CN112660775A - Split-flow roller device and method of use - Google Patents
Split-flow roller device and method of use Download PDFInfo
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- CN112660775A CN112660775A CN202011575961.7A CN202011575961A CN112660775A CN 112660775 A CN112660775 A CN 112660775A CN 202011575961 A CN202011575961 A CN 202011575961A CN 112660775 A CN112660775 A CN 112660775A
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Abstract
The invention discloses a shunting roller device, comprising: a support; the roller unit is arranged on the support and comprises a plurality of first rollers and a plurality of second rollers which are axially adjacent to the first rollers, the first rollers are driven by a first motor, and the second rollers are driven by a second motor; a first gap is formed between every two adjacent first rollers; a second gap is formed between two adjacent second rollers; the first gap corresponds to at least one second gap; the transverse moving module is arranged on the bracket and positioned below the roller unit, and moves along the axial directions of the first roller and the second roller; the jacking mechanism can reciprocate in the vertical direction and is fixedly connected with the transverse moving module. The invention simplifies the number of the motors used by the shunting roller and reduces the cost of the whole shunting roller device. And because sideslip module and climbing mechanism separate each other, also reduced the fault rate of whole reposition of redundant personnel cylinder device.
Description
Technical Field
The invention relates to the field of shunting, in particular to a shunting roller device and a using method thereof.
Background
The diverter roller assembly is an assembly that distributes product from the same source to different conveyor lines. The existing shunting roller device comprises a support, a roller unit arranged on the support and a three-shaft grabbing mechanism arranged above the support, wherein the roller unit comprises a first roller and a second roller which are adjacently arranged. When shunting operation, the triaxial snatchs the product that the mechanism can be on the first cylinder and snatchs to place the product on the second cylinder after removing, thereby accomplish the effect of reposition of redundant personnel. However, in the existing shunt roller device, each shaft needs a separate motor to drive, so that the whole shunt roller device is high in cost, and once one motor fails, the whole shunt roller device loses the shunt function, and the failure rate is high.
Disclosure of Invention
In order to overcome the defects in the prior art, embodiments of the present invention provide a shunting roller device and a using method thereof, which are used to solve the above-mentioned problems of high cost and high failure rate.
The embodiment of the application discloses: a diverter roller assembly comprising: a support; the roller unit is arranged on the support and comprises a plurality of first rollers and a plurality of second rollers which are axially adjacent to the first rollers, the first rollers are driven by a first motor, and the second rollers are driven by a second motor; a first gap is formed between every two adjacent first rollers; a second gap is formed between two adjacent second rollers; the first gap corresponds to at least one second gap; the transverse moving module is arranged on the bracket and positioned below the roller unit, and moves along the axial directions of the first roller and the second roller; the jacking mechanism can reciprocate in the vertical direction and is fixedly connected with the transverse moving module, so that the jacking mechanism is switched between the first gap and the second gap corresponding to the first gap under the action of the transverse moving module.
Furthermore, the traversing module comprises a guide rail and a sliding part arranged on the guide rail, and the jacking mechanism is fixedly connected with the sliding part.
Further, climbing mechanism includes the vertical sheet metal of the multirow with sliding part one end fixed connection of sliding part fixed connection's jacking cylinder and keeping away from with the jacking cylinder, and the vertical sheet metal of multirow can pass first space and second space.
Further, the first roller and the second roller are located on the same spindle.
Further, the device comprises a plurality of diffuse reflection photoelectric sensors, an image acquisition unit and a control unit, wherein the diffuse reflection photoelectric sensors, the image acquisition unit and the control unit are arranged along the axial direction of the second roller; the image acquisition unit is used for acquiring an identification pattern on a product; the control unit receives the identification pattern, drives the jacking mechanism and the transverse moving module to act according to the identification pattern, and selects a preset diffuse reflection photoelectric sensor; the transverse moving module enables the product to move to a preset position according to the control unit and a preset diffuse reflection photoelectric sensor.
Further, the diffuse reflection photoelectric sensor is fixedly connected with the bracket.
Further, a plurality of diffuse reflection photoelectric sensors are arranged at intervals.
Furthermore, the first motor is fixedly connected with the support, and the second motor is fixedly connected with the support.
