CN112647640A - 一种模块房保温防水墙板制作方法 - Google Patents

一种模块房保温防水墙板制作方法 Download PDF

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CN112647640A
CN112647640A CN202011535497.9A CN202011535497A CN112647640A CN 112647640 A CN112647640 A CN 112647640A CN 202011535497 A CN202011535497 A CN 202011535497A CN 112647640 A CN112647640 A CN 112647640A
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waterproof
wallboard
parts
heat
coating
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刘宝芳
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Tianjin Yuantai Module Housing Manufacturing Co
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Abstract

本发明是一种模块房保温防水墙板制作方法，包括两个墙板及设在两个墙板中间的填充层，其步骤如下：(1)制备墙板；(2)制备填充层；(3)墙板外表面处理。本发明通过采用防水混凝土制作墙板，并在两个墙板之间填充一个保温芯板和具有保温防水效果的填充料以及在墙板外侧涂刷多层防水层和防火层，使得制作出的模块房墙板保温防水效果好，还具有防火效果。

Description

一种模块房保温防水墙板制作方法
技术领域
本发明涉及模块房领域，尤其涉及一种模块房保温防水墙板制作方法。
背景技术
模块化房屋已经开始渐渐走进人们的视野中，模块化房屋就是将房子的组成部分分化成不同的功能模块，用标准化、模块化、通用化生产实现工厂制造，房屋组装方便快速。模块化房屋在建造时需要先制作墙板，由于模块房墙板相对传统砖砌房屋墙体较薄，因此模块房墙板的保温及防水性能要求高，但是现有的模块房墙板大多是墙板内侧或内部铺设一层保温板，防水保温效果一般。
发明内容
本发明旨在解决现有技术的不足，而提供一种模块房保温防水墙板制作方法。
本发明为实现上述目的，采用以下技术方案：
一种模块房保温防水墙板制作方法，包括两个墙板及设在两个墙板中间的填充层，其步骤如下：
(1)制备墙板：
准备模具，并在模具内涂刷脱模剂；
在模具内架设钢筋笼，然后将搅拌好的防水混凝土浇筑在模具内，室温下12-16h后脱模，然后养护15-20天；
(2)制备填充层：
填充层包括保温芯板和填充料；
准备填充料，其组分按重量份数配比如下：磷酸三钠20-23份、草酸14-16份、尿醛胶1-2份、防水剂6-9份、石膏粉4-6份、玻璃丝2-4份、聚苯泡沫颗粒2-4份、氯化镁55-65份、氧化镁45-60份；
将两个墙板固定在模具内，将芯板固定在模具内中部，将搅拌均匀后的填充料浇筑在模具内，室温下20-24h脱模，然后养护8-10天；
(3)墙板外表面处理：在制作好的墙板外侧涂刷2-3层防水层，晾干后涂刷1-2层防火层。
特别的，所述步骤(1)中防水混凝土内的水泥用量大于300kg/m3，水灰比小于0.55，砂率为35％-45％，灰砂比为1:2-2.5。
特别的，所述步骤(2)中的防水剂为高级脂肪酸防水剂和无机铝盐防水剂中的一种。
特别的，所述步骤(2)中保温芯板为岩棉保温板或聚氨酯保温板。
特别的，所述步骤(3)中防水层涂料为防水乳化沥青涂料、沥青氯丁橡胶涂料、沥青酚醛防水涂料中的一种。
特别的，所述步骤(3)中防火层涂料由硅酸盐水泥、无机高温黏结剂、膨胀珍珠岩、硅酸铝纤维、改性剂、硬化剂、防水剂、水混合而成。
