CN112650153A - Intelligent linen production management system and management method - Google Patents

Intelligent linen production management system and management method Download PDF

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Publication number
CN112650153A
CN112650153A CN201910963300.2A CN201910963300A CN112650153A CN 112650153 A CN112650153 A CN 112650153A CN 201910963300 A CN201910963300 A CN 201910963300A CN 112650153 A CN112650153 A CN 112650153A
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cleaning
linen
information
mes
intelligent
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吴渊军
雷鸣
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Huizhou Wankeqian Technology Service Co ltd
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Huizhou Wankeqian Technology Service Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

An intelligent linen production management system comprises an MES system, a cleaning task is pushed to the MES system through an automatic linen ordering system, the cleaning task is automatically issued, the MES system comprises a cloud database, an MES management subsystem, an MES operation subsystem and an MES monitoring subsystem, after the cleaning task is received, a node plan and a cleaning plan of a cleaning schedule are formed based on the MES system and are sent to an intelligent washing production line for automatic cleaning operation, the intelligent washing production line can be prepared in advance according to the cleaning process, the cleaning action is carried out according to the cleaning process according to set logic without human intervention, the waiting time of machine starting is saved, the schedule progress information, equipment state information, quality analysis information and capacity dynamic information are monitored and collected and fed back to the cloud database in real time, and managers can know the cleaning progress through the information, the state of the equipment, the cleaning quality and the productivity of the production line can prejudge the fault in advance, and the loss is reduced.

Description

Intelligent linen production management system and management method
Technical Field
The invention relates to the field of linen production management systems, in particular to a linen intelligent production management system and a linen intelligent production management method.
Background
Linen belongs to the professional wording of hotels. The method generally refers to almost all things related to 'cloth' in a modern hotel, and comprises the following parts: such as bed sheets, quilt covers, pillow cases, quilt cores, decorative fabrics and the like; hotel bathroom accessories: such as a washcloth, a face towel, a bath towel, a gown, etc.; textile for hotel restaurants: such as tablecloth, mouth cloth, chair cover, etc.
Linen cleaning is an important business source of a washing service company, but a production management system of the existing washing service company has certain defects, for example, linen in different hotels needs to be sorted, cleaned and packaged firstly, the prior art usually adopts manual sorting, and the linen in different hotels is packaged manually after being cleaned, so that the efficiency is low, the working intensity is high, and the linen in different hotels is easy to mix; and the washing service company can not monitor the state of each equipment in real time, can not allocate the equipment rapidly and reasonably to arrange a cleaning task, can not maximize the utilization rate of the equipment, and can not find in time when a certain equipment breaks down, when finding, the linen blocks the machine, can only stop the machine, greatly delays the production progress, or a plurality of linen are damaged by the machine, causes loss to customers, and the washing service company must compensate, thereby causing not little economic loss.
Disclosure of Invention
1. Technical problem to be solved
In view of the problems in the prior art, an object of the present invention is to provide an intelligent production management system for linen, so as to solve the above technical problems.
The invention also aims to provide a management method of the intelligent linen production management system.
2. Technical scheme
In order to solve the problems, the invention adopts the following technical scheme:
an intelligent linen production management system comprises an MES system, wherein a cleaning task is pushed to the MES system through an automatic linen ordering system, and the cleaning task is automatically issued, wherein the MES system comprises a cloud database, an MES management subsystem, an MES operation subsystem and an MES monitoring subsystem;
the MES management subsystem is used for calling an execution process of the CAPP/PDM system according to a linen cleaning task, evaluating the productivity by combining PM system data and forming a node plan and a cleaning plan of cleaning scheduling;
the MES operation subsystem is used for receiving the node plan and the cleaning plan formed by the MES management subsystem through the station all-in-one machine, calling a corresponding washing process and sending a cleaning instruction to an intelligent washing production line of each cleaning workshop;
and the MES monitoring subsystem is used for monitoring plan progress information, equipment state information, quality analysis information and capacity dynamic information of each cleaning workshop in the operation process and feeding back the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information to the cloud database in real time.