The embodiment of the invention also provides a use method of the shunting roller device, which comprises the following steps: moving the product to a first preset position along the direction vertical to the axis of the first roller; after the product reaches a first preset position, jacking the product to the upper part of the first roller along a direction vertical to the extension of the first gap, wherein the first gap is formed between the two first rollers; moving the product along the extending direction of the first gap and moving the product to the position above a second gap corresponding to the first gap, wherein the second gap is formed between the two second rollers; the product is lowered in a direction perpendicular to the extension of the second gap and is placed on a second drum.
Further, the method comprises a shunting step, wherein the shunting step comprises the following steps: acquiring an identification pattern on a product; and enabling the product to move to a corresponding second preset position according to the identification pattern.
The invention has the following beneficial effects:
1. because climbing mechanism can pass first space and second space for the product that is located optional position on the first cylinder can both shift to climbing mechanism when climbing mechanism rises on, thereby has realized replacing the original triaxial and has grabbed the motor that is responsible for two horizontal plane movements in the mechanism. And the addition of the transverse moving module can realize the transfer between the first roller and the second roller by driving the jacking mechanism and products on the jacking mechanism. Through the cooperation of sideslip module and climbing mechanism, simplified the motor quantity that the reposition of redundant personnel cylinder used, reduced the cost of whole reposition of redundant personnel cylinder device. And because sideslip module and climbing mechanism separate each other, also reduced the fault rate of whole reposition of redundant personnel cylinder device.
2. The transverse moving module and the jacking mechanism are both arranged in the support, so that the space is saved, and the transverse moving module and the jacking mechanism can be used in a small space.
3. Through setting up a plurality of diffuse reflection photoelectric sensors of being connected with the control unit for the control unit can control sideslip module and climbing mechanism and place the product in diffuse reflection photoelectric sensor's corresponding region, thereby realizes carrying out the effect of reposition of redundant personnel simultaneously with the product of difference on the second cylinder.
4. The product is supported from bottom to top in the lifting and descending processes by the over-lifting and descending modes. Therefore, when special conditions such as power failure are met, the product can not fall off. It is also possible to prevent the product from falling off due to shaking during the transfer from the first drum to the second drum. Thereby promoting the success rate of product shunting.
In order to make the aforementioned and other objects, features and advantages of the invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a shunt roller device in an embodiment of the present invention;
FIG. 2 is a front view of a diverter roller assembly in an embodiment of the present invention;
FIG. 3 is a top view of a diverter roller assembly in an embodiment of the present invention;
reference numerals of the above figures: 1. a support; 11. a support leg; 12. a support platform; 13. a support plate; 2. a drum unit; 21. a first drum; 22. a second drum; 3. a first motor; 4. a second motor; 5. a transverse moving module; 6. a jacking mechanism; 7. a diffuse reflection photoelectric sensor; 8. and (5) fixing the rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, the shunt roller device of the present embodiment includes:
the support 1, the support 1 may comprise a foot 11, a support platform 12 and a vertically arranged support plate 13. The foot 11 may be in contact with the ground to provide support. The number of the legs 11 may be four, and the four legs 11 may form a quadrangle, thereby providing a stable support for the entire stand 1. Of course, the number of the legs 11 can be adjusted according to actual needs. The support platform 12 may be fixedly attached to the feet 11 and may be positioned above the feet 11 to provide a resting position for the traversing module 5. The supporting plates 13 may be thin plates fixedly connected to the supporting platform 12 and extending to the end far away from the supporting legs 11, the number of the supporting plates 13 may be two, and the two supporting plates 13 may be oppositely disposed at the two ends of the supporting platform 12, so as to provide a placing position for the roller unit 2.
The roller unit 2, the roller unit 2 may include a plurality of first rollers 21 and a plurality of second rollers 22 disposed adjacent to the plurality of first rollers 21 in the axial direction, an end of the first roller 21 away from the second roller 22 may be rotatably connected to one support plate 13, and an end of the second roller 22 away from the first roller 21 may be rotatably connected to another support plate 13, so that the first roller 21 and the second roller 22 can rotate in an area between the two support plates 13. The first roller 21 may be electrically connected to the first motor 3, so that the first motor 3 may drive the first roller 21 to rotate. The second roller 22 may be electrically connected to the second motor 4, so that the second motor 4 may drive the second roller 22 to rotate. A first gap is formed between two adjacent first rollers 21, and a second gap is formed between two adjacent second rollers 22. The first gap corresponds to at least one second gap, i.e. each first gap will have a second gap corresponding to it, so that the jacking mechanism 6 can move from the first gap to the second gap during the traversing. The first drum 21 and the second drum 22 are driven by the first motor 3 and the second motor 4, respectively, so that the first drum 21 and the second drum 22 can be rotated, respectively, thereby improving the flow dividing efficiency.
