CN211191755U

CN211191755U - Automatic production line for stamping galvanized back plate of television

Info

Publication number: CN211191755U
Application number: CN201922149889.0U
Authority: CN
Inventors: 杨浩伟; 赖冠华; 樊欣
Original assignee: Dongguan Liandong Hardware Manufacturing Co ltd
Current assignee: Dongguan Liandong Hardware Manufacturing Co ltd
Priority date: 2019-12-04
Filing date: 2019-12-04
Publication date: 2020-08-07
Anticipated expiration: 2029-12-04

Abstract

The utility model discloses a TV set galvanization backplate punching press automatic production line, including transport mechanism, mechanism of breaking a jam, first punching press mechanism, second punching press mechanism, first manipulator, second manipulator and unloading manipulator, the transport mechanism tip is equipped with the mechanism of breaking a jam, first punching press mechanism and second punching press mechanism are installed at the side interval of transport mechanism, and first punching press mechanism is the same with second punching press mechanism, first manipulator and second manipulator are installed respectively to first punching press mechanism and second punching press mechanism side, and this TV set galvanization backplate punching press automatic production line passes through the whole journey transport of the work cooperation transport mechanism of manipulator, reduces the cost of transportation, and reduces the collision destruction rate of work piece, has still solved the security problem, and whole very big improvement production efficiency, through the promotion of normal position mechanism to the material simultaneously, improves the machining precision, the cooperation discharge device avoids the waste material to influence processing to the collection of waste material, improves processingquality.

Description

Automatic production line for stamping galvanized back plate of television

Technical Field

The utility model relates to a TV set production technical field specifically is a TV set zinc-plating backplate punching press automatic production line.

Background

At present, the scientific technology is developed vigorously, in order to meet the continuously changing requirements of customers, product manufacturers have urgent requirements on a stamping part supplier cooperating for a long time, such as larger production scale, higher delivery speed and higher quality, domestic large and medium-sized stamping part production enterprises still adopt traditional manual stamping lines, the defects of low efficiency, unstable quality and large potential safety hazard cannot meet the requirements of the market, meanwhile, the continuous improvement of labor cost gradually extrudes the processing cost advantage of the manual stamping production line, and therefore, the production mode of the automatic plate stamping production line is the primary choice of the stamping part production enterprises. However, the application of the automatic sheet stamping production line cannot be blind for enterprises, and a reasonable design method is needed to guide the enterprises to design the automatic sheet stamping production line which meets the actual conditions of the enterprises.

Traditional press line material transportation is mainly implemented through appurtenance such as manual work mode and driving in the punching production of TV set zinc-plated backplate, and wherein collision and work piece location factor such as inaccurate lead to a lot of work pieces abandonment, and traditional punching press trade mainly adopts mechanized production mode, and each pressure level all needs 1 ~ 2 workman's of distribution to be responsible for work piece transport and manual operation, and this kind of mode can prolong the production time greatly, reduces holistic production efficiency and beat, for this reason, we provide a TV set zinc-plated backplate punching press automatic production line.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a TV set zinc-plating backplate punching press automatic production line to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic production line for stamping galvanized back plates of televisions comprises a conveying mechanism, a unstacking mechanism, a first stamping mechanism, a second stamping mechanism, a first manipulator, a second manipulator and a blanking manipulator, wherein the unstacking mechanism is arranged at the end part of the conveying mechanism, the first stamping mechanism and the second stamping mechanism are arranged at intervals on the side edge of the conveying mechanism, the first stamping mechanism and the second stamping mechanism are the same, the first manipulator and the second manipulator are respectively arranged on the side edges of the first stamping mechanism and the second stamping mechanism, the blanking manipulator is arranged at one end, away from the unstacking mechanism, of the conveying mechanism, the first stamping mechanism comprises a control box, a suspension arm, a hydraulic cylinder, an upper pressing plate, a normal position mechanism, a discharging device, a waste material box, a limiting block, a table plate and a lower table plate, the top of the control box is fixed with the table plate, and the suspension arm is fixedly arranged on one, the hydraulic cylinder is installed at the top of the suspension arm, the upper pressure plate is installed at the telescopic end of the hydraulic cylinder, the lower template matched with the upper pressure plate is fixed on the surface of the bedplate, the aligning mechanisms are installed on the symmetrical side and the vertical side of the bedplate edge, which are located on the suspension arm, the discharging device is installed on the side, close to the suspension arm, of the bedplate surface, the limiting blocks are symmetrically fixed on the side, close to the discharging device, of the lower template, on the bedplate surface, and the waste material box is fixed at the bottom end of.

