CN112665513B - Automatic universal metering system and working method - Google Patents
Automatic universal metering system and working method Download PDFInfo
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- CN112665513B CN112665513B CN202011525303.7A CN202011525303A CN112665513B CN 112665513 B CN112665513 B CN 112665513B CN 202011525303 A CN202011525303 A CN 202011525303A CN 112665513 B CN112665513 B CN 112665513B
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Abstract
The invention provides an automatic universal metering system which comprises an auxiliary positioning assembly and a supporting assembly, wherein the supporting assembly is used for installing a piece and is mainly used for positioning, and the auxiliary positioning assembly is installed in a through hole on the piece, so that the through hole on the piece can be accurately identified during rotary scanning. The invention adds the auxiliary positioning component, and the auxiliary positioning component is arranged on the through hole of the sheet when being installed, and the position and the size of the through hole can be effectively identified when the sheet is scanned, thereby leading the scanning precision to be higher.
Description
Technical Field
The invention belongs to the technical field of sheet thickness measurement, and particularly relates to an automatic universal metering system and a working method thereof.
Background
When detecting whether the sheet-shaped part is qualified or not, wherein the sheet-shaped part is particularly important for detecting the plate thickness, in the prior art, the sheet-shaped part (also called a sheet-shaped part and a sheet-shaped part) is usually installed on a detection table for detection when detecting the plate thickness, a support frame is arranged on the detection turntable, and the sheet-shaped part is fixed on the detection turntable through the support frame. The positioning of the sheet is only performed by one main positioning of the support frame, and when scanning is performed, the situation that the through holes on the sheet are not scanned or are deformed easily occurs, so that an auxiliary positioning assembly is needed, and the scanning of the through holes on the sheet is facilitated.
Disclosure of Invention
The invention aims at least solving the technical problems existing in the prior art, and particularly creatively provides an automatic universal metering system and a working method.
In order to achieve the above object, the present invention provides an automated universal metering system, which comprises an auxiliary positioning component and a supporting component for installing a piece and mainly positioning, wherein the auxiliary positioning component is installed in a through hole on the piece, so that the through hole on the piece can be accurately identified during rotary scanning.
As the preference of above-mentioned scheme, auxiliary positioning subassembly includes the auxiliary positioning pin of a plurality of different specifications, auxiliary positioning pin includes locating terminal and anticreep end, the through-hole of piece can be passed to the locating terminal, the diameter of anticreep end is greater than the diameter of through-hole, prevents that auxiliary positioning pin from wholly passing the through-hole, the front end of locating terminal is provided with the chamfer that is convenient for the locating terminal from inserting in the through-hole.
Further preferably, the positioning end and the anti-falling end are integrally formed.
Further preferably, the support assembly comprises a detection rotary table for rotating the sheet and a detection rotary table for installing and positioning the sheet, the support frame is installed above the detection rotary table and comprises a profiling block support and a plurality of profiling blocks with different structures, and at least two profiling installation holes for installing the profiling blocks are formed in the upper end of the profiling support.
Further preferably, the detecting turntable comprises a turntable, a rotating mechanism, a base and an in-place locking mechanism, wherein the rotating mechanism is arranged below the turntable and can enable the turntable to rotate, the base is arranged outside the turntable and is used for supporting the turntable on the ground, and the in-place locking mechanism is arranged on the base and is used for detecting in-place conditions of the turntable and locking the turntable to prevent rotation.
Further preferably, the rotary mechanism comprises a rotating shaft, a cylindrical gear, a rack, a fixed shaft seat, a telescopic cylinder and an anti-drop component, wherein the rotating shaft is arranged on the rotary table, the cylindrical gear, the fixed shaft seat and the anti-drop component are sequentially sleeved on the rotating shaft from top to bottom, a bearing is arranged between the fixed shaft seat and the rotating shaft, the telescopic cylinder is arranged on the fixed shaft seat through a telescopic cylinder fixing plate, a telescopic control end of the telescopic cylinder is connected with a telescopic control end of the rotary table controller, the telescopic end of the telescopic cylinder is connected with the rack through a connecting plate, a proximity sensor used for sensing the connecting plate is arranged on the telescopic cylinder, a proximity signal output end of the proximity sensor is connected with a proximity signal input end of the rotary table controller, the rack is meshed with the cylindrical gear, a sliding rail is further arranged on the rack, the sliding rail is slidingly connected on at least two fixed guide blocks, the guide block fixing plates fixed on the shaft seat are arranged on the fixed guide blocks, and the rack is driven to move through the cylindrical gear and the rotary table controller when the telescopic cylinder acts.
Further preferably, the base includes external fixation frame, support and carousel support frame, external fixation frame sets up outside the carousel, and a plurality of carousel support frame sets up in the carousel below, the support includes outer frame and the internal frame of setting on outer frame, external fixation frame sets up the top surface at outer frame, the lower extreme of outer frame supports subaerial, the carousel support frame sets up on the internal frame.
Further preferably, the in-place locking mechanism comprises a bolt and locking blocks, the bolt is arranged on the bottom surface of the external fixing frame, the two locking blocks are arranged on the bottom surface of the turntable, the first locking block and the second locking block are respectively arranged on the bottom surface of the turntable, the bolt is coaxially arranged at 180 degrees apart, the bolt is driven by an air cylinder, and the control end of the air cylinder is connected with the control end of the air cylinder of the turntable controller;
an infrared receiving device is arranged on the bolt, an infrared signal output end of the infrared receiving device is connected with an infrared receiving end of the turntable controller, an infrared first transmitting device is arranged on the first locking block, an infrared second transmitting device is arranged on the second locking block, and infrared transmitted by the infrared first transmitting device and the infrared second transmitting device is parallel to the plane of the turntable and is emitted back to the center of the turntable; the infrared first transmitting device transmits infrared rays with higher intensity than the infrared rays transmitted by the infrared second transmitting device.
