CN112645027A - Product line different-speed transmission control system and method - Google Patents
Product line different-speed transmission control system and method Download PDFInfo
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- CN112645027A CN112645027A CN202011573276.0A CN202011573276A CN112645027A CN 112645027 A CN112645027 A CN 112645027A CN 202011573276 A CN202011573276 A CN 202011573276A CN 112645027 A CN112645027 A CN 112645027A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
The invention discloses a product line different-speed transmission control system and a method, which relate to the field of flow line production and comprise the following steps: at least one line on which a working area is provided, the line being configured to transport products to be processed at a first speed; the positioning mechanism is used for being matched with the operating line to fix the product to be processed in the operating area; the operation mechanism is arranged on one side of the operation area and is used for processing the product to be processed after the positioning mechanism is fixed; at least one conveyor line disposed adjacent to the work line, the conveyor line configured to convey the processed products processed by the work mechanism at a second speed, the second speed being greater than the first speed. The invention can improve the utilization efficiency of the automatic operation station.
Description
Technical Field
The invention relates to the field of flow line production, in particular to a product line different-speed transmission control system and method.
Background
Under the development condition of the prior art, the traditional full-manual operation system is gradually replaced by the mechanical automation, and products operate sequentially according to all stations arranged on the production line.
At present, the problem of product accumulation generally exists on a production line, and the working time of a single station comprises the time for moving a product after the operation out of the station besides the working time of the product in the station.
However, an effective implementation manner for reducing product accumulation and improving the utilization efficiency of the automatic operation station is not available at present.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a product line different-speed transmission control system capable of improving the utilization efficiency of an automatic operation station.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a product line different-speed transmission control system is characterized by comprising:
at least one line having a working area thereon and configured to transport a product to be processed at a first speed;
the positioning mechanism is used for matching with the operating line to fix the product to be processed in the operating area;
the operation mechanism is arranged on one side of the operation area and is used for processing the product to be processed after the positioning mechanism is fixed;
at least one conveyor line disposed adjacent to the work line, the conveyor line configured to convey the processed products processed by the work mechanism at a second speed, the second speed being greater than the first speed.
In some embodiments, the positioning mechanism comprises:
the supporting frame is arranged between the operating line and the conveying line and fixed on the operating line, and a positioning gate is arranged on the supporting frame;
the positioning and fixing device is arranged on the operating line and is used for matching with the positioning gate and the operating line to fix the product to be processed in the operating area;
when the positioning gate detects that the product to be processed reaches the preset position, a signal is sent to enable the operation line to stop transmission, and the positioning and fixing device is enabled to act to fix the product to be processed.
In some embodiments, the positioning gate is provided with a sensor to determine whether the product to be processed reaches a preset position.
In some embodiments, the line is provided with an S-shaped baffle, and the baffle is arranged such that the feed inlet of the line is larger than the discharge outlet.
In some embodiments, the positioning fixture comprises:
a fixed end fixed on the operating line;
and one end of the hydraulic rod is fixed on the fixed end, and the other end of the hydraulic rod is provided with a clamping plate for clamping the product to be processed.
In some embodiments, the second speed is three times the first speed.
In some embodiments, the conveying line has a conveying length of 0.8 to 1.2 meters.
In some embodiments, the product line different-speed transmission control system comprises two operation lines and one transmission line which are arranged in a staggered mode.
In some embodiments, the work mechanism is a work robot.
The invention provides a product line different-speed transmission control method capable of improving utilization efficiency of automatic operation stations.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a product line different-speed transmission control method utilizing the product line different-speed transmission control system comprises the following steps:
conveying a product to be processed at a first speed by using a production line;
when the product to be processed is positioned in the operation area, the positioning mechanism is matched with the operation line to fix the product to be processed in the operation area;
processing the product to be processed in the operation area by using an operation mechanism;
conveying the processed product processed by the operation mechanism at a second speed which is higher than the first speed by using the conveying line so as to accelerate the processed product to leave the operation line.
Compared with the prior art, the invention has the advantages that:
the product line different-speed transmission control system provided by the invention passes through the operating line and the transmission line which are arranged at intervals, wherein the transmission speed of the transmission line is higher than that of the operating line, so that the original whole assembly line is divided into a plurality of short lines according to requirements, a combined mode of a slow line and a fast line is formed, namely, the operation is carried out on the operating line as the slow line, and the product is quickly taken away from an automatic operation station by utilizing the transmission line as the fast line. Through the line speed beat balance, can place denser work piece on the operation line, reduce the unwrapping wire degree of difficulty, effectively improved the utilization efficiency of operation station.
Drawings
Fig. 1 is a perspective view of a product line different-speed transmission control system in an embodiment of the present invention;
FIG. 2 is a front view of a product line differential speed transmission control system according to an embodiment of the present invention;
fig. 3 is a top view of a product line different-speed transmission control system according to an embodiment of the invention.