Preferably, the righting mechanism comprises a fixing plate, an air cylinder and a pushing block, the fixing plate is fixed on the side edge of the bedplate, the air cylinder is embedded in the center of the fixing plate, and the pushing block is fixed at the output end of the air cylinder.

Preferably, the telescopic links are symmetrically arranged between the fixed plate and the push block, the two ends of each telescopic link are respectively fixedly connected with the fixed plate and the push block, the outer side of each telescopic link is sleeved with a reset spring, and the fixed plate and the push block are elastically connected through the reset springs.

Preferably, discharge device includes the extension board, inhales the material fan, subsides box, return bend, stock guide and delay the screen cap, the extension board is fixed and is close to davit one side at a platform, extension board surface embedding is installed and is inhaled the material fan, the davit outside is fixed with and subsides the box, and inhales the output of material fan and penetrate and subside box internally mounted and have the return bend, and the return bend is buckled upwards, the return bend end fixing has the delay screen cap, it is fixed with the stock guide to subside the box port, and the stock guide bottom corresponds with the waste material box.

Preferably, the top surface of the sedimentation box is fixedly packaged by a mesh plate.

Preferably, the support plate is installed in a downward inclined mode, and the port of the material suction fan corresponds to the lower template.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the workpiece of the utility model is stably placed on the surface of the conveying mechanism through the unstacking mechanism, the conveying mechanism is opened and rotated, the first mechanical arm clamps the workpiece and is placed in the first punching mechanism for processing, the workpiece is clamped again and is placed back to the original position after processing, the workpiece after one-time processing is moved to the position of the second punching mechanism along with the conveying mechanism, the second mechanical arm clamps the workpiece and is placed in the second punching mechanism for processing, the second mechanical arm places the workpiece back to the original position after processing, the conveying mechanism transports the processed workpiece to the end part, the workpieces are taken down and placed in order through the blanking manipulator, the automatic production line for stamping the galvanized back plates of the televisions matches the whole-process conveying of the conveying mechanism through the work of the manipulator, not only the conveying efficiency is increased, but also the conveying cost is reduced, and the collision damage rate of the workpiece is reduced, the safety problem is solved, and the production efficiency is integrally and greatly improved.

2. The utility model discloses the work piece is placed on the lower bolster surface, carry out accurate normal position through normal position mechanism, open the pneumatic cylinder and promote the top board and push down, realize the stamping process to the material through top board and lower bolster pressfitting, the pneumatic cylinder drives the top board and rises, the work piece after the processing is taken away, place new work piece and realize high-efficient stamping process, this TV set zinc-plated backplate punching press automatic production line is through normal position mechanism to the promotion of material, machining precision is improved, cooperation discharge apparatus is to the collection of waste material, avoid the waste material to influence processing, and machining quality is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the punching mechanism of the present invention;

FIG. 3 is a schematic view of the layout structure of the aligning mechanism of the present invention;

FIG. 4 is a schematic structural view of the aligning mechanism of the present invention;

fig. 5 is a schematic structural view of the discharging device of the present invention.

In the figure: 1. a transport mechanism; 2. a destacking mechanism; 3. a first punching mechanism; 4. a second stamping mechanism; 5. a first manipulator; 6. a second manipulator; 7. a feeding manipulator; 8. a control box; 9. a suspension arm; 10. A hydraulic cylinder; 11. an upper pressure plate; 12. a position correcting mechanism; 13. a discharge device; 14. a waste material box; 15. a limiting block; 16. a platen; 17. a lower template; 18. a fixing plate; 19. a cylinder; 20. a push block; 21. a telescopic rod; 22. a return spring; 23. a support plate; 24. a material suction fan; 25. a settling box; 26. bending the pipe; 27. A material guide plate; 28. a retention net cap; 29. mesh plates.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a TV set zinc-plated backplate punching press automatic production line, including transport mechanism 1, mechanism 2 destacks, first punching press mechanism 3, second punching press mechanism 4, first manipulator 5, second manipulator 6 and

unloading manipulator

7, 1 tip of transport mechanism is equipped with destacks mechanism 2, first punching press mechanism 3 and second punching press mechanism 4 are installed to 1 side interval of transport mechanism, and first punching press mechanism 3 is the same with second punching press mechanism 4, first manipulator 5 and second manipulator 6 are installed respectively to first punching press mechanism 3 and 4 sides of second punching press mechanism, transport mechanism 1 keeps away from 2 one end of destacking mechanism and installs unloading manipulator 7.

