CN112663788B - Assembled rapid construction method - Google Patents
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- CN112663788B CN112663788B CN202110007855.7A CN202110007855A CN112663788B CN 112663788 B CN112663788 B CN 112663788B CN 202110007855 A CN202110007855 A CN 202110007855A CN 112663788 B CN112663788 B CN 112663788B
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Description
技术领域technical field
本发明涉及装配式建筑领域,特别是涉及一种一种装配式快速施工方法。The invention relates to the field of prefabricated buildings, in particular to a prefabricated rapid construction method.
背景技术Background technique
由预制部件在工地装配而成的建筑,称为装配式建筑。按预制件的形式和施工方法分为砌块建筑、板材建筑、盒式建筑、骨架板材建筑及升板升层建筑等五种类型,装配式建筑规划自2016年全国全面推广装配式建筑,并取得突破性进展,装配式建筑大量的建筑部品由车间生产加工完成,预制件的种类主要有:预制墙板、预制板也称叠合板、阳台、空调板、楼梯、预制梁、预制柱等,现场大量的装配作业,比原始现浇作业大大减少,采用建筑、装修一体化设计、施工,理想状态是装修可随主体施工同步进行,设计的标准化和管理的信息化,构件越标准,生产效率越高,相应的构件成本就会下降,配合工厂的数字化管理,整个装配式建筑的性价比会越来越高,符合绿色建筑的要求,降低了碳排放量。A building assembled from prefabricated components on site is called a prefabricated building. According to the form and construction method of prefabricated parts, it is divided into five types: block building, plate building, box building, skeleton plate building and rising plate building. The prefabricated building plan has been fully promoted nationwide since 2016. Breakthrough progress has been made. A large number of building parts of prefabricated buildings are produced and processed in the workshop. The main types of prefabricated parts are: prefabricated wall panels, prefabricated panels, also known as laminated panels, balconies, air conditioning panels, stairs, prefabricated beams, prefabricated columns, etc. A large number of on-site assembly operations are greatly reduced compared to the original cast-in-place operations. The integrated design and construction of architecture and decoration are adopted. The ideal state is that the decoration can be carried out simultaneously with the main construction, the standardization of design and the informatization of management, the more standard the components, the higher the production efficiency. The higher the cost, the lower the corresponding component cost. With the digital management of the factory, the cost-effectiveness of the entire prefabricated building will become higher and higher, meeting the requirements of green buildings and reducing carbon emissions.
在现有的装配式建筑中,在预制柱与预制梁或预制墙搭建完成后,需要对其搭建的节点进行水泥浇筑,以完全固定预制柱与预制梁或预制墙,在水泥浇筑这一过程中,不能进行上一层建筑的施工,须等到水泥完全凝固后才能继续进行施工,比较影响施工速度。In the existing prefabricated buildings, after the prefabricated columns and prefabricated beams or prefabricated walls are built, the nodes need to be cemented to completely fix the prefabricated columns and prefabricated beams or prefabricated walls. In the process of cement pouring In the middle, the construction of the upper building cannot be carried out, and the construction can only be continued after the cement is completely solidified, which will affect the construction speed.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种装配式快速施工方法,能够快速对搭建节点进行固定,在固定后即可对上层建筑进行施工,提高施工速度。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a prefabricated rapid construction method, which can quickly fix the construction nodes, and then the superstructure can be constructed after being fixed, thereby improving the construction speed.
