CN112649289B - Clamping device and fixing mechanism of heat exchange tube - Google Patents
Clamping device and fixing mechanism of heat exchange tube Download PDFInfo
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- F28—HEAT EXCHANGE IN GENERAL
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明公开了一种换热管的夹持装置及固定机构,包括:第一夹持组件,用于夹持换热管的一端;第二夹持组件,用于固定换热管的另一端;固定架;第一固定座和第二固定座,所述第一固定座与所述第二固定座分别固定一个第一夹持组件;滑动座,其设置于所述固定架;平衡组件,用于联结两个换热管。本发明,在夹持装置中,滑轨与第一滑动块之间形成转动副,卸载了由拧紧换热管时所产生的预紧力,促使测试实验得以顺利进行;在固定机构中,同时固定夹持两根换热管,且在两根换热管间设置平衡组件,避免了换热管在预紧时产生的力对实验的干扰,大大减小了实验的误差。
The invention discloses a clamping device and a fixing mechanism for a heat exchange tube, comprising: a first clamping component for clamping one end of the heat exchange tube; a second clamping component for fixing the other end of the heat exchange tube ; a fixing frame; a first fixing seat and a second fixing seat, the first fixing seat and the second fixing seat respectively fix a first clamping component; a sliding seat, which is arranged on the fixing frame; a balance component, Used to connect two heat exchange tubes. In the present invention, in the clamping device, a rotating pair is formed between the sliding rail and the first sliding block, which unloads the pre-tightening force generated when the heat exchange tube is tightened, and promotes the smooth progress of the test experiment; in the fixing mechanism, at the same time Two heat exchange tubes are fixedly clamped, and a balance component is set between the two heat exchange tubes, which avoids the interference of the force generated by the preloading of the heat exchange tubes to the experiment, and greatly reduces the error of the experiment.
Description
技术领域technical field
本发明涉及核电蒸汽发生器中换热管的技术领域,尤其涉及一种换热管的夹持装置及固定机构。The invention relates to the technical field of heat exchange tubes in nuclear power steam generators, in particular to a clamping device and a fixing mechanism for heat exchange tubes.
背景技术Background technique
换热管是核电蒸汽发生器必不可缺少的一部分,在规定的温度、压力、以及不同的介质中起换热作用。核电站中因流致振动导致U型管在弯管区域发生面内振动,导致换热管与支撑支承板在运行过程中发生多种摩擦形式的耦合,包括冲击磨损、微动磨损、滑动磨损等。近年来,换热管发生接触损伤的案例逐渐被发现,因而需要对换热管进行摩擦测试实验。The heat exchange tube is an indispensable part of the nuclear power steam generator, and it plays a heat exchange role in the specified temperature, pressure, and different media. The flow-induced vibration in the nuclear power plant causes in-plane vibration of the U-shaped tube in the bending area, resulting in the coupling of the heat exchange tube and the support plate in various forms of friction during operation, including impact wear, fretting wear, sliding wear, etc. . In recent years, the cases of contact damage of heat exchange tubes have been gradually discovered, so it is necessary to conduct friction test experiments on heat exchange tubes.
然而,在对换热管进行摩擦测试实验过程中,由于夹持固定装置在对换热管进行预紧时,会使换热管产生扭转和弯曲,进而使测试结果产生非常大的误差,最终导致测试结果不具有参考价值。However, during the friction test experiment on the heat exchange tube, the heat exchange tube will be twisted and bent when the clamping and fixing device pre-tighten the heat exchange tube, which will cause a very large error in the test results. As a result, the test results have no reference value.
发明内容SUMMARY OF THE INVENTION
针对现有技术的上述不足,本发明所要解决的技术问题在于,提出一种换热管的夹持装置及固定机构,用于解决现有技术中夹持装置对测试结果产生误差的问题。In view of the above deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a clamping device and a fixing mechanism for a heat exchange tube, which are used to solve the problem that the clamping device in the prior art produces errors in test results.