The transverse moving module 5 and the transverse moving module 5 can be arranged on a supporting platform 12 on the bracket 1, and the transverse moving module 5 can be fixedly connected with the supporting platform 12, so that the transverse moving module 5 is fixed on the supporting platform 12. The traverse module 5 may be located below the roller unit 2, and the traverse module 5 may move in the axial direction of the first and second rollers 21 and 22, thereby achieving movement between areas below the first and second rollers 21 and 22. The traversing module 5 can comprise a ball screw and a linear guide rail fixedly connected with the ball screw, and the whole traversing module 5 can be driven by a motor. Of course, the traverse module 5 may be other structures capable of realizing the traverse effect.
The jacking mechanism 6 and the jacking mechanism 6 can reciprocate in the vertical direction, so that the product can be driven to synchronously move in the vertical direction. The jacking mechanism 6 may be fixedly connected with the traverse module 5 so as to be switched between a first gap and a second gap corresponding to the first gap by the traverse module 5.
In this embodiment, in the initial position, the jack 6 is located below the first roller 21. After the products to be shunted enter the first roller 21 along the direction perpendicular to the axial direction of the first roller 21 in the horizontal direction, the first motor 3 drives the first roller 21 to stop rotating. Identifying a product to be shunted:
when it is recognized that the product to be diverted should be diverted to the second drum 22. The jacking mechanism 6 located directly below the first roller 21 starts jacking in the vertical direction so as to jack the product to be diverted above the first roller. Then, the traverse module 5 moves from the area below the first roller 21 to the area below the second roller 22, so as to drive the jacking mechanism 6 and the product to be diverted to move together to the area of the second roller 22, and at this time, the product to be diverted is located above the second roller 22. The jacking mechanism 6 is then lowered in a vertical direction and causes the product to be diverted to be placed on the second drum 22. The second motor 4 starts to drive the second roller 22 to move, and the products to be diverted on the second roller 22 are moved to the conveying line behind the second roller 22.
When recognizing that the products to be diverted should be diverted to the first roller 21, the first motor 3 drives the first roller 21 to move, so that the products to be diverted on the first roller 21 move to the conveying line behind the first roller 21.
Borrow by above-mentioned structure, because climbing mechanism 6 can pass first space and second space for the product that is located optional position on first cylinder 21 can both shift to climbing mechanism 6 when climbing mechanism 6 rises on, thereby has realized replacing the motor that is responsible for two horizontal plane movements among the original triaxial snatchs the mechanism. And the addition of the traverse module 5 can realize the transfer between the first roller 21 and the second roller 22 by driving the jacking mechanism 6 and the products thereon. Through the cooperation of sideslip module 5 and climbing mechanism 6, simplified the motor quantity that the reposition of redundant personnel cylinder used, reduced the cost of whole reposition of redundant personnel cylinder device. And because the traversing module 5 and the jacking mechanism 6 are separated from each other, the failure rate of the whole shunting roller device is also reduced. In addition, the traversing module 5 and the jacking mechanism 6 are both arranged inside the bracket 1, so that the space is saved, and the device can be used in a small space.
Specifically, the traverse module 5 includes a guide rail that can be disposed along the axial direction of the first roller 21 and the second roller 22 and a slide portion mounted on the guide rail so that the slide portion can move in the axial direction of the first roller 21 and the second roller 22 along the guide direction of the guide rail. The jacking mechanism 6 can be fixedly connected with the sliding part, so that the jacking mechanism 6 can move on the guide rail synchronously with the sliding part.
In a preferred embodiment, the jacking mechanism 6 may include a jacking cylinder fixedly connected to the sliding part and a plurality of rows of vertical thin plates fixedly connected to an end of the jacking cylinder away from the sliding part. Each of the rows of vertical sheets has a width smaller than the first and second gaps such that the rows of vertical sheets are movable in vertical and horizontal directions within the first and second gaps. So that a plurality of rows of vertical thin plates can pass through the first gap and the second gap.
