CN112621640B - Full-automatic high-speed drill unloading device - Google Patents

Full-automatic high-speed drill unloading device Download PDF

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Publication number
CN112621640B
CN112621640B CN202011480429.7A CN202011480429A CN112621640B CN 112621640 B CN112621640 B CN 112621640B CN 202011480429 A CN202011480429 A CN 202011480429A CN 112621640 B CN112621640 B CN 112621640B
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roller
plastic
sheet
tray
discharging
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CN112621640A (en
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陈海峰
高本华
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Hubei Mingyu Crystal Jewelry Co ltd
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Hubei Mingyu Crystal Jewelry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H3/00Separating articles from piles
    • B65H3/08Separating articles from piles using pneumatic force
    • B65H3/0808Suction grippers
    • B65H3/0816Suction grippers separating from the top of pile

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)

Abstract

The invention discloses a full-automatic high-speed drill unloading device, and belongs to the technical field of water drill production. The device includes tunnel type oven, oven conveyer belt, automatic brush bores structure and automatic feeding structure, automatic feeding structure includes the vacuum pump, the material loading frame, horizontal sliding plate, the manipulator, blister sheet stores up the frame and the blister sheet lifts the structure, blister sheet stores up the frame and includes the base, the carousel, indexing motor and a plurality of blister sheet stack the district, automatic brush bores the structure and includes the frame, ejection of compact brush roller, preceding transition gate face, preceding differential unloads brill mechanism, back transition gate face, back differential unloads brill mechanism, play piece mechanism, preceding play hopper, back play hopper, preceding pair roller guide mechanism, toast the mechanism, back pair roller guide mechanism and splicing groove. The device can automatically realize the continuous feeding of the plastic absorbing sheets and the separation of the rhinestones, has high automation degree and high speed, the drill unloading rate can reach more than 98 percent, the plastic absorbing sheets after the drill unloading do not need to be reprocessed, and the labor force is saved.