本发明实施例所采用的技术方案是:一种装配式快速施工方法,包括:步骤S1:安装本层预制柱,所述本层预制柱的上端设有扩展台,所述扩展台上设有第一公插与第二公插;步骤S2:安装本层预制梁,本层预制梁的两端放置于所述扩展台上,所述本层预制梁的两端设有第一凸起,所述第一凸起上设有第一母口,通过第一紧固件固定所述第一公插与所述第一母口,以将所述本层预制梁预固定于所述本层预制柱上;步骤S3:安装上层预制柱,所述上层预制柱竖直对齐设置于所述本层预制柱上方,所述上层预制柱的下端设有配合台,所述配合台上设有第二母口,通过第二紧固件固定第二公插与所述第二母口,以将所述上层预制柱安装于所述本层预制柱上;步骤S4:重复S2与S3的工步,完成建筑框架的搭建。The technical solution adopted in the embodiment of the present invention is: an assembled rapid construction method, comprising: step S1: installing a prefabricated column on this layer, the upper end of the prefabricated column on this layer is provided with an expansion platform, and the expansion platform is provided with The first male plug and the second male plug; Step S2: install the prefabricated beams of this layer, the two ends of the prefabricated beams of this layer are placed on the expansion platform, and the two ends of the prefabricated beams of this layer are provided with first protrusions, The first protrusion is provided with a first female socket, and the first male plug and the first female socket are fixed by a first fastener, so as to pre-fix the prefabricated beam of this layer to the current layer on the prefabricated column; Step S3: install the upper layer prefabricated column, the upper layer prefabricated column is vertically aligned above the prefabricated column on this layer, the lower end of the upper layer prefabricated column is provided with a matching table, and the matching table is provided with a third Two female ports, the second male plug and the second female port are fixed by the second fastener, so that the upper prefabricated column is installed on the prefabricated column of this layer; Step S4: Repeat the steps of S2 and S3 , to complete the construction of the building frame.
根据本发明实施例的装配式快速施工方法,至少具有如下有益效果:The prefabricated rapid construction method according to the embodiment of the present invention has at least the following beneficial effects:
1.通过第一紧固件固定第一公插与第一母口,以将本层预制柱与上层预制柱进行预固定、再通过第二紧固件固定第二公插与第二母口,以将将本层预制柱与预制梁进行预固定,使得建筑节点在浇筑之前即被完全固定,而无需等待混凝土的凝固来固定建筑节点,在预固定完成后,即可直接开始下一层建筑的施工,施工更加快速;1. Fix the first male plug and the first female port with the first fastener to pre-fix the prefabricated column on this layer and the prefabricated column on the upper layer, and then fix the second male plug and the second female port with the second fastener , in order to pre-fix the prefabricated columns and prefabricated beams on this layer, so that the building nodes are completely fixed before pouring, without waiting for the solidification of the concrete to fix the building nodes. After the pre-fixing is completed, the next layer can be started directly. The construction of the building, the construction is faster;
2.通过在工厂内直接对预制件的骨架进行制作,并浇筑成型,再运输至工地,减少现浇柱现场湿作业量大的弊端,改善施工现场环境,减少污染和施工扰民现象;2. By directly making the skeleton of the prefabricated parts in the factory, pouring it into shape, and then transporting it to the construction site, it reduces the disadvantages of the large amount of wet work on the cast-in-place column, improves the construction site environment, and reduces pollution and construction disturbances;
3.解决现浇施工现场层层支模、绑筋、浇筑混凝土造成的模板用量大,临时支撑多,现场用工量大等问题,避免施工现场混乱的问题,缩短关键线路时间,缩短施工工期,降低财务成本;3. Solve the problems caused by layer-by-layer formwork support, tie reinforcement, and pouring concrete at the cast-in-place construction site, such as large amount of formwork, temporary support, and large on-site labor, avoiding the problem of confusion on the construction site, shortening the time of key lines, and shortening the construction period. reduce financial costs;
4.通过工厂化生产,生产环境稳定,严格按照标准检验,产品强度高,质量有保证,避免传统现浇施工工艺产生的质量通病的现象;4. Through factory production, the production environment is stable, the inspection is strictly in accordance with the standard, the product strength is high, the quality is guaranteed, and the common quality problems caused by the traditional cast-in-place construction process are avoided;
5.在不影响预制柱本身强度的情况下,在其周边进行固定连接,周边的固定连接装置在混凝土浇筑节点时,固定连接装置被完全固定在浇筑的混凝土中,对连接节点有二次加强的作用,进一步提高了节点的强度。5. Under the condition that the strength of the prefabricated column itself is not affected, a fixed connection is made around its periphery. When the peripheral fixed connection device is in the concrete pouring node, the fixed connection device is completely fixed in the poured concrete, and the connection node has a secondary reinforcement. , which further improves the strength of the node.
根据本发明的一些实施例,所述第二公插上安装有可拆卸的垫块,所述垫块以用于调节上层预制柱与本层预制柱之间的距离。According to some embodiments of the present invention, a detachable spacer block is installed on the second male plug, and the spacer block is used to adjust the distance between the prefabricated column of the upper layer and the prefabricated column of the present layer.
