CN112676832A - Computer room section trial assembly system and method under computer-aided control - Google Patents
Computer room section trial assembly system and method under computer-aided control Download PDFInfo
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- CN112676832A CN112676832A CN202011531678.4A CN202011531678A CN112676832A CN 112676832 A CN112676832 A CN 112676832A CN 202011531678 A CN202011531678 A CN 202011531678A CN 112676832 A CN112676832 A CN 112676832A
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Abstract
The invention relates to a computer room section trial assembly system and method controlled by a computer, which applies a trial assembly door and window device; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail; the trial assembly system includes an assembly conveyor; the assembly conveyor belt is distributed with assembly carriers, and the upper surface of each assembly carrier is upwards provided with a plurality of negative pressure suckers and reversing air passages communicated with the negative pressure suckers; a side fixing block is arranged on one side of the upper surface of the assembly carrier, and a side clamping push handle is arranged on the other side of the upper surface of the assembly carrier; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to a computer room section trial assembly system and a computer room section trial assembly method under computer-aided control.
Background
The machine room is the central pivot of various kinds of information, and machine room engineering must guarantee the working environment that advanced equipment such as networks, computers and the like can reliably operate for a long time. The construction of electronic infrastructure is an important link of the construction of army machine rooms. Machine room engineering not only integrates a plurality of professional technologies such as building, electrical and mechanical installation, decoration, network construction and the like, but also needs abundant engineering implementation and management experience. The advantages and disadvantages of machine room design and construction are directly related to whether the whole information system in the machine room can stably and reliably operate or not and whether smooth communication of various information can be ensured or not. The environment of the machine room must meet the requirements of various microcomputer electronic devices and workers of computers and the like on temperature, humidity, cleanliness, electromagnetic field intensity, noise interference, safety and security, leakage prevention, power quality, vibration, lightning protection, grounding and the like. How to design the structure with the supporting door and window of computer lab to realize the examination dress, improve the precision of product equipment, reduce equipment, the technical problem that the preparation error becomes urgent need to be solved.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a computer room section trial assembly system and a computer room section trial assembly method under computer-aided control. In order to solve the problems, the technical scheme adopted by the invention is as follows:
a computer room section trial assembly system controlled by a computer is applied to trial assembly of a door and window device; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail;
the trial assembly system includes an assembly conveyor; the assembly conveyor belt is distributed with assembly carriers, and the upper surface of each assembly carrier is upwards provided with a plurality of negative pressure suckers and reversing air passages communicated with the negative pressure suckers; a side fixing block is arranged on one side of the upper surface of the assembly carrier, and a side clamping push handle is arranged on the other side of the upper surface of the assembly carrier;
the assembling conveyor belt is provided with a feeding station, a primary mounting station, a secondary mounting station, a bottom mounting station, a testing station and an output station.
As a further improvement of the above technical solution:
a feeding image collector and a feeding U-shaped supporting hand are arranged above the feeding station; the feeding U-shaped supporting hand is used for supporting the movable frame body to the negative pressure sucker, is pushed to the side fixing block to be positioned through the side clamping pushing hand and is adsorbed to the lower surface of the movable frame body through the negative pressure sucker; detecting whether the feeding image collector is in place or not;
arranging a side positioning image collector at a primary installation station; the driving tension spring, the driving lifting wedge and the auxiliary inserting wedge are sequentially arranged in the driving guide groove through a matched manipulator or manpower; detecting whether the installation is in place and whether the installation sequence is correct through a side positioning image collector;
a bottom assembly image collector is arranged at a secondary installation station, and a pull-back spring and an n-type lifting block are sequentially arranged at an n-type groove through a matched manipulator or a worker; detecting whether the bottom assembly image collector is in place and whether the installation sequence is correct or not through the bottom assembly image collector; an auxiliary component image collector and a matched auxiliary feeding device are arranged at the bottom mounting station; the auxiliary feeding device comprises an auxiliary inclined feeding channel, wherein the upper input end of the auxiliary inclined feeding channel is connected with the previous working procedure and is used for conveying a pre-installed guide member; an auxiliary positioning output end is arranged at the lower end of the auxiliary inclined feeding channel; an auxiliary feeding push rod and an auxiliary side turning device are arranged on the transverse back side of the auxiliary positioning output end;
an auxiliary side turning step is arranged on the front side of the auxiliary positioning output end in the transverse direction;
an auxiliary terminal baffle is arranged at the longitudinal front end of the auxiliary positioning output end;
the auxiliary side-turning device comprises a lifting auxiliary side-turning manipulator; an auxiliary side-turning swinging plate is arranged at the lower end of the auxiliary side-turning manipulator in a swinging manner, and an auxiliary side-turning limiting block positioned below the auxiliary side-turning swinging plate is arranged at the lower end of the auxiliary side-turning manipulator;
the auxiliary side-turning limit block blocks the auxiliary side-turning swinging plate to enable the auxiliary side-turning swinging plate to swing upwards in a single direction, the guide member is turned over laterally, and the auxiliary feeding push rod pushes the guide member to the auxiliary side-turning step to the pulley mounting hole for mounting a manipulator; the auxiliary component image collector detects whether the auxiliary component image collector is in place and whether the installation sequence is correct;
at a testing station, a testing camera and testing section guide grooves positioned at two sides of the assembled conveyor belt are arranged, so that the walking pulley can carry out walking test through a pressure sensor in the testing section guide grooves; the test camera detects whether the walking pulley passes or not;
at the output station, the negative pressure suction disc blows air in a positive pressure mode; an output U-shaped support hand is arranged to be inserted into the gap of the negative pressure sucker to take out the assembly.
The loading image collector, the side positioning image collector, the bottom component image collector, the auxiliary component image collector and the test camera are respectively and electrically connected with a main control machine, and the main control machine is electrically connected with a controller so as to control a motor or a switch of a corresponding mechanism;
each image collector collects image information and carries out filtering, noise reduction, gray scale and binarization processing; the main control computer receives the binary data and compares the binary data with preset standard data information, and when the comparison value is larger than a set threshold value, the main control computer informs the controller to control the corresponding circuit.
