CN112668981A - Three-dimensional warehousing system and method based on Internet of things - Google Patents
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Abstract
The invention discloses a three-dimensional warehousing system and a three-dimensional warehousing method based on the Internet of things. The system is characterized by mainly comprising a management system and a three-dimensional warehousing system, wherein the management system comprises inventory management, a logistics node management system, an automatic checking system, a personnel positioning field video call system, an article circulation management system and a data analysis management system. The three-dimensional warehousing system comprises a main body frame, a movable box hopper, a driving system, a working platform and a covering. This three-dimensional warehouse system simple structure, safe high efficiency, nimble convenient, computer database manages the stock, and the report statistics is timely accurate to adopt the mode of employee card scanning to determine the person responsible for of warehouse entry device, realized the traceability of management, through the selection of optimal path, send the goods to access goods mouth fast, furthest's saving is got and is sent goods time, the effectual safety of guaranteeing operator and article of access goods mouth when the storehouse body is in running state.
Description
Technical Field
The invention relates to the technical field of intelligent warehousing, in particular to a three-dimensional warehousing system and a three-dimensional warehousing method based on the Internet of things.
Background
The intelligent warehouse management system is a core link for linking a manufacturing end and a client, effectively manages warehouse logistics links by using big data and the Internet of things technology, reduces manual dependence and personnel cost, performs data sharing real-time analysis, comprehensively improves system information automation, improves operation efficiency and reduces logistics cost. The intelligent warehousing management system can be widely applied to industries needing article warehousing, such as manufacturing industry, pharmaceutical industry and the like, effectively reduces the labor intensity of workers, and has important significance on safe and efficient production of warehousing.
The core technology of the intelligent warehouse is inventory checking, the existing inventory checking modes are more, but various inventory checking modes are easily interfered by the external environment, and the intelligent warehouse has the disadvantages of complex structure, difficult operation, difficult deployment, poor device adaptability and poor real-time inventory checking capability.
There is a need for a new smart warehousing method or apparatus that improves upon, and even solves, the problems of the prior art.
Disclosure of Invention
In order to solve the technical problems in the prior art, the invention provides the three-dimensional storage system and the three-dimensional storage method based on the Internet of things, so that the material overstock waste and the finished product loss are reduced, the error rate is reduced by replacing manual input with acquisition input, the real-time inventory checking is realized by adopting database management, the purchasing, production and sales links of enterprises are integrated, and the inventory accuracy is ensured by connecting with ERP, CRM, MES and PLM systems.
In order to achieve the purpose, the invention provides a three-dimensional warehousing system and a method based on the Internet of things.
The management system consists of inventory management, a logistics node management system, an automatic checking system, a personnel positioning site video call system, an article circulation management system and a data analysis management system.
The inventory management automatically tracks and records the condition of the materials in the warehouse through RFID, and generates an article distribution map and other detailed data;
the logistics node management system is a logistics node video acquisition control terminal such as a channel, an entrance guard, a transit area, a transmission line port and the like, is networked with control equipment of each node to work, and is accurately controlled according to a management strategy;
the automatic checking system is a stacker vehicle-mounted intelligent checking system, tens of thousands of goods spaces and millions of inventory materials can completely complete real-disk data acquisition and analysis work in one day;
the personnel positioning site video call system can record personnel moving conditions, workload and the like through a terminal acquisition system, an industrial site video system, a wireless terminal and a voice video intercom system, and realizes unified and accurate management of human and material resources; the article circulation management system, the intelligent terminal and the video terminal record the current information of materials, personnel and vehicles in real time, verify whether the information meets the preset management strategy or not, and give an alarm in real time if the information is wrong;
the data analysis management system stores various warehouse management data such as warehouse management data of warehouse management, warehouse management data of warehouse management, video image data of warehouse management data and the like in a classified mode in a server, and analyzes, processes and excavates the data. The EDI server is in butt joint with ERP, CRM, MES, PLM and other systems of the user;
the three-dimensional rotary warehousing system comprises a main body frame, a movable box hopper, a driving system, a working platform and a skin.