根据本发明的一些实施例,步骤S5:安装预制板,将所述预制板安装于两预制梁之间,所述预制板的两端设有多个挂耳,所述预制板通过所述挂耳挂设在所述预制梁上,所述挂耳上设有若干第三母口,所述预制梁上设有第三公插,通过第三紧固件固定所述第三公插与所述第三母口,以将所述预制板预固定于所述预制梁上。According to some embodiments of the present invention, step S5: install a prefabricated panel, install the prefabricated panel between two prefabricated beams, two ends of the prefabricated panel are provided with a plurality of hanging ears, and the prefabricated panel passes through the The lugs are hung on the prefabricated beams, the hanging lugs are provided with a number of third female ports, the prefabricated beams are provided with third male plugs, and the third male plugs are fixed to the The third female port is used to pre-fix the prefabricated board on the prefabricated beam.
根据本发明的一些实施例,步骤S6:安装预制墙,将所述预制墙放置于预制梁上,所述预制墙底部设有多个连接台,所述连接台一端与所述预制墙相连,另一端上设有第四母口,所述预制梁的上侧设有第四公插,通过第四紧固件固定所述第四公插与所述第四母口,以将所述预制墙预固定于所述预制梁上。According to some embodiments of the present invention, step S6: installing a prefabricated wall, placing the prefabricated wall on a prefabricated beam, a plurality of connection platforms are arranged at the bottom of the prefabricated wall, and one end of the connection platform is connected to the prefabricated wall, The other end is provided with a fourth female port, the upper side of the prefabricated beam is provided with a fourth male plug, and the fourth male plug and the fourth female port are fixed by a fourth fastener, so as to connect the prefabricated beam. Walls are pre-fixed on the prefabricated beams.
根据本发明的一些实施例,步骤S62:两所述预制墙的连接,两所述预制墙之间通过连接件相连,所述预制墙的两侧面分别设有安装连接件的第一连接凹槽与第二连接凹槽,所述连接件安装于第一连接凹槽与第二连接凹槽内;步骤S63:填充拼缝,在连接安装完成后,在两所述预制墙体之间填充混凝土。According to some embodiments of the present invention, step S62: the connection of two prefabricated walls, the two prefabricated walls are connected by connecting pieces, and the two sides of the prefabricated walls are respectively provided with first connecting grooves for installing connecting pieces and the second connecting groove, the connecting piece is installed in the first connecting groove and the second connecting groove; step S63: fill the joint, after the connection and installation is completed, fill the concrete between the two prefabricated walls .
根据本发明的一些实施例,所述连接件为“工”字形钢。According to some embodiments of the present invention, the connecting member is "I"-shaped steel.
根据本发明的一些实施例,两所述连接台之间设有伸出钢筋,所述伸出钢筋沿所述预制墙与所述预制梁的连接方向伸出。According to some embodiments of the present invention, a protruding steel bar is provided between the two connecting platforms, and the protruding steel bar extends along the connection direction of the prefabricated wall and the prefabricated beam.
根据本发明的一些实施例,所述伸出钢筋呈倒钩状。According to some embodiments of the present invention, the protruding steel bars are barb-shaped.
根据本发明的一些实施例,步骤S7:连接节点浇筑,两预制件之间预固定完成后,在其连接处进行混凝土浇筑。According to some embodiments of the present invention, step S7: pouring at the connection node. After the pre-fixation between the two prefabricated parts is completed, concrete is poured at the connection.
根据本发明的一些实施例,所述第一公插、所述第二公插、所述第三公插和所述第四公插均为预埋螺栓,所述第一母口、所述第二母口、所述第三母口和所述第四母口为螺栓孔。According to some embodiments of the present invention, the first male socket, the second male socket, the third male socket and the fourth male socket are all pre-embedded bolts, the first female socket, the The second female port, the third female port and the fourth female port are bolt holes.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为本发明实施例装配式快速施工方法的结构示意图;1 is a schematic structural diagram of a prefabricated rapid construction method according to an embodiment of the present invention;
图2为本发明实施例装配式快速施工方法的连接节点的示意图;2 is a schematic diagram of a connection node of a prefabricated rapid construction method according to an embodiment of the present invention;
图3为本发明实施例装配式快速施工方法的预制板与预制梁的示意图;FIG. 3 is a schematic diagram of a prefabricated slab and a prefabricated beam of an assembled rapid construction method according to an embodiment of the present invention;
图4为本发明实施例装配式快速施工方法的预制板的结构示意图;4 is a schematic structural diagram of a prefabricated panel of an assembled rapid construction method according to an embodiment of the present invention;
图5为本发明实施例装配式快速施工方法的预制墙与预制梁的结构示意图。FIG. 5 is a schematic structural diagram of a prefabricated wall and a prefabricated beam of an assembled rapid construction method according to an embodiment of the present invention.
