CN112658692B - Enclose and keep off stand automated production equipment - Google Patents

Enclose and keep off stand automated production equipment Download PDF

Info

Publication number
CN112658692B
CN112658692B CN202011490772.XA CN202011490772A CN112658692B CN 112658692 B CN112658692 B CN 112658692B CN 202011490772 A CN202011490772 A CN 202011490772A CN 112658692 B CN112658692 B CN 112658692B
Authority
CN
China
Prior art keywords
plate
frame
bending
supporting
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202011490772.XA
Other languages
Chinese (zh)
Other versions
CN112658692A (en
Inventor
康望才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Hankun Industrial Co Ltd
Original Assignee
Hunan Hankun Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Hankun Industrial Co Ltd filed Critical Hunan Hankun Industrial Co Ltd
Priority to CN202011490772.XA priority Critical patent/CN112658692B/en
Publication of CN112658692A publication Critical patent/CN112658692A/en
Application granted granted Critical
Publication of CN112658692B publication Critical patent/CN112658692B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention discloses an automatic production device of a fence upright post, which comprises a hollow convex post, a rectangular bottom plate and a convex plate, wherein the hollow convex post is formed by connecting a reverse U-shaped frame, a flat plate and two L-shaped frames, the flat plate and the two L-shaped frames form a composite frame, and two sides of the hollow convex post are respectively connected with the rectangular bottom plate and the convex plate; enclose fender stand automated production equipment includes: a base; the reverse-U-shaped frame processing device is arranged on the base and is used for processing the reverse-U-shaped frame; the composite frame machining device is arranged on the base and is used for machining the composite frame; and the welding device is arranged on the base and is used for welding the inverted U-shaped frame, the composite frame, the rectangular bottom plate and the convex plate into a whole. The invention greatly improves the production efficiency of the enclosure upright post and saves the labor cost.

