | 2021-01-19 | Self-balancing vibration suppression mechanism for air bag tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110067707.4A CN112677036A (en) | 2021-01-19 | 2021-01-19 | Self-balancing vibration suppression mechanism for air bag tool |
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| Publication Number | Publication Date |
|---|---|
| CN112677036A true CN112677036A (en) | 2021-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110067707.4A Pending CN112677036A (en) | 2021-01-19 | 2021-01-19 | Self-balancing vibration suppression mechanism for air bag tool |
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| CN (1) | CN112677036A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63259242A (en) * | 1987-03-02 | 1988-10-26 | Kyoritsu Seiki Kk | Automatic balancer for rotor |
| JPH0236064A (en) * | 1988-07-25 | 1990-02-06 | Matsushita Electric Ind Co Ltd | Electric polisher |
| JP2001211602A (en) * | 2000-01-20 | 2001-08-03 | Sankyo Seiki Mfg Co Ltd | Automatic balancer device |
| JP2004114254A (en) * | 2002-09-27 | 2004-04-15 | Nsk Ltd | Spindle device |
| KR20060018287A (en) * | 2004-08-24 | 2006-03-02 | 대한민국(창원대학교) | Spindle head of polishing machine have a shake motion balloom |
| JP2007333099A (en) * | 2006-06-15 | 2007-12-27 | Sony Corp | Automatic balancing device, rotating device and disc driving device |
| CN101241034A (en) * | 2008-03-21 | 2008-08-13 | 北京工业大学 | Friction -type full-automatic high speed main shaft on-line dynamic balance system and its control method |
| CN102975106A (en) * | 2012-12-24 | 2013-03-20 | 厦门大学 | Precision airbag polishing tool system |
| CN104723215A (en) * | 2015-04-02 | 2015-06-24 | 厦门大学 | Circular arc radius adjustable disc type air bag polishing head |
| CN105364690A (en) * | 2015-11-16 | 2016-03-02 | 厦门大学 | Compact type gasbag polishing precession mechanism |
| CN105697652A (en) * | 2016-03-23 | 2016-06-22 | 广东顺威精密塑料股份有限公司 | Automatic balance head structure based on electromagnetic drive |
| CN215394574U (en) * | 2021-01-19 | 2022-01-04 | 机械科学研究总院海西（福建）分院有限公司 | Self-balancing vibration suppression mechanism for air bag tool |
-
2021
- 2021-01-19 CN CN202110067707.4A patent/CN112677036A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63259242A (en) * | 1987-03-02 | 1988-10-26 | Kyoritsu Seiki Kk | Automatic balancer for rotor |
| JPH0236064A (en) * | 1988-07-25 | 1990-02-06 | Matsushita Electric Ind Co Ltd | Electric polisher |
| JP2001211602A (en) * | 2000-01-20 | 2001-08-03 | Sankyo Seiki Mfg Co Ltd | Automatic balancer device |
| JP2004114254A (en) * | 2002-09-27 | 2004-04-15 | Nsk Ltd | Spindle device |
| KR20060018287A (en) * | 2004-08-24 | 2006-03-02 | 대한민국(창원대학교) | Spindle head of polishing machine have a shake motion balloom |
| JP2007333099A (en) * | 2006-06-15 | 2007-12-27 | Sony Corp | Automatic balancing device, rotating device and disc driving device |
| CN101241034A (en) * | 2008-03-21 | 2008-08-13 | 北京工业大学 | Friction -type full-automatic high speed main shaft on-line dynamic balance system and its control method |
| CN102975106A (en) * | 2012-12-24 | 2013-03-20 | 厦门大学 | Precision airbag polishing tool system |
| CN104723215A (en) * | 2015-04-02 | 2015-06-24 | 厦门大学 | Circular arc radius adjustable disc type air bag polishing head |
| CN105364690A (en) * | 2015-11-16 | 2016-03-02 | 厦门大学 | Compact type gasbag polishing precession mechanism |
| CN105697652A (en) * | 2016-03-23 | 2016-06-22 | 广东顺威精密塑料股份有限公司 | Automatic balance head structure based on electromagnetic drive |
| CN215394574U (en) * | 2021-01-19 | 2022-01-04 | 机械科学研究总院海西（福建）分院有限公司 | Self-balancing vibration suppression mechanism for air bag tool |
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