In the figure: 1-operation line, 11-baffle, 2-positioning mechanism, 21-supporting frame, 22-positioning fixing device, 221-fixing end, 222-hydraulic rod, 223-clamping plate, 23-positioning gate, 3-operation mechanism and 4-transmission line.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1 to 3, an embodiment of the invention provides a product line different-speed transmission control system, which includes at least one operation line 1, a positioning mechanism 2, an operation mechanism 3, and at least one transmission line 4.
Wherein, the operation line 1 is provided with an operation area, and the operation line 1 is configured to transmit the product to be processed at a first speed. In this embodiment, the line 1 is a carrier line for paying out and automatic operation, and after a product to be processed is transferred to an operation area, the product is fixed by the positioning mechanism 2 and then processed by the operation mechanism 3. Generally, the line 1 may be a work station.
The positioning mechanism 2 is used for matching the operating line 1 to fix the product to be processed in the operating area. In the present embodiment, if a rectangular plane coordinate system is established with the working plane of the working line 1 as a reference, the positioning mechanism 2 is used to fix the X-axis direction and the Y-axis direction of the product to be processed in cooperation with the working line 1.
Preferably, the positioning mechanism 2 in the present embodiment includes a support frame 21 and a positioning fixture 22.
The support frame 21 is arranged between the operating line 1 and the transmission line 4 and fixed on the operating line 1, and a positioning gate 23 is arranged on the support frame 21. The positioning gate 23 is mainly used for restricting the position of the to-be-processed product in the Y-axis direction, and when the positioning gate 23 is closed, the to-be-processed product is prevented from being conveyed forwards.
The positioning and fixing device 22 is arranged on the operating line 1 and is used for matching the positioning gate 23 and the operating line 1 to fix the product to be processed in the operating area. The positioning and fixing device 22 is mainly used for fixing a product to be processed in the X-axis direction, and is mainly realized by matching with the operation line 1, generally speaking, a baffle is arranged on the operation line 1, in this embodiment, a baffle setting scheme of a single operation area is provided, that is, an S-shaped baffle 11 is arranged on the operation line, and the baffle 11 is arranged so that the feeding hole of the operation line 1 is larger than the discharging hole. By adopting the arrangement mode, the condition of a single operation area can be considered, and the feeding quantity can be ensured. It will be appreciated that a dual working area may be provided, in which case the flap may be located in the middle of the line 1 and the other alignment fixture 22 may be provided on the other side of the line 1.
It should be noted that the product line different-speed transmission control system in this embodiment further includes a control mechanism, the control mechanism communicates with the positioning gate 23, the operation line 1 and the positioning fixing device 22 in a signal connection manner, when the positioning gate 23 detects that the product to be processed reaches a preset position, a signal is sent to the control mechanism, and the control mechanism drives the operation line 1 to stop transmission and enables the positioning fixing device 22 to operate to fix the product to be processed.
Preferably, a sensor may be provided at the positioning gate 23 to determine whether the product to be processed reaches a preset position. For example, the sensor determines whether the product to be processed contacts the positioning gate 23.
As a preferred embodiment, in some embodiments, the positioning fixture 22 includes a fixed end 221 and a hydraulic ram 222. The fixed end 221 is fixed on the production line 1, one end of the hydraulic rod 222 is fixed on the fixed end, and the other end of the hydraulic rod is provided with a clamping plate 223 for clamping the product to be processed. Therefore, the adjustment and the positioning of the product to be processed in the X-axis direction can be realized through the extension and retraction of the hydraulic rod 222.
The operation mechanism 3 is arranged on one side of the operation area and used for processing the product to be processed after the positioning mechanism 2 is fixed. The working mechanism 3 is a working robot in this embodiment.
A conveyor line 4 is disposed adjacent to the work line 1, the conveyor line 4 being configured to convey the processed products processed by the work mechanism at a second speed, the second speed being greater than the first speed.
As a preferable embodiment, the second speed is three times as high as the first speed, and it is understood that this embodiment does not limit this, and in an actual production process, the double speed relationship between the second speed and the first speed can be flexibly set according to actual conditions to find a balance between economy and efficiency. In addition, the transmission length of the transmission line 4 in this embodiment is 0.8 to 1.2 meters, and of course, the transmission length may also be determined according to the requirement.
The number of the work lines 1 and the number of the conveying lines 4 included in the product line different-speed transmission control system may be set as required. Referring to fig. 1, a further line 1 may be provided, for example at the other end of the conveyor line 4, for deploying a manual job or for deploying the next automatic job. It will be appreciated that a conveyor line 4 may be provided after the new line 1, and these may be arranged appropriately according to the number and type of stations.
