CN112621982A - Cross arm insulator forming machine - Google Patents
Cross arm insulator forming machine Download PDFInfo
- Publication number
- CN112621982A CN112621982A CN202011454256.1A CN202011454256A CN112621982A CN 112621982 A CN112621982 A CN 112621982A CN 202011454256 A CN202011454256 A CN 202011454256A CN 112621982 A CN112621982 A CN 112621982A
- Authority
- CN
- China
- Prior art keywords
- main shaft
- forming machine
- fixed
- machine frame
- cross arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000012212 insulator Substances 0.000 title claims abstract description 24
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 230000010405 clearance mechanism Effects 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 5
- 238000010862 gear shaping Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/02—Producing shaped prefabricated articles from the material by turning or jiggering in moulds or moulding surfaces on rotatable supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to the field of insulator production equipment, in particular to a cross arm insulator forming machine which comprises a forming machine frame, wherein a supporting platform used for supporting a mud blank and driving the mud blank to rotate is arranged at the bottom of the forming machine frame, the bottom surface of the supporting platform is vertically and fixedly connected with a main shaft, a plurality of gear pins used for inserting and fixing the mud blank are fixed on the upper surface of the supporting platform, a lifting plate used for cleaning the mud blank is arranged on the upper side of the supporting platform, the gear pins penetrate through the lifting plate, the lifting plate can slide on the gear pins, the lifting plate is in transmission connection with a lifting mechanism arranged on the main shaft, a cleaning mechanism used for cleaning waste materials generated by mud blank forming is arranged on the main shaft, and the cleaning mechanism is in transmission connection with the main shaft. This kind of cross arm insulator make-up machine is convenient for carry out the clearance of mud base, and labour saving and time saving helps improving the shaping machining efficiency to the mud base, and the waste material that will produce in time clears up and discharges, need not the manpower and clears up the waste material, and labour saving and time saving does not influence the shaping machining operation to the mud base.
Description
Technical Field
The invention relates to the field of insulator production equipment, in particular to a cross arm insulator forming machine.
Background
When the existing insulator forming machine is used for forming and processing a mud blank, a tray at the bottom of the insulator forming machine is often adhered with a mud block remained on the last mud blank, so that the next mud blank needs to be cleaned when being processed, time is consumed during cleaning, the labor intensity is high, the processing efficiency of the insulator is reduced, and cut waste materials can fall off and accumulate on a workbench during the insulator forming and processing, so that the waste materials are not convenient to clean in time, the workload of workers is increased, and the forming and processing of the next mud blank are influenced.
Disclosure of Invention
The invention aims to provide a cross arm insulator forming machine to solve the problems in the background technology. In order to achieve the purpose, the invention provides the following technical scheme: a cross arm insulator forming machine comprises a forming machine frame, wherein a bearing platform used for supporting a mud blank and driving the mud blank to rotate is arranged at the bottom of the forming machine frame, an air cylinder is fixed at the upper part of the forming machine frame, a pressing plate corresponding to the bearing platform is connected to the lower end of a piston rod of the air cylinder in a fixed-shaft rotating manner, the bottom surface of the bearing platform is vertical and fixedly connected with a main shaft, the lower end of the main shaft is connected to the bottom of the forming machine frame in a fixed-shaft rotating manner and is in transmission connection with a motor fixed at the bottom of the forming machine frame, a plurality of insert teeth used for inserting and fixing the mud blank are fixed on the upper surface of the bearing platform, a lifting plate used for cleaning the mud blank is arranged on the upper side of the bearing platform, the insert teeth penetrate through the lifting plate and can slide on the insert teeth, the lifting plate is in transmission connection with a lifting mechanism arranged on the main shaft, and a cleaning mechanism used for cleaning waste generated by, and the cleaning mechanism is in transmission connection with the main shaft.
Preferably, the lifting mechanism comprises a concave cavity arranged in the main shaft, a worm is rotatably connected in the concave cavity in a rotating mode, the central axis of the worm is overlapped with the central axis of the main shaft, a second rotating shaft is rotatably connected to the side wall of the main shaft in a fixed-shaft mode, one end of the second rotating shaft is located in the concave cavity, and the second rotating shaft is in transmission connection with the worm through a bevel gear set.
Preferably, the outer side wall of the main shaft is fixedly connected with a plurality of turbines in a rotating mode, the turbines are arranged at equal intervals along the circumference direction of the outer peripheral wall of the main shaft, a plurality of through holes corresponding to the turbines are formed in the side wall of the main shaft and connected with the concave cavity, and the turbines penetrate through the corresponding through holes and are connected with the worm in a meshed mode.