附图标记:Reference number:
100-本层预制柱;110-扩展台;111-第一公插;112-第二公插;113-垫块;100-prefabricated column on this layer; 110-extension table; 111-first male plug; 112-second male plug; 113-pad;
200-本层预制梁;210-第一凸起;211-第一母口;220-第三公插;230-第四公插;200-prefabricated beam on this layer; 210-first protrusion; 211-first female port; 220-third male plug; 230-fourth male plug;
300-上层预制柱;310-配合台;311-第二母口;300-upper prefabricated column; 310-matching table; 311-second female port;
400-预制板;410-混凝土底板;411-挂耳;4111-第三母口;412-第一钢筋桁架;413-定位柱;420-混凝土顶板;421-第二钢筋桁架;422-定位孔;430-垫板;400-prefabricated plate; 410-concrete bottom plate; 411-hanging lug; 4111-third female port; 412-first steel bar truss; 413-positioning column; ;430-pad;
500-预制墙;510-连接台;511-第四母口;520-第一连接凹槽;530-第二连接凹槽;540-伸出钢筋;500-prefabricated wall; 510-connecting table; 511-fourth female port; 520-first connecting groove; 530-second connecting groove; 540-protruding steel bar;
600-连接件。600-Connector.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc., is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.
参照图1,在本发明的一些具体实施例中,一种装配式快速施工方法,包括:1, in some specific embodiments of the present invention, a prefabricated rapid construction method includes:
步骤S1:安装本层预制柱100,本层预制柱100的上端设有扩展台110,扩展台110上设有第一公插111与第二公插112;Step S1: installing the
步骤S2:安装本层预制梁200,本层预制梁200的两端放置于扩展台110上,本层预制梁200的两端设有第一凸起210,第一凸起210上设有第一母口211,通过第一紧固件固定第一公插111与第一母口211,以将本层预制梁200预固定于本层预制柱100上;Step S2: Install the
步骤S3:安装上层预制柱300,上层预制柱300竖直对齐设置于本层预制柱100上方,上层预制柱300的下端设有配合台310,配合台310上设有第二母口311,通过第二紧固件固定第二公插112与第二母口311,以将上层预制柱300安装于本层预制柱100上;Step S3: Install the upper layer
步骤S4:重复S2与S3的工步,完成建筑框架的搭建。Step S4: Repeat the steps of S2 and S3 to complete the construction of the building frame.
具体地,在搭建楼层框架时,先将本层预制梁200放置于本层预制柱100的上端面上,并通过第一紧固件将第一公插111与第一母口211进行固定,以将本层预制梁200与本层预制柱100固定,在本层预制梁200搭建完成后,再将上层预制柱300对齐安装于本层预制柱100的上端面上,并通过第二紧固件固定将第二公插112与第二母口311进行固定,以将本层预制柱100和上层预制柱300固定,以完成建筑框架节点的固定,在固定后,无需等待混凝土凝固,即可对上一层建筑继续进行施工,提高了建筑的施工速度;在上层建筑施工时,可同时对节点进行浇筑,以进一步加固楼层节点,但无需等待水泥凝固,且对节点的周边进行浇筑时,由于扩展台110的存在,使得此节点的范围相较于普通的连接节点范围更大,相当于扩展台110对节点进行了加强,使得节点本身的抗震性能被进一步的加强,其强度可达到甚至超过现浇柱节点的强度,即保证了节点安全性又提高了建筑的施工速度。Specifically, when building the floor frame, first place the
通过在工厂内直接对预制件的骨架进行制作,并浇筑成型,再运输至工地,减少现浇柱现场湿作业量大的弊端,改善施工现场环境,减少污染和施工扰民现象;解决现浇施工现场层层支模、绑筋、浇筑混凝土造成的模板用量大,临时支撑多,现场用工量大等问题,避免施工现场混乱的问题,缩短关键线路时间,缩短施工工期,降低财务成本;通过工厂化生产,生产环境稳定,严格按照标准检验,产品强度高,质量有保证,避免传统现浇施工工艺产生的质量通病的现象;在不影响预制柱本身强度的情况下,在其周边进行固定连接,周边的固定连接装置在混凝土浇筑节点时,第一紧固件、第一公插111与第一母口211,第二紧固件、第二公插112与第二母口311被完全埋在浇筑的混凝土中,形成钢混结构,对连接节点有二次加强的作用,进一步提高了节点的强度。