The invention also discloses a working method of the automatic universal metering system, which comprises the following steps:
s1, initializing a system;
s2, fixedly mounting a profiling block support on a turntable;
s3, fixedly mounting the profiling block on a profiling block support through a profiling mounting hole;
s4, placing the piece to be detected, which is suitable for the profiling block, on the profiling block;
s5, inserting the positioning end of the auxiliary positioning pin into a through hole corresponding to the piece to be detected;
s6, scanning the piece, after the scanning is finished, scanning the next piece to be detected, and executing the step S3 or S4.
In a preferred embodiment of the present invention, step S1 comprises the steps of:
s11, the turntable controller sends a locking block opening control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to be separated from the locking block;
s12, after the latch pin shaft on the latch pin is separated from the locking block, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move leftwards, so that the turntable is driven to rotate anticlockwise through the cylindrical gear and the rotating shaft; when the proximity sensor detects that the connecting plate approaches the proximity sensor, the telescopic cylinder stops working;
s13, the turntable controller sends a telescopic rod extension control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move rightwards, so that the turntable is driven to rotate clockwise through the cylindrical gear and the rotating shaft; after the turntable controller sequentially receives the infrared rays emitted by the infrared first transmitting device and the infrared second transmitting device, executing step S24;
S14, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move leftwards, so that the turntable is driven to rotate anticlockwise through the cylindrical gear and the rotating shaft; when the turntable controller receives the infrared rays of the infrared first transmitting device, the telescopic cylinder stops working; executing step S15;
s15, the turntable controller sends a locking block control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to lock the locking block;
or/and step S6 comprises the steps of:
s61, the turntable controller sends a locking block opening control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to be separated from the locking block;
s62, the turntable controller sends a telescopic rod extension control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move rightwards, so that the turntable is driven to rotate clockwise through the cylindrical gear and the rotating shaft; when the turntable controller sequentially receives the infrared rays emitted by the infrared second transmitting device and the infrared first transmitting device, the telescopic cylinder stops working;
s63, when the next piece is scanned, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move leftwards, so that the turntable is driven to rotate anticlockwise through the cylindrical gear and the rotating shaft; after the turntable controller sequentially receives the infrared rays emitted by the infrared second transmitting device and the infrared first transmitting device, executing step S64;
S64, returning to the step S61 when scanning the next piece; executing step S65 until the piece to be detected is scanned;
s65, the turntable controller sends a locking block control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to lock the locking block.
In summary, due to the adoption of the technical scheme, the auxiliary positioning assembly is added, and is mounted on the through hole of the sheet during installation, so that the position and the size of the through hole can be effectively identified during scanning of the sheet, and the scanning precision is higher.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
fig. 1 is a schematic structural view of a support assembly according to the present invention.
Fig. 2 is a schematic structural view of a support frame according to the present invention.
Fig. 3 is a schematic view of a rotary mechanism according to the present invention.
Fig. 4 is a schematic structural view of the inspection turret according to the present invention.
Fig. 5 is a schematic structural view of the locking mechanism in the present invention.
Fig. 6 is a schematic structural view of an auxiliary positioning pin in the present invention.
Fig. 7 is a schematic circuit connection diagram of the proximity sensor of the present invention.
Fig. 8 is a schematic diagram of circuit connection of the infrared first transmitting device or the infrared second transmitting device according to the present invention.
Fig. 9 is a schematic circuit connection diagram of an infrared receiving device according to the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
The invention provides an automatic universal metering system, which is mainly composed of an auxiliary positioning component and a supporting component which is used for installing a piece and is mainly positioned, as shown in figures 1-6. The auxiliary positioning assembly is arranged in the through hole on the sheet, so that the through hole on the sheet can be accurately identified during rotary scanning.
The auxiliary positioning assembly comprises an auxiliary positioning pin 1 with a plurality of different specifications, the auxiliary positioning pin 1 comprises a positioning end 1a and an anti-falling end 1b, the positioning end 1a can penetrate through a through hole of a piece, the diameter of the anti-falling end 1b is larger than that of the through hole, the auxiliary positioning pin 1 is prevented from penetrating through the through hole entirely, and the front end of the positioning end 1a is provided with a chamfer which is convenient for the positioning end 1a to be inserted into the through hole from the top.
For convenient processing and manufacturing, the positioning end 1a and the anti-falling end 1b of the auxiliary positioning pin 1 are integrally formed.
The concrete structure of the support component comprises a detection rotary table A for rotating the sheet and a support frame B for installing and positioning the sheet, wherein the support frame B is installed above the detection rotary table A and comprises a profiling block support 2 and a plurality of profiling blocks 21 with different structures, and at least two profiling installation holes 2a for installing the profiling blocks 21 are formed in the upper end of the profiling support 2. The arrangement of at least two profiling mounting holes 2a is beneficial to the installation of different profiling blocks 21, sheet pieces are installed on the profiling blocks 21, positioning is realized through the self structure of the profiling blocks 21, the detection turntable A is used for guaranteeing the rotation of the sheet pieces during scanning, and the profiling block support 2 is convenient for installing different profiling blocks on the detection turntable A.
Detect revolving stage A specifically including carousel 3, rotary mechanism, base and locking mechanism in place, rotary mechanism sets up in the below of carousel 3, enables carousel 3 rotation, and the base setting is outside carousel 3 for support carousel 3 subaerial, locking mechanism in place sets up on the base for detect carousel 3 condition in place and prevent rotation with carousel 3 locking. Compared with the traditional detection turntable, the detection turntable has the advantages that the in-place locking mechanism is arranged, so that the detection turntable A is accurate in place, and the repeated scanning is not easy to occur.