Description

Enclose and keep off stand automated production equipment
Technical Field
The invention relates to the technical field of enclosure upright post production equipment, in particular to automatic production equipment for an enclosure upright post.
Background
The fence is mainly suitable for construction sites and urban highway construction and is used for protecting and dividing construction areas, isolating external environments, protecting and shielding. The existing enclosure structure has various forms, as shown in fig. 20-24, the existing enclosure upright post 7 includes a hollow convex post, a rectangular bottom plate 72, and a convex plate 73, the hollow convex post 70 is composed of a n-shaped frame 71, a flat plate 701, and two L-shaped frames 702, wherein the flat plate 701 and the two L-shaped frames 702 form a composite frame 70, and two sides of the hollow convex post are respectively connected with the rectangular bottom plate 72 and the convex plate 73. When the existing enclosure upright post 7 is machined, a steel plate is bent manually through a bending machine to respectively obtain a composite frame 70 and a reverse-U-shaped frame 71, the machining efficiency of the composite frame 70 and the reverse-U-shaped frame 71 is low, the labor intensity is high, the labor cost is high, and after the composite frame 70 and the reverse-U-shaped frame 71 are machined, the composite frame 70, the reverse-U-shaped frame 71, the rectangular bottom plate 72 and the convex plate 73 are welded into a whole manually, manual welding is adopted, the welding time is long, the efficiency is low, the labor intensity is high, and the labor cost is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides automatic production equipment for the enclosure stand column.
In order to achieve the purpose, the invention provides automatic production equipment for an enclosure upright post, which comprises a hollow convex post, a rectangular bottom plate and a convex plate, wherein the hollow convex post is formed by connecting an n-shaped frame, a flat plate and two L-shaped frames, the flat plate and the two L-shaped frames form a composite frame, and two sides of the hollow convex post are respectively connected with the rectangular bottom plate and the convex plate; enclose fender stand automated production equipment includes:
a base; the reverse-U-shaped frame processing device is arranged on the base and is used for processing the reverse-U-shaped frame; the composite frame machining device is arranged on the base and is used for machining the composite frame; and the welding device is arranged on the base and is used for welding the inverted U-shaped frame, the composite frame, the rectangular bottom plate and the convex plate into a whole.
Further, the composite frame processing device comprises a first winding mechanism, a first bending mechanism and a first cutting mechanism; the first winding mechanism is arranged on the base and used for winding and unwinding a first steel plate;
the first bending mechanism is installed on the base and comprises a first preliminary bending assembly, a first transition bending assembly, a second transition bending assembly, a first forming bending assembly and an auxiliary support conveying assembly, wherein the first preliminary bending assembly is used for bending the first steel plate into a shape
Figure GDA0003269864180000022
A shape structure; the first transition bending component is used for connecting the first transition bending component and the second transition bending component
Figure GDA0003269864180000021
The shape structure is bent into an inverted U-shaped structure, the second transition bending component is used for inwards bending the upper half parts of the two side edges of the inverted U-shaped structure by 45 degrees relative to the lower half part to obtain a first primary composite frame, and the first forming bending component is used for vertically bending the upper half parts of the two side edges of the first primary composite frame relative to the lower half part to obtain a second primary composite framePerforming primary compound frame;
the first cutting mechanism is arranged on the base and used for cutting off the second primary composite frame to obtain a composite frame; the auxiliary supporting and conveying assembly is arranged on the base and is positioned between the first forming and bending assembly and the first cutting mechanism.
Further, the first preliminary bending assembly comprises first supporting seats and first guide rollers, the two first supporting seats are alternately mounted on the base, a plane structure and an inclined plane structure connected with the plane structure are arranged above the first supporting seats, the first guide rollers are rotatably mounted on the inclined plane structures of the two first supporting seats, and an upward-opening horn structure is formed between the two first guide rollers; when the first steel plate is conveyed to the first preliminary bending assembly, the first steel plate is supported by the plane structure of the first supporting seat, and the two first guide rollers bend the first steel plate;
first transition bending assembly includes second supporting seat, first supporting roller, second guide roll, first motor, the second supporting seat install in on the base, the both ends of second supporting seat are all rotated and are installed the second guide roll, the second guide roll is the vertical state, rotate in the middle of the second supporting seat and install first supporting roller, first motor install in on the second supporting seat and with first supporting roller is connected, first transition bending assembly includes second supporting seat, first supporting roller, second guide roll, first motor, second supporting seat install in on the second supporting seat and with first supporting roller is connected
Figure GDA0003269864180000031
When the shape structure is conveyed to the first transition bending component, the shape structure is conveyed to the first transition bending component
Figure GDA0003269864180000032
The shape structure is supported by the first supporting roller, and the second guide rollers are opposite
Figure GDA0003269864180000033
Bending the shape structure;
the second transition bending assembly comprises third supporting seats and third guide rollers, the two third supporting seats are alternately arranged on the base, the third guide rollers are rotatably arranged on the two third supporting seats, a downward-opened horn structure is formed between the two third guide rollers, and the two third guide rollers bend the upper half parts of the two side edges of the inverted-U-shaped structure inwards for 45 degrees relative to the lower half part;
the first forming and bending assembly comprises fourth supporting seats and fourth guide rollers, the fourth supporting seats are alternately arranged on the base, the fourth guide rollers are rotatably arranged on the fourth supporting seats, and the fourth guide rollers are in a horizontal state; the two fourth guide rollers fold the upper half parts of the two side edges of the first primary composite frame to be vertical relative to the lower half part;
the auxiliary supporting and conveying assembly comprises a fifth supporting seat, a second supporting roller and a second motor, the fifth supporting seat is installed on the base, the second supporting roller is installed in the middle of the fifth supporting seat in a rotating mode, and the second motor is installed on the fifth supporting seat and connected with the second supporting roller.
Further, the composite frame processing device further comprises a first inner support mechanism, the first inner support mechanism comprises a main frame body and an inner support body, the inner support body comprises a support frame and a roller, and the main frame body is rotatably connected with the first guide roller, the second guide roller, the third guide roller and the fourth guide roller; the main frame body is provided with the inner support bodies corresponding to the first primary bending assembly, the first transition bending assembly, the second transition bending assembly and the first forming bending assembly, the support frame is connected with the main frame body, and the inner support bodies are positioned between the two first guide rollers, the two second guide rollers, the two third guide rollers and the two fourth guide rollers; the two ends of the support frame are both in a V-shaped structure, and the opening of the V-shaped structure is aligned with the first guide roller and the second guide roller; the two V-shaped ends of the V-shaped structure are provided with the rollers;
an inner support body at the first preliminary bending assembly, the inner support body
Figure GDA0003269864180000041
The obtuse angle of the shape structure is supported by the roller; the inner support body is positioned at the first transition bending assembly, and the right angle part of the inverted U-shaped structure is supported by the roller; the inner support body is positioned at the second transition bending assembly, and the right angle and the obtuse angle of the first primary composite frame are supported by rollers; the inner supporting body is positioned at the first forming and bending assembly, and the right angle of the second primary composite frame is supported by the roller.
Further, the n-shaped frame processing device comprises a second hoisting mechanism, a second bending mechanism and a second cutting mechanism, wherein the second hoisting mechanism is arranged on the base and used for winding and unwinding a second steel plate; the second bending mechanism is arranged on the base and is used for bending the second steel plate into an n-shaped structure; the second cutting mechanism is arranged on the base and is used for cutting off the n-shaped structure to obtain a n-shaped frame.
Further, the second bending mechanism comprises a second primary bending assembly and a second forming bending assembly, wherein the second primary bending assembly is arranged on the base and used for bending the second steel plate to be inverted
Figure GDA0003269864180000042
A shape structure; the second forming bending component is arranged on the base and is used for bending the base
Figure GDA0003269864180000043
The shape structure is bent into an inverted-U-shaped structure;
the second preliminary bending assembly comprises a first bending frame, sixth guide rollers, a third supporting roller and a third motor, the first bending frame is installed on the base, the two sixth guide rollers are rotatably installed on the first bending frame, a horn structure which is opened downwards is formed between the two sixth guide rollers, the third supporting roller is in a horizontal state and is installed on the first bending frame, the third motor is installed on the first bending frame and is connected with the third supporting roller, and the second steel plate is bent by the two sixth guide rollers;
the second forming and bending assembly comprises a second bending frame, a seventh guide roller, a fourth supporting roller and a fourth motor, the second bending frame is installed on the base, the seventh guide roller is installed on the second bending frame in a parallel and alternate rotating mode and is installed on the base, the seventh guide roller is in a vertical state, the fourth supporting roller is of a horizontal structure and is installed on the second bending frame, the fourth motor is installed on the second bending frame and is connected with the fourth supporting roller, and the seventh guide roller is opposite to the reverse bending roller
Figure GDA0003269864180000052
The shape structure is bent.
Further, the n-shaped frame processing device comprises a second inner supporting mechanism, the second inner supporting mechanism is arranged at the second primary bending assembly and the second forming bending assembly, the second inner supporting mechanism comprises a V-shaped frame and supporting rollers, the opening of the V-shaped frame faces, and the supporting rollers are arranged at two V-shaped ends of the V-shaped frame; a second inner support mechanism located at the second preliminary bending assembly, the tip of the V-shaped frame being connected to the first bending frame, the reverse bending frame
Figure GDA0003269864180000051