本发明的有益效果是：本发明通过采用防水混凝土制作墙板，并在两个墙板之间填充一个保温芯板和具有保温防水效果的填充料以及在墙板外侧涂刷多层防水层和防火层，使得制作出的模块房墙板保温防水效果好，还具有防火效果。
具体实施方式
下面结合实施例对本发明作进一步说明：
实施例1
一种模块房保温防水墙板制作方法，包括两个墙板及设在两个墙板中间的填充层，其步骤如下：
(1)制备墙板：
准备模具，并在模具内涂刷脱模剂；
在模具内架设钢筋笼，然后将搅拌好的防水混凝土浇筑在模具内，室温下12h后脱模，然后养护15天；
(2)制备填充层：
填充层包括保温芯板和填充料；
准备填充料，其组分按重量份数配比如下：磷酸三钠20份、草酸14份、尿醛胶1份、防水剂6份、石膏粉4份、玻璃丝2份、聚苯泡沫颗粒2份、氯化镁55份、氧化镁45份；
将两个墙板固定在模具内，将芯板固定在模具内中部，将搅拌均匀后的填充料浇筑在模具内，室温下20h脱模，然后养护8天；
(3)墙板外表面处理：在制作好的墙板外侧涂刷2层防水层，晾干后涂刷1层防火层。
特别的，所述步骤(1)中防水混凝土内的水泥用量大于300kg/m3，水灰比小于0.55，砂率为35％，灰砂比为1:2。
特别的，所述步骤(2)中的防水剂为高级脂肪酸防水剂。
特别的，所述步骤(2)中保温芯板为岩棉保温板。
特别的，所述步骤(3)中防水层涂料为防水乳化沥青涂料。
特别的，所述步骤(3)中防火层涂料由硅酸盐水泥、无机高温黏结剂、膨胀珍珠岩、硅酸铝纤维、改性剂、硬化剂、防水剂、水混合而成。
实施例2
一种模块房保温防水墙板制作方法，包括两个墙板及设在两个墙板中间的填充层，其步骤如下：
(1)制备墙板：
准备模具，并在模具内涂刷脱模剂；
在模具内架设钢筋笼，然后将搅拌好的防水混凝土浇筑在模具内，室温下16h后脱模，然后养护20天；
(2)制备填充层：
填充层包括保温芯板和填充料；
准备填充料，其组分按重量份数配比如下：磷酸三钠23份、草酸16份、尿醛胶2份、防水剂9份、石膏粉6份、玻璃丝4份、聚苯泡沫颗粒4份、氯化镁65份、氧化镁60份；
将两个墙板固定在模具内，将芯板固定在模具内中部，将搅拌均匀后的填充料浇筑在模具内，室温下24h脱模，然后养护10天；
(3)墙板外表面处理：在制作好的墙板外侧涂刷3层防水层，晾干后涂刷2层防火层。
特别的，所述步骤(1)中防水混凝土内的水泥用量大于300kg/m3，水灰比小于0.55，砂率为45％，灰砂比为1:2.5。
特别的，所述步骤(2)中的防水剂为无机铝盐防水剂。
特别的，所述步骤(2)中保温芯板为聚氨酯保温板。
特别的，所述步骤(3)中防水层涂料为沥青氯丁橡胶涂料。
特别的，所述步骤(3)中防火层涂料由硅酸盐水泥、无机高温黏结剂、膨胀珍珠岩、硅酸铝纤维、改性剂、硬化剂、防水剂、水混合而成。
实施例3
一种模块房保温防水墙板制作方法，包括两个墙板及设在两个墙板中间的填充层，其步骤如下：
(1)制备墙板：
准备模具，并在模具内涂刷脱模剂；
在模具内架设钢筋笼，然后将搅拌好的防水混凝土浇筑在模具内，室温下14h后脱模，然后养护18天；
(2)制备填充层：
填充层包括保温芯板和填充料；
准备填充料，其组分按重量份数配比如下：磷酸三钠22份、草酸15份、尿醛胶1.5份、防水剂7.5份、石膏粉5份、玻璃丝3份、聚苯泡沫颗粒3份、氯化镁60份、氧化53份；
将两个墙板固定在模具内，将芯板固定在模具内中部，将搅拌均匀后的填充料浇筑在模具内，室温下22h脱模，然后养护9天；
(3)墙板外表面处理：在制作好的墙板外侧涂刷2层防水层，晾干后涂刷2层防火层。
特别的，所述步骤(1)中防水混凝土内的水泥用量大于300kg/m3，水灰比小于0.55，砂率为40％，灰砂比为1:2.2。
特别的，所述步骤(2)中的防水剂为高级脂肪酸防水剂。
特别的，所述步骤(2)中保温芯板为聚氨酯保温板。
特别的，所述步骤(3)中防水层涂料为沥青酚醛防水涂料。
特别的，所述步骤(3)中防火层涂料由硅酸盐水泥、无机高温黏结剂、膨胀珍珠岩、硅酸铝纤维、改性剂、硬化剂、防水剂、水混合而成。
上面对本发明进行了示例性描述，显然本发明具体实现并不受上述方式的限制，只要采用了本发明的方法构思和技术方案进行的各种改进，或未经改进直接应用于其它场合的，均在本发明的保护范围之内。