Preferably, a second connecting rod is fixed on the peripheral wall of the turbine, and one end, far away from the turbine, of the second connecting rod is hinged to the bottom surface of the lifting plate through the first connecting rod.
Preferably, clearance mechanism is including fixing the carousel on the main shaft periphery wall, the carousel is located the below of pivot two, the periphery of carousel is provided with circular fender of enclosing, enclose the bottom that the fender was fixed at the make-up machine frame.
Preferably, the one side of enclosing the shelves is seted up jaggedly, the dead axle rotates in the make-up machine frame and is connected with pivot one and spiral leaf axle, spiral leaf axle and pivot one are put the setting from top to bottom and are parallel to each other, the tip that pivot one and spiral leaf axle were with one side is passed through the pulley block transmission and is connected, be fixed with the safety cover that is used for protecting the pulley block in the make-up machine frame, spiral leaf axle and pivot one all pass breach and perpendicular directional main shaft.
Preferably, pivot one is located the downside of carousel, and the one end of the directional main shaft of pivot one is fixed with the gear, the bottom surface of carousel is fixed with the ring gear, the gear is connected with the ring gear meshing, the spiral vane axle is located the upper surface of carousel, breach department is fixed with the scraper blade, the base of scraper blade and the upper surface laminating of carousel and relative slip, be provided with the belt conveyor who is used for carrying the waste material under spiral vane axle and the pivot one.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the lifting plate is lifted through the lifting mechanism, so that the lifting plate jacks up the residual mud blank to clean the mud blank, time and labor are saved, the forming and processing efficiency of the mud blank is improved, and the spiral blade shaft is synchronously driven to timely clean and discharge the generated waste materials during the forming and processing operation of the mud blank, so that the waste materials are not required to be cleaned manually, time and labor are saved, and the forming and processing operation of the mud blank is not influenced.
Drawings
FIG. 1 is a schematic cross-sectional view of the final assembly of the present invention;
FIG. 2 is a schematic cross-sectional view of the supporting platform of the present invention;
FIG. 3 is a top view of the turntable structure of the present invention.
In the figure: 1. a forming machine frame; 2. a main shaft; 3. fencing; 4. a turntable; 5. a motor; 6. a ring gear; 7. a gear; 8. a belt conveyor; 9. a first rotating shaft; 10. a pulley set; 11. a protective cover; 12. a helical blade shaft; 13. a squeegee; 14. a support platform; 15. a lifting plate; 16. gear shaping; 17. a first connecting rod; 18. a second connecting rod; 19. a second rotating shaft; 20. a cylinder; 21. pressing a plate; 22. a turbine; 23. a worm; 24. a bevel gear set.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by workers skilled in the art without any inventive work based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: a cross arm insulator forming machine comprises a forming machine frame 1, wherein a supporting platform 14 used for supporting a mud blank and driving the mud blank to rotate is arranged at the bottom of the forming machine frame 1, an air cylinder 20 is fixed at the upper part of the forming machine frame 1, a pressing plate 21 corresponding to the supporting platform 14 is connected to the lower end of a piston rod of the air cylinder 20 in a fixed-shaft rotating mode, a main shaft 2 is vertically and fixedly connected to the bottom surface of the supporting platform 14, the lower end of the main shaft 2 is connected to the bottom of the forming machine frame 1 in a fixed-shaft rotating mode and is in transmission connection with a motor 5 fixed to the bottom of the forming machine frame 1, a plurality of inserting teeth 16 used for inserting and fixing the mud blank are fixed to the upper surface of the supporting platform 14, a lifting plate 15 used for cleaning the mud blank is arranged on the upper side of the supporting platform 14, the inserting teeth 16 penetrate through the lifting plate 15, the lifting plate 15 can slide on the inserting teeth 16, the lifting plate 15 is in transmission connection, and a cleaning mechanism for cleaning waste materials generated by mud blank forming is arranged on the main shaft 2 and is in transmission connection with the main shaft 2.
In this embodiment, the lifting mechanism includes a cavity arranged inside the main shaft 2, a worm 23 is rotatably connected to the cavity in a fixed-axis manner, the central axis of the worm 23 coincides with the central axis of the main shaft 2, a second rotating shaft 19 is rotatably connected to the side wall of the main shaft 2 in a fixed-axis manner, one end of the second rotating shaft 19 is located in the cavity, and the second rotating shaft 19 is in transmission connection with the worm 23 through a bevel gear set 24.
In this embodiment, the outer side wall of the main shaft 2 is provided with a plurality of turbines 22 which are connected to the outer side wall in a fixed-axis rotating manner, the turbines 22 are arranged at equal intervals along the circumferential direction of the outer circumferential wall of the main shaft 2, the side wall of the main shaft 2 is provided with a plurality of through holes corresponding to the turbines 22, the through holes are connected with the concave cavity, and the turbines 22 are meshed with the worm 23 through the corresponding through holes.