In summary, the product line different-speed transmission control system of the present invention passes through the operation line 1 and the transmission line 4 which are arranged at intervals, wherein the transmission speed of the transmission line 4 is greater than that of the operation line 1, so as to divide the original whole assembly line into a plurality of short lines as required, and form a combined mode of a slow line and a fast line, that is, to operate on the operation line 1 as the slow line, and to rapidly take the product away from the automatic operation station by using the transmission line 4 as the fast line. Through the line speed and the beat balance, more dense workpieces can be placed on the operating line 1, the paying-off difficulty is reduced, and the utilization efficiency of the operating stations is effectively improved.
Meanwhile, the invention also provides a product line different-speed transmission control method utilizing the product line different-speed transmission control system, which comprises the following steps:
a product to be processed is conveyed at a first speed by using a working line 1, and when the product to be processed is located in a working area, the working line 1 is matched by using a positioning mechanism 2 to fix the product to be processed in the working area. And processing the product to be processed in the working area by using a working mechanism 3, and conveying the processed product processed by the working mechanism at a second speed which is higher than the first speed by using a conveying line 4 so as to accelerate the processed product to leave the working line 1.
According to the product line different-speed transmission control method, the original integral production line is divided into a plurality of short lines according to requirements through the operation line 1 and the transmission line 4 which are arranged at intervals, a combined mode of a slow line and a fast line is formed, more dense workpieces can be placed on the operation line 1 through line speed beat balance, the paying-off difficulty is reduced, and the utilization efficiency of operation stations is effectively improved.
In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It is noted that, in the present application, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A product line different-speed transmission control system is characterized by comprising:
at least one line (1) provided with a working area and configured to transport the products to be processed (1) at a first speed;
a positioning mechanism (2) for cooperating with the line (1) to fix the product to be processed in the working area;
the operation mechanism (3) is arranged on one side of the operation area and is used for processing the product to be processed after being fixed by the positioning mechanism (2);
at least one conveyor line (4) disposed adjacent to the work line (1), the conveyor line (4) being configured to convey the processed products processed by the work mechanism at a second speed, the second speed being greater than the first speed.
2. The product line different speed transmission control system according to claim 1, characterized in that: the positioning mechanism (2) comprises:
the supporting frame (21) is arranged between the operating line (1) and the conveying line (4), and is fixed on the operating line (1), and a positioning gate opening (23) is arranged on the supporting frame (21);
the positioning and fixing device (22) is arranged on the operating line (1) and is used for matching the positioning gate (23) and the operating line (1) to fix a product to be processed in the operating area;
when the positioning gate (23) detects that the product to be processed reaches a preset position, a signal is sent to stop transmission of the operation line (1), and the positioning and fixing device (22) is made to act to fix the product to be processed.
3. The product line different speed transmission control system according to claim 2, characterized in that: the positioning gate (23) is provided with a sensor to judge whether the product to be processed reaches a preset position.
4. The product line different speed transmission control system according to claim 2, characterized in that: the production line (1) is provided with an S-shaped baffle (11), and the baffle (11) is arranged to enable a feed inlet of the production line (1) to be larger than a discharge outlet.
5. The system for controlling the variable-speed conveyance of a product line according to claim 2, wherein the positioning and fixing means (22) comprises:
a fixed end (221) fixed to the line (1);
and one end of the hydraulic rod (222) is fixed on the fixed end, and the other end of the hydraulic rod is provided with a clamping plate (223) for clamping the product to be processed.
6. The product line different speed transmission control system according to claim 1, characterized in that: the second speed is three times the first speed.
7. The product line different speed transmission control system according to claim 1, characterized in that: the transmission length of the transmission line (4) is 0.8-1.2 meters.
8. The product line different speed transmission control system according to claim 1, characterized in that: the product line different-speed transmission control system comprises two staggered operation lines (1) and one transmission line (4).
9. The product line different speed transmission control system according to claim 1, characterized in that: the operating mechanism (3) is an operating robot.
10. A product line different-speed transmission control method using the product line different-speed transmission control system according to claim 1, characterized by comprising the steps of:
conveying the product to be processed at a first speed by means of a line (1);
when the product to be processed is positioned in the operation area, a positioning mechanism (2) is utilized to be matched with the operation line (1) so as to fix the product to be processed in the operation area;
processing the product to be processed in the operation area by using an operation mechanism (3);
conveying the processed product processed by the working mechanism at a second speed greater than the first speed by using the conveying line (4) to accelerate the processed product away from the working line (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011573276.0A CN112645027A (en) | 2020-12-25 | 2020-12-25 | Product line different-speed transmission control system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011573276.0A CN112645027A (en) | 2020-12-25 | 2020-12-25 | Product line different-speed transmission control system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112645027A true CN112645027A (en) | 2021-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011573276.0A Pending CN112645027A (en) | 2020-12-25 | 2020-12-25 | Product line different-speed transmission control system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112645027A (en) |
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2020
- 2020-12-25 CN CN202011573276.0A patent/CN112645027A/en active Pending
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