The rotating mechanism specifically comprises a rotating shaft 4, a cylindrical gear 5, a rack 6, a fixed shaft seat 7, a telescopic cylinder 8 and an anti-falling component 9, wherein the rotating shaft 4 is arranged on a turntable 3, the cylindrical gear 5, the fixed shaft seat 7 and the anti-falling component 9 are sequentially sleeved on the rotating shaft 4 from top to bottom, a bearing is arranged between the fixed shaft seat 7 and the rotating shaft 4, the telescopic cylinder 8 is arranged on the fixed shaft seat 7 through a telescopic cylinder fixing plate 10, a telescopic control end of the telescopic cylinder 8 is connected with a telescopic control end of a turntable controller, the telescopic end of the telescopic cylinder 8 is connected with the rack 6 through a connecting plate 11, a proximity sensor for sensing the connecting plate 11 is arranged on the telescopic cylinder 8, a proximity signal output end of the proximity sensor is connected with a proximity signal input end of the turntable controller, the rack 6 is meshed with the cylindrical gear 5, a slide rail 12 is further arranged on the rack 6, the slide rail 12 is slidingly connected on at least two fixed guide blocks 13, and a guide block 14 fixed on the fixed shaft seat 7 is arranged on the fixed guide block 13.
When the telescopic cylinder 8 acts, the rack 6 can be driven to move, and as the rack 6 is meshed with the cylindrical gear 5, when the rack 6 moves, the cylindrical gear 5 is driven to rotate, and as the cylindrical gear 5 is connected with the rotating shaft 4 through a spline or a flat key, when the cylindrical gear 5 rotates, the rotating shaft 4 is driven to rotate, and as the upper end of the rotating shaft 4 is provided with a flange plate, the flange plate is connected with the rotating disc 3 through a bolt, and the rotating disc 3 is driven to rotate when the rotating shaft 2 rotates. The turntable 3 is driven to rotate in a gear-rack mode, so that the rotation precision of the turntable 3 is higher.
The specific structure of base includes external fixation frame 15, support and carousel support frame 16, and external fixation frame 15 sets up outside carousel 3, and a plurality of carousel support frame 16 sets up in carousel 3 below, and the support includes outer frame 17 and sets up the internal frame 18 on outer frame 17, and external fixation frame 15 sets up the top surface at outer frame 17, and the lower extreme of outer frame 17 supports subaerial, and carousel support frame 16 sets up on internal frame 18.
The concrete structure of the in-place locking mechanism comprises a bolt 19 and locking blocks 20, wherein the bolt 19 is arranged on the bottom surface of an external fixing frame 15, the two locking blocks 20 are arranged on the bottom surface of a turntable 3, are respectively a first locking block and a second locking block, are coaxially arranged at 180 degrees apart, the bolt 19 is driven by a cylinder, and the control end of the cylinder is connected with the control end of a cylinder of a turntable controller;
an infrared receiving device is arranged on the bolt 19, an infrared signal output end of the infrared receiving device is connected with an infrared receiving end of the turntable controller, an infrared first transmitting device is arranged on the first locking block, an infrared second transmitting device is arranged on the second locking block, and infrared transmitted by the infrared first transmitting device and the infrared second transmitting device is parallel to the plane of the turntable 3 and is emitted back to the center of the turntable 3; the infrared first transmitting device transmits infrared rays with higher intensity than the infrared rays transmitted by the infrared second transmitting device. Wherein the infrared first transmitting device or the infrared second transmitting device comprises: as shown in fig. 8, the filter output terminal OUTFILT of the decoding chip U11 is connected to the first terminal of the capacitor C33, the loop filter output terminal lopfilt of the decoding chip U11 is connected to the first terminal of the capacitor C22, and the second terminal of the capacitor C33, the second terminal of the capacitor C22, and the ground terminal GND of the decoding chip U11 are connected to the power ground; the power input end VCC of the decoding chip U11 is connected with the power VCC1, the oscillation capacitor end TIMCAP of the decoding chip U11 is connected with the first end of the resistor R111 and the first end of the capacitor C11 respectively, the second end of the capacitor C11 is connected with the power ground, the oscillation resistor end TIMRES of the decoding chip U11 is connected with the second end of the resistor R111 and the first end of the resistor R55 respectively, the second end of the resistor R55 is connected with the base electrode of the triode Q11, the emitter electrode of the triode Q11 is connected with the power ground, the collector electrode of the triode Q11 is connected with the first end of the infrared emission tube D11, the second end of the infrared emission tube D11 is connected with the first end of the resistor R44, and the second end of the resistor R44 is connected with the power VCC 1. The capacitance value of the capacitor C33 is 1uF, the capacitance value of the capacitor C22 is 0.47uF, the capacitance value of the capacitor C11 is 104, the resistance values of the resistor R55 and the resistor R111 are 10K, the resistance value of the resistor R44 is 120 omega, and the model of the decoding chip U11 is LM567.
The infrared receiving device includes: as shown IN fig. 9, the signal input terminal IN of the decoding chip U111 is connected to a first terminal of a capacitor C41, a second terminal of the capacitor C41 is connected to a first terminal of a resistor R21 and a first terminal of an infrared receiving tube D31, a second terminal of the resistor R21 is connected to a power ground, and a second terminal of the infrared receiving tube D31 is connected to a power VCC; the filter output end OUTFILT of the decoding chip U111 is connected with the first end of the capacitor C31, the loop filter output end LOOPFILT of the decoding chip U111 is connected with the first end of the capacitor C21, and the second end of the capacitor C31, the second end of the capacitor C21 and the grounding end GND of the decoding chip U111 are connected with power ground; the power end VCC of the decoding chip U111 is connected with the power VCC, the signal output end OUT of the decoding chip U111 is respectively connected with the first end of the indicating diode LED11, the first end of the resistor R31 and the signal input end of the interface P1, the second end of the indicating diode LED11 is connected with the first end of the resistor R61, the second end of the capacitor C51 are respectively connected with the power output end of the interface P1, the power output end of the interface P1 outputs the power VCC, the second end of the capacitor C51 is connected with the power ground of the interface P1, and the infrared receiving end of the power and turntable controller is connected through the interface P1. The capacitor C41 and the capacitor C51 are 104 capacitors, the resistance value of the resistor R21 is 22K, the capacitance value of the capacitor C31 is 1uF, the capacitance value of the capacitor C21 is 0.47uF, the resistance value of the resistor R61 is 5.1K, the resistance value of the resistor R31 is 10K, and the model of the decoding chip U11 is LM567.