本发明解决其技术问题采用的技术方案是一种换热管的夹持装置,包括:The technical solution adopted by the present invention to solve the technical problem is a clamping device for a heat exchange tube, including:
第一夹持组件,其设置于换热管的一端,所述第一夹持组件包括:滑轨;第一限位滑块和第二限位滑块,所述第一限位滑块和所述第二限位滑块均设置于所述滑轨,且所述第一限位滑块与所述第二限位滑块之间的距离可调;第一滑动块,用于固定换热管的一端,所述第一滑动块设置于所述滑轨且可在所述第一限位滑块与所述第二限位滑块之间沿所述滑轨滑动,所述第一滑动块与所述滑轨之间形成一转动副;A first clamping assembly, which is arranged at one end of the heat exchange tube, the first clamping assembly includes: a slide rail; a first limit slider and a second limit slider, the first limit slider and The second limit sliders are all arranged on the slide rail, and the distance between the first limit slider and the second limit slider is adjustable; the first slider is used to fix the replacement At one end of the heat pipe, the first sliding block is disposed on the sliding rail and can slide along the sliding rail between the first limiting block and the second limiting block. A rotating pair is formed between the sliding block and the sliding rail;
第二夹持组件,其设置于换热管的另一端,所述第二夹持组件包括:滑槽;第三限位滑块和第四限位滑块,所述第三限位滑块和所述第四限位滑块均设置于所述滑槽,且所述第三限位滑块与所述第四限位滑块之间的距离可调;第二滑动块,用于固定换热管的另一端,所述第二滑动块设置于所述滑槽且可在所述第三限位滑块和所述第四限位滑块之间沿所述滑槽滑动;The second clamping assembly is disposed at the other end of the heat exchange tube, the second clamping assembly includes: a chute; a third limit slider and a fourth limit slider, the third limit slider and the fourth limit slider are both arranged in the chute, and the distance between the third limit slider and the fourth limit slider is adjustable; the second slider is used for fixing at the other end of the heat exchange tube, the second sliding block is disposed on the chute and can slide along the chute between the third limit slider and the fourth limit slider;
所述第一限位滑块与所述第二限位滑块均设置有第一锁止螺栓,旋动所述第一锁止螺栓可锁止或解锁第一限位滑块/第二限位滑块与所述滑轨之间的滑动;Both the first limit slider and the second limit slider are provided with a first locking bolt, and rotating the first locking bolt can lock or unlock the first limit slider/second limiter. sliding between the slider and the slide rail;
所述第三限位滑块与所述第四限位滑块均设置有第二锁止螺栓,旋动所述第二锁止螺栓可锁止或解锁第三限位滑块/第四限位滑块与所述滑槽之间的滑动。The third limit slider and the fourth limit slider are both provided with second locking bolts, and rotating the second locking bolt can lock or unlock the third limit slider/fourth limiter. sliding between the slider and the chute.
优选地,所述第一滑动块包括:第一本体,其设置于所述滑轨,所述第一本体可沿所述滑轨滑动且以所述滑轨为轴转动;第一夹持块,其固定于所述第一本体,所述第一夹持块开设有与换热管的外壁适配的第一夹持部;第二夹持块,其与所述第一夹持块螺栓连接,所述第二夹持块开设有与换热管的外壁适配的第二夹持部;Preferably, the first sliding block includes: a first body disposed on the sliding rail, the first body can slide along the sliding rail and rotate around the sliding rail; a first clamping block , which is fixed on the first body, the first clamping block is provided with a first clamping part adapted to the outer wall of the heat exchange tube; the second clamping block is bolted to the first clamping block connected, the second clamping block is provided with a second clamping portion adapted to the outer wall of the heat exchange tube;
所述滑轨呈圆柱状设置,所述第一本体开设有与所述滑轨适配的凹槽。The slide rail is arranged in a cylindrical shape, and the first body is provided with a groove adapted to the slide rail.
优选地,所述第二滑动块包括:第二本体,其设置于所述滑槽并可沿所述滑槽滑动;第三夹持块,其固定于所述第二本体,所述第三夹持块开设有与换热管的外壁适配的第三夹持部;第四夹持部,其与所述第三夹持部螺栓连接,所述第四夹持块开设有与换热管的外壁适配的第四夹持部;Preferably, the second sliding block includes: a second body, which is disposed on the chute and can slide along the chute; a third clamping block, which is fixed on the second body, the third The clamping block is provided with a third clamping part adapted to the outer wall of the heat exchange tube; the fourth clamping part is bolted to the third clamping part, and the fourth clamping block is provided with a heat exchange part. a fourth clamping portion adapted to the outer wall of the tube;
所述滑槽的截面呈矩形设置,所述第二本体开设有与所述滑槽的内壁贴合的凸块。The cross section of the chute is set in a rectangular shape, and the second body is provided with a convex block that fits with the inner wall of the chute.