The obtuse angle of the shape structure is supported by the supporting roller; and the tip end of the V-shaped frame is connected with the second bending frame, and the right-angle part of the U-shaped structure is supported by the supporting roller.
Further, the welding device comprises an adsorption mechanism, a first storage conveying mechanism, a second storage conveying mechanism, a welding seat, a high-frequency vibration mechanism and a first linear movement driving mechanism, wherein the welding seat is arranged on the base; the adsorption mechanisms are distributed above and below the welding seat and are connected with the welding seat through the first linear moving driving mechanism; the first linear moving driving mechanism drives the adsorption mechanism to move up and down relative to the welding seat; the adsorption mechanism positioned at the upper part is used for adsorbing the U-shaped frame, and the adsorption mechanism positioned at the lower part is used for adsorbing the composite frame;
the first storage and conveying mechanism is arranged on the welding seat and used for storing and conveying the rectangular bottom plate, and conveying the rectangular bottom plate to one end of the n-shaped frame and one end of the composite frame; the second storage and conveying mechanism is arranged on the welding seat and used for storing and conveying the convex plate to the other ends of the n-shaped frame and the composite frame; the high-frequency vibration mechanism is arranged on the welding seat and connected with the adsorption mechanism.
Further, the first storage conveying mechanism comprises a first storage box, a first spring, a first pressing plate, a first linear moving driving piece, a first material pushing plate, a fifth motor, a feeding roller, an arc-shaped guide plate, a second linear moving driving piece, a first positioning plate, a first welding plate and a first mounting frame, wherein the first welding plate is mounted on the base, the first storage box and the fifth motor are both mounted on the welding seat, an opening structure is arranged above the first storage box, and a first discharge chute matched with the rectangular bottom plate is arranged below one end of the first storage box; the first pressing plate and the first spring are positioned in the first storage box, and the first pressing plate is connected with the inner wall of the other end of the first storage box through the first spring; the feeding roller is connected with the fifth motor and is positioned below the first material storage box, a plurality of open grooves are uniformly distributed on the outer surface of the feeding roller along the circumference, and the open grooves are opposite to the first discharging grooves; the first linear movable driving piece is arranged above one end of the first storage box through the first mounting frame, the first linear movable driving piece is connected with the first material pushing plate, and the first material pushing plate is opposite to the first discharging groove;
the second linear moving driving piece is connected with the first positioning plate, and a first positioning groove for accommodating the rectangular bottom plate is formed in the first positioning plate; the arc-shaped guide plate is connected with the first positioning plate, the arc-shaped guide plate extends into the first positioning groove, and the second linear moving driving piece is installed on the first welding plate;
the plurality of rectangular bottom plates are stored in the first material storage box, and the first pressing plate presses the plurality of rectangular bottom plates through the first spring; the first linear moving driving piece drives the first material pushing plate to move, the rectangular bottom plate is pushed out of the first material storage box through the first material discharging groove, after the rectangular bottom plate is pushed out of the first material storage box, one end of the rectangular bottom plate is inserted into an open groove of the feeding roller, the fifth motor drives the feeding roller to rotate and drives the rectangular bottom plate to rotate, when the rectangular bottom plate rotates, the other end of the rectangular bottom plate is in contact with the arc-shaped guide plate, and when the rectangular bottom plate moves into the first positioning groove along the arc-shaped guide plate, the rectangular bottom plate is separated from the open groove and falls into the first positioning groove; the second linear movement driving piece drives the first positioning plate to move, so that the rectangular bottom plate moves to one end of the n-shaped frame and one end of the composite frame.
Further, the second storage conveying mechanism comprises a second storage box, a second spring, a second pressing plate, a third linear moving driving piece, a second material pushing plate, a fourth linear moving driving piece, a second positioning plate, a second welding plate and a second mounting frame, the second welding plate is mounted on the base, the second storage box is mounted on the welding seat, an opening structure is formed above the second storage box, and a second discharging groove matched with the convex plate is formed below one end of the second storage box; the second pressing plate and the second spring are positioned in the second storage box, and the second pressing plate is connected with the inner wall of the other end of the second storage box through the second spring; the third linear moving driving piece is arranged above one end of the second material storage box through the second mounting frame, the third linear moving driving piece is connected with the second material pushing plate, and the second material pushing plate is opposite to the second material discharging groove in position;
the fourth linear moving driving piece is connected with the second positioning plate, and a second positioning groove for accommodating the convex plate is formed in the second positioning plate; the first positioning plate is positioned below one end of the second storage box, the second positioning groove is opposite to the second discharging groove, and the fourth linear moving driving piece is installed on the second welding plate;
the plurality of convex plates are stored in the second material storage box, and the second pressing plate presses the plurality of convex plates through the second spring; the third linear moving driving piece drives the second material pushing plate to move, the convex plate is pushed out of the second material storage box through the second material discharging groove, and after the convex plate is pushed out of the second material storage box, the convex plate falls into the second positioning groove; the fourth linear movement driving piece drives the second positioning plate to move, so that the convex plate moves to the other ends of the n-shaped frame and the composite frame.
Furthermore, the adsorption mechanism comprises an adsorption seat and an electromagnetic chuck, and the high-frequency vibration mechanism comprises a piezoelectric ceramic piece; the adsorption seat is connected with the welding seat through the first linear moving driving mechanism; the piezoelectric ceramic plate is clamped between the adsorption seat and the electromagnetic chuck.
Furthermore, the adsorption seat comprises a seat body, a lifting plate and a guide post, the first linear moving driving mechanism comprises a first driving motor, a first gear and a first rack, and the seat body is connected with the welding seat; the first driving motor is mounted on the seat body, the first gear is mounted on an output shaft of the first driving motor, a sliding groove through which the first rack passes is formed in the seat body, the first rack passes through the sliding groove, and the first gear is meshed with the first rack; the first rack is connected with the lifting plate, the guide post is connected with the lifting plate, a guide hole through which the guide post passes is formed in the base body, and the guide post passes through the guide hole; the piezoelectric ceramic plate is clamped between the lifting plate and the electromagnetic chuck.
Furthermore, the welding device also comprises a second linear movement driving mechanism, the second linear movement driving mechanism is arranged on the welding seat, and the second linear movement driving mechanism is connected with the first linear movement driving mechanism; specifically, the second linear movement driving mechanism comprises a second driving motor, a second gear and a second rack, the second rack is mounted on the welding seat, and the seat body and the welding seat are mounted in a movable fit manner; the second driving motor is mounted on the seat body, the second gear is mounted on an output shaft of the second driving motor, and the second gear is meshed with the second rack.
Furthermore, the n-shaped frame processing device is positioned right above the composite frame processing device, the arc-shaped guide plate is aligned with the discharge end of the n-shaped frame processing device, and a first through hole through which the n-shaped frame passes is arranged on the arc-shaped guide plate; the first welding plate is aligned to the discharge end of the composite frame machining device, and the first welding plate is provided with a second through hole through which the composite frame penetrates.
According to the invention, the automatic machining of the n-shaped frame is realized through the n-shaped frame machining device, the automatic machining of the composite frame is realized through the composite frame machining device, and then the n-shaped frame, the composite frame, the rectangular bottom plate and the convex plate are welded into a whole through the welding device, so that the production efficiency of the enclosure upright post is greatly improved, the labor cost is saved, and the problems of high labor intensity, low production efficiency and high labor cost caused by the existing manual welding are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a perspective view of fig. 1 with the right welding device removed.
Fig. 3 is a perspective view of fig. 2 with the first hoisting mechanism, the second hoisting mechanism, the first steel plate, and the second steel plate removed.
Fig. 4 is a perspective view of fig. 3 with the second bending mechanism removed.
FIG. 5 is a perspective view of FIG. 2 with the base and a portion of the composite frame processing apparatus removed.
Fig. 6 is a perspective view of fig. 5 with the second winding mechanism and the second bending mechanism removed.
Fig. 7 is a perspective view of two first supporting seats of the present invention.
FIG. 8 shows a view of a composite frame obtained by bending the first preliminary bending assembly during processing by the composite frame processing apparatus of the present invention
Figure GDA0003269864180000091
Partial perspective view of the geometric structure.
Fig. 9 is a partial perspective view of the inverted-u-shaped structure obtained by bending the first transition bending assembly during the processing of the composite frame processing apparatus according to the present invention.
Fig. 10 is a partial perspective view of a first preliminary composite frame obtained by bending a second intermediate bending member in the processing of the composite frame processing apparatus according to the present invention.
Fig. 11 is a partial perspective view of a second preliminary composite frame obtained by bending the first forming unit during processing by the composite frame processing apparatus according to the present invention.
FIG. 12 is a perspective view of the FIG. 1 with the left U-frame processing device and the composite frame processing device removed.
Fig. 13 is a perspective view of fig. 12 rotated by a certain angle.
FIG. 14 is a perspective view of FIG. 13 with the composite frame and U-shaped frame removed.
Fig. 15 is a perspective view of the assembly of the adsorption mechanism, the first linear motion driving mechanism, the piezoelectric ceramic plate and a portion of the second linear motion driving mechanism according to the present invention.
Fig. 16 is a perspective view of fig. 15 rotated by a certain angle.
Fig. 17 is a partial perspective view of fig. 12 corresponding to the first storage conveyor.
Fig. 18 is a partial perspective view of the corresponding second storage conveyor of fig. 12.