Specifically, intelligence washing production line includes if the intelligent equipment that connects gradually, intelligent equipment includes punching bag system, washing cage, exhibition cloth machine, flat ironing machine, folder, sorting machine, stacker, baling press and the loader that connects gradually through the conveyer belt.
Specifically, the cloud database contains linen type code information, washing process information and order information corresponding to the linen type code information, the MES operation subsystem sends out a corresponding washing process, a radio frequency identifier is installed on the conveyor belt, each piece of linen is provided with an electronic tag, and the radio frequency identifier reads the information of the electronic tag and performs corresponding action through system judgment.
Specifically, the electronic tag is a flexible radio frequency tag, and a waterproof film is coated outside the electronic tag.
Specifically, the linen sorting machine sorts and conveys the linen of the same order at the output end of the flat ironing machine to a plurality of folding machines according to the type through the identification electronic tag.
The management method of the intelligent linen production management system comprises the following steps:
s1, pushing a cleaning task to an MES system: pushing the cleaning task to an MES system through an automatic linen ordering system, and automatically issuing the cleaning task;
s2, forming a cleaning schedule: the MES management subsystem calls an execution process of the CAPP/PDM system according to the received order quantity and the previous order quantity, and evaluates the capacity by combining PM system data to form a node plan and a cleaning plan of cleaning scheduling;
s3, automatic cleaning operation: receiving a node plan and a cleaning plan formed by the MES management subsystem through the station all-in-one machine, calling a corresponding washing process, and sending a cleaning instruction to an intelligent washing production line of each cleaning workshop to perform automatic cleaning operation;
s4, information acquisition, analysis and summarization: the MES monitoring subsystem monitors each link on the intelligent washing production line, monitors the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information of each cleaning workshop in the operation process, and feeds back the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information to the cloud database in real time.
Specifically, in S3, the linen of different hotels is washed through the washing cage, carry to the exhibition cloth machine exhibition through the conveyer belt and go flat, then carry to flat ironing machine through the conveyer belt and scald, then carry to the required shape of folder folding through the conveyer belt, then carry to the sorting machine through the conveyer belt, be equipped with radio frequency identification ware on the conveyer belt, the linen information of every hotel is discerned, then sort the linen of different hotels to corresponding position of a warehouse according to the information that reads, then carry in proper order to the stacker through the conveyer belt, baling press and loader carry out the pile, packing and loading, at last with the good linen of washing consignment for the customer.
Specifically, in S2, the corresponding devices of the intelligent washing line can be pre-selected to be turned on or off according to the washing plan.
Specifically, in S4, the device monitoring management includes data collection, device operation detection, device production data detection, and information warning, and according to the cleaning plan, if the linen does not come out from the corresponding device according to the established plan and enter the next device, the information warning is sent out, and the collected device status and production data are stored in the cloud database, and then displayed on the system page, and notified to the relevant personnel in the form of an alarm information mail or a short message.