一种换热管的固定机构,包括两个夹持装置,还包括:A fixing mechanism for a heat exchange tube, comprising two clamping devices, further comprising:
固定架;fixed frame;
第一固定座和第二固定座,所述第一固定座与所述第二固定座分别固定一个第一夹持组件;a first fixing base and a second fixing base, the first fixing base and the second fixing base respectively fix a first clamping component;
滑动座,其设置于所述固定架,且所述滑动座与所述固定架之间的相对位置可调节;所述滑动座的两端部分别设置一个第二夹持组件,且两个所述第二夹持组件与所述滑动座之间的相对位置均可调节;a sliding seat, which is arranged on the fixing frame, and the relative position between the sliding seat and the fixing frame can be adjusted; a second clamping component is respectively provided at both ends of the sliding seat, and the two The relative position between the second clamping assembly and the sliding seat can be adjusted;
平衡组件,用于联结两个换热管;所述平衡组件包括:平衡杆,所述平衡杆具有第一连接部、第二连接部及第三连接部,所述第二连接部处于所述第一连接部与所述第三连接部之间,所述第一连接部与一个换热管连接,所述第三连接部与另一换热管连接,所述第二连接部用于连接动力组件。A balance assembly for connecting two heat exchange tubes; the balance assembly includes: a balance rod, the balance rod has a first connection part, a second connection part and a third connection part, the second connection part is located in the Between the first connection part and the third connection part, the first connection part is connected with one heat exchange tube, the third connection part is connected with another heat exchange tube, and the second connection part is used for connection Power components.
优选地,所述固定架包括横梁和与两个立座,所述横梁的两端分别设置一个所述立座;所述横梁的两侧均沿所述横梁的长度方向设置有若干第一槽孔组,所述第一槽孔组包括两个沿所述横梁的高度方向布置的两个第一槽孔。Preferably, the fixing frame includes a beam and two uprights, each of which is provided with one of the uprights at both ends of the beam; a plurality of first grooves are provided on both sides of the beam along the length of the beam A hole group, the first slot hole group includes two first slot holes arranged along the height direction of the beam.
优选地,所述滑动座包括座体及与所述座体连接的两个连接板,所述横梁的两侧分别设置一个所述连接板;两个所述连接板均开设有两个第二槽孔,且所述第二槽孔螺栓固定于任一第一槽孔组。Preferably, the sliding seat includes a seat body and two connecting plates connected to the seat body, one connecting plate is respectively provided on both sides of the beam; slot holes, and the second slot holes are bolted to any one of the first slot hole groups.
优选地,所述第一槽孔与所述第二槽孔垂直;所述第二槽孔的长度大于所述第一槽孔组中两个第一槽孔的间距。Preferably, the first slotted hole is perpendicular to the second slotted hole; the length of the second slotted hole is greater than the distance between the two first slotted holes in the first slotted hole group.
优选地,所述座体具有第一侧面、第二侧面、第三侧面及第四侧面,所述第一侧面与所述第三侧面相对设置,所述第二侧面与所述第四侧面相对设置;Preferably, the seat body has a first side, a second side, a third side and a fourth side, the first side is opposite to the third side, and the second side is opposite to the fourth side set up;
所述第一侧面与第三侧面沿所述座体的长度方向均设置有若干第三槽孔,所述连接板螺栓固定于任一第三槽孔的任意位置;且所述第三槽孔的长度方向与所述滑槽的长度方向垂直;The first side surface and the third side surface are provided with a number of third slot holes along the length direction of the base body, and the connecting plate is bolted to any position of any third slot hole; and the third slot hole The length direction of the chute is perpendicular to the length direction of the chute;
所述第二侧面与第四侧面沿所述座体的长度方向均设置有若干第四槽孔,所述第二夹持组件螺栓固定于任一所述第四槽孔的任意位置,且所述第四槽孔的长度方向与所述滑槽的长度方向垂直。The second side surface and the fourth side surface are provided with a plurality of fourth slot holes along the length direction of the base body, and the second clamping component is bolted to any position of any of the fourth slot holes, and all The length direction of the fourth slot hole is perpendicular to the length direction of the chute.