Fig. 19 is a perspective view of the arc guide plate, the first positioning plate and the second linear motion driving member of the present invention assembled together.
Fig. 20 is a perspective view of a conventional fence post.
Fig. 21 is a perspective view of fig. 20 rotated by a certain angle.
Fig. 22 is a perspective view of a corresponding hollow male post of fig. 20.
Fig. 23 is a perspective view of the composite frame corresponding to fig. 22.
FIG. 24 is a perspective view of the frame corresponding to FIG. 22.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It is to be understood that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are used in a generic and descriptive sense only and not for purposes of limitation, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are used in the generic and descriptive sense only and not for purposes of limitation, as the term is used in the generic and descriptive sense, and not for purposes of limitation, unless otherwise specified or implied, and the specific reference to a device or element is intended to be a reference to a particular element, structure, or component. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance. Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 20-24, the fence post 7 comprises a hollow convex post, a rectangular bottom plate 72 and a convex plate 73, wherein the hollow convex post 70 is formed by connecting a n-shaped frame 71, a flat plate 701 and two L-shaped frames 702, the flat plate 701 and the two L-shaped frames 702 form a composite frame 70, and two sides of the hollow convex post are respectively connected with the rectangular bottom plate 72 and the convex plate 73. As shown in fig. 1 to 19, the automatic production equipment of the enclosure column provided by the embodiment includes:
a base 1; the U-shaped frame processing device is arranged on the base 1 and is used for processing the U-shaped frame 71; a composite frame processing device which is installed on the base 1 and is used for processing the composite frame 70; and the welding device 4 is arranged on the base 1 and is used for welding the n-shaped frame 71, the composite frame 70, the rectangular bottom plate 72 and the convex plate 73 into a whole. This embodiment realizes the automated processing of U-shaped frame 71 through U-shaped frame processingequipment, realizes the automated processing of compound frame 70 through compound frame processingequipment, and the back is welded U-shaped frame 71, compound frame 70, rectangle bottom plate 72 and convex plate 73 through welding set and is become an organic whole, has improved the production efficiency who encloses fender stand 7 greatly, the cost of labor is saved, avoid current manual welding, the intensity of labour who brings is big, production efficiency is low, the problem that the cost of labor is high.
Further preferably, the composite frame processing apparatus of the present embodiment includes a first winding mechanism 20, a first bending mechanism, and a first cutting mechanism 26; the first winding mechanism 20 is mounted on the base 1 and used for winding and unwinding a first steel plate 5; wherein the first winding mechanism 20 is straightThe existing winch is adopted, wherein the first hoisting mechanism 20 is directly arranged on the base 1. The first bending mechanism is installed on the base 1 and comprises a first preliminary bending assembly 21, a first transition bending assembly 22, a second transition bending assembly 23, a first forming bending assembly 24 and an auxiliary supporting conveying assembly 25, wherein the first preliminary bending assembly 21 is used for bending the first steel plate 5 into a shape
Figure GDA0003269864180000121
The form 50; the first transitional bend assembly 22 is used to connect the first transitional bend assembly to the second transitional bend assembly
Figure GDA0003269864180000122
The shape structure 50 is bent into an inverted-U-shaped structure 51, the second transition bending component 23 is used for bending the upper half parts of the two side edges of the inverted-U-shaped structure 51 inwards by 45 degrees relative to the lower half part to obtain a first preliminary composite frame 52, and the first forming bending component 24 is used for folding the upper half parts of the two side edges of the first preliminary composite frame 52 to be vertical relative to the lower half part to obtain a second preliminary composite frame 53; the first cutting mechanism 26 is mounted on the base 1 and is used for cutting off the second preliminary composite frame 53 to obtain a composite frame 70, and the first cutting mechanism 26 performs corresponding cutting according to the length of the actually required composite frame 70; the auxiliary supporting and conveying assembly 25 is mounted on the base 1 and is located between the first forming and bending assembly 24 and the first cutting mechanism 26.
When the composite frame processing device of the embodiment is used, the first steel plate 5 is wound on the first winding mechanism 20, the first winding mechanism 20 unwinds to convey the first steel plate 5 to the first bending mechanism, in the bending process of the first bending mechanism, the first steel plate 5 is sequentially bent by the first primary bending assembly 21, the first transition bending assembly 22, the second transition bending assembly 23 and the first forming bending assembly 24, and then is cut by the first cutting mechanism 26 to obtain the composite frame 70, wherein in the bending process of the first bending mechanism, the auxiliary support conveying assembly 25 supports the second primary composite frame 53.
Further preferably in this embodiment, the first stepThe preliminary bending assembly 21 comprises first supporting seats 212 and first guide rollers 211, the two first supporting seats 212 are alternately mounted on the base 1, a planar structure 2120 and an inclined plane structure 2121 connected with the planar structure 2120 are arranged above the first supporting seats 212, the first guide rollers 211 are rotatably mounted on the inclined plane structures 2121 of the two first supporting seats 212, and an upward-opening horn structure is formed between the two first guide rollers 211; when the first steel plate 5 is conveyed to the first preliminary bending assembly 21, the first steel plate 5 is supported by the planar structure 2120 of the first supporting seat 212, and the first steel plate 5 is bent by the first guide roller 211, so that the first steel plate 5 is bent
Figure GDA0003269864180000131
A shape structure 50.
First transition bending component 22 includes second supporting seat 221, first supporting roller 224, second guide roll 223, first motor 222, second supporting seat 221 install in on base 1, the both ends of second supporting seat 221 are all rotated and are installed second guide roll 223, second guide roll 223 is the vertical state, rotate in the middle of second supporting seat 221 and install first supporting roller 224, first motor 222 install in on the second supporting seat 221 and with first supporting roller 224 is connected, first motor 222 install in
Figure GDA0003269864180000132
When profile 50 is fed onto first transitional bend assembly 22, the process
Figure GDA0003269864180000133
The profile 50 is supported by said first support roller 224 and two said second guide rollers 223 are coupled to said
Figure GDA0003269864180000134
The form 50 is bent to form
Figure GDA0003269864180000135
The shape structure 50 is bent into an inverted U-shaped structure 51.Wherein the first motor 222 drives the first supporting roller 224 to rotate to drive
Figure GDA0003269864180000137
The profile 50 continues to be fed forward while it is acting
Figure GDA0003269864180000136
The supporting function of the shape structure 50.
The second transition bending assembly 23 includes third supporting seats 231 and third guide rollers 232, the two third supporting seats 231 are alternately mounted on the base 1, the third guide rollers 232 are rotatably mounted on the two third supporting seats 231, a downward-opening horn structure is formed between the two third guide rollers 232, and the two third guide rollers 232 bend the upper half parts of the two side edges of the inverted-U-shaped structure 51 inwards for 45 degrees relative to the lower half part, so as to obtain the first preliminary composite frame 52.
The first forming and bending assembly 24 comprises fourth supporting seats 241 and fourth guide rollers 242, the two fourth supporting seats 241 are alternately mounted on the base 1, the fourth guide rollers 242 are rotatably mounted on the two fourth supporting seats 241, and the fourth guide rollers 242 are in a horizontal state; the two fourth guide rollers 242 fold the upper half portions of the two side edges of the first preliminary composite frame 52 vertically with respect to the lower half portion to obtain the second preliminary composite frame 53.
The auxiliary supporting and conveying assembly 25 includes a fifth supporting seat 251, a second supporting roller 253, and a second motor 252, wherein the fifth supporting seat 251 is mounted on the base 1, the second supporting roller 253 is rotatably mounted in the middle of the fifth supporting seat 251, and the second motor 252 is mounted on the fifth supporting seat 251 and connected to the second supporting roller 253. Wherein the second motor 252 drives the second supporting roller 253 to rotate so as to drive the second preliminary compound frame 53 to continue to be conveyed forwards, and simultaneously, the second preliminary compound frame 53 is supported.
Further preferably, the present embodiment further includes a first inner supporting mechanism 27, the first inner supporting mechanism 27 includes a main supporting body 271 and an inner supporting body, the inner supporting body includes a supporting frame 272 and a roller 273, the main supporting body 271 is rotatably connected to the first guide roller 211, the second guide roller 223, the third guide roller 232 and the fourth guide roller 242; the main frame body 271 is provided with the inner support bodies corresponding to the first preliminary bending assembly 21, the first transitional bending assembly 22, the second transitional bending assembly 23 and the first forming bending assembly 24, the support frame 272 is connected with the main frame body 271, and the inner support bodies are positioned between the two first guide rollers 211, the two second guide rollers 223, the two third guide rollers 232 and the two fourth guide rollers 242; the two ends of the supporting frame 272 are both in a V-shaped structure, and the openings of the V-shaped structure are aligned with the first guide roller 211 and the second guide roller 223; the rollers 273 are mounted at both V-shaped ends of the V-shaped structure.
An internal support body at the first preliminary bending assembly 21, the
Figure GDA0003269864180000141
The obtuse angle of the profile 50 is supported by the roller 273; the inner support body is positioned at the first transition bending component 22, and the right angle part of the inverted-U-shaped structure 51 is supported by the roller 273; the inner support body is positioned at the second transition bending assembly 23, and the right angle and the obtuse angle of the first preliminary compound frame 52 are supported by rollers 273; the inner supporting body at the first forming and bending assembly 24 is supported by the rollers 273 at the right angles of the second preliminary compound frame. In the bending process of the first primary bending assembly 21, the first transitional bending assembly 22, the second transitional bending assembly 23 and the first forming bending assembly 24, the accuracy and the reliability of bending of the first bending mechanism are guaranteed under the supporting and limiting effects of the inner support body inside the first primary bending assembly, the first transitional bending assembly 22, the second transitional bending assembly 23 and the first forming bending assembly 24.