In a preferred embodiment of the present invention, the outer frame 17 includes an upper supporting frame having a rectangular shape, wherein the corners of the upper supporting frame are provided with vertical columns in a downward longitudinal direction, first connecting columns are transversely arranged between the lower ends of the four vertical columns, and the bottom surfaces of the vertical columns are provided with liftable supporting pad components supported on the ground; the inner frame comprises support posts and second connecting posts, wherein two support posts are arranged below the upper support frame at left and right intervals, two second connecting posts are arranged in the two support posts at front and rear intervals, and at least two turntable support frames are arranged on each support post and each second connecting post. In this embodiment, the supporting pad assembly includes a foot pad and a mounting pad, the mounting pad is disposed on the bottom surface of the upright post, a nut is disposed under the mounting pad, an adjusting screw is disposed on the foot pad, the adjusting screw passes through the mounting pad upwards and then stretches into the upright post, a driving motor for driving the adjusting screw to lift up and down is disposed in the upright post, a forward and reverse driving control end of the driving motor is connected with a forward and reverse driving control end of the turntable controller, four driving motors in the four upright posts are respectively a first lifting driving motor, a second lifting driving motor, a third lifting driving motor and a fourth lifting driving motor, a forward and reverse driving control end of the first lifting driving motor is connected with a forward and reverse driving first control end of the turntable controller, a forward and reverse driving control end of the second lifting driving motor is connected with a forward and reverse driving second control end of the turntable controller, and a forward and reverse driving control end of the third lifting driving motor is connected with a forward and reverse driving third control end of the turntable controller; the four tilt sensors are respectively a first tilt sensor, a second tilt sensor, a third tilt sensor and a fourth tilt sensor, the tilt signal output end of the first tilt sensor is connected with the first tilt signal input end of the turntable controller, the tilt signal output end of the second tilt sensor is connected with the second tilt signal input end of the turntable controller, the tilt signal output end of the third tilt sensor is connected with the third tilt signal input end of the turntable controller, the fourth tilt sensor is connected with the fourth tilt signal input end of the turntable controller, when the turntable controller receives a lifting height signal, and the tilt monitored by the first tilt sensor is larger than or equal to a preset first tilt, the turntable controller sends a forward rotation driving signal to the first lifting driving motor so that the adjusting screw rod corresponding to the first lifting driving motor extends out; when the turntable controller receives a signal for raising the height of the turntable and the turntable controller receives that the inclination monitored by the second inclination sensor is larger than or equal to a preset second inclination, the turntable controller sends a forward rotation driving signal to the second lifting driving motor, so that an adjusting screw corresponding to the second lifting driving motor extends out of the upright post; when the turntable controller receives a signal for raising the height of the turntable and the turntable controller receives that the inclination detected by the third inclination sensor is larger than or equal to a preset third inclination, the turntable controller sends a forward rotation driving signal to the third lifting driving motor, so that an adjusting screw corresponding to the third lifting driving motor extends out of the upright post; when the turntable controller receives a signal for raising the height of the turntable and the turntable controller receives that the inclination monitored by the fourth inclination sensor is larger than or equal to a preset fourth inclination, the turntable controller sends a forward rotation driving signal to the fourth lifting driving motor, so that an adjusting screw corresponding to the fourth lifting driving motor extends out of the upright post;
When the turntable controller receives a turntable height lowering signal and the turntable controller receives that the inclination monitored by the first inclination sensor is larger than or equal to a preset first inclination, the turntable controller sends a reversing driving signal to the first lifting driving motor so that an adjusting screw corresponding to the first lifting driving motor retracts to the upright post; when the turntable controller receives a turntable height lowering signal and the turntable controller receives that the inclination monitored by the second inclination sensor is larger than or equal to a preset second inclination, the turntable controller sends a reversing driving signal to the second lifting driving motor so that an adjusting screw corresponding to the second lifting driving motor retracts to the upright post; when the turntable controller receives a turntable height lowering signal and the turntable controller receives that the inclination monitored by the third inclination sensor is larger than or equal to a preset third inclination, the turntable controller sends a reversing driving signal to the third lifting driving motor so that an adjusting screw corresponding to the third lifting driving motor retracts to the upright post; when the turntable controller receives the signal for lowering the height of the turntable and the turntable controller receives that the inclination monitored by the fourth inclination sensor is larger than or equal to the preset fourth inclination, the turntable controller sends a reversing driving signal to the fourth lifting driving motor, so that the adjusting screw corresponding to the fourth lifting driving motor retracts to the upright post. The left and right sides of the front connecting column and the rear connecting column are provided with movable wheels capable of stopping suddenly at intervals, and the length of the adjusting screw rod is greater than the height of the movable wheels.
In a preferred embodiment of the present invention, the proximity sensor includes an inductive probe T1, and further includes an oscillation triggering module, a steady-state triggering module, an amplification triggering module, a steady-state triggering module, and a switching value triggering module;
the output end of the inductive probe T1 is connected with the input end of the oscillation triggering module, the output end of the oscillation triggering module is connected with the input end of the steady-state triggering module, the output end of the steady-state triggering module is connected with the input end of the amplifying triggering module, the output end of the amplifying triggering module is connected with the input end of the voltage stabilizing triggering module, and the output end of the voltage stabilizing triggering module is connected with the input end of the switching value triggering module; the output end of the switching value triggering module is connected with the proximity signal input end of the turntable controller.