By directly making the skeleton of the prefabricated parts in the factory, pouring it into shape, and then transporting it to the construction site, it reduces the disadvantages of the large amount of wet work on the cast-in-place column, improves the construction site environment, reduces pollution and construction disturbances; solves the problem of cast-in-place construction On-site layer-by-layer formwork support, tie-in reinforcement, and concrete pouring result in a large amount of formwork, a large number of temporary supports, and a large amount of on-site labor, avoiding the problem of confusion on the construction site, shortening the time of key lines, shortening the construction period, and reducing financial costs; through the factory Chemical production, stable production environment, strict inspection in accordance with standards, high product strength, guaranteed quality, avoiding the phenomenon of common quality problems caused by traditional cast-in-place construction technology; without affecting the strength of the prefabricated column itself, fixed connections are made around it , when the peripheral fixed connection device is in the concrete pouring node, the first fastener, the first male plug 111 and the first female port 211, the second fastener, the second male plug 112 and the second female port 311 are completely buried In the poured concrete, a steel-concrete structure is formed, which has a secondary strengthening effect on the connecting nodes and further improves the strength of the nodes.
参照图1,在本发明的一些具体实施例中,第二公插112上安装有可拆卸的垫块113,垫块113以用于调节上层预制柱300与本层预制柱100之间的距离。1 , in some specific embodiments of the present invention, a
具体地,垫块113是螺母或带有螺母孔的钢板,通过垫有垫块113调节上层预制柱300与本层预制柱100之间的距离,方便调节上层预制柱300整体的高度,使得上层预制柱300在安装时的精度更高。Specifically, the
参照图1,在本发明的一些具体实施例中,步骤S5:安装预制板400,将预制板400安装于两预制梁之间,预制板400的两端设有多个挂耳411,预制板400通过挂耳411挂设在预制梁上,挂耳411上设有若干第三母口4111,预制梁上设有第三公插220,通过第三紧固件固定第三公插220与第三母口4111,以将预制板400预固定于预制梁上。1 , in some specific embodiments of the present invention, step S5: installing the
具体地,预制板400与预制梁的连接常需要大量的模撑进行协助,且模撑需要等待混凝土凝固,在凝固后才能继续向上安装,十分影响施工效率,在本实施例中,第三紧固件为螺母、第三公插220为螺栓、第三母口4111为螺栓孔,通过将螺栓连接将挂耳411预固定,即将预制板400预固定在预制梁,在固定后,无需模撑的协助,即可实现预制板400与预制梁的安装,并且可在安装完成一层预制板400,后继续下一层的安装,提高了施工的效率。Specifically, the connection between the
预制板400包括混凝土底板410与混凝土顶板420,混凝土底板410上设有第一钢筋桁架412,混凝土顶板420上设有第二钢筋桁架421,第一钢筋桁架412与第二钢筋桁架421之间呈错位分布,使得预制叠合板本身的构造更加可靠。The
也可在混凝土底板410安装后,在其上侧进行浇筑混凝土形成预制板400,或通过工厂预先浇筑形成整块的预制板400。预制板400的四周都会设有伸出的连接钢筋,在周边浇筑混凝土固定时,连接更加可靠。After the
预制板400内有预埋管道要求时,可在厂家制作时,直接预埋于预制板400内。When the
挂耳411的一端固定在混凝土底板410的安装侧上,且挂耳411的另一端平行且不低于混凝土底板410的顶面,并垂直其安装侧向外延伸,使得挂耳411将混凝土底板410固定在预制梁的顶面时,混凝土底板410悬挂在梁上,隐形了部分梁高,增大结构层的净高,使结构的布置更加灵活、美观;通过挂耳411上的连接装置将混凝土底板410直接悬挂在梁上,直接通过连接装置进行对齐安装,其步骤简单,混凝土底板410的排布更加整齐,施工更加方便快捷。One end of the hanging