A computer room section trial assembly method under computer-aided control comprises the following steps: applying a trial assembly door and window device to a trial assembly system of the computer room section; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail; by means of an assembly conveyor with assembly carriers;
the method comprises the following steps;
s1, at a feeding station, firstly, feeding a U-shaped supporting hand to support and carry the movable frame body to a negative pressure sucker; then, the side clamping push hand is pushed to a side fixing block for positioning; secondly, the lower surface of the frame body is adsorbed and moved through the negative pressure sucker; in the feeding process, a feeding image collector detects whether the feeding image collector is in place in real time;
s2, sequentially installing a driving tension spring, a driving lifting wedge and an auxiliary inserting wedge in a driving guide groove at a primary installation station; detecting whether the positioning image collector is in place and whether the installation sequence is correct in real time through a side positioning image collector;
s3, sequentially installing a pullback spring and an n-type lifting block at the n-type groove through a matched manipulator or a worker at the secondary installation station; detecting whether the bottom assembly image collector is in place and whether the installation sequence is correct in real time;
s4, at the bottom mounting station, firstly, the guide component is conveyed to the auxiliary positioning output end along the auxiliary inclined feeding channel to be positioned by the auxiliary terminal baffle; then, the auxiliary side-turning swinging plate goes upwards to turn over the guide member laterally; secondly, the auxiliary feeding push rod pushes the guide member to the auxiliary side turning step to the pulley mounting hole, and the pulley is mounted through manual operation or a mechanical arm; the auxiliary component image collector detects whether the auxiliary component image collector is in place or not and whether the installation sequence is correct or not in real time;
s5, at a test station, the walking pulley walks in the test section guide groove and performs walking test through the pressure sensor; the test camera detects whether the walking pulley passes through in real time;
s6, at the output station, firstly, the negative pressure suction disc changes the positive pressure to blow air; then, the U-shaped supporting hand is output to be inserted into the gap of the negative pressure suction cup to take out the assembly to be sent to the next station.
As a further improvement of the above technical solution:
each image collector collects image information and carries out filtering, noise reduction, gray scale and binarization processing; the main control machine receives the binary data and compares the binary data with preset standard data information, and when the comparison value is larger than a set threshold value, the main control machine informs the controller to control the corresponding circuit to act.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, money saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic structural diagram of a trial assembly system of the present invention.
Fig. 2 is a schematic view of the movable frame body of the present invention.
Fig. 3 is a partial structural schematic view of the downgrade of the present invention.
Fig. 4 is a partial structure schematic diagram of the upper run of the present invention.
Fig. 5 is a schematic view of the downgrade configuration of the present invention.
FIG. 6 is a schematic view of the structure of the rotary union of the present invention.
Fig. 7 is a schematic view of the central vertical rail structure of the present invention.
Wherein: 1. moving the frame body; 2. a descending chute; 3. an ascending slideway; 4. a middle rail; 5. a track side groove; 6. A frame profile; 7. a middle channel; 8. a pulley mounting hole; 9. n-shaped grooves; 10. a process end recess; 11. a process undercut; 12. an n-type lifting block; 13. an auxiliary pulley; 14. a pullback spring; 15. a first cammed surface; 16. an auxiliary guide channel; 17. auxiliary insertion of a wedge; 18. an auxiliary wedge process port; 19. auxiliary dismounting of the wedge; 20. driving the lifting wedge; 21. the tension spring is driven; 22. carrying out top thread; 23. a drive guide groove; 24. a lateral elastic steel ball; 2. a descending chute; 4. a middle rail; 6. a frame profile; 7. a middle channel; 8. a pulley mounting hole; 25. a rotating connector; 26. a pulley frame body; 27. a rotary connector; 28. Fixing the occlusion teeth; 29. rotating the bearing block; 30. a central connecting body; 31. a tapered roller bearing; 32. an upper open slot; 33. A traveling pulley; 34. a side arc-shaped elastic sheet; 35. a central positioning lifting shaft; 36. a conical guide wheel; 37. a central vertical guide rail; 38. A central pressure spring.
69. Assembling the conveyor belt; 70. assembling a carrier; 71. a negative pressure sucker; 72. a reversing gas circuit; 73. feeding a U-shaped support arm; 74. A side fixing block; 75. laterally clamping the push handle; 76. a feeding image collector; 77. a side positioning image collector; 78. a bottom assembly image collector; 79. an auxiliary component image collector; 80. testing the camera; 81. an output station; 82. outputting a U-shaped supporting arm; 83. an auxiliary feeding device; 84. an auxiliary inclined feeding channel; 85. an auxiliary positioning output end; 86. an auxiliary feed push rod; 87. an auxiliary terminal baffle; 88. an auxiliary side-turning manipulator; 89. an auxiliary side-turn swing plate; 90. an auxiliary side-turning limiting block; 91. auxiliary side-turning steps; 92. a test profile guide groove; 93. a main control machine; 94. and a controller.
The device comprises an assembly conveyor belt 69, an assembly carrier 70, a negative pressure suction cup 71, a reversing air passage 72, a feeding U-shaped supporting hand 73, a side fixing block 74, a side clamping push hand 75, a feeding image collector 76, a side positioning image collector 77, a bottom assembly image collector 78, an auxiliary assembly image collector 79, a test camera 80, an output station 81, an output U-shaped supporting hand 82, an auxiliary feeding device 83, an auxiliary inclined feeding channel 84, an auxiliary positioning output end 85, an auxiliary feeding push rod 86, an auxiliary terminal baffle 87, an auxiliary side-turning manipulator 88, an auxiliary side-turning swinging plate 89, an auxiliary side-turning limiting block 90, an auxiliary side-turning step 91, a test profile guide groove 92, a main control computer 93 and a controller 94,
Detailed Description
As shown in fig. 1-7, the computer room profile trial assembly system with computer-aided control of the present embodiment applies a trial assembly door and window device; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail;
the trial system includes an assembly conveyor 69; an assembly carrier 70 is distributed on the assembly conveyor 69, and a plurality of negative pressure suction cups 71 and reversing air passages 72 communicated with the negative pressure suction cups 71 are arranged on the upper surface of the assembly carrier 70 upwards; a side fixing block 74 is arranged on one side of the upper surface of the assembly carrier 70, and a side clamping push handle 75 is arranged on the other side;
a loading station, a primary installation station, a secondary installation station, a bottom installation station, a testing station and an output station 81 are arranged on the assembly conveyor 69.