优选地,所述平衡组件还包括两个联动块,两个所述联动块均开设有第一通孔和第二通孔;所述第一连接部或第三连接部螺栓固定于所述第一通孔,换热管的中部螺栓固定于所述第二通孔。Preferably, the balance assembly further includes two linkage blocks, both of which are provided with a first through hole and a second through hole; the first connection part or the third connection part is bolted to the first through hole A through hole, and the middle part of the heat exchange tube is bolted to the second through hole.
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
(1)第一限位滑块和第二限位滑块之间的距离可调,第三限位滑块和第四限位滑块之间的距离可调,也就使得换热管的两端在测试过程中的振幅(上下跳动的幅度)可以控制,进而可测的换热管在不同振幅下的各种参数,使具有该夹持装置的测试装置可测范围更广。(1) The distance between the first limit slider and the second limit slider is adjustable, and the distance between the third limit slider and the fourth limit slider is adjustable, which makes the heat exchange tube The amplitude of the two ends during the testing process (the amplitude of the up and down beating) can be controlled, and various parameters of the heat exchange tube under different amplitudes can be measured, so that the testing device with the clamping device can measure a wider range.
(2)滑轨与第一滑动块之间形成转动副,即第一滑动块可以以滑轨为轴转动,使得换热管两端不会被憋住,保证了第二滑动块不会在预紧力的作用下与滑槽内壁抵顶,使第一滑动块和第二滑动块可在各自预设范围内自由滑动;即,滑轨与第一滑动块的可转动连接避免或减轻了换热管出现上述的横向弯曲的情况,促使测试实验得以顺利进行。(2) A rotating pair is formed between the sliding rail and the first sliding block, that is, the first sliding block can rotate with the sliding rail as the axis, so that the two ends of the heat exchange tube will not be blocked, ensuring that the second sliding block will not be in the Under the action of the pre-tightening force, it abuts against the inner wall of the chute, so that the first sliding block and the second sliding block can slide freely within their respective preset ranges; that is, the rotatable connection between the sliding rail and the first sliding block is avoided or reduced. The above-mentioned lateral bending of the heat exchange tube facilitates the smooth progress of the test experiment.
(3)分别设置第一锁止螺栓和第二锁止螺栓,使得换热管两端的振幅可单独调节,进而测试换热管的两端同时在不同振幅的情况下的各种参数。(3) Set the first locking bolt and the second locking bolt respectively, so that the amplitude of the two ends of the heat exchange tube can be adjusted independently, and then test various parameters of the two ends of the heat exchange tube with different amplitudes at the same time.
(4)一个固定机构可固定两根换热管,同时用平衡杆联结两根换热管,且在平衡杆上设置第二连接部用于连接动力组件,提高了测试效率。两根换热管上的横向弯曲的力会传递到第一连接部和第三连接部,这两个力在平衡杆上予以抵消,也就避免了换热管在预紧时产生横向弯曲对实验造成干扰,大大减小了实验的误差;同时,还使得动力组件与第二连接部可顺畅的连接,两者之间不会产生扭力,延长了动力组件与平衡杆的使用寿命。(4) Two heat exchange tubes can be fixed by a fixing mechanism, and two heat exchange tubes can be connected by a balance rod at the same time, and a second connection part is arranged on the balance rod for connecting the power components, which improves the test efficiency. The lateral bending force on the two heat exchange tubes will be transmitted to the first connecting part and the third connecting part, and the two forces will be offset on the balance rod, which also avoids the lateral bending of the heat exchange tubes during preloading. The interference caused by the experiment greatly reduces the error of the experiment; at the same time, the power assembly and the second connecting part can be smoothly connected, and there is no torsional force between the two, which prolongs the service life of the power assembly and the balance rod.