Description

Full-automatic high-speed drill unloading device
Technical Field
The invention belongs to the technical field of water drill production, and particularly relates to a full-automatic high-speed drill unloading device.
Background
The rhinestone is a very important accessory of ornaments and clothes, and the traditional polishing roller for the rhinestone is a cylindrical polishing wheel in an integral form for polishing the surface of the rhinestone.
The patent publication No. CN100484711 discloses a method for polishing and grinding the end face of a rhinestone, which comprises arranging rhinestones and then forming a plastic-suction sheet (a circular disc, on which a large number of adsorption holes are uniformly distributed, and the rhinestones are bonded to the adsorption holes through rosin and the like) by plastic suction to polish and grind the end face of the whole disc (or integrally spraying paint through the plastic-suction sheet), and removing the rhinestones from the plastic-suction sheet after the processing is completed.
In the prior art, a rhinestone is usually separated from a plastic sheet through an automatic unloading device, for example, a patent with the application number of 200920192598.3 discloses an automatic unloading machine, for example, a patent with the application number of CN 201610981852.2 discloses an unloading machine, for example, a patent with the application number of 201620254706.5 discloses an unloading device after silver spraying on the rhinestone, for example, a patent with the application number of 201710355572.5 discloses a novel unloading machine, and for example, a patent with the application number of 201811617602.6 discloses an automatic unloading machine.
The devices all need to adopt a manipulator (structure such as a sucker and the like) to convey the blister sheet to the feeding end of the drill unloading device.
The applicant found that when using a robot for transfer: the rhinestones are very small, so that the processing amount is very large, a large amount of plastic suction sheets need to be processed every day, and the plastic suction sheets are not well stacked and are not well conveyed to the initial suction position of the manipulator. In addition, in the prior art, a rotating brush is usually adopted to brush off rhinestones on the plastic sheet, the drill unloading rate is between 90 and 95 percent, and the plastic sheet is usually cleaned manually; while the brushes also need to be cleaned or replaced periodically.
Disclosure of Invention
In order to solve the above problems, embodiments of the present invention provide a full-automatic high-speed drill unloading device, which can automatically realize continuous feeding of blister sheets and separation of rhinestones, and has a high automation degree and a high speed, wherein the drill unloading rate can reach more than 98%, and the blister sheets after drill unloading do not need to be processed again, thereby saving labor. The technical scheme is as follows:
the embodiment of the invention provides a full-automatic high-speed drill unloading device, which comprises a tunnel type oven 21 arranged in the front-back direction, an oven conveyer belt 20 penetrating through the tunnel type oven 21 in the front-back direction, an automatic drill brushing structure at the rear side of the oven conveyer belt 20 and an automatic feeding structure in front of the oven conveyer belt 20, wherein the automatic feeding structure comprises a vacuum pump, a feeding rack 10, a horizontal sliding plate 11 which is arranged at the upper part of the feeding rack 10 and can reciprocate in the front-back direction and a manipulator 12 arranged on the horizontal sliding plate 11, a sucker 14 matched with a blister sheet 13 in size is arranged on the manipulator 12, and the sucker 14 is connected with the vacuum pump through a pipeline; the automatic feeding structure also comprises a blister sheet storage rack which is arranged in front of the oven conveyer belt 20 and can rotate in an indexing way and a blister sheet lifting structure which is arranged on the feeding rack 10 and moves up and down; the plastic sheet storage rack comprises a base 15, a rotary table 16 which is arranged on the base 15 in a rotating mode through a vertical rotating shaft, an indexing motor which is arranged on the base 15 and used for driving the rotary table 16 to rotate in an indexing mode, and a plurality of plastic sheet stacking areas 17 which are uniformly distributed on the rotary table 16 around the rotating shaft and correspond to indexing angles, wherein the rotary table 16 is horizontally arranged and can rotate in an indexing mode around the rotating shaft, a circular tray 18 which is matched with the plastic sheets 13 in size is arranged on the plastic sheet stacking areas 17, a plurality of guide rods 19 are uniformly distributed on the plastic sheet stacking areas 17 around the tray 18 and the plastic sheets 13, the guide rods 19 are arranged in the vertical direction, and the plastic sheets 13 are vertically stacked on the tray 18 and located in the stacking area which is formed by the guide rods 19; the plastic absorbing sheet lifting structure is positioned beside one plastic absorbing sheet stacking area 17 and comprises a supporting plate 110 capable of moving up and down on the feeding rack 10 and a stepping motor which is arranged between the supporting plate 110 and the feeding rack 10 and is used for driving the supporting plate 110 to move up and down in a stepping manner; the supporting plate 110 is positioned right below the plastic sheet stacking areas 17 to be fed, and a notch 111 for the supporting plate 110 to pass through upwards is formed in the outer side of each plastic sheet stacking area 17; the supporting plate 110 upwards passes through the notch 111 and then lifts the tray 18 upwards; when the turntable 16 rotates by an index angle, one plastic sheet stacking area 17 is rotated to be right above the supporting plate 110, the supporting plate 110 upwards passes through the notch 111 and ascends step by step to enable the plastic sheet 13 at the uppermost layer to be positioned at the top of the guide rod 19 and be always positioned at the same height, and when the plastic sheets 13 on the tray 18 are all taken out, the supporting plate 110 moves downwards and returns to be right below the plastic sheet stacking area 17 again;