在混凝土顶板420的各周面上均设有垂直其周面向外伸出的钢筋。混凝土顶板420可事先预制在混凝土底板410上,或在混凝土底板410装配完成之后再与混凝土顶板420进行安装,在安装后混凝土底板410与混凝土顶板420之间会留有空隙,在后续过程中对空隙进一步的浇筑,以加强连接强度,在混凝土顶板420四周的钢筋可以伸入梁的顶面上,与梁的钢结构在同一位置形成钢混结构,进一步加强混凝土顶板420与梁之间的连接强度。Each peripheral surface of the concrete
混凝土底板410上设有多个定位柱413,定位柱413沿混凝土底板410的边缘均匀分布,混凝土顶板420上设有若干定位孔422,每一定位孔422与每一定位柱413相对应。通过定位柱413与定位孔422的对应,使得混凝土顶板420与混凝土底板410之间的安装更加整齐。定位柱413上安装有可拆卸的垫板430,垫板430用于调节混凝土顶板420与混凝土底板410之间的高度。在预制叠合板的制作过程中,存在混凝土顶板420的高度不一,需要进行调整的情况,以保证其顶面处于同一平面,而通过垫板430可以调整混凝土顶板420与混凝土底板410之间的高度,以满足实际生产的需要。且还可以根据实际的情况对每一预制叠合板的高度进行调整,更易达到实际建造过程的需求,可更根据实际的建造情况进行修正,使用更加方便。The
参照图1,在本发明的一些具体实施例中,步骤S6:安装预制墙500,将预制墙500放置于预制梁上,预制墙500底部设有多个连接台510,连接台510一端与预制墙500相连,另一端上设有第四母口511,预制梁的上侧设有第四公插230,通过第四紧固件固定第四公插230与第四母口511,以将预制墙500预固定于预制梁上。1, in some specific embodiments of the present invention, step S6: install the
具体地,先将预制墙500通过吊装至预制梁上,通过第四紧固件固定第四公插230与第四母口511,以将预制墙500预固定于预制梁上,在本实施例中,第四紧固件为螺母、第四公插230为螺栓、第四母口511为螺栓孔,预制梁上设有与螺栓孔相对应的螺栓,在螺栓孔与螺栓对齐后,将预制墙500放置在预制梁上,通过螺母将预制墙500固定在预制梁上,完成预制墙500的初步安装工步,现有预制墙500多使用大量的模撑进行支撑固定,相较于架设模撑,锁紧螺栓操作更加简单,施工更加快速。Specifically, the
两预制墙500之间可预先设有榫卯接口,直接拼接成型,在拼接后通过螺栓对拉固定,在其连接处可留有空腔,以方便后续的浇筑。A mortise-and-mortise joint can be pre-set between the two
参照图1,在本发明的一些具体实施例中,步骤S62:两预制墙500的连接,两预制墙500之间通过连接件600相连,预制墙500的两侧面分别设有安装连接件600的第一连接凹槽520与第二连接凹槽530,连接件600安装于第一连接凹槽520与第二连接凹槽530内;步骤S63:填充拼缝,在连接安装完成后,在两预制墙500之间填充混凝土。1, in some specific embodiments of the present invention, step S62: the connection of two
在一预制墙500安装完成后,连接件600预先安置于此预制墙500的第二连接凹槽530中,在另一预制墙500安装过程中,先将连接件600与另一预制墙500的第一连接凹槽520对齐安装,再通过连接件600在另一预制墙500的第二连接凹槽530内的滑动,以调整另一预制墙500的位置,使得另一预制墙500的螺栓孔与预制梁上的螺栓相对齐,并锁接,完成另一墙体的安装工步。After the installation of a
通过安装连接件600,可直接对两预制墙500之间的墙缝进行填充,而无需人工绑扎钢筋,且连接件600在填充后,相当于存在于墙体内部的暗柱,结构强度更高,既确保了两预制墙500之间的结构强度,又能快速的对其进行施工;在固定后,通过连接件600将两预制墙500相连,且因为预制墙500已完全固定在其他建筑部件上,故两预制墙500之间的间距会存在误差,通过连接件600在第一连接凹槽520或第二连接凹槽530内的移动,能够消除此种误差,使得施工更加方便。By installing the
连接件600一端也可完全固定在第一连接凹槽520或第二连接凹槽530内,可在预制时直接预埋在第一连接凹槽520或第二连接凹槽530内,或通过螺栓等直接固定在第一连接凹槽520或第二连接凹槽530内,省去连接件600的安装工步,施工更加快速。One end of the connecting
参照图1,在本发明的一些具体实施例中,连接件600为“工”字形。“工”字形钢的一端安装于一预制墙500的第一连接凹槽520内,另一端安装于另一预制墙500的第二连接凹槽530内,且可左右滑动。在安装完成后,对连接处进行填充,可填充混凝土或其它材料,使得两预制墙500之间连接紧密,且此时的“工”字形钢可看做隐藏于预制墙500内的暗柱,使得建筑结构强度更高,连接更加可靠。且通过“工”字形钢与第一连接凹槽520和第二连接凹槽530的配合,在填充后,形成的墙缝连接处有多处回转,使得墙缝处的密封性和防水性更好。连接件600也可由“工”字形的其他材料形成,连接件600也可以为由两楔形拼接形成的两端大中间小的形状。Referring to FIG. 1 , in some specific embodiments of the present invention, the connecting