Specifically, production data such as the yield and the production duration of the equipment are displayed in real time according to the collected data, so that the production and utilization conditions of the equipment are known and uploaded to a database, the cleaning process is optimized, the capacity is accurately evaluated, and finally an optimal cleaning schedule node plan and cleaning plan are formed.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) based on an MES system, after receiving a linen cleaning task, the invention forms a node plan and a cleaning plan of a cleaning schedule and sends the node plan and the cleaning plan to an intelligent washing production line for automatic cleaning operation, the intelligent washing production line can be prepared in advance according to a cleaning process, the cleaning action is carried out according to a cleaning process according to a set logic without human intervention, and the waiting time for starting the machine is saved;
(2) the method comprises the steps that plan progress information, equipment state information, quality analysis information and capacity dynamic information are monitored and collected and fed back to a cloud database in real time, and managers can know cleaning progress, equipment state, cleaning quality and production line capacity through the information, so that the problems that linen is clamped in a machine and cannot be found in time or the equipment fails and cannot be found in time are avoided, the problems are found and solved to the maximum extent in time, the downtime is reduced, the loss of the linen and the time is reduced, the capacity is improved, and the economic benefit is improved;
(3) the radio frequency scanners are arranged on the conveying lines of the intelligent washing production lines, linen information of different hotels can be read, when the sorting machine is reached, the linen of different hotels can be sorted to different positions, intelligent decomposition management is achieved, and the accuracy can reach more than 99.99%.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
fig. 2 is a schematic view of the working process of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1, the system for intelligent production management of linen comprises an MES system, wherein a cleaning task is pushed to the MES system through an automatic linen ordering system, and the cleaning task is automatically issued, wherein the MES system comprises a cloud database, an MES management subsystem, an MES operation subsystem and an MES monitoring subsystem;
the MES management subsystem is used for calling an execution process of the CAPP/PDM system according to a linen cleaning task, evaluating the productivity by combining PM system data and forming a node plan and a cleaning plan of cleaning scheduling;
the MES operation subsystem is used for receiving the node plan and the cleaning plan formed by the MES management subsystem through the station all-in-one machine, calling a corresponding washing process and sending a cleaning instruction to an intelligent washing production line of each cleaning workshop;
and the MES monitoring subsystem is used for monitoring plan progress information, equipment state information, quality analysis information and capacity dynamic information of each cleaning workshop in the operation process and feeding back the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information to the cloud database in real time.
Different hotels push cleaning tasks to an MES system through a linen automatic ordering system and automatically issue the cleaning tasks, and after receiving the cleaning tasks, an MES management subsystem quickly forms a node plan and a cleaning plan of a cleaning schedule according to the current cleaning tasks and the state of equipment;
the intelligent washing production line comprises intelligent equipment which is connected in sequence, wherein the intelligent equipment comprises a punching bag system, a washing cage, a cloth unfolding machine, a flat ironing machine, a folding machine, a sorting machine, a stacking machine, a packaging machine and a loading machine which are connected in sequence through a conveying belt.
After the intelligent washing production line receives the instruction, the intelligent washing production line is ready in advance, based on the formulated node plan and the formulated cleaning plan, for example, 10 bags of linen are detected in the punching bag system, the linen can be sent into the washing cage for cleaning, the cleaning time of the washing cage is set to be 40 minutes, the linen is conveyed from the washing dragon to the flattening machine for flattening in about 42 minutes, at the moment, the flattening machine is automatically started in advance, and the like, so that the starting waiting time is reduced, and the productivity is utilized to the maximum;
according to the cleaning plan, the linen should appear at a certain position at the corresponding time node, if the linen does not appear, the equipment is indicated to be in a problem, or the linen is stuck at a certain position, an information warning is sent out at the moment and is uploaded to the MES management subsystem, and managers can find the problem in real time and solve the problem in time.
Specifically, the cloud database contains linen type code information, washing process information and order information corresponding to the linen type code information, the MES operation subsystem sends out a corresponding washing process, a radio frequency identifier is installed on the conveyor belt, each piece of linen is provided with an electronic tag, and the radio frequency identifier reads the information of the electronic tag and performs corresponding action through system judgment.
Specifically, the electronic tag is a flexible radio frequency tag, and a waterproof film is coated outside the electronic tag.
Specifically, the linen sorting machine sorts and conveys the linen of the same order at the output end of the flat ironing machine to a plurality of folding machines according to the type through the identification electronic tag. The linen of different customers is automatically sorted to different bins through a sorting machine.
Example 2
Referring to fig. 2, the management method of the intelligent linen production management system in embodiment 1 includes the following steps:
s1, pushing a cleaning task to an MES system: pushing the cleaning task to an MES system through an automatic linen ordering system, and automatically issuing the cleaning task;
s2, forming a cleaning schedule: the MES management subsystem calls an execution process of the CAPP/PDM system according to the received order quantity and the previous order quantity, and evaluates the capacity by combining PM system data to form a node plan and a cleaning plan of cleaning scheduling;
s3, automatic cleaning operation: receiving a node plan and a cleaning plan formed by the MES management subsystem through the station all-in-one machine, calling a corresponding washing process, and sending a cleaning instruction to an intelligent washing production line of each cleaning workshop to perform automatic cleaning operation;
s4, information acquisition, analysis and summarization: the MES monitoring subsystem monitors each link on the intelligent washing production line, monitors the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information of each cleaning workshop in the operation process, and feeds back the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information to the cloud database in real time.