Claims (6)

1.一种模块房保温防水墙板制作方法，包括两个墙板及设在两个墙板中间的填充层，其特征在于，其步骤如下：
(1)制备墙板：
准备模具，并在模具内涂刷脱模剂；
在模具内架设钢筋笼，然后将搅拌好的防水混凝土浇筑在模具内，室温下12-16h后脱模，然后养护15-20天；
(2)制备填充层：
填充层包括保温芯板和填充料；
准备填充料，其组分按重量份数配比如下：磷酸三钠20-23份、草酸14-16份、尿醛胶1-2份、防水剂6-9份、石膏粉4-6份、玻璃丝2-4份、聚苯泡沫颗粒2-4份、氯化镁55-65份、氧化镁45-60份；
将两个墙板固定在模具内，将芯板固定在模具内中部，将搅拌均匀后的填充料浇筑在模具内，室温下20-24h脱模，然后养护8-10天；
(3)墙板外表面处理：在制作好的墙板外侧涂刷2-3层防水层，晾干后涂刷1-2层防火层。
2.根据权利要求1所述的一种模块房保温防水墙板制作方法，其特征在于，所述步骤(1)中防水混凝土内的水泥用量大于300kg/m3，水灰比小于0.55，砂率为35％-45％，灰砂比为1:2-2.5。
3.根据权利要求1所述的一种模块房保温防水墙板制作方法，其特征在于，所述步骤(2)中的防水剂为高级脂肪酸防水剂和无机铝盐防水剂中的一种。
4.根据权利要求1所述的一种模块房保温防水墙板制作方法，其特征在于，所述步骤(2)中保温芯板为岩棉保温板或聚氨酯保温板。
5.根据权利要求1所述的一种模块房保温防水墙板制作方法，其特征在于，所述步骤(3)中防水层涂料为防水乳化沥青涂料、沥青氯丁橡胶涂料、沥青酚醛防水涂料中的一种。
6.根据权利要求1所述的一种模块房保温防水墙板制作方法，其特征在于，所述步骤(3)中防火层涂料由硅酸盐水泥、无机高温黏结剂、膨胀珍珠岩、硅酸铝纤维、改性剂、硬化剂、防水剂、水混合而成。
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CN210316079U (zh) * 2019-06-20 2020-04-14 深圳市中粤建岩土工程有限公司 一种环保绿色建筑的防火复合墙面
CN211313968U (zh) * 2019-12-26 2020-08-21 南京瑟路绅门业有限公司 一种高节能保温、隔音耐火的钢质门

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CN1117952A (zh) * 1995-07-06 1996-03-06 高满全 具有防水、保温墙板配方及其制作方法
CN1800557A (zh) * 2005-12-23 2006-07-12 邢思银 多功能轻质节能墙板及快速生产方法
CN202194297U (zh) * 2011-03-28 2012-04-18 谢艾民 防水保温复合墙板
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