参照图1,在本发明的一些具体实施例中,两连接台510之间设有伸出钢筋540,伸出钢筋540沿预制墙500与预制梁的连接方向伸出。通过伸出钢筋540在后续浇筑过程中与其他建筑部件连接形成一个整体,其结构强度更高,使用更加安全。Referring to FIG. 1 , in some specific embodiments of the present invention, a protruding steel bar 540 is provided between the two connecting platforms 510 , and the protruding steel bar 540 extends along the connection direction of the
参照图1,在本发明的一些具体实施例中,伸出钢筋540呈倒钩状。通过倒钩状的设计,使得伸出钢筋540与混凝土之间形成的钢混结构的抗拉能力更强,结构更加稳定。Referring to FIG. 1 , in some specific embodiments of the present invention, the protruding steel bars 540 are barb-shaped. Through the barb-shaped design, the steel-concrete structure formed between the protruding steel bar 540 and the concrete has a stronger tensile capacity and a more stable structure.
参照图1,在本发明的一些具体实施例中,步骤S7:连接节点浇筑,两预制件之间预固定完成后,在其连接处进行混凝土浇筑。连接节点可以是两预制柱之间或预制柱与预制梁之间或预制梁与预制板之间或预制墙与预制梁之间或预制墙与预制柱之间的连接点,通过在其连接点进行混凝土浇筑,使得连接节点更加牢固,并且在组装完成后,对节点进行浇筑时,不用等待节点凝固即可对上一层的建筑进行施工,极大地提高了施工的速度。Referring to FIG. 1 , in some specific embodiments of the present invention, step S7: pouring at the connection node, after the pre-fixing between the two prefabricated parts is completed, concrete pouring is performed at the connection. A connection node can be a connection point between two prefabricated columns or between a prefabricated column and a prefabricated beam, or between a prefabricated beam and a prefabricated slab, or between a prefabricated wall and a prefabricated beam, or between a prefabricated wall and a prefabricated column. It makes the connection nodes more solid, and after the assembly is completed, when pouring the nodes, the building on the upper floor can be constructed without waiting for the nodes to solidify, which greatly improves the construction speed.
参照图1,在本发明的一些具体实施例中,第一公插111、第二公插112、第三公插220和第四公插230均为预埋螺栓,第一母口211、第二母口311、第三母口4111和第四母口511为螺栓孔。螺栓连接在使用时更加方便,操作更加简单,且螺栓在被混凝土浇筑后,与混凝土形成钢混结构,提高了连接点的强度,同时,螺栓被混凝土所密封,有利于防止螺栓的锈蚀。Referring to FIG. 1 , in some specific embodiments of the present invention, the first
当然,本发明并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments, and those skilled in the art can also make equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are included in the claims of the present application. In the range.
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Effective date of registration: 20250427 Address after: 419600 Industrial Concentration Zone, Liangshuijing Town Industrial Park, Yuanling County, Huaihua City, Hunan Province Patentee after: Hunan CSCEC Qipei Technology Co.,Ltd. Country or region after: China Address before: 410000 No. 158 Zhongyi Road, Yuhua District, Changsha, Hunan Patentee before: CHINA CONSTRUCTION FIFTH ENGINEERING DIVISION Corp.,Ltd. Country or region before: China |