In this embodiment, it is further preferable that the n-shaped frame processing device includes a second winding mechanism 30, a second bending mechanism, and a second cutting mechanism 33, and the second winding mechanism 30 is installed on the base 1 and used for winding and unwinding the second steel plate 6; the second bending mechanism is installed on the base 1 and is used for bending the second steel plate 6 into a reverse-U-shaped structure 61 (as shown in fig. 9, a partial perspective view of the reverse-U-shaped structure 51, the reverse-U-shaped structure 61 is to turn the reverse-U-shaped structure 51 by 180 °); the second cutting mechanism 33 is mounted on the base 1 and is used for cutting off the n-shaped structure 61 to obtain a n-shaped frame 71. The second winding machine 30 is an existing winding machine, and the second winding mechanism 30 is mounted on the base 1 through a winding frame 35.
The second bending mechanism comprises a second preliminary bending assembly 31 and a second forming bending assembly 32, wherein the second preliminary bending assembly 31 is installed on the base 1 and used for bending the second steel plate 6 to be inverted
Figure GDA0003269864180000151
The shape structure 60 (as shown in FIG. 8
Figure GDA0003269864180000152
Partial perspective view of the form 50
Figure GDA0003269864180000153
The shape structure 60 is
Figure GDA0003269864180000154
The shape 50 is turned 180 °; the second forming bending component 32 is installed on the base 1 and is used for bending the base
Figure GDA0003269864180000155
The shape structure 60 is bent into an U-shaped structure 61;
the second preliminary bending component 31 comprises a first bending frame 311, a sixth guide roller 312, a third support roller 313 and a third motor 314, the first bending frame 311 is installed on the base 1, two the sixth guide roller 312 is installed on the first bending frame 311 in a rotating manner, two a horn structure which is opened downwards is formed between the sixth guide rollers 312, the third support roller 313 is in a horizontal state and is installed on the first bending frame 311, the third motor 314 is installed on the first bending frame 311 and is connected with the third support roller 313, two the sixth guide roller 312 is right the second steel plate 6 is bent to bend the first steel plateTwo steel plates 6 are bent into a reverse
Figure GDA0003269864180000161
A shape structure 60. Wherein the third motor 314 drives the third supporting roller 313 to rotate to drive the second steel plate 6 and reverse
Figure GDA0003269864180000162
The form 60 continues to be fed forward. The number of the third supporting rollers 313 is two, and they are distributed on both sides of the two sixth guiding rollers 312.
The second forming and bending assembly 32 comprises a second bending frame 321, a seventh guide roller 322, a fourth support roller 323 and a fourth motor 324, the second bending frame 321 is installed on the base 1, the seventh guide roller 322 is parallelly and alternately rotatably installed on the second bending frame 321, the seventh guide roller 322 is in a vertical state, the fourth support roller 323 is in a horizontal structure and is installed on the second bending frame 321, the fourth motor 324 is installed on the second bending frame 321 and is connected with the fourth support roller 323, and the seventh guide roller 322 is opposite to the reverse bending frame 322
Figure GDA0003269864180000163
The form 60 is bent to bend
Figure GDA0003269864180000164
The shaped structure 60 is bent into a n-shaped structure 61. Wherein the fourth motor 324 drives the fourth supporting roller 323 to rotate to drive the reverse
Figure GDA0003269864180000165
The forward transport of the n 60 and n 61 structures continues. The number of the fourth supporting rollers 323 is two, and is distributed on both sides of the two seventh guiding rollers 322.
When the n-shaped frame processing device of the embodiment is used, the second steel plate 6 is wound on the second winding mechanism 30, the second winding mechanism 30 is unwound to convey the second steel plate 6 to the second bending mechanism, and in the bending process of the second bending mechanism, the second steel plate 6 is sequentially bent by the second primary bending assembly 31 and the second forming bending assembly 32, and then is cut by the second cutting mechanism 33 to obtain the n-shaped frame 71.
Further preferably, the n-shaped frame processing apparatus of this embodiment includes a second inner supporting mechanism 34, the second inner supporting mechanism 34 is disposed at each of the second preliminary bending assembly 31 and the second forming bending assembly 32, the second inner supporting mechanism 34 includes a V-shaped frame 341 and a supporting roller 342, an opening of the V-shaped frame 341 faces, and the supporting roller 342 is mounted at each of two V-shaped ends of the V-shaped frame 341; a second inner support mechanism 34 located at the second preliminary bending assembly 31, the tip of the V-shaped frame 341 being connected to the first bending frame 311, the reverse bending frame
Figure GDA0003269864180000166
The obtuse angle of the shaped structure 60 is supported by the support roller 342; and a second inner support mechanism 34 located at the second forming and bending assembly 32, wherein the tip of the V-shaped frame 34 is connected to the second bending frame 321, and the right angle of the u-shaped structure 61 is supported by the support roller 342. In the bending process of the second preliminary bending assembly 31 and the second forming bending assembly 32 of the embodiment, the second bending mechanism is supported and limited by the second inner support mechanism 34, so that the bending accuracy and reliability of the second bending mechanism are ensured.
In the present embodiment, the first bending frame 311 and the second bending frame 321 may be directly attached to the base 1, or the first bending frame 311 and the second bending frame 321 may be connected to the main frame 271 (as shown in fig. 3) such that the first bending frame 311 and the second bending frame 321 are indirectly attached to the base 1 via the first bending mechanism. The V-shaped frame 341 may be directly mounted on the first bending frame 311 and the second bending frame 321, or the V-shaped frame 341 may be connected to the main frame 271 (as shown in fig. 6), so that the V-shaped frame 341 is indirectly mounted on the first bending frame 311 and the second bending frame 321 through the main frame 271.
In this embodiment, the first cutting mechanism 26 includes a first rotating electrical machine 261, a screw rod 263, a movable base 264, a cut-off piece 266, a bearing seat 262, and a second rotating electrical machine 265, wherein the first rotating electrical machine 261 and the bearing seat 262 are installed on the base 1, the screw rod 263 is connected with the first rotating electrical machine 261 and rotatably installed on the bearing seat 262, a threaded hole matched with the screw rod 263 is provided on the movable base 264, the movable base 264 is installed on the screw rod 263 through the threaded hole, the second rotating electrical machine 265 is installed on the movable base 264 and connected with the cut-off piece 266, and the cut-off of the second preliminary composite frame 53 is realized through the cut-off piece 266. The second cutting mechanism 33 has the same structure and principle as the first cutting mechanism, wherein the first cutting mechanism 26 is directly mounted on the base 1, and the second cutting mechanism 33 is mounted on the base 1 through the cutting frame 331.
In this embodiment, it is further preferable that the welding device 4 includes an adsorption mechanism 40, a first storage and transportation mechanism 43, a second storage and transportation mechanism 44, a welding seat 42, a high-frequency vibration mechanism, and a first linear movement driving mechanism 41, and the welding seat 42 is mounted on the base 1; the adsorption mechanisms 40 are distributed above and below the welding seat 42, and the adsorption mechanisms 40 are connected with the welding seat 42 through the first linear movement driving mechanism 41; the first linear movement driving mechanism 41 drives the adsorption mechanism 40 to move up and down relative to the welding seat 42; the adsorption mechanism 40 positioned at the upper part is used for adsorbing the n-shaped frame 71, and the adsorption mechanism 40 positioned at the lower part is used for adsorbing the composite frame 70; the first storage and transportation mechanism 43 is mounted on the welding seat 42 and is used for storing and transporting the rectangular bottom plate 72, and transporting the rectangular bottom plate 72 to one end of the U-shaped frame 71 and one end of the composite frame 70; the second storage and transportation mechanism 44 is mounted on the welding seat 42 and is used for storing and transporting the convex plate 73, and transporting the convex plate 73 to the other ends of the U-shaped frame 71 and the composite frame 70; the high-frequency vibration mechanism is mounted on the welding seat 42 and connected with the adsorption mechanism 40.
When the welding device 4 works, the adsorption mechanism 40 positioned above adsorbs the reverse-U-shaped frame 71, the adsorption mechanism 40 positioned below adsorbs the composite frame 71, the reverse-U-shaped frame 71 is positioned above the composite frame 70, the reverse-U-shaped frame 71 is contacted with the composite frame 71 during welding, meanwhile, the first storage and conveying mechanism 43 conveys the rectangular bottom plate 72 to one end of the reverse-U-shaped frame 71 and one end of the composite frame 70, the second storage and conveying mechanism 44 conveys the convex plate 73 to the other end of the reverse-U-shaped frame 71 and the composite frame 770, the reverse-U-shaped frame 71, the composite frame 70, the rectangular bottom plate 72 and the convex plate 73 are assembled into the enclosing upright post 7, at the moment, the high-frequency vibration mechanism is started to drive the adsorption mechanism 40 to vibrate in high frequency, the reverse-U-shaped frame 71 and the composite frame 70 are driven by the adsorption mechanism 40 to vibrate in high frequency, so that the contact parts between every two parts generate high-speed friction to form the friction welding effect, and further to enable the reverse-U-shaped frame 71, the composite frame 70, the composite frame 71 and the composite frame 71 to be connected with the composite frame 70, The rectangular bottom plate 72 and the convex plate 73 are welded integrally. The first linear movement driving mechanism 41 drives the adsorption mechanism 40 to move up and down so as to realize the position adjustment of the adsorption mechanism 40 during the welding feeding and discharging, and ensure that the adsorption mechanism 40 can effectively and accurately adsorb the U-shaped frame 71 and the composite frame 70.
The present embodiment further preferably provides that the first storage and conveying mechanism 43 comprises a first storage tank 431, a first spring 4392, a first pressing plate 4393, a first linear moving driving member 432, a first material pushing plate 433, a fifth motor 4391, a feeding roller 435, an arc-shaped guide plate 436, a second linear moving driving member 437, a first positioning plate 438, a first welding plate 439 and a first mounting frame 434, wherein the first welding plate 439 is mounted on the base 1, the first storage tank 431 and the fifth motor 4391 are both mounted on the welding base 42, the upper part of the first storage tank 431 is in an open structure, and a first discharging chute matched with the rectangular bottom plate 72 is arranged below one end of the first storage tank 431; the first pressing plate 4393 and the first spring 4392 are located in the first storage tank 431, and the first pressing plate 4393 is connected with the inner wall of the other end of the first storage tank 431 through the first spring 4392; the feeding roller 435 is connected with the fifth motor 4391, the feeding roller 435 is located below the first storage box 431, a plurality of open grooves 4350 are uniformly distributed on the outer surface of the feeding roller 435 along the circumference, and the open grooves 4350 are opposite to the first discharge groove; the first linear movable driving member 432 is installed above one end of the first storage tank 431 through the first mounting bracket 434, the first linear movable driving member 432 is connected with the first material pushing plate 433, and the first material pushing plate 433 is opposite to the first material discharging groove; the second linear driving member 437 is connected to the first positioning plate 438, and a first positioning groove 4380 for accommodating the rectangular bottom plate 72 is formed in the first positioning plate 438; the arc guide plate 436 is connected to the first positioning plate 438, the arc guide plate 436 extends into the first positioning groove 4380, and the second linear motion driving member 437 is mounted on the first welding plate 439. In the present embodiment, the first linear motion driver 432 and the second linear motion driver 437 are directly driven by conventional linear drive devices such as an oil cylinder, an air cylinder, and an electric push rod.