In a preferred embodiment of the present invention, the oscillation triggering module includes an inductor L1, a capacitor C2, a capacitor C3, a transistor Q7, a transistor Q8, a resistor R13, a resistor R14, a resistor R15, and a resistor R16;
the output end of the inductive probe T1 is connected with the collector of the triode Q8, the emitter of the triode Q8 is connected with the first end of the capacitor C3 and the first end of the inductor L1 respectively, the second end of the capacitor C3 and the second end of the inductor L1 are connected with the power ground respectively, the first end of the resistor R16 is connected with the base of the triode Q7 and the base of the triode Q8 respectively, the emitter of the triode Q7 is connected with the first end of the resistor R14, the second end of the resistor R14 is connected with the first end of the resistor R15, the second end of the resistor R15 is connected with the regulating end of the inductor L1, the collector of the triode Q7 is connected with the first end of the resistor R13, the first end of the capacitor C2 and the input end of the steady-state trigger module respectively, the second end of the capacitor C2 is connected with the power ground, and the first end of the resistor R13 and the first end of the resistor R16 are connected with the power output end of the steady-state trigger module respectively.
In a preferred embodiment of the present invention, the steady-state triggering module includes a capacitor C1, a resistor R7, a resistor R8, a resistor R9, a resistor R10, a resistor R11, a resistor R12, a transistor Q5, and a transistor Q6;
the output end of the oscillation triggering module is connected with the first end of a resistor R12, the second end of the resistor R12 is connected with the base electrode of a triode Q6, the emitting electrode of the triode Q6 is connected with the first end of a resistor R9 and the emitting electrode of a triode Q5 respectively, the second end of the resistor R9 is connected with the power ground, the collecting electrode of the triode Q6 is connected with the first end of a resistor R10 and the first end of a resistor R11 respectively, the second end of the resistor R10 is connected with the base electrode of the triode Q5, the collecting electrode of the triode Q5 is connected with the first end of a resistor R8, the second end of the resistor R8 is connected with the first end of a resistor R7 and the input end of the amplification triggering module respectively, and the second end of the resistor R7 and the second end of the resistor R11 are connected with the power output end of the voltage stabilizing triggering module respectively.
In a preferred embodiment of the present invention, the voltage stabilizing trigger module includes a diode D2, a triode Q3, a triode Q4, a resistor R3, a resistor R4, a resistor R5, a resistor R6, and a resistor R17;
the output end of the amplifying trigger module is connected with the base electrode of the triode Q4, the emitter electrode of the triode Q4 is connected with the first end of the resistor R5, the second end of the resistor R5 is connected with the first end of the resistor R6 and the base electrode of the triode Q3 respectively, the second end of the resistor R6 is connected with the power ground, the emitter electrode of the triode Q3 is connected with the power ground, the collector electrode of the triode Q3 is connected with the first end of the resistor R4, the second end of the resistor R4 is connected with the input end of the switching value trigger module, the collector electrode of the triode Q4 is connected with the first end of the resistor R17, the first end of the resistor R17 is the power output end of the voltage stabilizing trigger module, the second end of the resistor R7 is connected with the emitter electrode of the triode Q2, the base electrode of the triode Q2 is connected with the first end of the resistor R3 and the cathode of the diode D2 respectively, and the anode of the diode D2 is connected with the power ground; the collector of transistor Q2 and the second terminal of resistor R3 are connected to power supply VCC, respectively.
In a preferred embodiment of the present invention, the switching value triggering module includes a transistor Q1, a resistor R2, a diode D3, a diode D4, and an indicator diode LED1;
the output end of the voltage stabilizing trigger module is connected with the base electrode of the triode Q1 and the first end of the resistor R2 respectively, the emitter electrode of the triode Q1 and the second end of the resistor R2 are connected with the power supply VCC, the collector electrode of the triode Q1 is connected with the first end of the resistor R1 and the negative electrode of the diode D3 respectively, the collector electrode of the triode Q1 is connected with the signal input end close to the turntable controller, the second end of the resistor R1 is connected with the first end of the indicating diode LED1, and the positive electrode of the diode D3 and the second end of the indicating diode LED1 are connected with the power supply ground respectively.
In a preferred embodiment of the present invention, the device further comprises a diode D1, wherein the anode of the diode D1 is connected to the collector of the transistor Q1, and the cathode of the diode D1 is connected to the emitter of the transistor Q5.
In a preferred embodiment of the present invention, the power supply further comprises a capacitor C1, wherein a first end of the capacitor C1 is connected to the power supply output end of the voltage stabilizing trigger module, and a second end of the capacitor C1 is connected to the power supply ground.