A feeding image collector 76 and a feeding U-shaped supporting hand 73 are arranged above the feeding station; the feeding U-shaped supporting hand 73 is used for supporting the movable frame body 1 on the negative pressure sucker 71, is pushed to the side fixing block 74 through the side clamping pushing hand 75 to be positioned, and is adsorbed on the lower surface of the movable frame body 1 through the negative pressure sucker 71; the loading image collector 76 detects whether the loading image is in place;
a side positioning image collector 77 is arranged at a primary installation station; the driving tension spring 21, the driving lifting wedge 20 and the auxiliary insertion wedge 17 are sequentially arranged in the driving guide groove 23 through a matched manipulator or manpower; detecting whether the positioning is in place and the installation sequence is correct through a side positioning image collector 77;
a bottom component image collector 78 is arranged at the secondary installation station, and a pull-back spring 14 and an n-type lifting block 12 are sequentially arranged at the n-type groove 9 through a matched manipulator or a matched manual work; detecting whether the bottom assembly image collector 78 is in place and whether the installation sequence is correct;
an auxiliary component image collector 79 and a matched auxiliary feeding device 83 are arranged at the bottom mounting station; the auxiliary feeding device 83 includes an auxiliary inclined feeding passage 84 having an upper input end connected to the previous process and used for conveying the pre-assembled guide member; an auxiliary positioning output end 85 is arranged at the lower end of the auxiliary inclined feeding channel 84; an auxiliary feeding push rod 86 and an auxiliary side-turning device are arranged on the transverse back side of the auxiliary positioning output end 85;
an auxiliary side turning step 91 is arranged on the transverse front side of the auxiliary positioning output end 85;
an auxiliary terminal baffle 87 is arranged at the longitudinal front end of the auxiliary positioning output end 85;
the auxiliary side-turning device comprises a lifting auxiliary side-turning manipulator 88; an auxiliary side-turning swinging plate 89 is arranged at the lower end of the auxiliary side-turning manipulator 88 in a swinging manner, and an auxiliary side-turning limiting block 90 positioned below the auxiliary side-turning swinging plate 89 is arranged at the lower end of the auxiliary side-turning manipulator 88;
the auxiliary side-turning limit block 90 blocks the auxiliary side-turning swinging plate 89 to enable the auxiliary side-turning swinging plate to swing upwards in a single direction and turn over the guide member, and the auxiliary feeding push rod 86 pushes the guide member to the auxiliary side-turning step 91 to the pulley mounting hole 8 for mounting of a manipulator; the auxiliary component image collector 79 detects whether the component is in place and the mounting sequence is correct;
at the test station, a test camera 80 and test section guide grooves 92 positioned at two sides of the assembly conveyor belt 69 are arranged, so that the walking pulley 33 can perform walking test through a pressure sensor in the test section guide grooves 92; the test camera 80 detects whether the traveling pulley 33 passes;
in the output station 81, the negative pressure suction cup 71 blows air at positive pressure; an output U-shaped holder 82 is provided to be inserted into the gap of the vacuum cup 71 to take out the assembly.
The loading image collector 76, the side positioning image collector 77, the bottom component image collector 78, the auxiliary component image collector 79 and the test camera 80 are respectively and electrically connected with a main control machine 93, and the main control machine 93 is electrically connected with a controller 94 so as to control a motor or a switch of a corresponding mechanism;
each image collector collects image information and carries out filtering, noise reduction, gray scale and binarization processing; the main control computer 93 receives the binary data and compares the binary data with preset standard data information, and when the comparison value is greater than a set threshold value, the main control computer 93 informs the controller 94 to control the corresponding circuit.
The computer room section trial assembly method of the computer-aided control of the embodiment comprises the following steps: applying a computer room section trial assembly system to a trial assembly door and window device; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail; by means of an assembly conveyor 69 with assembly carriers 70;
the method comprises the following steps;
s1, at the loading station, firstly, the loading U-shaped supporting hand 73 supports the movable frame body 1 to the negative pressure sucker 71; then, is pushed to the side fixing block 74 by the side clamping push hand 75 to be positioned; secondly, the lower surface of the frame body 1 is adsorbed and moved by the negative pressure sucker 71; in the feeding process, the feeding image collector 76 detects whether the feeding image collector is in place in real time;
s2, sequentially installing the drive tension spring 21, the drive lifting wedge 20 and the auxiliary insertion wedge 17 in the drive guide groove 23 at the primary installation station; detecting whether the installation is in place and the installation sequence is correct in real time through a side positioning image collector 77;
s3, sequentially installing the pull-back spring 14 and the n-type lifting block 12 at the n-type groove 9 through a matched manipulator or a worker at the secondary installation station; detecting whether the bottom assembly image collector 78 is in place and whether the installation sequence is correct in real time;
s4, at the bottom mounting station, first, the guide member is conveyed along the auxiliary inclined feeding path 84 to the auxiliary positioning output end 85 to be positioned by the auxiliary end stop 87; then, the auxiliary side-turn flap 89 goes upward to turn over the guide member side; secondly, the auxiliary feeding push rod 86 pushes the guide member to the auxiliary side-turning step 91 to the pulley mounting hole 8, and the guide member is mounted through manual or mechanical hands; wherein, the auxiliary component image collector 79 detects whether the installation is in place and the installation sequence is correct in real time;
s5, at the test station, the walking pulley 33 walks in the test section guide groove 92 and performs walking test through the pressure sensor; wherein, the test camera 80 detects whether the traveling pulley 33 passes through in real time;
s6, in the output station 81, firstly, the negative pressure suction cup 71 blows air at positive pressure; the U-shaped holder 82 is then transported out to be inserted into the gap of the vacuum cup 71 to take the assembly out to the next station.