The main body frame is a stress carrier which is connected with the main guide rail, the auxiliary guide rail, the triangular support arm, the main driving shaft, the movable box hopper, the motor and related accessories;
the movable box bucket is a basic unit for storing goods and is a core unit for actual bearing; the driving system is a power source of the numerical control rotary warehouse. The three-phase asynchronous driving motor is combined with a speed reducer;
the transmission system is formed by organically combining related auxiliary components such as a chain, a chain wheel, a main guide rail, an auxiliary guide rail, a triangular support arm, a main shaft and the like;
the working platform is an auxiliary unit of the numerical control rotary warehouse, is not only an operator working platform, but also a buffer platform for storing and taking goods;
the skin is the outer body of the numerical control rotary warehouse and is the outer package and the protective layer of the whole machine.
Further, according to the three-dimensional warehousing system and the method based on the internet of things, the three-dimensional rotary warehousing system drives the box hopper to rotate through mechanical transmission, and the automatic warehousing logistics equipment taking the box hopper as the storage unit and the addressing unit is suitable for being placed near a production area and used for storing spare parts, tools, measuring tools, numerical control cutters and the like of products, so that manpower can be saved to the maximum extent, and the existing space is fully utilized. The microcomputer networking control can be realized, the management level of a working site and a storehouse is improved, and the modernized management of enterprises and public institutions is realized;
furthermore, according to the three-dimensional rotary warehousing system and the method based on the internet of things, the control system adopts the control software which is independently developed, so that the detection driving function of the system is greatly improved, the running stability and reliability of the rotary warehouse are improved, and the impact interference of a driving circuit on a power supply is reduced. The development and application of system software expand the applicability of the rotary library, and can be in networking communication with a computer information system and a computer integrated system, so that the automation degree of the rotary library is improved.
Further, according to the stereoscopic warehousing system and method based on the internet of things, the control core adopts a PLC programmable automatic controller;
further, according to the stereoscopic warehousing system and the method based on the internet of things, the speed regulation mode adopts frequency converter regulation;
further, according to the stereoscopic warehousing system and method based on the internet of things, the reducer is a worm gear reducer.
The invention achieves the following beneficial effects:
the three-dimensional rotary warehousing system is simple in structure, safe, efficient, flexible and convenient, the computer database manages the inventory, the report statistics is timely and accurate, people responsible for warehousing devices are determined in a worker card scanning mode, the traceability of management is realized, the goods are quickly delivered to the goods storage and delivery port through the selection of the optimal path, the time for taking and delivering the goods is saved to the maximum extent, and the photoelectric protection system of the goods storage and delivery port can effectively guarantee the safety of operators and goods when the warehouse body is in the running state.
Drawings
Fig. 1 is a schematic structural diagram of a three-dimensional warehousing system and a method based on the internet of things provided by the invention;
FIG. 2 is a block diagram of a three-dimensional warehousing system and method based on the Internet of things provided by the invention;
FIG. 3 is a diagram of the working process of the gangue sorting system based on video analysis provided by the invention;
reference numerals in the drawings of the specification include:
1-a data service storage system, 2-an RFID (radio frequency identification) manager, 3-a service manager, 4-an equipment monitoring task scheduling room, 5-a field personnel monitoring scheduler, 6-a storehouse network system, 7-a WI-FI (wireless fidelity) network, 8-Intranet, 9-an industrial control network, 10-a stacker (vehicle-mounted RFID terminal), 11-an RFID channel scanning subsystem, 12-an RFID entrance guard subsystem, 13-an RFID handheld terminal subsystem and 14-a storehouse voice and video broadcasting intercom subsystem; 15-EDI gateway; 16-enterprise information system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "upper", "lower", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. The terms "a" and "an" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Unless otherwise expressly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and can include, for example, mechanical or electrical connections, and communication between two elements, either directly or indirectly through intervening media, as well as the specific meaning of such terms as would be understood by one of ordinary skill in the art to which the term pertains.
In order to solve the problems in the prior art, as shown in fig. 1 to 3, the invention provides a stereoscopic warehousing system and method based on the internet of things, which improve the operation efficiency and reduce the logistics cost.