In this embodiment, a second connecting rod 18 is fixed on the outer peripheral wall of the turbine 22, and one end of the second connecting rod 18, which is far away from the turbine 22, is hinged to the bottom surface of the lifting plate 15 through a first connecting rod 17.
In this embodiment, clearance mechanism is including fixing carousel 4 on main shaft 2 periphery wall, carousel 4 is located the below of two 19 of pivot, the periphery of carousel 4 is provided with circular fender 3 that encloses, enclose fender 3 and fix the bottom at make-up machine frame 1.
In this embodiment, the breach is seted up to one side of enclosing shelves 3, dead axle rotation is connected with pivot one 9 and spiral vane axle 12 on the make-up machine frame 1, position sets up and is parallel to each other about spiral vane axle 12 and pivot one 9, pivot one 9 and spiral vane axle 12 pass through pulley group 10 transmission with the tip of one side and connect, be fixed with the safety cover 11 that is used for the protection to pulley group 10 on the make-up machine frame 1, spiral vane axle 12 and pivot one 9 all pass breach and perpendicular directional main shaft 2.
In this embodiment, a first rotating shaft 9 is located on the lower side of the rotating disc 4, a gear 7 is fixed at one end, pointing to the main shaft 2, of the first rotating shaft 9, a gear ring 6 is fixed on the bottom surface of the rotating disc 4, the gear 7 is meshed with the gear ring 6, the spiral vane shaft 12 is located on the upper surface of the rotating disc 4, a scraper 13 is fixed at the notch, the bottom edge of the scraper 13 is attached to the upper surface of the rotating disc 4 and slides relatively, and a belt conveyor 8 for conveying waste materials is arranged right below the spiral vane shaft 12 and the first rotating shaft 9.
The use method and the advantages of the invention are as follows: when the cross arm insulator forming machine is used for forming and processing the insulator, the working process is as follows:
placing the bottom of a mud blank to be processed on a lifting plate 15, inserting a gear shaping 16 at the bottom of the mud blank, starting an air cylinder 20 to enable a pressing plate 21 to press the upper end of the mud blank, starting a motor 5 to work after the mud blank is installed, driving a main shaft 2 to rotate by the motor 5, enabling the main shaft 2 to synchronously drive a bearing platform 14 and the lifting plate 15 to rotate, further driving the mud blank to rotate, further carrying out forming processing on the mud blank, stopping the motor 5 to work after the processing is finished, driving the pressing plate 21 to reset by the air cylinder 20, thereby taking down a formed insulator, rotating a second rotating shaft 19 at the moment, driving a worm 23 to rotate by a bevel gear set 24, further enabling the worm 23 to drive each turbine 22 to rotate, enabling the turbine 22 to jack the lifting plate 15 up through a second connecting rod 18 and a first connecting rod 17, pushing up and ejecting out the mud blank adhered to the gear shaping 16 after the lifting plate 15 is jacked up, thereby conveniently remain the clod and clear up, labour saving and time saving helps improving the shaping machining efficiency to the clod, remains the clearance at the clod and accomplishes the axle, and the contrarotation pivot two 19 drives worm 23 contrarotation through bevel gear set 24 to make worm 23 drive each turbine 22 contrarotation, make turbine 22 pass through connecting rod two 18 and connecting rod one 17 with lifter plate 15 whereabouts and reset, so that next clod's is fixed.
As described above, in the process of forming the mud blank, the cut waste material drops on the turntable 4, and the main shaft 2 synchronously drives the turntable 4 to rotate, so that the waste material is gathered at the spiral blade shaft 12 under the scraping action of the scraper 13, the rotation of the turntable 4 drives the gear 7 to rotate through the gear ring 6, so that the gear rotates at the first movable rotating shaft 9, so that the first rotating shaft 9 drives the spiral blade shaft 12 to rotate through the belt pulley group 10, so that the waste material gathered at the scraper 13 is discharged from the notch to the belt conveyor 8 on the lower side by the spiral blade shaft 12, and is output by the belt conveyor 8, thereby realizing timely discharge of the waste material, without manually cleaning the waste material, time and labor are saved, and the forming operation of the mud blank is not affected.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a cross arm insulator make-up machine, includes make-up machine frame (1), the bottom of make-up machine frame (1) is provided with and is used for supporting the adobe and drives adobe pivoted cushion cap (14), the upper portion of make-up machine frame (1) is fixed with cylinder (20), the dead axle rotation of the piston rod lower extreme of cylinder (20) is connected with clamp plate (21) corresponding with cushion cap (14), its characterized in that: the bottom surface of the bearing platform (14) is vertically and fixedly connected with a main shaft (2), the lower end of the main shaft (2) is connected to the bottom of the forming machine frame (1) in a fixed-shaft rotating mode and is in transmission connection with a motor (5) fixed to the bottom of the forming machine frame (1), a plurality of gear pins (16) used for being connected in an inserting mode and fixing mud blanks are fixed on the upper surface of the bearing platform (14), a lifting plate (15) used for cleaning the mud blanks is arranged on the upper side of the bearing platform (14), the gear pins (16) penetrate through the lifting plate (15), the lifting plate (15) can slide on the gear pins (16), the lifting plate (15) is in transmission connection with a lifting mechanism arranged on the main shaft (2), a cleaning mechanism used for cleaning waste materials generated by mud blank forming is arranged on the main shaft (2), and the cleaning mechanism is in transmission connection with the main shaft (2).