Each image collector collects image information and carries out filtering, noise reduction, gray scale and binarization processing; the main control computer 93 receives the binary data and compares the binary data with preset standard data information, and when the comparison value is greater than a set threshold value, the main control computer 93 informs the controller 94 to control the corresponding circuit to act.
As shown in fig. 1, the window and door device of the server machine set based on image recognition detection of the embodiment is applied to a window and door on a wall of a server machine room; it comprises at least one of the following technical means;
technical means a) door and window fastener connecting component, which is installed on the movable door and window on the wall;
technical means b) a door and window device guide member of the server machine set to roll on a rail installed at the bottom of the door and window and corresponding to the rail;
the technical means a is that the door and window fastener connecting component comprises a movable frame body 1, wherein glass is arranged on the movable frame body and is used as a sliding door or a sliding window; an upper slideway 3 and a lower slideway 2 which have the same structure and are prefabricated by sectional materials are respectively arranged at the upper side and the lower side of the movable frame body 1; the descending slide way 2 is of an m-shaped structure, the middle part of the descending slide way is protruded to form a middle rail 4, and the middle rail is used for pushing and pulling the pulleys on the movable frame body 1 to walk; the two sides of the middle rail 4 are symmetrically provided with rail side grooves 5; the frame section bar 6 at the top of the movable frame body 1 is pushed and pulled to travel in the ascending slide way 3, and the frame section bar 6 at the bottom of the movable frame body 1 is pushed and pulled to travel in the descending slide way 2; a pulley mounting hole 8 for mounting a pulley block is arranged in a middle channel 7 of the frame profile 6;
the technical means b is that a door and window device guide member of the server unit is used for being installed in a pulley installation hole 8 in a middle channel 7 at the lower end of a frame profile 6 and walking on a middle rail 4 of a descending slide way 2; the pulley frame comprises a rotary connecting body 25 and a pulley frame body 26, wherein the upper end of the rotary connecting body 25 is used for being installed in the pulley installation hole 8, and the center of the rotary connecting body is arranged at the lower end of the rotary connecting body 25 and rotates around the center line of the rotary connecting body 25;
technical means c, the fireproof component of the door and window device of the server unit comprises a supporting back seat 41; a fireproof connecting assembly 48 connected with the glass plate 40 is arranged on the supporting rear seat 41;
the fire protection connection assembly 48 includes a connection rod 49; the tail part of the connecting rod 49 penetrates through the supporting rear seat 41, and the two side parts of the supporting rear seat 41 are connected with the connecting rod 49 through a rear connecting back nut 50;
an outer sealing cover 51 positioned on the outer side of the glass plate 40 is arranged at the front end of the connecting rod 49, an outer dust ring 52 is arranged on the outer edge of the outer sealing cover 51 and is used for being in sealing contact with the outer side wall of the glass plate 40, and an outer connecting spring 53 is sleeved on the connecting rod 49;
one end of the outer connecting spring 53 is connected with the inner side wall of the outer sealing cover 51; an outer guide sliding sleeve 54 sleeved on the connecting rod 49 is arranged at the other end of the outer connecting spring 53; an outer movable sliding cover 55 arranged on the connecting rod 49 is arranged at the end part of the outer guide sliding sleeve 54, and an outer fireproof cotton ring 56 is arranged at the outer edge of the outer movable sliding cover 55 and is used for being in sealing contact with the outer side wall of the glass plate 40 under the action of an outer connecting spring 53;
the outer movable sliding cover 55 is positioned in the outer sealing cover 51; fireproof asbestos which is contacted with the outer side wall of the connecting rod 49 is arranged on the outer movable sliding cover 55;
an inner fireproof back nut 60, an inner sliding pressing sleeve 61, an inner buffer spring 62, an inner fireproof cover 59, an inner sealing back nut 58 and an inner sealing cover 57 are sequentially arranged between the supporting rear seat 41 and the glass plate 40;
the inner sealing cover 57 is positioned in the inner fireproof cover 59, fireproof asbestos which is contacted with the glass plate 40 is arranged on the end face of the inner sealing cover 57, and fireproof asbestos which is contacted with the connecting rod 49 is arranged in the inner side wall of the inner sealing cover 57; a seal ring contacting the glass plate 40 is provided on the end surface of the inner fire-proof cover 59, and a seal ring contacting the connecting rod 49 is provided in the inner wall of the inner fire-proof cover 59.