When the first storage and conveying mechanism 43 of this embodiment is used, the plurality of rectangular bottom plates 72 are stored in the first storage box 431, and the first pressing plate 4393 presses the plurality of rectangular bottom plates 72 through the first spring 4392; so that the rectangular bottom plate 72 cannot automatically fall out of the first discharge chute; the first linear moving driving member 432 drives the first material pushing plate 433 to move, so as to push the rectangular bottom plate 72 out of the first material storage tank 431 through the first material discharging groove, after the rectangular bottom plate 72 pushes out of the first material storage tank 431, one end of the rectangular bottom plate 72 is inserted into the opening groove 4350 of the feeding roller 435, the fifth motor 4391 drives the feeding roller 435 to rotate and drives the rectangular bottom plate 72 to rotate, when the rectangular bottom plate 72 rotates, the other end of the rectangular bottom plate 72 contacts with the arc-shaped guide plate 436, and when the rectangular bottom plate 72 moves along the arc-shaped guide plate 436 into the first positioning groove 4380, the rectangular bottom plate 72 disengages from the opening groove 4350 and falls into the first positioning groove 4380, so that the rectangular bottom plate 72 in the first material storage tank 43 is transferred onto the first positioning plate 438; the second linear driving unit 437 drives the first positioning plate 438 to move, so that the rectangular bottom plate 72 moves to one end of the n-shaped frame 71 and the composite frame 70. The lower part of the side surface of one end of the first storage tank 431 is opened, so that the installation distance between the feeding roller 435 and the first storage tank 431 is reduced, and the pushing stroke of the first pushing plate 433 is reduced.
Further preferably, the second storage and transportation mechanism 44 includes a second storage bin 441, a second spring 448, a second pressing plate 449, a third linear motion driving element 442, a second material pushing plate 443, a fourth linear motion driving element 444, a second positioning plate 445, a second welding plate 447, and a second mounting frame 446, wherein the second welding plate 447 is mounted on the base 1, the second storage bin 441 is mounted on the welding base 42, the upper portion of the second storage bin 441 is open, and a second discharging slot matched with the convex plate 73 is arranged below one end of the second storage bin 441; the second pressing plate 449 and a second spring 448 are positioned inside the second magazine 441, and the second pressing plate 449 is connected to the inner wall of the other end of the second magazine 441 through the second spring 448; the third linear motion driving element 442 is mounted above one end of the second storage tank 441 through the second mounting rack 446, the third linear motion driving element 442 is connected to the second ejector plate 443, and the second ejector plate 443 is opposite to the second discharging slot; the fourth linear moving driving member 444 is connected to the second positioning plate 445, and the second positioning plate 445 is provided with a second positioning groove 4451 for accommodating the convex plate 73; the first positioning plate 445 is positioned below one end of the second storage box 441, the second positioning groove 4451 is opposite to the second discharging groove, and the fourth linear moving driving piece 444 is installed on the second welding plate 447; in the present embodiment, the third linear actuator 442 and the fourth linear actuator 444 are directly driven by conventional linear actuators such as an oil cylinder, an air cylinder, and an electric push rod.
When the second storage and transportation mechanism 44 of this embodiment is used, the plurality of convex plates 73 are stored in the second storage box 441, and the second pressing plate 449 presses the plurality of convex plates 73 by the second spring 448; so that the convex plate 73 does not automatically fall out of the second discharge chute; the third linear driving element 442 drives the second ejector plate 443 to move, so that the convex plate 73 is pushed out of the second storage bin 441 through the second discharge chute, and after the convex plate 73 is pushed out of the second storage bin 441, the convex plate 73 falls into the second positioning groove 4451, so as to transfer the convex plate 73 in the second storage bin 441 to the second positioning plate 445; the fourth linear driving member 444 drives the second positioning plate 445 to move, so that the convex plate 73 moves to the other end of the n-shaped frame 71 and the composite frame 70.
Further preferably, the adsorption mechanism 40 includes an adsorption base and an electromagnetic chuck 402, and the high-frequency vibration mechanism includes a piezoelectric ceramic piece 8; the adsorption seat is connected with the welding seat 42 through the first linear moving driving mechanism 41; the piezoelectric ceramic plate 8 is clamped between the adsorption seat and the electromagnetic chuck 402. In the embodiment, the electromagnetic chuck 402 is charged to adsorb the composite frame 70 and the n-shaped frame 71, and after the welding is completed, the electromagnetic chuck 402 is not charged, so that the welded enclosure upright post 7 is taken down from the welding device 4, and the next enclosure upright post 7 is automatically welded. When the piezoelectric ceramic plate 8 is vibrated at high frequency, the piezoelectric ceramic plate 8 is transformed by high-frequency alternating current, so as to generate high-frequency vibration, and the electromagnetic chuck 402 drives the composite frame 70 and the U-shaped frame 71 to vibrate at high frequency. The present embodiment of course further includes a power supply device for supplying power to the electromagnetic chuck 402 and for passing a high-frequency alternating current to the piezoelectric ceramic plate 8, which is a conventional technology in the prior art, and the present embodiment is not a focus of the present embodiment, and therefore, the present embodiment is not described in detail. In the present embodiment, the high-frequency vibration mechanism may also be another high-frequency vibrator, which is not limited specifically.
Further preferably, the suction seat includes a seat body 401, a lifting plate 403, and a guide column 404, the first linear motion driving mechanism 41 includes a first driving motor 411, a first gear 412, and a first rack 413, and the seat body 401 is connected to the welding seat 42; the first driving motor 411 is mounted on the base 401, the first gear 412 is mounted on an output shaft of the first driving motor 411, a sliding groove through which the first rack 413 passes is formed in the base 401, the first rack 413 passes through the sliding groove, and the first gear 412 is engaged with the first rack 413; the first rack 413 is connected with the lifting plate 403, the guide post 404 is connected with the lifting plate 403, a guide hole through which the guide post 404 passes is formed in the seat body 401, and the guide post 404 passes through the guide hole; the piezoelectric ceramic plate 8 is sandwiched between the lifting plate 403 and the electromagnetic chuck 402. When the suction mechanism 40 moves up and down in the present embodiment, the first driving motor 411 is activated to drive the first gear 412 to rotate, thereby driving the first rack 413, the lifting plate 403, the guide post 404, the electromagnetic chuck 402, and the piezoelectric ceramic 8 to move up and down with respect to the base 401 and the welding base 42, and the guide post 404 and the guide hole perform a guide function when the suction mechanism 40 moves up and down. Wherein the top and the below of weld holder 42 all are equipped with a plurality of adsorption apparatus structure 40 to guarantee absorbent reliability, reduce the volume of single adsorption apparatus structure 40 simultaneously.
In this embodiment, it is further preferable that the welding device 4 further includes a second linear motion driving mechanism, the second linear motion driving mechanism is mounted on the welding base 42, and the second linear motion driving mechanism is connected to the first linear motion driving mechanism 41; specifically, the second linear motion driving mechanism includes a second driving motor 452, a second gear 453 and a second rack 451, the second rack 451 is mounted on the welding seat 42, and the seat body 401 is movably mounted with the welding seat 42; the second driving motor 452 is mounted on the base 401, the second gear 453 is mounted on an output shaft of the second driving motor 452, and the second gear 453 is engaged with the second rack 451. The second straight moving driving mechanism is used for realizing the transverse movement of the adsorption mechanism 40 positioned above and below, so that the adsorption mechanism can move along the length direction of the welding seat 42 and the enclosure upright post 7, and the position of the adsorption mechanism 40 is adjusted according to the length of the enclosure upright post 7.
In this embodiment, it is further preferable that the n-frame processing apparatus is located right above the composite frame processing apparatus (as shown in fig. 1-4), the arc-shaped guiding plate 436 is aligned with the discharging end of the n-frame processing apparatus, and the arc-shaped guiding plate 436 is provided with a first through hole 4361 through which the n-frame 71 passes; the first welding plate 439 is aligned with the discharge end of the composite frame processing device, and a second through hole 43901 through which the composite frame 70 passes is formed in the first welding plate 439.
After the first bending mechanism of this embodiment finishes bending and obtains the preliminary compound frame 53 of second, the preliminary compound frame 53 of second continues to move forward, after passing through the second perforation 43901 on the first welding plate 439, the preliminary compound frame 53 of second is adsorbed to the adsorption mechanism 40 that is located the below, the preliminary compound frame 53 of second is cut off with first cutting mechanism 26 in back, obtain compound frame 70, make after the processing of compound frame processingequipment is finished, compound frame 70 directly automatic transfer to welding set 4 on, need not artifical the transfer. Meanwhile, after the second bending mechanism finishes bending, the inverted-U-shaped structure 61 continues to move forwards, the adsorption mechanism 40 positioned above the inverted-U-shaped structure 61 is adsorbed after the inverted-U-shaped structure passes through the first through hole 4361 of the arc-shaped guide plate 436, and then the inverted-U-shaped structure 61 is cut off by the second cutting mechanism 33 to obtain the inverted-U-shaped frame 71, so that after the inverted-U-shaped frame processing device finishes processing, the inverted-U-shaped frame 71 is directly transferred to the welding device 4, manual transfer is not needed, the production efficiency of the enclosure upright post 7 is greatly improved, and the labor cost is saved. The plurality of adsorption mechanisms 40 are arranged above and below the welding seat 42, and the positions of the adsorption mechanisms 40 are correspondingly adjusted under the action of the first straight-moving driving mechanism 41 and the second straight-moving driving mechanism, so that the correct positions of the U-shaped frame 71 and the composite frame 70 when being transferred onto the welding device 4 are ensured.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (4)