附图说明Description of drawings
图1为实施例中固定机构的结构示意图;Fig. 1 is the structural representation of the fixing mechanism in the embodiment;
图2为实施例中固定架的结构示意图;Fig. 2 is the structural representation of the fixing frame in the embodiment;
图3为实施例中平衡组件的结构示意图;3 is a schematic structural diagram of a balance assembly in an embodiment;
图4为实施例中联动块的结构示意图;4 is a schematic structural diagram of a linkage block in an embodiment;
图5为实施例中第一夹持组件的结构示意图;5 is a schematic structural diagram of the first clamping assembly in the embodiment;
图6为实施例中第一滑动块的结构示意图;6 is a schematic structural diagram of a first sliding block in an embodiment;
图7为实施例中第二夹持组件的结构示意图;7 is a schematic structural diagram of the second clamping assembly in the embodiment;
图8为实施例中第二滑动块的结构示意图;8 is a schematic structural diagram of a second sliding block in an embodiment;
图9为实施例中滑动座与两个第二夹持组件的结构示意图;9 is a schematic structural diagram of a sliding seat and two second clamping assemblies in an embodiment;
图10为实施例中座体的结构示意图;10 is a schematic structural diagram of a base in an embodiment;
图11为实施例中连接板的结构示意图;11 is a schematic structural diagram of a connecting plate in an embodiment;
图中:In the picture:
100、固定架;110、横梁;111、第一槽孔组;111a、第一槽孔;120、立座;100, fixed frame; 110, beam; 111, first slot group; 111a, first slot; 120, stand;
200、第一夹持组件;210、第一固定座;220、第二固定座;230、滑轨;240、第一限位滑块;250、第二限位滑块;260、第一滑动块;261、第一本体;261a、凹槽;262、第一夹持块;262a、第一夹持部;263、第二夹持块;263a、第二夹持部;270、第一锁止螺栓;200, the first clamping assembly; 210, the first fixed seat; 220, the second fixed seat; 230, the slide rail; 240, the first limit slider; 250, the second limit slider; 260, the
300、第二夹持组件;310、滑槽;320、第三限位滑块;330、第四限位滑块;340、第二滑动块;341、第二本体;341a、凸块;342、第三夹持块;342a、第三夹持部;343、第四夹持块;343a、第四夹持部;350、第二锁止螺栓;300, the second clamping assembly; 310, the chute; 320, the third limit slider; 330, the fourth limit slider; 340, the second slider; 341, the second body; 341a, the bump; 342 342a, the third clamping part; 343, the fourth clamping block; 343a, the fourth clamping part; 350, the second locking bolt;
400、平衡组件;410、平衡杆;420、联动块;421、第一通孔;422、第二通孔;400, balance assembly; 410, balance rod; 420, linkage block; 421, first through hole; 422, second through hole;
500、滑动座;510、座体;511、第一侧面;511a、第三槽孔;512、第二侧面;512a、第四槽孔;513、第三侧面;514、第四侧面;520、连接板;521、第二槽孔;500, sliding seat; 510, seat body; 511, first side; 511a, third slot; 512, second side; 512a, fourth slot; 513, third side; 514, fourth side; 520, connecting plate; 521, the second slot;