The technical means a is that n-shaped grooves 9 are arranged on two side walls at the end part of a middle channel 7, and each n-shaped groove 9 is provided with a process end concave part 10 with the end part lower than the end parts of the two side walls; the n-shaped groove 9 is provided with a process side concave part 11 with the side part narrower than the wall thickness of the two side wall side parts;
an n-type lifting block 12 is occluded on the n-type groove 9, and an auxiliary pulley 13 which runs in the rail-side groove 5 is arranged at the end part of the n-type lifting block 12;
a pull-back spring 14 is arranged between the concave part 10 of the process end and the concave surface of the n-type lifting block 12, and the concave surface of the n-type lifting block 12 is a first wedge surface 15;
an auxiliary insertion wedge 17 for inserting the first wedge surface 15 is arranged on the frame profile 6;
the technical means b is that a door and window device guide member of the server unit, a pulley mounting hole 8 is a transverse long groove, and fixed meshing teeth 28 are distributed on the pulley mounting hole 8; the rotary connector 27 is provided with movable meshing teeth for meshing with the fixed meshing teeth 28;
in the technical means a, an auxiliary guide channel 16 is arranged on the frame section bar 6 at the end part side of the process end concave part 10; the auxiliary insertion wedge 17 slides in the auxiliary guide channel 16 in the walking direction;
an auxiliary wedge process opening 18 corresponding to the pull-back spring 14 is arranged on the auxiliary insertion wedge 17;
a driving guide groove 23 with the lower end communicated with the outer end part of the auxiliary guide channel 16 is arranged at the vertical side part of the frame section bar 6;
an auxiliary dismounting wedge 19 is arranged on the root of the large end of the auxiliary insertion wedge 17, and the auxiliary dismounting wedge 19 is positioned in the driving guide groove 23;
the driving lifting wedge 20 is positioned in the driving guide groove 23, the root of the large end of the driving lifting wedge is connected with the end face of the root of the driving guide groove 23 through a driving tension spring 21, and an elastic pin or jackscrew 22 is arranged on the driving lifting wedge 20; the elastic pin or the jackscrew 22 is used for being in pressure contact with the bottom surface of the driving guide groove 23;
two sets of contact schemes are provided for the corresponding end surface of the driving lifting wedge 20 and the auxiliary dismounting wedge 19;
in the first scheme, the inclined plane of the lifting wedge 20 is driven to be in pressure contact with the inner side of the inclined plane of the auxiliary dismounting wedge 19, and when the auxiliary insertion wedge 17 needs to be dismounted and taken out, the lifting wedge 20 is pressed downwards to push the auxiliary dismounting wedge 19 outwards;
in the second scheme, the driving lifting wedge 20 is positioned at the outer side of the auxiliary disassembling wedge 19 to block the auxiliary inserting wedge 17 from moving outwards; a lateral elastic steel ball 24 is arranged on the lateral wall of the frame section bar 6; the side elastic steel balls 24 are used for rolling elastic contact with the corresponding side walls of the track side grooves 5.
A central connecting body 30 is arranged between the lower end of the rotary bearing seat 29 and the center of the pulley frame body 26, and a tapered roller bearing 31 is arranged between the central connecting body 30 and the rotary bearing seat 29;
a central vertical guide rail 37 is vertically arranged on two sides of the lower part of the center of the pulley frame body 26, a central positioning lifting shaft 35 is transversely arranged on the central vertical guide rail 37 in a lifting way, a conical guide wheel 36 is oppositely arranged on the central positioning lifting shaft 35, and a central pressure spring 38 is arranged between the pulley frame body 26 and the end part of the central positioning lifting shaft 35;
the conical surface of the conical guide wheel 36 is contacted with the side edge part of the middle rail 4, and the central pressure spring 38 is used for pressing the conical guide wheel 36 downwards;
in the technical means b, an upper opening groove 32 is formed in the pulley frame body 26 and used for exposing the top of a walking pulley 33; side arc-shaped elastic sheets 34 are vertically arranged on two sides of the pulley frame body 26 and are used for being in elastic contact with two side walls of the descending slideway 2; the side arc-shaped elastic sheet 34 is a nylon piece.
The method for identifying and detecting the doors and windows of the server unit based on the image is disclosed; in the technical means e, when the wall body is constructed, the step one is executed, when the guide member is installed in the door and window fastener connecting assembly, firstly, the rotary connector 27 is inserted into the pulley installing hole 8 and is meshed with the fixed meshing teeth 28 to realize transverse positioning; then, in the alignment process, the conical guide wheel (& 36) is used for realizing the contact with the side edge of the middle rail 4 to realize the alignment of the two bearings, so that the requirement of straightness is ensured; when the door and window is maintained, the second step is executed, when the movable door and window section bar frame body of the door and window fastener connecting assembly is deformed and cannot be normally removed, firstly, the jackscrew 22 is loosened; then, the auxiliary insertion wedge 17 is moved outward by the slope from the first wedge face 15 by pressing down the driving lifting wedge 20 by the screwdriver to overcome the spring force of the driving tension spring 21; subsequently, under the action of the pull-back spring 14, the n-type lifting block 12 retracts into the n-type groove 9, so that the overall height of the moving frame body 1 is reduced, and normal disassembly and assembly are facilitated; the use premise is that the movable frame body 1 is smaller than a normal frame, and the height is compensated and adjusted by utilizing the lifting block.
Specifically, as shown in fig. 1 to 7, the window and door device of the server unit based on image recognition detection of the embodiment is applied to a window and door on a wall of a server room; it comprises at least one of the following technical means;
technical means a) door and window fastener connecting component, which is installed on the movable door and window on the wall;
technical means b) a door and window device guide member of the server machine set to roll on a rail installed at the bottom of the door and window and corresponding to the rail;
the technical means c) is a fireproof component of a door and window device of the server unit, wherein the wall body of the server room is of a curtain wall structure, and the fireproof component is used for fixing glass;
and/or technical means d), an image recognition detection system to monitor the door and window.
The method for identifying and detecting the doors and windows of the server unit based on the image comprises the following steps: at least comprises one of the following technical steps,
in the technical means d, when the wall body is constructed, the step one is executed, when the guide member is installed in the door and window fastener connecting assembly, firstly, the rotary connector 27 is inserted into the pulley installing hole 8 and is meshed with the fixed meshing teeth 28 to realize transverse positioning; then, in the alignment process, the conical guide wheel (& 36) is used for realizing the contact with the side edge of the middle rail 4 to realize the alignment of the two bearings, so that the requirement of straightness is ensured; when the door and window are maintained, the second step is executed, when the movable door and window section bar frame body of the door and window fastener connecting assembly is deformed and cannot be normally removed, firstly, the jackscrew 22 is loosened; then, the auxiliary insertion wedge 17 is moved outward by the slope from the first wedge face 15 by pressing down the driving lifting wedge 20 by the screwdriver to overcome the spring force of the driving tension spring 21; subsequently, under the action of the pull-back spring 14, the n-type lifting block 12 retracts into the n-type groove 9, so that the overall height of the movable frame body 1 is reduced, and normal disassembly and assembly are facilitated; the use premise is that the movable frame body 1 is smaller than a normal frame, and the height is compensated and adjusted by utilizing the lifting block;
the technical means d is that the step is executed when the wall is constructed or a single new glass plate is installed for fixation; first, the connecting rods 49 are passed through the glass plate; then, the connecting rod 49 is sleeved with an inner fireproof back nut 60, an inner sliding pressing sleeve 61, an inner buffer spring 62, an inner fireproof cover 59, an inner sealing back nut 58 and an inner sealing cover 57; secondly, screwing the back nut 50, pulling back the connecting rod 49 to make the outer sealing cover 51 contact with the outer side wall of the glass plate 40, compressing the outer connecting spring 53 to make the outer guide sliding sleeve 54 push the outer movable sliding cover 55, and pressing the outer fireproof cotton ring 56 on the outer surface of the glass plate; then, the inner seal back nut 58 is screwed so that the inner seal cover 57 is sealed in contact with the glass plate; next, the inner fireproof back nut 60 is screwed, and the inner fireproof cover 59 is pushed into contact with the glass plate by the inner buffer spring 62 and the inner sliding pressing sleeve 61.