As shown in fig. 7, the output end of the inductive probe T1 is connected to the collector of the triode Q8, the emitter of the triode Q8 is connected to the first end of the capacitor C3 and the first end of the inductor L1, the second end of the capacitor C3 and the second end of the inductor L1 are connected to the power ground, the first end of the resistor R16 is connected to the base of the triode Q7 and the base of the triode Q8, the emitter of the triode Q7 is connected to the first end of the resistor R14, the second end of the resistor R14 is connected to the first end of the resistor R15, the second end of the resistor R15 is connected to the regulation end of the inductor L1, the collector of the triode Q7 is connected to the first end of the resistor R13, the first end of the capacitor C2 and the first end of the resistor R12, the second end of the capacitor C2 is connected to the power ground, and the first end of the resistor R13, the first end of the resistor R16 and the first end of the capacitor C1 are connected to the first end of the resistor R17, respectively; the second end of the capacitor C1 is connected with power ground;
The second end of the resistor R12 is connected with the base electrode of the triode Q6, the emitter electrode of the triode Q6 is respectively connected with the first end of the resistor R9 and the emitter electrode of the triode Q5, the second end of the resistor R9 is connected with the power ground, the collector electrode of the triode Q6 is respectively connected with the first end of the resistor R10 and the first end of the resistor R11, the second end of the resistor R10 is connected with the base electrode of the triode Q5, the collector electrode of the triode Q5 is connected with the first end of the resistor R8, the second end of the resistor R8 is respectively connected with the first end of the resistor R7 and the base electrode of the triode Q4, and the second end of the resistor R7 and the second end of the resistor R11 are respectively connected with the first end of the resistor R17;
the emitter of the triode Q4 is connected with the first end of a resistor R5, the second end of the resistor R5 is connected with the first end of a resistor R6 and the base electrode of a triode Q3 respectively, the second end of the resistor R6 is connected with power ground, the emitter of the triode Q3 is connected with the power ground, the collector of the triode Q3 is connected with the first end of the resistor R4, the collector of the triode Q4 is connected with the first end of a resistor R17 and the negative electrode of a diode D1 respectively, the second end of the resistor R7 is connected with the emitter of a triode Q2, the base electrode of the triode Q2 is connected with the first end of the resistor R3 and the negative electrode of the diode D2 respectively, and the positive electrode of the diode D2 is connected with the power ground; the collector of the triode Q2 and the second end of the resistor R3 are respectively connected with a power supply VCC;
The base of triode Q1 and the first end of resistance R2 link to each other with the second end of resistance R4 respectively, triode Q1's projecting pole and resistance R2's second end link to each other with power VCC, triode Q1's collecting electrode links to each other with resistance R1's first end respectively, diode D3's negative pole and diode D1's positive pole, triode Q1's collecting electrode links to each other with the nearly signal input part of revolving stage controller, resistance R1's second end links to each other with the first end of instruction diode LED1, diode D3's positive pole and the second end of instruction diode LED1 link to each other with power ground respectively.
The invention also discloses a working method of the automatic universal metering system, which comprises the following steps:
s1, initializing a system; the method also comprises the following steps before the system is initialized:
s01, sending a trigger signal for raising the height of the turntable to the turntable controller; the method comprises the steps of S011-S014 arrangement sequence; the arrangement sequence is A 4 4 =4×3×2×1=24, and the order thereof may be S011, S012, S013, S014; s011, S012, S014, S013; s012, S011, S013, S014; s011, S013, S014, S012; s011, S014, S012, S013; the remaining 19 are not listed here. The steps in the order S011, S012, S013, S014 are given below:
s011, when the turntable controller receives a signal for raising the height of the turntable, obliquely raising the upright post corresponding to the first inclination sensor, and when the turntable controller receives that the inclination monitored by the first inclination sensor is greater than or equal to a preset first inclination, the turntable controller sends a forward rotation driving signal to the first lifting driving motor, so that an adjusting screw rod corresponding to the first lifting driving motor extends out of the upright post; when the length of the adjusting screw rod extending out of the upright post is equal to the preset lifting height of the turntable, the first lifting driving motor stops working;
S012, when the turntable controller receives a signal for raising the height of the turntable, the upright post corresponding to the second inclination sensor is obliquely raised, and when the turntable controller receives that the inclination monitored by the second inclination sensor is greater than or equal to a preset second inclination, the turntable controller sends a forward rotation driving signal to the second lifting driving motor, so that an adjusting screw rod corresponding to the second lifting driving motor extends out of the upright post; when the length of the adjusting screw rod extending out of the upright post is equal to the preset lifting height of the turntable, the second lifting driving motor stops working;
s013, when the turntable controller receives a signal for raising the height of the turntable, obliquely raising the upright post corresponding to the third inclination sensor, and when the turntable controller receives that the inclination monitored by the third inclination sensor is greater than or equal to a preset third inclination, the turntable controller sends a forward rotation driving signal to the third lifting driving motor, so that an adjusting screw rod corresponding to the third lifting driving motor extends out of the upright post; when the length of the adjusting screw rod extending out of the upright post is equal to the preset lifting height of the turntable, the third lifting driving motor stops working;
s014, when the turntable controller receives a signal for raising the height of the turntable, the upright post corresponding to the fourth inclination sensor is obliquely raised, and when the turntable controller receives that the inclination monitored by the fourth inclination sensor is greater than or equal to the preset fourth inclination, the turntable controller sends a forward rotation driving signal to the fourth lifting driving motor, so that an adjusting screw rod corresponding to the fourth lifting driving motor extends out of the upright post; when the length of the adjusting screw rod extending out of the upright post is equal to the preset lifting height of the turntable, the fourth lifting driving motor stops working;
Finally, the length of the adjusting screw extending out of the upright post is higher than the height of the movable wheel.
Before pushing the transfer turret, comprising the steps of:
s02, sending a trigger signal for lowering the height of the turntable to the turntable controller; comprises the arrangement sequence of S021-S024; the arrangement sequence is A 4 4 =4×3×2×1=24, and the order thereof may be S021, S022, S023, S024; s021, S023, S022, S024; s021, S024, S023, S022; s022, S024, S021, S023; the remaining 20 are not listed here. The steps in the order S021, S022, S023, S024 are given below:
s021, when the turntable controller receives a signal for lowering the height of the turntable, obliquely lifting the upright post corresponding to the first inclination sensor, and when the turntable controller receives that the inclination monitored by the first inclination sensor is greater than or equal to a preset first inclination, the turntable controller sends a reversing driving signal to the first lifting driving motor, so that the adjusting screw rod corresponding to the first lifting driving motor is retracted into the upright post; when the number of reverse rotation turns of the first lifting driving motor is equal to the number of forward rotation turns of the first lifting driving motor in the step S011, the first lifting driving motor stops working;
s022, when the turntable controller receives a signal for lowering the height of the turntable, obliquely lifting the upright post corresponding to the second inclination sensor, and when the turntable controller receives that the inclination monitored by the second inclination sensor is greater than or equal to a preset second inclination, the turntable controller sends a reversing driving signal to the second lifting driving motor, so that the adjusting screw rod corresponding to the second lifting driving motor is retracted into the upright post; when the number of reverse rotation turns of the second lifting driving motor is equal to the number of forward rotation turns of the second lifting driving motor in the step S012, the second lifting driving motor stops working;
S023, when the turntable controller receives a signal for lowering the height of the turntable, obliquely lifting the upright post corresponding to the third inclination sensor, and when the turntable controller receives that the inclination monitored by the third inclination sensor is greater than or equal to a preset third inclination, the turntable controller sends a reversing driving signal to the third lifting driving motor, so that the adjusting screw rod corresponding to the third lifting driving motor retracts to the upright post; when the number of reverse rotation turns of the third lifting driving motor is equal to the number of forward rotation turns of the third lifting driving motor in the step S013, stopping working of the third lifting driving motor;
s024, when the turntable controller receives a signal for raising the height of the turntable, the upright post corresponding to the fourth inclination sensor is obliquely raised, and when the turntable controller receives that the inclination monitored by the fourth inclination sensor is greater than or equal to the preset fourth inclination, the turntable controller sends a reversing driving signal to the fourth lifting driving motor, so that the adjusting screw rod corresponding to the fourth lifting driving motor is retracted into the upright post; and when the number of reverse rotation turns of the fourth lifting driving motor is equal to the number of forward rotation turns of the fourth lifting driving motor in the step S014, stopping the fourth lifting driving motor.