1. Enclose fender stand automated production equipment, it includes cavity convex post, rectangle bottom plate, convex plate to enclose fender stand, cavity convex post is by a convex post
Figure FDA0003269864170000011
The hollow convex column is characterized by consisting of a shape frame, a flat plate and two L-shaped frames which are connected, wherein the flat plate and the two L-shaped frames form a composite frame, and two sides of the hollow convex column are respectively connected with the rectangular bottom plate and the convex plate; its characterized in that, enclose fender stand automated production equipment includes:
a base;
Figure FDA0003269864170000012
a frame processing apparatus, said
Figure FDA0003269864170000013
The shape frame processing device is arranged on the base and is used for
Figure FDA0003269864170000014
Processing a shape frame;
the composite frame machining device is arranged on the base and is used for machining the composite frame;
a welding device mounted on the base and adapted to attach the welding device to the base
Figure FDA0003269864170000015
The shape frame, the composite frame, the rectangular bottom plate and the convex plate are welded into a whole;
the composite frame processing device comprises a first winding mechanism, a first bending mechanism and a first cutting mechanism; the first winding mechanism is arranged on the base and used for winding and unwinding a first steel plate;
the first bending mechanism is installed on the base and comprises a first preliminary bending assembly, a first transition bending assembly, a second transition bending assembly, a first forming bending assembly and an auxiliary support conveying assembly, wherein the first preliminary bending assembly is used for bending the first steel plate into a shape
Figure FDA0003269864170000016
A shape structure; the first transition bending component is used for connecting the first transition bending component and the second transition bending component
Figure FDA0003269864170000017
The shape structure is bent into a reverse
Figure FDA0003269864170000018
A second transition bending component for bending the first transition bending component
Figure FDA0003269864170000019
The upper half parts of the two side edges of the shaped structure are inwards bent by 45 degrees relative to the lower half part to obtain a first primary composite frame, and the first forming and bending component is used for bending the upper half parts of the two side edges of the first primary composite frame to be vertical relative to the lower half part to obtain a second primary composite frame;
the first cutting mechanism is arranged on the base and used for cutting off the second primary composite frame to obtain a composite frame; the auxiliary supporting and conveying assembly is arranged on the base and is positioned between the first forming and bending assembly and the first cutting mechanism;
the first preliminary bending assembly comprises first supporting seats and first guide rollers, the two first supporting seats are alternately arranged on the base, a plane structure and an inclined plane structure connected with the plane structure are arranged above the first supporting seats, the first guide rollers are rotatably arranged on the inclined plane structures of the two first supporting seats, and an upward-opening horn structure is formed between the two first guide rollers; when the first steel plate is conveyed to the first preliminary bending assembly, the first steel plate is supported by the plane structure of the first supporting seat, and the two first guide rollers bend the first steel plate;
first transition bending assembly includes second supporting seat, first supporting roller, second guide roll, first motor, the second supporting seat install in on the base, the both ends of second supporting seat are all rotated and are installed the second guide roll, the second guide roll is the vertical state, rotate in the middle of the second supporting seat and install first supporting roller, first motor install in on the second supporting seat and with first supporting roller is connected, first transition bending assembly includes second supporting seat, first supporting roller, second guide roll, first motor, second supporting seat install in on the second supporting seat and with first supporting roller is connected
Figure FDA0003269864170000021
Shape structure transfusion deviceWhen sent to the first transition bending component, the
Figure FDA0003269864170000022
The shape structure is supported by the first supporting roller, and the second guide rollers are opposite
Figure FDA0003269864170000023
Bending the shape structure;
the second transition bending assembly comprises a third supporting seat and a third guide roller, the third supporting seat is alternately arranged on the base, the third supporting seat is rotatably arranged on the third supporting seat, a downward-opening horn structure is formed between the third guide roller and the third guide roller, and the third guide roller is inverted
Figure FDA0003269864170000024
The upper half parts of the two side edges of the shape structure are inwards bent for 45 degrees relative to the lower half part;
the first forming and bending assembly comprises fourth supporting seats and fourth guide rollers, the fourth supporting seats are alternately arranged on the base, the fourth guide rollers are rotatably arranged on the fourth supporting seats, and the fourth guide rollers are in a horizontal state; the two fourth guide rollers fold the upper half parts of the two side edges of the first primary composite frame to be vertical relative to the lower half part;
the auxiliary supporting and conveying assembly comprises a fifth supporting seat, a second supporting roller and a second motor, the fifth supporting seat is installed on the base, the second supporting roller is rotatably installed in the middle of the fifth supporting seat, and the second motor is installed on the fifth supporting seat and connected with the second supporting roller;
the above-mentioned
Figure FDA0003269864170000031
The shape frame processing device comprises a second hoisting mechanism, a second bending mechanism and a second cutting mechanism, wherein the second hoisting mechanism is arranged on the base and is used forRolling and unreeling a second steel plate; the second bending mechanism is arranged on the base and is used for bending the second steel plate into
Figure FDA0003269864170000032
A shape structure; the second cutting mechanism is arranged on the base and is used for
Figure FDA0003269864170000033
Cutting of the form to obtain
Figure FDA0003269864170000034
A frame;
the second bending mechanism comprises a second primary bending assembly and a second forming bending assembly, wherein the second primary bending assembly is arranged on the base and is used for bending the second steel plate into a bent state
Figure FDA0003269864170000035
A shape structure; the second forming bending component is arranged on the base and is used for bending the base
Figure FDA0003269864170000036
The shaped structure is bent into
Figure FDA0003269864170000037
A shape structure;
the second preliminary bending assembly comprises a first bending frame, sixth guide rollers, a third supporting roller and a third motor, the first bending frame is installed on the base, the two sixth guide rollers are rotatably installed on the first bending frame, a horn structure which is opened downwards is formed between the two sixth guide rollers, the third supporting roller is in a horizontal state and is installed on the first bending frame, the third motor is installed on the first bending frame and is connected with the third supporting roller, and the second steel plate is bent by the two sixth guide rollers;
the second forming bending assembly bagThe bending machine comprises a second bending frame, a seventh guide roller, a fourth supporting roller and a fourth motor, wherein the second bending frame is installed on the base, the seventh guide roller is installed on the second bending frame in a parallel and alternate rotating mode, the seventh guide roller is in a vertical state, the fourth supporting roller is in a horizontal structure and is installed on the second bending frame, the fourth motor is installed on the second bending frame and is connected with the fourth supporting roller, and the seventh guide roller is opposite to the reverse bending roller
Figure FDA0003269864170000038
Bending the shape structure;
the welding device comprises an adsorption mechanism, a first storage conveying mechanism, a second storage conveying mechanism, a welding seat, a high-frequency vibration mechanism and a first linear movement driving mechanism, wherein the welding seat is arranged on the base; the adsorption mechanisms are distributed above and below the welding seat and are connected with the welding seat through the first linear moving driving mechanism; the first linear moving driving mechanism drives the adsorption mechanism to move up and down relative to the welding seat; the adsorption mechanism positioned above is used for adsorbing
Figure FDA0003269864170000041
The lower adsorption mechanism is used for adsorbing the composite frame;
the first storage conveying mechanism is arranged on the welding seat and used for storing and conveying the rectangular bottom plate, and the rectangular bottom plate is conveyed to the welding seat
Figure FDA0003269864170000042
One end of the shape frame and the composite frame; the second storage conveying mechanism is arranged on the welding seat and used for storing and conveying the convex plate, and conveying the convex plate to the welding seat
Figure FDA0003269864170000043
The other ends of the shape frame and the composite frame; the high-frequency vibration mechanismThe adsorption mechanism is arranged on the welding seat and is connected with the adsorption mechanism;
the first storage conveying mechanism comprises a first storage box, a first spring, a first pressing plate, a first linear moving driving piece, a first material pushing plate, a fifth motor, a feeding roller, an arc-shaped guide plate, a second linear moving driving piece, a first positioning plate, a first welding plate and a first mounting frame, wherein the first welding plate is mounted on the base, the first storage box and the fifth motor are both mounted on the welding seat, the upper part of the first storage box is of an open structure, and a first discharge chute matched with the rectangular bottom plate is arranged below one end of the first storage box; the first pressing plate and the first spring are positioned in the first storage box, and the first pressing plate is connected with the inner wall of the other end of the first storage box through the first spring; the feeding roller is connected with the fifth motor and is positioned below the first material storage box, a plurality of open grooves are uniformly distributed on the outer surface of the feeding roller along the circumference, and the open grooves are opposite to the first discharging grooves; the first linear movable driving piece is arranged above one end of the first storage box through the first mounting frame, the first linear movable driving piece is connected with the first material pushing plate, and the first material pushing plate is opposite to the first discharging groove;
the second linear moving driving piece is connected with the first positioning plate, and a first positioning groove for accommodating the rectangular bottom plate is formed in the first positioning plate; the arc-shaped guide plate is connected with the first positioning plate, the arc-shaped guide plate extends into the first positioning groove, and the second linear moving driving piece is installed on the first welding plate;
the plurality of rectangular bottom plates are stored in the first material storage box, and the first pressing plate presses the plurality of rectangular bottom plates through the first spring; the first linear moving driving piece drives the first material pushing plate to move, the rectangular bottom plate is pushed out of the first material storage box through the first discharging groove, after the rectangular bottom plate is pushed out of the first material storage box, one end of the rectangular bottom plate is inserted into an open groove of the feeding roller, and the rectangular bottom plate is arranged on the first material storage box and is connected with the first material pushing plate through the first linear moving driving pieceThe fifth motor drives the feeding roller to rotate and drives the rectangular bottom plate to rotate, when the rectangular bottom plate rotates, the other end of the rectangular bottom plate is in contact with the arc-shaped guide plate, and when the rectangular bottom plate moves into the first positioning groove along the arc-shaped guide plate, the rectangular bottom plate is separated from the open groove and falls into the first positioning groove; the second linear moving driving piece drives the first positioning plate to move, so that the rectangular bottom plate moves to the position
Figure FDA0003269864170000051
One end of the shape frame and the composite frame;
the second storage conveying mechanism comprises a second storage box, a second spring, a second pressing plate, a third linear moving driving piece, a second material pushing plate, a fourth linear moving driving piece, a second positioning plate, a second welding plate and a second mounting frame, the second welding plate is mounted on the base, the second storage box is mounted on the welding seat, an opening structure is formed above the second storage box, and a second discharging groove matched with the convex plate is formed below one end of the second storage box; the second pressing plate and the second spring are positioned in the second storage box, and the second pressing plate is connected with the inner wall of the other end of the second storage box through the second spring; the third linear moving driving piece is arranged above one end of the second material storage box through the second mounting frame, the third linear moving driving piece is connected with the second material pushing plate, and the second material pushing plate is opposite to the second material discharging groove in position;
the fourth linear moving driving piece is connected with the second positioning plate, and a second positioning groove for accommodating the convex plate is formed in the second positioning plate; the first positioning plate is positioned below one end of the second storage box, the second positioning groove is opposite to the second discharging groove, and the fourth linear moving driving piece is installed on the second welding plate;
the plurality of convex plates are stored in the second material storage box, and the second pressing plate presses the plurality of convex plates through the second spring; the third linear movementThe driving piece drives the second material pushing plate to move, the convex plate is pushed out of the second material storage box through the second material discharging groove, and after the convex plate is pushed out of the second material storage box, the convex plate falls into the second positioning groove; the fourth linear moving driving piece drives the second positioning plate to move, so that the convex plate moves to the position
Figure FDA0003269864170000061
The other end of the shape frame and the composite frame.
2. The automatic production equipment of the enclosure stand column of claim 1, wherein the composite frame processing device further comprises a first inner support mechanism, the first inner support mechanism comprises a main support body and an inner support body, the inner support body comprises a support frame and a roller, and the main support body is rotatably connected with the first guide roller, the second guide roller, the third guide roller and the fourth guide roller; the main frame body is provided with the inner support bodies corresponding to the first primary bending assembly, the first transition bending assembly, the second transition bending assembly and the first forming bending assembly, the support frame is connected with the main frame body, and the inner support bodies are positioned between the two first guide rollers, the two second guide rollers, the two third guide rollers and the two fourth guide rollers; the two ends of the support frame are both in a V-shaped structure, and the opening of the V-shaped structure is aligned with the first guide roller and the second guide roller; the two V-shaped ends of the V-shaped structure are provided with the rollers;
an inner support body at the first preliminary bending assembly, the inner support body
Figure FDA0003269864170000062
The obtuse angle of the shape structure is supported by the roller; an inner support body at the first transitional bending assembly, the inner support body
Figure FDA0003269864170000063
The right angle of the shape structure is supported by the roller; an inner support at the second transitional bending assemblyThe right angle and the obtuse angle of the first primary composite frame are supported by rollers; the inner supporting body is positioned at the first forming and bending assembly, and the right angle of the second primary composite frame is supported by the roller.
3. The automatic production equipment of the enclosure upright post according to claim 1, wherein the enclosure upright post is characterized in that
Figure FDA0003269864170000071
The second inner supporting mechanism is arranged at the positions of the second primary bending assembly and the second forming bending assembly and comprises a V-shaped frame and supporting rollers, the opening of the V-shaped frame faces, and the supporting rollers are arranged at two V-shaped ends of the V-shaped frame; a second inner support mechanism located at the second preliminary bending assembly, the tip of the V-shaped frame being connected to the first bending frame, the reverse bending frame
Figure FDA0003269864170000072
The obtuse angle of the shape structure is supported by the supporting roller; a second inner support mechanism located at the second forming and bending assembly, wherein the tip end of the V-shaped frame is connected with the second bending frame, and the second inner support mechanism is connected with the second bending frame
Figure FDA0003269864170000073
The right angle of the shape structure is supported by the supporting rollers.
4. The automatic production equipment of the enclosure upright post according to claim 1, wherein the welding device further comprises a second linear motion driving mechanism, the second linear motion driving mechanism is mounted on the welding seat, and the second linear motion driving mechanism is connected with the first linear motion driving mechanism; the above-mentioned
Figure FDA0003269864170000074
The shape frame processing device is positionedDirectly above the composite frame processing device, the arc-shaped guide plate is aligned with
Figure FDA0003269864170000075
The discharge end of the frame processing device is provided with the arc guide plate
Figure FDA0003269864170000076
A first through hole through which the frame passes; the first welding plate is aligned to the discharge end of the composite frame machining device, and the first welding plate is provided with a second through hole through which the composite frame penetrates.
CN202011490772.XA 2020-12-17 2020-12-17 Enclose and keep off stand automated production equipment Active CN112658692B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011490772.XA CN112658692B (en) 2020-12-17 2020-12-17 Enclose and keep off stand automated production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011490772.XA CN112658692B (en) 2020-12-17 2020-12-17 Enclose and keep off stand automated production equipment