600、动力组件;600, power components;
700、换热管。700, heat exchange tube.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
请参照图5-图8,本发明公开了一种换热管的夹持装置,包括:Please refer to FIG. 5 to FIG. 8 , the present invention discloses a clamping device for a heat exchange tube, including:
第一夹持组件200,其设置于换热管700的一端,所述第一夹持组件200包括:滑轨230;第一限位滑块240和第二限位滑块250,所述第一限位滑块240和所述第二限位滑块250均设置于所述滑轨230,且所述第一限位滑块240与所述第二限位滑块250之间的距离可调;第一滑动块260,用于固定换热管700的一端,所述第一滑动块260设置于所述滑轨230且可在所述第一限位滑块240与所述第二限位滑块250之间沿所述滑轨230滑动,所述第一滑动块260与所述滑轨230之间形成一转动副;The
第二夹持组件300,其设置于换热管700的另一端,所述第二夹持组件300包括:滑槽310;第三限位滑块320和第四限位滑块330,所述第三限位滑块320和所述第四限位滑块330均设置于所述滑槽310,且所述第三限位滑块320与所述第四限位滑块330之间的距离可调;第二滑动块340,用于固定换热管700的另一端,所述第二滑动块340设置于所述滑槽310且可在所述第三限位滑块320和所述第四限位滑块330之间沿所述滑槽310滑动;The
所述第一限位滑块240与所述第二限位滑块250均设置有第一锁止螺栓270,旋动所述第一锁止螺栓270可锁止或解锁第一限位滑块240/第二限位滑块250与所述滑轨230之间的滑动;Both the
所述第三限位滑块320与所述第四限位滑块330均设置有第二锁止螺栓350,旋动所述第二锁止螺栓350可锁止或解锁第三限位滑块320/第四限位滑块330与所述滑槽310之间的滑动。The
本实施例的具体工作步骤及原理如下:The concrete working steps and principle of this embodiment are as follows:
第一夹持组件200将换热管700的其中任意一端夹持住,第二夹持组件300将换热管700的另一端夹持住;其中,设置第一限位滑块240和第二限位滑块250的目的在于保证第一滑动块260(即换热管700的其中一端)可在第一限位滑块240和第二限位滑块250之间滑动,优选地,第一限位滑块240和第二限位滑块250之间的距离可调,也就使得换热管700的一端在测试过程中的振幅(上下跳动的幅度)可以控制,进而可改变第一限位滑块240与第二限位滑块250之间的距离以测的换热管700在不同振幅下的各种参数,使具有该夹持装置的测试装置可测范围更广;同理,第二夹持组件300中,设置第三限位滑块320和第四限位滑块330可使得换热管700的另一端在另一预设范围内自由滑动,优选地,第三限位滑块320和第四限位滑块330之间的距离可调,进而可改变第三限位滑块320与第四限位滑块330之间的距离以测的换热管700在不同振幅下的各种参数,使具有该夹持装置的测试装置可测范围更广。The
在对换热管进行测试前,需要对换热管进行固定并施压,产生预紧力的来源主要有两个:第一,对换热管的进行施压的其他设备所产生的预紧力;第二,换热管两端在拧紧时所产生的预紧力。Before testing the heat exchange tube, the heat exchange tube needs to be fixed and pressurized. There are two main sources of preload force: first, the preload generated by other equipment that pressurizes the heat exchange tube. Second, the pre-tightening force generated by the two ends of the heat exchange tube when tightening.
具体的说,在预紧换热管700的时候,会使换热管700产生横向弯曲(即垂直于滑槽310或滑轨230长度方向的弯曲),所产生的横向弯曲使得换热管700在预紧过程中两端被憋住,导致第二滑动块340在该预紧力的作用下与滑槽310内壁紧抵,无法在滑槽310内滑动,致使实验的失败。而在本实施例中,滑轨230与第一滑动块260之间形成转动副,即第一滑动块260可以以滑轨230为轴转动,使得换热管700两端不会被憋住,即保证了第二滑动块340不会在预紧力的作用下与滑槽310内壁抵顶,使第一滑动块260和第二滑动块340可在各自预设范围内自由滑动;即是说,滑轨230与第一滑动块260的可转动连接卸载了换热管两端在拧紧时受到的预紧力,同时避免或减轻换热管700在受到其他设置施压后出现横向弯曲的情况,促使测试实验得以顺利进行。Specifically, when the