S2, fixedly mounting a profiling block support 2 on a support frame B on a turntable 3;
s3, fixedly mounting the profiling block 21 on the profiling block support 2 through the profiling mounting hole 2 a;
s4, placing the piece to be detected which is suitable for the profiling block 21 on the profiling block 21;
s5, inserting the positioning end 1a of the auxiliary positioning pin 1 into a through hole corresponding to the piece to be detected;
s6, scanning the piece, after the scanning is finished, scanning the next piece to be detected, and executing the step S3 or S4.
In a preferred embodiment of the present invention, step S1 comprises the steps of:
s11, the turntable controller sends a lock block opening control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt 19 of the air cylinder to be separated from the lock block 20;
s12, after a bolt shaft on the bolt 19 is separated from the locking block 20, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder 8, and the telescopic cylinder 8 drives the rack 6 to move leftwards, so that the turntable 3 is driven to rotate anticlockwise through the cylindrical gear 5 and the rotating shaft 4; when the proximity sensor detects that the connecting plate 11 approaches the proximity sensor, the telescopic cylinder 8 stops working;
s13, the turntable controller sends a telescopic rod extension control signal to the telescopic cylinder 8, and the telescopic cylinder 8 drives the rack 6 to move rightwards, so that the turntable 3 is driven to rotate clockwise through the cylindrical gear 5 and the rotating shaft 4; after the turntable controller sequentially receives the infrared rays emitted by the infrared first transmitting device and the infrared second transmitting device, executing step S24;
S14, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder 8, and the telescopic cylinder 8 drives the rack 6 to move leftwards, so that the turntable 3 is driven to rotate anticlockwise through the cylindrical gear 5 and the rotating shaft 4; when the turntable controller receives the infrared rays of the infrared first sending device, the telescopic cylinder 8 stops working; executing step S15;
s15, the turntable controller sends a locking block control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt 19 of the air cylinder to lock a locking block 20;
or/and step S6 comprises the steps of:
s61, the turntable controller sends a lock block opening control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt 19 of the air cylinder to be separated from the lock block 20;
s62, the turntable controller sends a telescopic rod extension control signal to the telescopic cylinder 8, and the telescopic cylinder 8 drives the rack 6 to move rightwards, so that the turntable 3 is driven to rotate clockwise through the cylindrical gear 5 and the rotating shaft 4; when the turntable controller sequentially receives the infrared rays emitted by the infrared second transmitting device and the infrared first transmitting device, the telescopic cylinder 8 stops working;
s63, when the next piece is scanned, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder 8, and the telescopic cylinder 8 drives the rack 6 to move leftwards, so that the turntable 3 is driven to rotate anticlockwise through the cylindrical gear 5 and the rotating shaft 4; after the turntable controller sequentially receives the infrared rays emitted by the infrared second transmitting device and the infrared first transmitting device, executing step S64;
S64, returning to the step S61 when scanning the next piece; executing step S65 until the piece to be detected is scanned;
s65, the turntable controller sends a locking block control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt 19 of the air cylinder to lock the locking block 20.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.