The workpiece is stably placed on the surface of the conveying mechanism 1 through the unstacking mechanism 2, the conveying mechanism 1 is opened and rotated, the workpiece clamped by the first mechanical arm 5 is placed in the first punching mechanism 3 for processing, the workpiece is clamped and placed back to the original position again after being processed, the workpiece after being processed for one time is moved to the position of the second punching mechanism 4 along with the conveying mechanism 1, the workpiece clamped by the second mechanical arm 6 is placed in the second punching mechanism 4 for processing, the workpiece is placed back to the original position by the second mechanical arm 6 after being processed, the workpiece after being processed is transported to the end part by the conveying mechanism 1, and the workpiece is taken down and placed neatly through the blanking mechanical arm 7.

The conveying mechanism 1, the unstacking mechanism 2, the first stamping mechanism 3, the second stamping mechanism 4, the first mechanical arm 5, the second mechanical arm 6 and the blanking mechanical arm 7 are stably programmed and controlled by a modified computer program.

The first mechanical arm 5, the second mechanical arm 6 and the blanking mechanical arm 7 are programming mechanical arms commonly used in factories at present.

First punching press mechanism 3 includes control box 8, davit 9, pneumatic cylinder 10, top board 11, normal position mechanism 12, discharge device 13, waste material box 14, stopper 15, platen 16 and lower bolster 17, control box 8 top is fixed with

platen

16, and 8 top one side fixed mounting of control box has davit 9, pneumatic cylinder 10 is installed at davit 9 top, and pneumatic cylinder 10 flexible end installs top board 11, platen 16 fixed surface has lower bolster 17 with top board 11 complex, normal position mechanism 12 is all installed to platen 16 edge position in the symmetry side and the perpendicular side of davit 9, discharge device 13 is installed to platen 16 surface near davit 9 one side, platen 16 surface position is near discharge device 13 one side symmetry fixed stopper 15 of being close to on

lower bolster

17, 8 bottom fixes waste material box 14.

The workpiece is placed on the surface of the lower template 17, accurate righting is carried out through the righting mechanism 12, the hydraulic cylinder 10 is started to push the upper pressing plate 11 to press downwards, the material is punched and processed through pressing of the upper pressing plate 11 and the lower template 17, the hydraulic cylinder 10 drives the upper pressing plate 11 to rise, the processed workpiece is taken away, and the new workpiece is placed to achieve efficient punching and processing.

The righting mechanism 12 comprises a fixing plate 18, an air cylinder 19 and a pushing block 20, the fixing plate 18 is fixed on the side edge of the bedplate 16, the air cylinder 19 is embedded in the center of the fixing plate 18, the pushing block 20 is fixed at the output end of the air cylinder 19, the pushing block 20 is pushed by the air cylinder 19 to move in a stretching mode, righting pushing is conducted on materials, and accurate processing is achieved.

The symmetry is equipped with telescopic link 21 between fixed plate 18 and the ejector pad 20, and telescopic link 21 both ends respectively with fixed plate 18 and ejector pad 20 fixed connection, and the cover is equipped with reset spring 22 in the telescopic link 21 outside, and fixed plate 18 and ejector pad 20 pass through reset spring 22 elastic connection, and through the flexible of telescopic link 21, cooperation reset spring 22's elasticity makes ejector pad 20 move steadily.

The discharging device 13 comprises a support plate 23, a material suction fan 24, a sedimentation box 25, a bent pipe 26, a material guide plate 27 and a retention mesh cap 28, the support plate 23 is fixed on one side of the support platform close to the suspension arm 9, the material suction fan 24 is embedded and installed on the surface of the support plate 23, the sedimentation box 25 is fixed on the outer side of the suspension arm 9, the output end of the material suction fan 24 penetrates into the sedimentation box 25 and is internally provided with the bent pipe 26, the bent pipe 26 bends upwards, the end part of the bent pipe 26 is fixed with the retention mesh cap 28, the material guide plate 27 is fixed at the bottom opening of the sedimentation box 25, the bottom end of the material guide plate 27 corresponds to the waste material box 14, the material suction fan 24 performs high-power material suction work, waste scraps generated by stamping are sucked away by the material suction fan 24, the waste scraps are guided into the retention mesh cap 28 along with gas, the gas is discharged through the retention mesh cap 28, the waste.