Specifically, the first roller 21 and the second roller 22 are located on the same mandrel, and each of the first roller 21 and the second roller 22 may have the same diameter, so that the number of the first roller 21 and the second roller 22 may be the same, and thus the first gap and the second gap may be kept the same, thereby making the structure of the roller device more compact.
Specifically, the device includes a plurality of diffuse reflection photoelectric sensors 7 arranged along the axial direction of the second drum 22, an image acquisition unit (not shown in the figure), and a control unit (not shown in the figure). The image acquisition unit is used for acquiring the identification pattern on the product, the identification pattern can comprise the model of the product, and different models of products can have different identification patterns. Of course, the image acquisition control unit may receive the identification pattern and drive the jacking mechanism 6 and the traverse module 5 to move according to the identification pattern, and may select the predetermined diffuse reflection photoelectric sensor 7. The control unit can control the sideslip module 5 to make the sideslip module 5 make the product move to preset position according to the control unit and predetermined diffuse reflection photoelectric sensor 7, preset position can correspond with diffuse reflection photoelectric sensor 7.
In an alternative embodiment, there are three diffusely reflecting photoelectric sensors 7. After the image acquisition unit acquires the identification pattern on the product, the identification pattern is transmitted to the control unit. After receiving the identification pattern, the control unit starts to drive the jacking mechanism 6 and the transverse moving module 5 to move, wherein the transverse moving module 5 can move transversely in the horizontal direction, and the jacking mechanism 6 can lift vertically. The control unit selects the diffuse reflection photoelectric sensor 7 corresponding to the identification pattern. Then, the traversing module 5 traverses according to the control of the control unit, and the product can be conveyed to the preset position corresponding to the diffuse reflection photoelectric sensor 7 corresponding to the identification pattern. The diffuse reflection photoelectric sensor 7 is used to detect whether a product is present in its corresponding location. After different products are placed in three different preset positions, the second motor 4 can drive the second roller, thereby shunting the different products.
By means of the structure, the control unit can control the transverse moving module 5 and the jacking mechanism 6 to place products in the corresponding area of the diffuse reflection photoelectric sensor 7 through the arrangement of the diffuse reflection photoelectric sensors 7 connected with the control unit, and therefore the effect of shunting different products on the second roller 22 is achieved.
In a preferred embodiment, the bracket 1 may be provided with a fixing rod 8 axially parallel to the second roller 22, and the diffuse reflection photoelectric sensor 7 may be fixedly connected to the fixing rod 8. Since the diffuse reflection photoelectric sensor 7 is connected to the support 1, space can be saved.
In a preferred embodiment, a plurality of diffuse reflection photoelectric sensors 7 are arranged at intervals and fixedly connected to the support 1, so that the sensing positions of the diffuse reflection photoelectric sensors 7 can be spaced on the second roller 22, and the situation that the products are crossed in the subsequent conveying process to cause the shunt failure can be avoided.
Specifically, the first motor 3 can be fixedly connected with the bracket 1, and the second motor 4 can be fixedly connected with the bracket 1, so that the space of the shunt roller device is saved, and the structure is more compact.
The invention also provides an embodiment of a using method of the shunting roller device, which comprises the following steps:
moving the product to a first preset position along a direction perpendicular to the axis of the first roller 21;
after the product reaches a first preset position, jacking the product to the upper part of the first roller 21 along a direction vertical to the extension of the first gap, wherein the first gap is formed between the two first rollers 21;
moving the product in a direction in which the first gap extends, and over a second gap corresponding to the first gap, wherein the second gap is formed between the two second rollers 22;
the product is lowered in a direction perpendicular to the extension of the second gap and is placed on the second roller 22.
In the present embodiment, the product is moved to a first preset position on the first drum 21 in a direction horizontally perpendicular to the axis of the first drum 21. Then, the product is lifted up to the upper portion of the first drum 21 in the vertical direction. The product is then moved onto the second roller 22 in the direction in which the first gap extends. The product is then placed vertically on the second drum 22. Thereby achieving the effect of diverting the product on the first drum 21 to the second drum 22.