通过锁止螺栓的旋动来实现各个限位滑块的滑动的解锁或锁止,实现第一限位滑块240与第二限位滑块250之间的距离、第三限位滑块320与第四限位滑块330之间的距离的调节,进而实现换热管700两端的振幅大小的调节。Through the rotation of the locking bolts, the sliding unlocking or locking of each limit slider is realized, and the distance between the
优选地,由于分别设置第一锁止螺栓270和第二锁止螺栓350,使得换热管700两端的振幅可单独调节,进而测试换热管700的两端同时在不同振幅的情况下的各种参数。Preferably, since the first locking
所述第一滑动块260包括:第一本体261,其设置于所述滑轨230,所述第一本体261可沿所述滑轨230滑动且以所述滑轨230为轴转动;第一夹持块262,其固定于所述第一本体261,所述第一夹持块262开设有与换热管700的外壁适配的第一夹持部262a;第二夹持块263,其与所述第一夹持块262螺栓连接,所述第二夹持块263开设有与换热管700的外壁适配的第二夹持部263a;The first sliding
所述滑轨230呈圆柱状设置,所述第一本体261开设有与所述滑轨230适配的凹槽261a。The
设置第一夹持部262a与第二夹持部263a且二者通过螺栓连接的好处在于,在安装固定或拆除换热管700时操作更方便,只需旋动螺栓连接处的螺杆即可,同时,旋动螺杆还可调节换热管700的拧紧力度,可主动的减轻或避免由于拧紧时的产生的预紧力,进而减小或消除该预紧力对换热管700的测试过程中的不良影响。The advantage of arranging the
所述第二滑动块340包括:第二本体341,其设置于所述滑槽310并可沿所述滑槽310滑动;第三夹持块342,其固定于所述第二本体341,所述第三夹持块342开设有与换热管700的外壁适配的第三夹持部342a;第四夹持部343a,其与所述第三夹持部342a螺栓连接,所述第四夹持块343开设有与换热管700的外壁适配的第四夹持部343a;The second sliding
所述滑槽310的截面呈矩形设置,所述第二本体341开设有与所述滑槽310的内壁贴合的凸块341a。The cross section of the
与第一滑动块260同理,在第二滑动块340中,设置第三夹持部342a与第四夹持部343a的好处在于:在安装固定或拆除换热管700时操作更方便,只需旋动螺栓连接处的螺杆即可,同时,旋动螺杆还可调节换热管700的拧紧力度,可主动的减轻或避免由于拧紧时的产生的预紧力,进而减小或消除该预紧力对换热管700的测试过程中的不良影响。Similar to the first sliding
请参照图1-图11,本发明还公开了一种换热管的固定机构,包括两个夹持装置,还包括:1-11, the present invention also discloses a fixing mechanism for a heat exchange tube, including two clamping devices, and also includes:
固定架100;Fixing
第一固定座210和第二固定座220,所述第一固定座210与所述第二固定座220分别固定一个第一夹持组件200;a first fixing
滑动座500,其设置于所述固定架100,且所述滑动座500与所述固定架100之间的相对位置可调节;所述滑动座500的两端部分别设置一个第二夹持组件300,且两个所述第二夹持组件300与所述滑动座500之间的相对位置均可调节;The sliding
平衡组件400,用于联结两个换热管700;所述平衡组件400包括:平衡杆410,所述平衡杆410具有第一连接部、第二连接部及第三连接部,所述第二连接部处于所述第一连接部与所述第三连接部之间,所述第一连接部与一个换热管700连接,所述第三连接部与另一换热管700连接,所述第二连接部用于连接动力组件600。The
具体的说,在固定机构中,动力组件600带动平衡杆410上下运动,平衡杆410的第一连接部和第二连接部带动两个换热管700上下滑动,进而模拟换热管700在使用时的运动轨迹,以对换热管700进行各种参数的测试。其中,在一个固定机构中可同时对两个换热管700进行测试,提高了测试效率。Specifically, in the fixing mechanism, the
进一步地,如图1和图3所示,在没有设置平衡组件400的情况下,对换热管700预紧时,会导致换热管700的横向弯曲,进而带动原有的用于连接动力组件600的部位的位置随之发生偏移,无法正对动力组件600,这时,动力组件600与连接动力组件600的部位之间存在扭力,该扭力会极大的干扰测试过程,导致测试结果不具有参考价值;且,在动力组件600带动换热管700高速运动的情况下,该扭力会对动力组件600造成很大的损坏,大大缩短了动力组件600的使用寿命。而在本实施中,设置两个换热管700,同时用平衡杆410联结两根换热管700,且在平衡杆410上设置第二连接部用于连接动力组件600,这时,两根换热管700上的横向弯曲的力会传递到第一连接部和第三连接部,这两个力在平衡杆410上予以抵消,也就避免了换热管700在预紧时产生的力对实验的干扰,大大减小了实验的误差;同时,还使得动力组件600与第二连接部可顺畅的连接,两者之间不会产生扭力,延长了动力组件600与平衡杆410的使用寿命。Further, as shown in FIG. 1 and FIG. 3 , in the case where the