Publications (2)

Publication Number Publication Date
CN112658692A CN112658692A (en) 2021-04-16
CN112658692B true CN112658692B (en) 2021-11-05

Family

ID=75404292

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011490772.XA Active CN112658692B (en) 2020-12-17 2020-12-17 Enclose and keep off stand automated production equipment

Country Status (1)

Country Link
CN (1) CN112658692B (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3543624A (en) * 1968-12-30 1970-12-01 Production Machinery Corp Feed device for flying shear
CN1111093A (en) * 1993-11-09 1995-11-08 埃米尔李霍茨基机械制造公司 Apparatus for processing a countinuous paste band
CN1931465A (en) * 2006-09-26 2007-03-21 浙江精工科技股份有限公司 High speed roller pressing forming machine
CN101049674A (en) * 2006-04-04 2007-10-10 陈佩芳 Method for forming and soldering C shaped pipe fitting in stainless steel
CN101182749A (en) * 2007-12-14 2008-05-21 重庆华厦门窗有限责任公司 Heat insulated bridge solid steel door and window composite section bar and manufacturing method therefor
CN102729013A (en) * 2012-07-05 2012-10-17 德清县天创五金制品有限公司 C-type steel hot extrusion production process
CN103817180A (en) * 2013-11-28 2014-05-28 昆明理工大学 Roller-type continuous cold roll forming method for light steel sheet piles CSPL2
CN204866986U (en) * 2015-08-21 2015-12-16 佛山市南海区西钢五金电器有限公司 Cable testing bridge automatic production line
CN210098792U (en) * 2019-05-13 2020-02-21 湖南八方声学新材料股份有限公司 Frame processing equipment
CN111151573A (en) * 2019-12-11 2020-05-15 江苏顺力冷弯型钢实业有限公司 Special-shaped beam forming production line with right-angle steps
CN111496549A (en) * 2020-04-24 2020-08-07 湖南翰坤实业有限公司 Frame processingequipment and enclose high-efficient production system of shelves

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7390564B2 (en) * 2002-05-14 2008-06-24 Nippon Steel Corporation Coated metal material capable of being welded which is excellent in corrosion resistance of worked zone
CN101130956B (en) * 2007-08-03 2010-06-09 攀钢集团攀枝花钢铁研究院 Manufacturing technique of cold-bending steel sheet pile

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3543624A (en) * 1968-12-30 1970-12-01 Production Machinery Corp Feed device for flying shear
CN1111093A (en) * 1993-11-09 1995-11-08 埃米尔李霍茨基机械制造公司 Apparatus for processing a countinuous paste band
CN101049674A (en) * 2006-04-04 2007-10-10 陈佩芳 Method for forming and soldering C shaped pipe fitting in stainless steel
CN1931465A (en) * 2006-09-26 2007-03-21 浙江精工科技股份有限公司 High speed roller pressing forming machine
CN101182749A (en) * 2007-12-14 2008-05-21 重庆华厦门窗有限责任公司 Heat insulated bridge solid steel door and window composite section bar and manufacturing method therefor
CN102729013A (en) * 2012-07-05 2012-10-17 德清县天创五金制品有限公司 C-type steel hot extrusion production process
CN103817180A (en) * 2013-11-28 2014-05-28 昆明理工大学 Roller-type continuous cold roll forming method for light steel sheet piles CSPL2
CN204866986U (en) * 2015-08-21 2015-12-16 佛山市南海区西钢五金电器有限公司 Cable testing bridge automatic production line
CN210098792U (en) * 2019-05-13 2020-02-21 湖南八方声学新材料股份有限公司 Frame processing equipment
CN111151573A (en) * 2019-12-11 2020-05-15 江苏顺力冷弯型钢实业有限公司 Special-shaped beam forming production line with right-angle steps
CN111496549A (en) * 2020-04-24 2020-08-07 湖南翰坤实业有限公司 Frame processingequipment and enclose high-efficient production system of shelves

Also Published As

Publication number Publication date
CN112658692A (en) 2021-04-16

Similar Documents

Publication Publication Date Title
JP5995354B2 (en) Edgewise coil winding device and winding method thereof
CN108767150B (en) Full-automatic assembly line for cylindrical battery cells of power lithium battery module PACK line
CN111230458B (en) Continuous press fitting equipment for tubular workpieces
CN108808100A (en) Lithium battery pole ear bonding machine
CN108480907A (en) A kind of lithium battery pole ear bonding machine
CN112658692B (en) Enclose and keep off stand automated production equipment
CN214921073U (en) Battery tab cutting device and battery production equipment
CN112705892B (en) Novel enclose fender welding set for stand
CN117020634A (en) Rubber cover assembled torsion spring equipment and assembling method thereof
CN108321106A (en) The automatic sheet binding device of semiconductor packages all-in-one machine
CN113345711B (en) Coil winding machine and coil
CN211102388U (en) Positioning device and welding equipment
CN108704862A (en) Dynamic lithium battery PACK line battery core intelligence sorting machines
CN114012258A (en) Gantry continuous vibrating mirror laser welding machine
CN2341955Y (en) Friction free plate taking-up device for thin plate
CN112548293A (en) Automatic assembly equipment of product
CN112872760A (en) Automatic attaching machine for loudspeaker screen cloth
KR20220022200A (en) Cell Stacking Apparatus For Secondary Having Notching Function
CN220351076U (en) Metal sheet anti-stacking feeding mechanism and feeding device
CN114393367B (en) Welding system of sewage separator
CN108747005B (en) The welding method of lithium battery pole ear
CN218319332U (en) Clamping assembly, transfer mechanism and formation equipment
CN115555668B (en) Forming equipment and process for multi-riser-tube large-size battery pack tray
CN114310017B (en) Welding machine for lithium battery pole piece and battery core body
CN112676850B (en) Processing device for hollow convex column

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant