CN112646223A - 高阻隔聚脂薄膜及生产方法 - Google Patents

高阻隔聚脂薄膜及生产方法 Download PDF

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CN112646223A
CN112646223A CN201911374514.2A CN201911374514A CN112646223A CN 112646223 A CN112646223 A CN 112646223A CN 201911374514 A CN201911374514 A CN 201911374514A CN 112646223 A CN112646223 A CN 112646223A
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王国明
于涛
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Fuwei Films Shandong Co Ltd
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Abstract

本发明公开了高阻隔聚脂薄膜及生产方法,主要涉及高阻隔聚脂薄膜领域。包括薄膜基层,所述薄膜基层上涂有涂布层,所述涂布层上附着有镀铝层;所述涂布层为丙烯酸类涂层材料、聚酯类涂层材料和聚氨酯类涂布材料的混合物,并添加异氰酸酯类交联剂进行交联。本发明的有益效果在于:解决了传统镀铝膜满足不了阻隔性要求的问题,通过在薄膜基层与镀铝层之间涂布涂布层,使得镀铝薄膜阻隔性显著增长。

Description

高阻隔聚脂薄膜及生产方法
技术领域
本申请涉及高阻隔聚脂薄膜领域,具体是高阻隔聚脂薄膜及生产方法。
背景技术
镀铝膜是很好的阻隔性材料,常常用于食品保鲜袋的制备。可以大大减少资源和能源的消耗。但是随着工业包装行业的飞速发展,对镀铝聚酯薄膜的阻隔性要求也越来越高,传统的镀铝聚脂薄膜通过提高镀铝层的厚度来提高阻隔性,但单纯增加镀铝层的厚度又会影响到聚脂薄膜本身的光学、力学性能。
发明内容
本申请的目的在于提供高阻隔聚脂薄膜,它解决了传统镀铝膜满足不了阻隔性要求的问题,通过在薄膜基层与镀铝层之间涂布涂布层,使得镀铝薄膜阻隔性显著增长。
本申请为实现上述目的,通过以下技术方案实现:
高阻隔聚脂薄膜,包括有薄膜基层,所述薄膜基层上涂有涂布层,所述涂布层上附着有镀铝层;所述涂布层为丙烯酸类涂层材料、聚酯类涂层材料和聚氨酯类涂布材料的混合物,并添加异氰酸酯类交联剂进行交联。
进一步的,所述丙烯酸类涂层材料玻璃化转变温度为34~36℃,所述聚酯类涂层材料玻璃化转变温度为39~41℃,所述聚氨酯类涂布材料玻璃化转变温度为38~41℃。
进一步的,所述涂布层厚度为0.04~0.9g/m²。
进一步的,以100质量份计,所述丙烯酸类涂层材料为15~32份,所述聚酯类涂层材料为30~45份,所述聚氨酯类涂布材料为15~45份,所述异氰酸酯类交联剂为4~10份。
高阻隔聚脂薄膜的生产方法,所述聚脂薄膜在纵向拉伸与横向拉伸之间增加有涂布工序,所述涂布工序将权1~权4所述任一项涂布层材料涂布在薄膜表面。
对比现有技术,本申请的有益效果在于:
对薄膜包装的阻隔性要求越来越高,传统的镀铝聚脂薄膜只能通过增加镀铝层厚度来增加阻隔性,但镀铝层厚度增加会影响到聚脂薄膜本身的光学、力学性能。本申请在聚脂薄膜的薄膜基层与镀铝层之间增设涂布层,在镀铝层厚度不变的情况下,聚脂薄膜的阻隔性显著增长,且涂布层厚度薄,不会对薄膜的光学、力学性能造成不良影响。
具体实施方式
下面结合具体实施例,进一步阐述本申请。
实施例1:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料32份,所述聚酯类涂层材料32份,所述聚氨酯类涂布材料32份混合,并添加异氰酸酯类交联剂4份进行交联。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
实施例2:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料20份,所述聚酯类涂层材料35份,所述聚氨酯类涂布材料35份的混合物,并添加异氰酸酯类交联剂10份进行交联。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
实施例3:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料15份,所述聚酯类涂层材料30份,所述聚氨酯类涂布材料45份混合,并添加异氰酸酯类交联剂10份进行交联。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
实施例4:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料为45份,所述聚酯类涂层材料为30份,所述聚氨酯类涂布材料为15份,所述异氰酸酯类交联剂为10份。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
实施例5:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料20份,所述聚酯类涂层材料45份,所述聚氨酯类涂布材料25份混合,并添加异氰酸酯类交联剂为10份进行交联。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
实施例6:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料为20份,所述聚酯类涂层材料为40份,所述聚氨酯类涂布材料为35份,所述异氰酸酯类交联剂为5份。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
实施例7:在双向拉伸聚酯薄膜的纵向拉伸与横向拉伸之间增加涂布工序,采用涂布方式将涂层涂布在薄膜表面形成涂布层,聚脂薄膜横向拉伸后将镀铝层附着在涂布层上。以100质量份计,涂布层使用丙烯酸类涂层材料为20份,所述聚酯类涂层材料为30份,所述聚氨酯类涂布材料为40份,所述异氰酸酯类交联剂为10份。为了更好的增强涂布层的阻隔性,其中丙烯酸类涂层材料玻璃化转变温度为35℃,所述聚酯类涂层材料为40℃,所述聚氨酯类涂布材料为40℃。为了增强涂布层与镀铝层之间的附着力,涂层厚度优选为0.04~0.09g/m²。
表1不同涂布配方阻氧指标
Figure 410259DEST_PATH_IMAGE002
由表1可知,通过涂布涂布层,在镀铝层OD值为3的调价下,高阻隔聚脂薄膜的阻氧均小于0.3,明显小于未涂布涂布层的高阻隔聚酯薄膜阻氧数值。当高阻隔聚酯薄膜复合后需要进行水煮等条件下使用时,优先选用实施例3、实施例7的涂布层配方。

Claims (5)

1.高阻隔聚脂薄膜,其特征在于:包括有薄膜基层,所述薄膜基层上涂有涂布层,所述涂布层上附着有镀铝层;
所述涂布层为丙烯酸类涂层材料、聚酯类涂层材料和聚氨酯类涂布材料的混合物,并添加异氰酸酯类交联剂进行交联。
2.根据权利要求1所述高阻隔聚脂薄膜,其特征在于:所述丙烯酸类涂层材料玻璃化转变温度为34~36℃,所述聚酯类涂层材料玻璃化转变温度为39~41℃,所述聚氨酯类涂布材料玻璃化转变温度为38~41℃。
3.根据权利要求1所述高阻隔聚脂薄膜,其特征在于:所述涂布层厚度为0.04~0.9g/m²。
4.根据权利要求1所述高阻隔聚脂薄膜,其特征在于:以100质量份计,所述丙烯酸类涂层材料为15~32份,所述聚酯类涂层材料为30~45份,所述聚氨酯类涂布材料为15~45份,所述异氰酸酯类交联剂为4~10份。
5.高阻隔聚脂薄膜的生产方法,其特征在于:所述聚脂薄膜在纵向拉伸与横向拉伸之间增加有涂布工序,所述涂布工序将权1~权4所述任一项涂布层材料涂布在薄膜表面。
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Application publication date: 20210413