The top surface of the settling box 25 is fixedly packaged by a mesh plate 29, so that the gas discharged from the elbow 26 is conveniently evacuated, and the influence of the gas on discharging due to downward flushing is avoided.

The support plate 23 is installed in a downward inclined mode, the port of the material suction fan 24 corresponds to the lower mold plate 17, the material suction convenience degree of the material suction fan 24 is increased, and the waste material discharge rate is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a TV set zinc-plated backplate punching press automatic production line, includes transport mechanism (1), mechanism (2) of breaking a jam, first punching press mechanism (3), second punching press mechanism (4), first manipulator (5), second manipulator (6) and unloading manipulator (7), its characterized in that: the automatic stacking machine is characterized in that the end part of the conveying mechanism (1) is provided with a unstacking mechanism (2), the side edges of the conveying mechanism (1) are provided with a first punching mechanism (3) and a second punching mechanism (4) at intervals, the first punching mechanism (3) and the second punching mechanism (4) are identical, the side edges of the first punching mechanism (3) and the second punching mechanism (4) are respectively provided with a first mechanical arm (5) and a second mechanical arm (6), one end, far away from the unstacking mechanism (2), of the conveying mechanism (1) is provided with a blanking mechanical arm (7), the first punching mechanism (3) comprises a control box (8), a suspension arm (9), a hydraulic cylinder (10), an upper pressure plate (11), a normal position mechanism (12), a discharging device (13), a waste material box (14), a limiting block (15), a table plate (16) and a lower mold plate (17), the top of the control box (8) is fixed, and a suspension arm (9) is fixedly installed on one side of the top of the control box (8), a hydraulic cylinder (10) is installed on the top of the suspension arm (9), an upper pressing plate (11) is installed at the telescopic end of the hydraulic cylinder (10), a lower template (17) matched with the upper pressing plate (11) is fixed on the surface of the platen (16), a positioning mechanism (12) is installed on the symmetrical side and the vertical side of the edge of the platen (16) which are located on the suspension arm (9), a discharging device (13) is installed on one side, close to the suspension arm (9), of the surface of the platen (16), a limiting block (15) is symmetrically fixed on one side, close to the discharging device (13), of the lower template (17), on the surface of the platen (16), and a waste material box (.

2. The automatic production line for stamping the galvanized back plate of the television set according to claim 1, characterized in that: the correcting mechanism (12) comprises a fixing plate (18), an air cylinder (19) and a pushing block (20), the fixing plate (18) is fixed on the side edge of the bedplate (16), the air cylinder (19) is embedded in the center of the fixing plate (18), and the pushing block (20) is fixed at the output end of the air cylinder (19).

3. The automatic production line for stamping the galvanized back plate of the television set according to claim 2, characterized in that: the telescopic rod (21) is symmetrically arranged between the fixed plate (18) and the push block (20), two ends of the telescopic rod (21) are fixedly connected with the fixed plate (18) and the push block (20) respectively, a reset spring (22) is sleeved on the outer side of the telescopic rod (21), and the fixed plate (18) and the push block (20) are elastically connected through the reset spring (22).

4. The automatic production line for stamping the galvanized back plate of the television set according to claim 1, characterized in that: discharge device (13) include extension board (23), inhale material fan (24), subside box (25), return bend (26), stock guide (27) and be detained wire cap (28), extension board (23) are fixed and are close to davit (9) one side at a platform, extension board (23) surface embedding is installed and is inhaled material fan (24), the davit (9) outside is fixed with and subsides box (25), and the output of inhaling material fan (24) penetrates and subsides box (25) internally mounted and have return bend (26), and return bend (26) are buckled upwards, return bend (26) end fixing has and is detained wire cap (28), it is fixed with stock guide (27) to subside box (25) end opening, and stock guide (27) bottom corresponds with waste material box (14).

5. The automatic production line for stamping the galvanized back plate of the television set according to claim 4, characterized in that: the top surface of the sedimentation box (25) is fixedly packaged by a mesh plate (29).

6. The automatic production line for stamping the galvanized back plate of the television set according to claim 4, characterized in that: the support plate (23) is installed in a downward inclined mode, and the port of the material suction fan (24) corresponds to the lower mold plate (17).