As shown in fig. 2 to 4, the door/window fastener connecting assembly of the present embodiment, as a basic configuration, includes a moving frame body 1 on which glass is mounted as a sliding door or window, and the present invention is mainly directed to a heavy-duty sliding door or window; an upper slideway 3 and a lower slideway 2 which have the same structure and are prefabricated by sectional materials are respectively arranged at the upper side and the lower side of the movable frame body 1; the descending slide way 2 is of an m-shaped structure, the middle part of the descending slide way is protruded to form a middle rail 4, and the middle rail is used for pushing and pulling the pulleys on the movable frame body 1 to walk; the two sides of the middle rail 4 are symmetrically provided with rail side grooves 5; the frame section bar 6 at the top of the movable frame body 1 is pushed and pulled to travel in the ascending slide way 3, and the frame section bar 6 at the bottom of the movable frame body 1 is pushed and pulled to travel in the descending slide way 2; a pulley mounting hole 8 for mounting a pulley block is arranged in a middle channel 7 of the frame section bar 6 so as to mount a pulley and enable a door and a window to walk smoothly;
as one of the improvement points of the invention, n-shaped grooves 9 are arranged on two side walls at the end part of the middle channel 7, and the n-shaped grooves 9 are provided with process end concave parts 10 with end parts lower than the end parts of the two side walls; the n-shaped groove 9 is provided with a process side concave part 11 with a side part narrower than the wall thickness of the side parts of the two side walls, so that the installation of an n-shaped lifting block 12 is avoided, the size is larger than that of the frame body, and the size uniformity is ensured.
An n-type lifting block 12 is occluded on the n-type groove 9, and an auxiliary pulley 13 which runs in the rail-side groove 5 is arranged at the end part of the n-type lifting block 12; therefore, the auxiliary support is realized, the sliding and traveling stability of the door and the window is ensured, the stress of the pulley bearing on the middle rail 4 is reduced, the manufacturability is good, the design is more reasonable, and the service life is long.
A pull-back spring 14 is arranged between the concave part 10 of the process end and the concave surface of the n-type lifting block 12, and the concave surface of the n-type lifting block 12 is a first wedge surface 15; an auxiliary insertion cam 17 for inserting the first cam surface 15 is provided on the frame profile 6. After the installation, the insertion amount of the auxiliary insertion wedge 17 is adjusted by overcoming the extension amount of the pull-back spring, thereby adjusting the extension amount of the n-type lifter block 12 so that the auxiliary pulley 13 is grounded as much as possible, thereby performing the load sharing.
An auxiliary guide channel 16 is arranged on the frame profile 6 at the end part side of the process end concave part 10; the auxiliary insertion wedge 17 slides in the auxiliary guide channel 16 in the walking direction; therefore, the auxiliary insertion wedge 17 is hidden in the frame section bar, the process is reasonable, and the appearance is attractive.
An auxiliary wedge process opening 18 corresponding to the pull-back spring 14 is arranged on the auxiliary insertion wedge 17; thereby avoiding obstruction. The door and window side vertical frame is preferably arranged on the vertical side surface, the position of the door and window side vertical frame can be deepened so as to avoid the occlusion edge of the door and window side vertical frame, the door and window side vertical frame can be normally used due to the fact that the position is not occluded, and the door and window side vertical frame is also feasible to be arranged on the front end surface.
A driving guide groove 23 with the lower end communicated with the outer end part of the auxiliary guide channel 16 is arranged at the vertical side part of the frame section bar 6; thereby achieving good manufacturability.
An auxiliary dismounting wedge 19 is arranged on the root of the large end of the auxiliary insertion wedge 17, and the auxiliary dismounting wedge 19 is positioned in the driving guide groove 23; the auxiliary dismounting wedge 19 can be provided with a jackscrew hole, and the wedge can be taken out conveniently and reasonably by rotating the jackscrew.
Preferably, the driving lifting wedge 20 is located in the driving guide groove 23, the root of the large end of the driving lifting wedge is connected with the end face of the root of the driving guide groove 23 through a driving tension spring 21, and an elastic pin or a top thread 22 is arranged on the driving lifting wedge 20; the elastic pin or the jackscrew 22 is used for being in pressure contact with the bottom surface of the driving guide groove 23;
two sets of contact schemes are provided for the corresponding end surface of the driving lifting wedge 20 and the auxiliary dismounting wedge 19; both solutions cannot be used simultaneously.
In the first scheme, the inclined plane of the lifting wedge 20 is driven to be in pressure contact with the inner side of the inclined plane of the auxiliary dismounting wedge 19, and when the auxiliary insertion wedge 17 needs to be dismounted and taken out, the lifting wedge 20 is driven to be pressed downwards, so that the auxiliary dismounting wedge 19 is pushed outwards;
in the second embodiment, the driving lifting wedge 20 is located outside the auxiliary disassembling wedge 19 to block the outward movement of the auxiliary inserting wedge 17.