By means of jacking and descending, the product is supported from bottom to top in the jacking and descending processes. Therefore, when special conditions such as power failure are met, the product can not fall off. It is possible to prevent the product from falling due to shaking during the transfer from the first drum 21 to the second drum 22. Thereby promoting the success rate of product shunting.
Specifically, the method comprises a shunting step, wherein the shunting step comprises the following steps:
acquiring an identification pattern on a product;
and enabling the product to move to a corresponding second preset position according to the identification pattern.
In this embodiment, the second preset positions include three positions spaced apart on the second roller 22, so that different products can be placed on the second roller 22 at different positions according to the identification pattern. The effect of diverting the product on the second drum 22 is achieved.
The principle and the implementation mode of the invention are explained by applying specific embodiments in the invention, and the description of the embodiments is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A splitter roller assembly, comprising:
a support;
a roller unit disposed on the bracket, the roller unit including a plurality of first rollers and a plurality of second rollers disposed adjacent to the plurality of first rollers in an axial direction, the first rollers being driven by a first motor, the second rollers being driven by a second motor; a first gap is formed between two adjacent first rollers; a second gap is formed between two adjacent second rollers;
the first void corresponds to at least one of the second voids;
a traverse module disposed on the bracket and below the roller unit, the traverse module moving along axial directions of the first roller and the second roller;
the jacking mechanism can reciprocate in the vertical direction and is fixedly connected with the traversing module so as to switch between the first gap and the second gap corresponding to the first gap under the action of the traversing module.
2. The split roller apparatus of claim 1, wherein the traverse module comprises a guide rail and a sliding portion mounted on the guide rail, and the jacking mechanism is fixedly connected with the sliding portion.
3. The split roller apparatus of claim 2, wherein the jacking mechanism comprises a jacking cylinder fixedly connected to the sliding portion and a plurality of rows of vertical thin plates fixedly connected to an end of the jacking cylinder remote from the sliding portion, the plurality of rows of vertical thin plates being capable of passing through the first gap and the second gap.
4. The split roller apparatus of claim 1, wherein the first roller and the second roller are on the same mandrel.
5. The split drum device according to claim 1, comprising a plurality of diffuse reflection photoelectric sensors, an image acquisition unit and a control unit arranged along the axial direction of the second drum;
the image acquisition unit is used for acquiring an identification pattern on a product;
the control unit receives the identification pattern, drives the jacking mechanism and the transverse moving module to act according to the identification pattern, and selects the preset diffuse reflection photoelectric sensor;
the transverse moving module enables the product to run to a preset position according to the control unit and the preset diffuse reflection photoelectric sensor.
6. The shunt roller device of claim 5, wherein said diffuse reflectance photoelectric sensor is fixedly attached to said frame.
7. The shunt roller device according to claim 5, wherein a plurality of said diffuse reflection photoelectric sensors are provided at intervals.
8. The split roller apparatus of claim 1, wherein the first motor is fixedly connected to the bracket and the second motor is fixedly connected to the bracket.
9. A use method of a diversion roller device is characterized by comprising the following steps:
moving the product to a first preset position along the direction vertical to the axis of the first roller;
after the product reaches a first preset position, jacking the product to the upper part of the first roller along a direction vertical to the extension of the first gap, wherein the first gap is formed between the two first rollers;
moving the product along the extending direction of the first gap and moving the product to the position above a second gap corresponding to the first gap, wherein the second gap is formed between the two second rollers;
the product is lowered in a direction perpendicular to the extension of the second gap and is placed on a second drum.
10. The method of using a split roller apparatus as claimed in claim 9, comprising a splitting step, wherein the splitting step comprises:
acquiring an identification pattern on a product;
and enabling the product to move to a corresponding second preset position according to the identification pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011575961.7A CN112660775A (en) | 2020-12-28 | 2020-12-28 | Split-flow roller device and method of use |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011575961.7A CN112660775A (en) | 2020-12-28 | 2020-12-28 | Split-flow roller device and method of use |
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| Publication Number | Publication Date |
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| CN112660775A true CN112660775A (en) | 2021-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011575961.7A Pending CN112660775A (en) | 2020-12-28 | 2020-12-28 | Split-flow roller device and method of use |
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Application publication date: 20210416 |