Claims (6)
1. An automatic universal metering system comprises a supporting component for installing a piece and mainly positioning, and is characterized by further comprising an auxiliary positioning component, wherein the auxiliary positioning component is installed in a through hole on the piece, so that the through hole on the piece can be accurately identified during rotary scanning;
the support assembly comprises a detection rotary table for rotating the sheet and a support frame for installing and positioning the sheet, the support frame is installed above the detection rotary table and comprises a profiling block support and a plurality of profiling blocks with different structures, and at least two profiling installation holes for installing the profiling blocks are formed in the upper end of the profiling block support;
The detection turntable comprises a turntable, a rotating mechanism, a base and an in-place locking mechanism, wherein the rotating mechanism is arranged below the turntable and can enable the turntable to rotate, the base is arranged outside the turntable and is used for supporting the turntable on the ground, and the in-place locking mechanism is arranged on the base and is used for detecting in-place conditions of the turntable and locking the turntable to prevent rotation;
the rotary mechanism comprises a rotary shaft, a cylindrical gear, a rack, a fixed shaft seat, a telescopic cylinder and an anti-drop component, wherein the rotary shaft is arranged on a rotary table, the cylindrical gear, the fixed shaft seat and the anti-drop component are sequentially sleeved on the rotary shaft from top to bottom, a bearing is arranged between the fixed shaft seat and the rotary shaft, the telescopic cylinder is arranged on the fixed shaft seat through a telescopic cylinder fixing plate, a telescopic control end of the telescopic cylinder is connected with a telescopic control end of a rotary table controller, the telescopic end of the telescopic cylinder is connected with the rack through a connecting plate, a proximity sensor for sensing the connecting plate is arranged on the telescopic cylinder, a proximity signal output end of the proximity sensor is connected with a proximity signal input end of the rotary table controller, the rack is meshed with the cylindrical gear, a slide rail is further arranged on the rack, the slide rail is slidably connected with at least two fixed guide blocks, and a guide block fixing plate fixed on the fixed shaft seat is arranged on the fixed guide block, and drives the rack to move when the telescopic cylinder acts, so that the rotary table is driven to rotate through the cylindrical gear and the rotary table;
The base comprises an external fixing frame, a support and a turntable support frame, wherein the external fixing frame is arranged outside the turntable, a plurality of turntable support frames are arranged below the turntable, the support comprises an outer frame and an inner frame arranged on the outer frame, the external fixing frame is arranged on the top surface of the outer frame, the lower end of the outer frame is supported on the ground, and the turntable support frames are arranged on the inner frame;
the in-place locking mechanism comprises a bolt and locking blocks, the bolt is arranged on the bottom surface of the external fixing frame, the two locking blocks are arranged on the bottom surface of the turntable and are respectively a first locking block and a second locking block, the two locking blocks are coaxially arranged at 180 degrees apart, the bolt is driven by an air cylinder, and the control end of the air cylinder is connected with the control end of the air cylinder of the turntable controller;
an infrared receiving device is arranged on the bolt, an infrared signal output end of the infrared receiving device is connected with an infrared receiving end of the turntable controller, an infrared first transmitting device is arranged on the first locking block, an infrared second transmitting device is arranged on the second locking block, and infrared transmitted by the infrared first transmitting device and the infrared second transmitting device is parallel to the plane of the turntable and is emitted back to the center of the turntable; the infrared first transmitting device transmits infrared rays with higher intensity than the infrared rays transmitted by the infrared second transmitting device.
2. The automated universal metering system of claim 1, wherein the auxiliary positioning assembly comprises a plurality of auxiliary positioning pins of different specifications, the auxiliary positioning pins comprise positioning ends and anti-drop ends, the positioning ends can pass through the through holes of the sheet members, the diameters of the anti-drop ends are larger than those of the through holes, the auxiliary positioning pins are prevented from integrally passing through the through holes, and the front ends of the positioning ends are provided with chamfers which facilitate the insertion of the positioning ends into the through holes from above.
3. An automated universal metering system according to claim 2, wherein the locating end and the drop-off prevention end are integrally formed.
4. A method of operating an automated universal metering system according to any of claims 1 to 3, comprising the steps of:
s1, initializing a system;
s2, fixedly mounting a profiling block support on a turntable;
s3, fixedly mounting the profiling block on a profiling block support through a profiling mounting hole;
s4, placing the piece to be detected, which is suitable for the profiling block, on the profiling block;
s5, inserting the positioning end of the auxiliary positioning pin into a through hole corresponding to the piece to be detected;
s6, scanning the piece, after the scanning is finished, scanning the next piece to be detected, and executing the step S3 or S4.
5. The method of operating an automated universal metering system of claim 4, wherein step S1 comprises the steps of:
s11, the turntable controller sends a locking block opening control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to be separated from the locking block;
s12, after the latch pin shaft on the latch pin is separated from the locking block, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move leftwards, so that the turntable is driven to rotate anticlockwise through the cylindrical gear and the rotating shaft; when the proximity sensor detects that the connecting plate approaches the proximity sensor, the telescopic cylinder stops working;
s13, the turntable controller sends a telescopic rod extension control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move rightwards, so that the turntable is driven to rotate clockwise through the cylindrical gear and the rotating shaft; after the turntable controller sequentially receives the infrared rays emitted by the infrared first transmitting device and the infrared second transmitting device, executing step S24;
s14, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move leftwards, so that the turntable is driven to rotate anticlockwise through the cylindrical gear and the rotating shaft; when the turntable controller receives the infrared rays of the infrared first transmitting device, the telescopic cylinder stops working; executing step S15;
S15, the turntable controller sends a locking block control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to lock the locking block.
6. The method of operating an automated universal metering system of claim 4, wherein step S6 comprises the steps of:
s61, the turntable controller sends a locking block opening control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to be separated from the locking block;
s62, the turntable controller sends a telescopic rod extension control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move rightwards, so that the turntable is driven to rotate clockwise through the cylindrical gear and the rotating shaft; when the turntable controller sequentially receives the infrared rays emitted by the infrared second transmitting device and the infrared first transmitting device, the telescopic cylinder stops working;
s63, when the next piece is scanned, the turntable controller sends a telescopic rod retraction control signal to the telescopic cylinder, and the telescopic cylinder drives the rack to move leftwards, so that the turntable is driven to rotate anticlockwise through the cylindrical gear and the rotating shaft; after the turntable controller sequentially receives the infrared rays emitted by the infrared second transmitting device and the infrared first transmitting device, executing step S64;
s64, returning to the step S61 when scanning the next piece; executing step S65 until the piece to be detected is scanned;
S65, the turntable controller sends a locking block control command to the air cylinder, and the air cylinder controls a bolt shaft on a bolt of the air cylinder to lock the locking block.
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| CN102213584B (en) * | 2011-04-08 | 2013-02-13 | 华中科技大学 | Dental model measuring device |
| CN205991779U (en) * | 2016-08-23 | 2017-03-01 | 铁道第三勘察设计院集团有限公司 | A kind of self adaptation cellular type Precision measurement target |
| CN106546183B (en) * | 2016-09-12 | 2020-12-08 | 东莞长盈精密技术有限公司 | Projection measurement jig and measurement method |
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| CN206787489U (en) * | 2017-03-22 | 2017-12-22 | 中交二航局结构工程有限公司 | A kind of spherical target fast-positioning device |
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