A lateral elastic steel ball 24 is arranged on the lateral wall of the frame section bar 6; the side elastic steel balls 24 are used for rolling and elastically contacting with the corresponding side walls of the track side grooves 5, so that the door and window are prevented from shaking due to wind blowing.
The embodiment is specifically disassembled, when the door and window section frame body is deformed and cannot be normally disassembled, the jackscrew 22 is loosened, the driving lifting wedge 20 is pressed down through a screwdriver to overcome the spring force of the driving tension spring 21, the inclined plane is utilized to enable the auxiliary insertion wedge 17 to move outwards and be separated from the first wedge surface 15, under the action of the pull-back spring 14, the n-type lifting block 12 retracts into the n-type groove 9, so that the overall height of the movable frame body 1 is reduced, the normal disassembly and assembly are convenient, the movable frame body 1 is smaller than a normal frame on the premise of use, the height compensation and adjustment are realized by the lifting block, and the section is saved. Through the process sink groove structure, the requirement that the overall external dimension is not increased is met.
As shown in fig. 5-6, the guiding member of the door and window device of the server assembly of the present embodiment is used for being installed in the pulley installation hole 8 in the middle channel 7 at the lower end of the frame profile 6 and walking on the middle rail 4 of the descending chute 2; the pulley frame comprises a rotary connecting body 25 and a pulley frame body 26, wherein the upper end of the rotary connecting body 25 is used for being installed in the pulley installation hole 8, and the center of the rotary connecting body is arranged at the lower end of the rotary connecting body 25 and rotates around the central line of the rotary connecting body 25; the innovation points of the invention are as follows: realize the pulley support body around the swing of central line through the rotator to the realization is compatible to the track, changes the tradition and passes through two screwed connection, leads to the problem of guide pulley installation incline, has avoided the problem of pulley side direction incline wearing and tearing, improves pulley life, reduces the noise because of the incline produces.
The rotary joint 25 includes a rotary joint 27 inserted into the pulley mounting hole 8; a rotary bearing seat 29 is arranged at the lower end of the rotary connector 27, a central connector 30 is arranged between the lower end of the rotary bearing seat 29 and the center of the pulley frame body 26, and a tapered roller bearing 31 is arranged between the central connector 30 and the rotary bearing seat 29; the tapered roller bearing bears axial force and lateral force, so that the force is reasonably applied. The pulley frame body 26 is pushed to move back and forth through the rotary bearing seat 29, and the bearing force of the shaft is reduced.
The scheme only realizes the positioning and installation of one guide wheel assembly, but the requirement of straightness between two groups of pulleys cannot be solved (at least two pulley assemblies are matched for one door and window). A central vertical guide rail 37 is vertically arranged at two sides of the lower part of the center of the pulley frame body 26 to realize lifting guide; a central positioning lifting shaft 35 is transversely arranged on the central vertical guide rail 37 in a lifting mode, and a conical guide wheel 36 is oppositely arranged on the central positioning lifting shaft 35, so that the lifting guiding and deflection guiding effects are realized, and the adaptability to errors is met. A central pressure spring 38 is arranged between the pulley frame body 26 and the end part of the central positioning lifting shaft 35; thereby having a flexible elastic adjustment.
The tapered surface of the conical guide 36 is in contact with the side edge portion of the intermediate rail 4, and the center pressure spring 38 is used for pressing down the conical guide 36.
The pulley mounting hole 8 is a transverse long groove, and fixed meshing teeth 28 are distributed on the pulley mounting hole 8; the rotary connector 27 is provided with movable engaging teeth for engaging with the fixed engaging teeth 28.
An upper opening groove 32 is provided on the sheave frame body 26 for exposing the top of the traveling sheave 33, thereby reducing the center height of the sheave and satisfying the need for a large-diameter sheave. Thereby meeting the requirement of lateral adjustment to realize the requirement of straightness between the pulleys.
Side arc-shaped elastic sheets 34 are vertically arranged on two sides of the pulley frame body 26 and are used for being in elastic contact with two side walls of the descending slide way 2.
Side arc shell fragment 34 is the nylon spare to have the wearability, noise when avoiding walking.
When the invention is installed, the rotary connector 27 is inserted into the pulley mounting hole 8 and is meshed with the fixed meshing teeth 28 to realize transverse positioning. During alignment, the conical guide wheel 36 is used for contacting with the side edge of the middle rail 4 to realize alignment of the two bearings, and the requirement of straightness is met. The elastic support is realized by the central pressure spring 38, thereby playing a role of auxiliary support, and the adjustment of a single pulley block is realized by the rotating bearing seat 29, the central connecting body 30 and the tapered roller bearing 31.
Claims (5)
1. A computer room section trial assembly system controlled by a computer is characterized in that: trial assembly of the door and window device is applied; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail;
the trial assembly system includes an assembly conveyor (69); an assembly carrier (70) is distributed on the assembly conveyor belt (69), and a plurality of negative pressure suckers (71) and reversing air passages (72) communicated with the negative pressure suckers (71) are arranged on the upper surface of the assembly carrier (70) upwards; a side fixing block (74) is arranged on one side of the upper surface of the assembly carrier (70), and a side clamping push handle (75) is arranged on the other side of the upper surface of the assembly carrier;
the assembly conveyor belt (69) is provided with a feeding station, a primary installation station, a secondary installation station, a bottom installation station, a testing station and an output station (81).