优选地,第一连接部与第三连接部为平衡杆410的两端,且第二连接部处于平衡杆410的中点位置,使得平衡杆410的泄力作用更彻底,对动力组件600的保护更充分。Preferably, the first connection part and the third connection part are two ends of the
更进一步地,滑动座500与固定架100之间的相对位置可调节,使得第一夹持组件200与第二夹持组件300之间的距离可调节,即该固定机构可固定长度不同的换热管700;Furthermore, the relative position between the sliding
两个第二夹持组件300与滑动座500之间的相对位置均可调节;即,当换热管700发生横向弯曲时,可调节第二夹持组件300在滑动座500上的位置,进而使换热管700不再弯曲,以此泄掉大部分拧紧时产生的预紧力,降低测试误差。The relative positions between the two
所述固定架100包括横梁110和与两个立座120,所述横梁110的两端分别设置一个所述立座120;所述横梁110的两侧均沿所述横梁110的长度方向设置有若干第一槽孔组111,所述第一槽孔组111包括两个沿所述横梁110的高度方向布置的两个第一槽孔111a。The fixing
所述滑动座500包括座体510及与所述座体510连接的两个连接板520,所述横梁110的两侧分别设置一个所述连接板520;两个所述连接板520均开设有两个第二槽孔521,且所述第二槽孔521螺栓固定于任一第一槽孔组111。The sliding
该设置使得滑动座500可调节的固定在横梁110上,以适应不同的换热管700长度。This arrangement enables the sliding
所述第一槽孔111a与所述第二槽孔521垂直;所述第二槽孔521的长度大于所述第一槽孔组111中两个第一槽孔111a的间距。The
当第二槽孔521的长度大于第一槽孔组111中两个第一槽孔111a的距离时,连接板520上第二槽孔521中的任意位置与第一槽孔111a螺栓固定,即连接板520还具有高度可调节的功能,调节连接板520的高度可使滑动座500适应第一夹持组件200的不同高度;可以理解的是,调节第一限位滑块240、第二限位滑块250、第三限位滑块320以及第四限位滑块330的高度可使得换热管700的两端处于同一高度,以保证实验顺利进行。When the length of the
所述座体510具有第一侧面511、第二侧面512、第三侧面513及第四侧面514,所述第一侧面511与所述第三侧面513相对设置,所述第二侧面512与所述第四侧面514相对设置;The
所述第一侧面511与第三侧面513沿所述座体510的长度方向均设置有若干第三槽孔511a,所述连接板520螺栓固定于任一第三槽孔511a的任意位置;且所述第三槽孔511a的长度方向与所述滑槽310的长度方向垂直;即,座体510与连接板520的位置可调,使得座体510上的两个第二夹持组件300可正对换热管700,进而减少换热管700的横向弯曲。The
所述第二侧面512与第四侧面514沿所述座体510的长度方向均设置有若干第四槽孔512a,所述第二夹持组件300螺栓固定于任一所述第四槽孔512a的任意位置,且所述第四槽孔512a的长度方向与所述滑槽310的长度方向垂直。即,两个第二夹持组件300可相对座体510横向调节,以使两个第二夹持组件300正对换热管700,进一步减少换热管700的横向弯曲。其中,座体510与连接板520间的位置调节为粗调,第二夹持组件300与座体510间的位置调节为微调,分级调节使换热管700被固定时发生的横向弯曲幅度进一步减小。The
所述平衡组件400还包括两个联动块420,两个所述联动块420均开设有第一通孔421和第二通孔422;所述第一连接部或第三连接部螺栓固定于所述第一通孔421,换热管700的中部螺栓固定于所述第二通孔422。The
其中,第一连接部与第三连接部关于第二连接部对称,使得动力组件600在带动平衡杆410运动时,平衡杆410对两根换热管700的力保持一致,进而保证两根换热管700的测试结果的一致性。The first connecting portion and the third connecting portion are symmetrical with respect to the second connecting portion, so that when the
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
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