Based on an MES system, after receiving a linen cleaning task, forming a node plan and a cleaning plan of a cleaning schedule, and sending the node plan and the cleaning plan to an intelligent washing production line for automatic cleaning operation, wherein the intelligent washing production line can be prepared in advance according to a cleaning process, and cleaning actions are carried out according to a cleaning process according to set logic without human intervention, so that the waiting time for starting a machine is saved;
the method comprises the steps that plan progress information, equipment state information, quality analysis information and capacity dynamic information are monitored and collected and fed back to a cloud database in real time, and managers can know cleaning progress, equipment state, cleaning quality and production line capacity through the information, so that the problems that linen is clamped in a machine and cannot be found in time or the equipment fails and cannot be found in time are avoided, the problems are found and solved to the maximum extent in time, the downtime is reduced, the loss of the linen and the time is reduced, the capacity is improved, and the economic benefit is improved;
specifically, in S3, the linen of different hotels is washed through the washing cage, carry to the exhibition cloth machine exhibition through the conveyer belt and go flat, then carry to flat ironing machine through the conveyer belt and scald, then carry to the required shape of folder folding through the conveyer belt, then carry to the sorting machine through the conveyer belt, be equipped with radio frequency identification ware on the conveyer belt, the linen information of every hotel is discerned, then sort the linen of different hotels to corresponding position of a warehouse according to the information that reads, then carry in proper order to the stacker through the conveyer belt, baling press and loader carry out the pile, packing and loading, at last with the good linen of washing consignment for the customer. The radio frequency scanners are arranged on the conveying lines of the intelligent washing production lines, linen information of different hotels can be read, when the sorting machine is reached, the linen of different hotels can be sorted to different positions, intelligent sorting management is achieved, and the accuracy can reach more than 99.99%.
Specifically, in S2, the corresponding devices of the intelligent washing line can be pre-selected to be turned on or off according to the washing plan.
Specifically, in S4, the device monitoring management includes data collection, device operation detection, device production data detection, and information warning, and according to the cleaning plan, if the linen does not come out from the corresponding device according to the established plan and enter the next device, the information warning is sent out, and the collected device status and production data are stored in the cloud database, and then displayed on the system page, and notified to the relevant personnel in the form of an alarm information mail or a short message.
Specifically, production data such as the yield and the production duration of the equipment are displayed in real time according to the collected data, so that the production and utilization conditions of the equipment are known and uploaded to a database, the cleaning process is optimized, the capacity is accurately evaluated, and finally an optimal cleaning schedule node plan and cleaning plan are formed.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims (10)

1. The utility model provides a cloth grass intelligence production management system, includes the MES system, will wash the task propelling movement to the MES system through the automatic system of ordering down of cloth grass, assigns the washing task automatically, its characterized in that: the MES system comprises a cloud database, an MES management subsystem, an MES operation subsystem and an MES monitoring subsystem;
the MES management subsystem is used for calling an execution process of the CAPP/PDM system according to a linen cleaning task, evaluating the productivity by combining PM system data and forming a node plan and a cleaning plan of cleaning scheduling;
the MES operation subsystem is used for receiving the node plan and the cleaning plan formed by the MES management subsystem through the station all-in-one machine, calling a corresponding washing process and sending a cleaning instruction to an intelligent washing production line of each cleaning workshop;
and the MES monitoring subsystem is used for monitoring plan progress information, equipment state information, quality analysis information and capacity dynamic information of each cleaning workshop in the operation process and feeding back the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information to the cloud database in real time.
2. The intelligent linen production management system according to claim 1, wherein: the intelligent washing production line comprises intelligent equipment which is connected in sequence, wherein the intelligent equipment comprises a punching bag system, a washing cage, a cloth unfolding machine, a flat ironing machine, a folding machine, a sorting machine, a stacking machine, a packaging machine and a loading machine which are connected in sequence through a conveying belt.