2. The computer room profile try-in system of computer-aided control according to claim 1, wherein: a feeding image collector (76) and a feeding U-shaped supporting hand (73) are arranged above the feeding station; the feeding U-shaped supporting hand (73) is used for supporting the movable frame body (1) to the negative pressure sucker (71), is pushed to the side fixing block (74) through the side clamping pushing hand (75) to be positioned, and is adsorbed on the lower surface of the movable frame body (1) through the negative pressure sucker (71); the feeding image collector (76) detects whether the feeding image collector is in place;
a side positioning image collector (77) is arranged at a primary installation station; a driving tension spring (21), a driving lifting wedge (20) and an auxiliary insertion wedge (17) are sequentially arranged in a driving guide groove (23) through a matched manipulator or manpower; detecting whether the installation is in place and whether the installation sequence is correct through a side positioning image collector (77);
a bottom component image collector (78) is arranged at the secondary installation station, and a pull-back spring (14) and an n-type lifting block (12) are sequentially arranged at the n-type groove (9) through a matched manipulator or a manual work; detecting whether the bottom assembly image collector (78) is in place and whether the installation sequence is correct;
an auxiliary component image collector (79) and a matched auxiliary feeding device (83) are arranged at a bottom mounting station; the auxiliary feeding device (83) comprises an auxiliary inclined feeding channel (84) of which the upper input end is connected with the previous process and is used for conveying a pre-assembled guide member; an auxiliary positioning output end (85) is arranged at the lower end of the auxiliary inclined feeding channel (84); an auxiliary feeding push rod (86) and an auxiliary side-turning device are arranged on the transverse back side of the auxiliary positioning output end (85);
an auxiliary side turning step (91) is arranged on the front side of the auxiliary positioning output end (85) in the transverse direction;
an auxiliary terminal baffle (87) is arranged at the front end of the auxiliary positioning output end (85) in the longitudinal direction;
the auxiliary side-turning device comprises a lifting auxiliary side-turning manipulator (88); an auxiliary side-turning swinging plate (89) is arranged at the lower end of the auxiliary side-turning manipulator (88) in a swinging manner, and an auxiliary side-turning limiting block (90) positioned below the auxiliary side-turning swinging plate (89) is arranged at the lower end of the auxiliary side-turning manipulator (88);
the auxiliary side-turning limit block (90) blocks the auxiliary side-turning swinging plate (89) to enable the auxiliary side-turning swinging plate to swing upwards in a single direction and turn over the guide member, and the auxiliary feeding push rod (86) pushes the guide member to the auxiliary side-turning step (91) to the pulley mounting hole (8) for mounting a manipulator; the auxiliary component image collector (79) detects whether the components are in place and the installation sequence is correct;
at a testing station, a testing camera (80) and testing section guide grooves (92) positioned at two sides of the assembly conveyor belt (69) are arranged, so that the walking pulley (33) can conduct walking test through a pressure sensor in the testing section guide grooves (92); the test camera (80) detects whether the walking pulley (33) passes or not;
in the output station (81), the negative pressure suction cup (71) blows air at positive pressure; an output U-shaped holding hand (82) is arranged to be inserted into the gap of the negative pressure suction cup (71) to take out the assembly.
3. The computer room profile try-in system of computer-aided control according to claim 1, wherein: the feeding image collector (76), the side positioning image collector (77), the bottom component image collector (78), the auxiliary component image collector (79) and the test camera (80) are respectively and electrically connected with a main control computer (93), and the main control computer (93) is electrically connected with a controller (94) so as to control a motor or a switch of a corresponding mechanism;
each image collector collects image information and carries out filtering, noise reduction, gray scale and binarization processing; the main control computer (93) receives the binary data and compares the binary data with preset standard data information, and when the comparison value is larger than a set threshold value, the main control computer (93) informs the controller (94) to control the corresponding circuit.
4. A computer room section trial assembly method under computer-aided control is characterized in that: applying a computer room section trial assembly system to a trial assembly door and window device; the door and window device comprises a door and window fastener connecting component which is arranged on a movable door and window on the wall; and a door and window device guide member of the server unit to be installed at the bottom of the door and window and to roll on a corresponding rail; by means of an assembly conveyor (69) with an assembly carrier (70);
the method comprises the following steps;
s1, at a feeding station, firstly, a feeding U-shaped supporting hand (73) supports the movable frame body (1) to a negative pressure sucker (71); then, the side clamping push handle (75) is pushed to a side fixing block (74) for positioning; secondly, the lower surface of the movable frame body (1) is absorbed by a negative pressure sucker (71); in the feeding process, the feeding image collector (76) detects whether the feeding image collector is in place in real time;
s2, sequentially installing a driving tension spring (21), a driving lifting wedge (20) and an auxiliary insertion wedge (17) in a driving guide groove (23) at a primary installation station; detecting whether the installation is in place and whether the installation sequence is correct in real time through a side positioning image collector (77);
s3, sequentially installing a pull-back spring (14) and an n-type lifting block (12) at the n-type groove (9) through a matched manipulator or a worker at the secondary installation station; detecting whether the bottom assembly image collector (78) is in place and whether the installation sequence is correct in real time;
s4, in the bottom mounting station, firstly, the guide component is conveyed to the auxiliary positioning output end (85) along the auxiliary inclined feeding channel (84) and positioned by the auxiliary terminal baffle (87); then, the auxiliary side-turning swinging plate (89) goes upward to turn over the guide member; secondly, the auxiliary feeding push rod (86) pushes the guide member to the auxiliary side turning step (91) to the pulley mounting hole (8), and the guide member is mounted through manual work or a mechanical arm; the auxiliary component image collector (79) detects whether the auxiliary component image collector is in place or not and whether the installation sequence is correct or not in real time;
s5, at a testing station, the walking pulley (33) walks in the test section guide groove (92) and performs walking test through the pressure sensor; wherein the test camera (80) detects whether the walking pulley (33) passes through in real time;
s6, in the output station (81), firstly, the negative pressure suction cup (71) changes to positive pressure for blowing; then, the U-shaped holding hand (82) is output to be inserted into the gap of the negative pressure suction cup (71) to take out the assembly to the next station.
5. The computer room profile trial assembly method of computer aided control according to claim 4, wherein: each image collector collects image information and carries out filtering, noise reduction, gray scale and binarization processing; the main control computer (93) receives the binary data and compares the binary data with preset standard data information, and when the comparison value is larger than a set threshold value, the main control computer (93) informs the controller (94) to control the corresponding circuit to act.
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