As shown in fig. 1, the management system is composed of inventory management, a logistics node management system, an automatic inventory system, a personnel positioning field video call system, an article circulation management system, and a data analysis management system.
The inventory management automatically tracks and records the condition of the materials in the warehouse through RFID, and generates an article distribution map and other detailed data;
the logistics node management system is a logistics node video acquisition control terminal such as a channel, an entrance guard, a transit area, a transmission line port and the like, is networked with control equipment of each node to work, and is accurately controlled according to a management strategy;
the automatic checking system is a stacker vehicle-mounted intelligent checking system, tens of thousands of goods spaces and millions of inventory materials can completely complete real-disk data acquisition and analysis work in one day;
the personnel positioning site video call system can record personnel moving conditions, workload and the like through a terminal acquisition system, an industrial site video system, a wireless terminal and a voice video intercom system, and realizes unified and accurate management of human and material resources; the article circulation management system, the intelligent terminal and the video terminal record the current information of materials, personnel and vehicles in real time, verify whether the information meets the preset management strategy or not, and give an alarm in real time if the information is wrong;
the data analysis management system stores various warehouse management data such as warehouse management data of warehouse management, warehouse management data of warehouse management, video image data of warehouse management data and the like in a classified mode in a server, and analyzes, processes and excavates the data. The EDI server is in butt joint with ERP, CRM, MES, PLM and other systems of the user;
the three-dimensional rotary warehousing system comprises a main body frame, a movable box hopper, a driving system, a working platform and a skin.
The main body frame is a stress carrier which is connected with the main guide rail, the auxiliary guide rail, the triangular support arm, the main driving shaft, the movable box hopper, the motor and related accessories;
the movable box bucket is a basic unit for storing goods and is a core unit for actual bearing; the driving system is a power source of the numerical control rotary warehouse. The three-phase asynchronous driving motor is combined with a speed reducer;
the transmission system is formed by organically combining related auxiliary components such as a chain, a chain wheel, a main guide rail, an auxiliary guide rail, a triangular support arm, a main shaft and the like;
the working platform is an auxiliary unit of the numerical control rotary warehouse, is not only an operator working platform, but also a buffer platform for storing and taking goods;
the skin is the outer body of the numerical control rotary warehouse and is the outer package and the protective layer of the whole machine.
The three-dimensional rotary warehousing system drives the box hopper to rotate through mechanical transmission, and the automatic warehousing logistics equipment which takes the box hopper as a storage unit and an addressing unit is suitable for being placed near a production area and used for storing spare parts, tools, measuring tools, numerical control cutters and the like of products, can save manpower to the maximum extent, and fully utilizes the existing space. The microcomputer networking control can be realized, the management level of a working site and a storehouse is improved, and the modernized management of enterprises and public institutions is realized;
the control system of the three-dimensional rotary warehousing system adopts the control software which is independently developed, so that the detection driving function of the system is greatly improved, the running stability and reliability of the rotary warehouse are improved, and the impact interference of a driving circuit to a power supply is reduced. The development and application of system software expand the applicability of the rotary library, and can be in networking communication with a computer information system and a computer integrated system, so that the automation degree of the rotary library is improved.
The control core adopts a PLC programmable automatic controller;
the speed regulation mode adopts frequency converter regulation;
the speed reducer adopts a worm gear speed reducer.
As shown in fig. 2, the system mainly includes a management system and a three-dimensional rotary warehousing system. The management system consists of inventory management, a logistics node management system, an automatic checking system, a personnel positioning site video call system, an article circulation management system and a data analysis management system. The three-dimensional rotary warehousing system comprises a main body frame, a movable box hopper, a driving system, a working platform and a skin.
The working process of the stereoscopic warehousing system and method based on the internet of things is shown in fig. 3:
1. starting the device, warehousing goods, and issuing an automatic goods checking instruction.
2. The stacker transports the goods and collects RFID information of the goods.
3. And analyzing and checking the RFID information of the goods, and transporting the RFID information to a corresponding position.
4. And outputting a warehousing and inventory report.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. The three-dimensional warehousing system and the method based on the Internet of things are characterized in that: the system mainly comprises a management system and a three-dimensional warehousing system;
the management system consists of inventory management, a logistics node management system, an automatic checking system, a personnel positioning site video call system, an article circulation management system and a data analysis management system;
the inventory management automatically tracks and records the condition of the materials in the warehouse through RFID, and generates an article distribution map and other detailed data;
the logistics node management system is a logistics node video acquisition control terminal such as a channel, an entrance guard, a transit area, a transmission line port and the like, is networked with control equipment of each node to work, and is accurately controlled according to a management strategy;
the automatic checking system is a stacker vehicle-mounted intelligent checking system, tens of thousands of goods spaces and millions of inventory materials can completely complete real-disk data acquisition and analysis work in one day;
the personnel positioning site video call system can record personnel moving conditions, workload and the like through a terminal acquisition system, an industrial site video system, a wireless terminal and a voice video intercom system, and realizes unified and accurate management of human and material resources; the article circulation management system, the intelligent terminal and the video terminal record the current information of materials, personnel and vehicles in real time, verify whether the information meets the preset management strategy or not, and give an alarm in real time if the information is wrong;
the data analysis management system stores various warehouse management data such as warehouse management data of warehouse management, video image data and the like in a server in a classified mode, analyzes, processes and excavates the data, and is in butt joint with systems such as ERP, CRM, MES and PLM of a user through an EDI server.
2. The stereoscopic warehousing system and method based on the internet of things of claim 1, wherein the stereoscopic warehousing system comprises a main body frame, a movable box hopper, a driving system, a working platform and a skin;
the main body frame is a stress carrier which is connected with the main guide rail, the auxiliary guide rail, the triangular support arm, the main driving shaft, the movable box hopper, the motor and related accessories;
the movable box bucket is a basic unit for storing goods and is a core unit for actual bearing;
the driving system is a power source of the numerical control rotary warehouse. The three-phase asynchronous driving motor is combined with a speed reducer;
the transmission system is formed by organically combining related auxiliary components such as a chain, a chain wheel, a main guide rail, an auxiliary guide rail, a triangular support arm, a main shaft and the like;
the working platform is an auxiliary unit of the numerical control rotary warehouse, is not only an operator working platform, but also a buffer platform for storing and taking goods;
the skin is the outer body of the numerical control rotary warehouse and is the outer package and the protective layer of the whole machine.
3. The three-dimensional warehousing system and the method based on the internet of things as claimed in claim 1, wherein the three-dimensional warehousing system drives the box bucket to rotate by mechanical transmission, and the automatic warehousing logistics equipment taking the box bucket as the storage unit and the addressing unit is suitable for being placed near a production area and used for storing spare parts, tools, measuring tools, numerical control cutters and the like of products, so that manpower can be saved to the maximum extent, and the existing space is fully utilized. Can realize microcomputer networking control, improve the management level of a working site and a storehouse and realize the modernized management of enterprises and public institutions.
4. The three-dimensional warehousing system and the method based on the internet of things as claimed in claim 1, characterized in that the three-dimensional warehousing system adopts the control software developed by the control system, thereby greatly improving the detection driving function of the system, improving the running stability and reliability of the warehousing system, reducing the impact interference of the driving circuit to the power supply, expanding the applicability of the rotary warehouse by the development and application of the system software, and improving the automation degree of the rotary warehouse by networking communication with a computer information system and a computer integrated system.
5. The stereoscopic warehousing system and method based on the internet of things as claimed in claim 1, wherein the control core adopts a PLC programmable automatic controller.
6. The stereoscopic warehousing system and method based on the internet of things as claimed in claim 1, wherein the speed regulation mode adopts frequency converter regulation.
7. The stereoscopic warehousing system and method based on the internet of things as claimed in claim 1, wherein the reducer is a worm gear reducer.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202023102733U1 (en) | 2023-05-18 | 2023-06-19 | Sankar Kumar Acharya | Novel IoT-based inventory management system with radio-controlled pallet moving rack for storage solutions |
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