3. The intelligent linen production management system according to claim 1, wherein: the system comprises a cloud database, an MES operation subsystem, a transport belt, a plurality of linen operation subsystems and a cloud database, wherein the cloud database contains linen type code information, washing process information and order information corresponding to the linen type code information, the MES operation subsystem sends out a corresponding washing process, radio frequency identifiers are installed on the transport belt, each linen is provided with an electronic tag, and the radio frequency identifiers read the information of the electronic tags and perform corresponding actions through system judgment.
4. The intelligent linen production management system according to claim 3, wherein: the electronic tag is a flexible radio frequency tag, and a waterproof film is coated outside the electronic tag.
5. The intelligent linen production management system according to claim 2, wherein: the linen sorting machine sorts and conveys the linen of the same order form at the output end of the flat ironing machine to a plurality of folding machines according to the type through the identification electronic tag.
6. The management method of the intelligent linen production management system according to any one of claims 1-5, comprising the following steps:
s1, pushing the cleaning task to the MES system: pushing the cleaning task to an MES system through an automatic linen ordering system, and automatically issuing the cleaning task;
s2, forming a cleaning schedule: the MES management subsystem calls an execution process of the CAPP/PDM system according to the received order quantity and the previous order quantity, and evaluates the capacity by combining PM system data to form a node plan and a cleaning plan of cleaning scheduling;
s3, automatic cleaning operation: receiving a node plan and a cleaning plan formed by the MES management subsystem through the station all-in-one machine, calling a corresponding washing process, and sending a cleaning instruction to an intelligent washing production line of each cleaning workshop to perform automatic cleaning operation;
s4, information collection, analysis and summarization: the MES monitoring subsystem monitors each link on the intelligent washing production line, monitors the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information of each cleaning workshop in the operation process, and feeds back the plan progress information, the equipment state information, the quality analysis information and the capacity dynamic information to the cloud database in real time.
7. The management method of the intelligent linen production management system according to claim 6, wherein in S3, the linen in different hotels is cleaned by washing cages, then conveyed to a cloth spreading machine for flattening by a conveyer belt, then conveyed to a ironing machine for ironing by a conveyer belt, then conveyed to a folding machine for folding into a required shape by a conveyer belt, then conveyed to a sorting machine by a conveyer belt, a radio frequency identifier is arranged on the conveyer belt for identifying the linen information of each hotel, then the linen in different hotels is sorted to corresponding bins according to the read information, then the linen is conveyed to a stacking machine, a packing machine and a loading machine in sequence by a conveyer belt for stacking, packing and loading, and finally the cleaned linen is delivered to customers.
8. The management method of the intelligent production management system of linen according to claim 6, wherein in S2, the corresponding devices of the intelligent washing line can be pre-selected to be started or shut down according to the cleaning plan.
9. The management method of an intelligent linen production management system as claimed in claim 6, wherein in S4, the device monitoring management includes data collection, device operation detection, device production data detection and information warning, according to the cleaning plan, if linen does not come out from the corresponding device according to the established plan and enter the next device, the information warning is issued, the collected device status and production data are stored in the cloud database, and then displayed on the system page, and the related personnel is notified in the form of an alarm information mail or a short message.
10. The management method of the intelligent linen production management system as claimed in claim 9, wherein the production data such as the yield and the production duration of the equipment are displayed in real time according to the collected data, so that the production and utilization conditions of the equipment are known and uploaded to the database, the cleaning process is optimized, the productivity is accurately evaluated, and finally the node plan and the cleaning plan of the optimal cleaning schedule are formed.
CN201910963300.2A 2019-10-11 2019-10-11 Intelligent linen production management system and management method Pending CN112650153A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116308247A (en) * 2022-08-09 2023-06-23 江苏牛掌柜科技有限公司 Maintenance and management method and system for linen textile

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116308247A (en) * 2022-08-09 2023-06-23 江苏牛掌柜科技有限公司 Maintenance and management method and system for linen textile
CN116308247B (en) * 2022-08-09 2024-04-05 江苏牛掌柜科技有限公司 Maintenance and management method and system for linen textile

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