2. The cross arm insulator forming machine according to claim 1, wherein: the lifting mechanism comprises a concave cavity arranged inside the main shaft (2), a worm (23) is rotatably connected with the inside of the concave cavity in a shaft rotating mode, the central axis of the worm (23) is overlapped with the central axis of the main shaft (2), a second rotating shaft (19) is rotatably connected with the side wall of the main shaft (2) in a shaft fixing mode, one end of the second rotating shaft (19) is located in the concave cavity, and the second rotating shaft (19) is in transmission connection with the worm (23) through a bevel gear set (24).
3. A cross arm insulator forming machine according to claim 2, characterized in that: the fixed shaft is connected with a plurality of turbines (22) on the lateral wall of main shaft (2) in a rotating manner, and is a plurality of turbines (22) are arranged at equal intervals along the circumference of the peripheral wall of the main shaft (2), a plurality of through holes corresponding to the turbines (22) are formed in the lateral wall of the main shaft (2), the through holes are connected with the concave cavity, and the turbines (22) penetrate through the corresponding through holes to be meshed with the worm (23).
4. A cross arm insulator forming machine according to claim 3, characterized in that: a second connecting rod (18) is fixed on the peripheral wall of the turbine (22), and one end, far away from the turbine (22), of the second connecting rod (18) is hinged to the bottom surface of the lifting plate (15) through a first connecting rod (17).
5. A cross arm insulator forming machine according to claim 2, characterized in that: clearance mechanism is including fixing carousel (4) on main shaft (2) periphery wall, carousel (4) are located the below of pivot two (19), the periphery of carousel (4) is provided with circular fender (3) of enclosing, enclose fender (3) and fix the bottom at make-up machine frame (1).
6. A cross arm insulator forming machine according to claim 5, characterized in that: enclose one side of shelves (3) and set up jaggedly, the dead axle rotates on make-up machine frame (1) and is connected with pivot (9) and spiral leaf axle (12), spiral leaf axle (12) and pivot (9) position setting from top to bottom and parallel to each other, pivot (9) and spiral leaf axle (12) pass through pulley group (10) transmission with the tip of one side and connect, be fixed with safety cover (11) that are used for protection to pulley group (10) on make-up machine frame (1), spiral leaf axle (12) and pivot (9) all pass breach and perpendicular directional main shaft (2).
7. The cross arm insulator forming machine according to claim 6, wherein: the utility model discloses a waste material conveying device, including carousel (4), pivot one (9), and the one end of the directional main shaft (2) of pivot one (9) is fixed with gear (7), the bottom surface of carousel (4) is fixed with ring gear (6), gear (7) are connected with ring gear (6) meshing, spiral leaf axle (12) are located the upper surface of carousel (4), breach department is fixed with scraper blade (13), the base of scraper blade (13) and the upper surface laminating of carousel (4) and relative slip, be provided with belt conveyor (8) that are used for carrying the waste material under spiral leaf axle (12) and pivot one (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011454256.1A CN112621982B (en) | 2020-12-10 | 2020-12-10 | Cross arm insulator forming machine |
Applications Claiming Priority (1)
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CN202011454256.1A CN112621982B (en) | 2020-12-10 | 2020-12-10 | Cross arm insulator forming machine |
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CN112621982A true CN112621982A (en) | 2021-04-09 |
CN112621982B CN112621982B (en) | 2022-01-28 |
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CN202011454256.1A Active CN112621982B (en) | 2020-12-10 | 2020-12-10 | Cross arm insulator forming machine |
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CN (1) | CN112621982B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113877664A (en) * | 2021-09-28 | 2022-01-04 | 江阴市中医院 | Traditional chinese medicine crushing pretreatment equipment based on traditional chinese medicine pounding technology |
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