the automatic brush drilling structure comprises a frame, a discharging brush roller 30, a front transition grid surface 31, a front differential drill unloading mechanism 32, a rear transition grid surface 33, a rear differential drill unloading mechanism 34 and a piece discharging mechanism 35 which are arranged on the frame in sequence from front to back, a front discharging hopper 36 below the front differential drill unloading mechanism 32, a rear discharging hopper 37 below the rear differential drill unloading mechanism 34, a front pair of roller guide mechanism 38 and a baking mechanism 39 which are arranged on the rear transition grid surface 33 in sequence, and a rear pair of roller guide mechanism 310 at the front part of the piece discharging mechanism 35 and a piece receiving groove 311 below the rear end of the piece discharging mechanism 35;
the discharging brush roller 30 is positioned at the adjacent rear part of the oven conveyer belt 20, the front transition grid surface 31 and the rear transition grid surface 33 are both obliquely arranged from front to back downwards and are both formed by a plurality of metal rods arranged side by side from left to right, the front pair of roller guide mechanisms 38 are positioned at the adjacent rear part of the front differential drilling unloading mechanism 32, and the baking mechanism 39 is positioned above the rear transition grid surface 33;
the front differential speed drill unloading mechanism 32 and the rear differential speed drill unloading mechanism 34 respectively comprise a gluing roller 312, a driven gluing roller 313 arranged at the front side of the lower part of the gluing roller 312, an active gluing roller 314 arranged at the rear side of the lower part of the gluing roller 312 and a powder scattering mechanism 315 arranged above the gluing roller 312, the gluing roller 312 is pressed against the upper side of the plastic absorbing sheet 13, the driven gluing roller 313 and the active gluing roller 314 are pressed against the lower side of the plastic absorbing sheet 13, the gluing roller 312 and the active gluing roller 314 are driven by corresponding motors to rotate respectively, the driven gluing roller 313 rotates along with the plastic absorbing sheet 13, and the linear velocity of the active gluing roller 314 is larger than that of the driven gluing roller 313; the dusting mechanism 315 is arranged along the left-right direction, can intermittently reciprocate up and down, and comprises a trough 316 and a dusting roller 317 on a discharge hole at the bottom of the trough 316; the dusting roller 317 is pressed against the upper side of the upper rubber roller 312; the conveying speed of the rear differential speed unloading mechanism 34 to the plastic suction sheet 13 is greater than that of the front differential speed unloading mechanism 32 to the plastic suction sheet 13;
the front roller guide mechanism 38 comprises an upper brush roller 318 and a lower support roller 319 which are respectively positioned at the upper side and the lower side of the rear transition grid surface 33, and a plurality of annular grooves for embedding metal rods are arranged on the lower support roller 319 at intervals; at least one lower supporting roller 319 is also arranged below the rear transition grid surface 33 and right below the baking mechanism 39, the lower supporting rollers 319 are arranged side by side in front and at the back and are driven synchronously by corresponding motors, and the upper brush roller 318 and the lower supporting roller 319 respectively press against the upper side and the lower side of the plastic-absorbing sheet 13;
the sheet discharging mechanism 35 comprises a sheet discharging brush roller 320, a belt roller 321 above the rear of the sheet discharging brush roller 320 and a plurality of sheet discharging belts 322 arranged side by side left and right between the sheet discharging brush roller 320 and the belt roller 321, the sheet discharging brush roller 320 is positioned behind the rear differential speed discharging mechanism 34, a plurality of annular grooves for winding the front ends of the sheet discharging belts 322 and preventing brush hairs are arranged on the sheet discharging brush roller at intervals, the sheet discharging belts 322 are arranged obliquely upwards from front to back, and the sheet discharging brush roller 320 or the belt roller 321 is driven by a corresponding motor;
the rear pair of roller sheet guiding mechanisms 310 comprise two sheet discharging rubber rollers 323 which are respectively positioned at the upper side and the lower side of the sheet discharging belt 322, and the two sheet discharging rubber rollers 323 respectively press the upper side and the lower side of the plastic absorbing sheet 13 and are synchronously driven by corresponding motors;
the discharging brush roller 30, the upper gluing roller 312, the driven gluing roller 313, the driving gluing roller 314, the dusting roller 317, the upper brush roller 318, the lower supporting roller 319, the sheet discharging brush roller 320, the belt roller 321 and the sheet discharging gluing roller 323 are arranged along the left and right directions;
the tunnel type oven 21 heats the plastic absorbing sheet 13 to 200-280 ℃, and the baking mechanism 39 heats the plastic absorbing sheet 13 to 40-70 ℃.
Specifically, the turntable 16 in the embodiment of the present invention is provided with four plastic sheet stacking areas 17, the four plastic sheet stacking areas 17 are located on the same circle concentric with the rotating shaft, an included angle between adjacent plastic sheet stacking areas 17 is 90 °, and accordingly, an indexing angle of rotation of the turntable 16 is 90 °.
Specifically, each plastic sheet stacking area 17 in the embodiment of the invention is provided with four guide rods 19, the four guide rods 19 are positioned on the same circle concentric with the tray 18, the diameter of a circle surrounded by the four guide rods 19 is 1-2cm larger than that of the plastic sheet 13, the diameter of the tray 18 is smaller than that of a circle surrounded by the four guide rods 19, and the tray and the plastic sheet 13 are coaxially arranged; the four guide rods 19 are distributed in a square shape, and the square formed by the four guide rods is arranged along the radial direction of the turntable 16; the supporting plate 110 is a horizontally arranged L-shaped plate, and when the tray 18 is lifted, the longitudinal arms of the supporting plate 110 arranged in the front-back direction are positioned between the two guide rods 19 outside the plastic sheet stacking area 17, and the inner end of the longitudinal arms is positioned in the stacking area.
Specifically, the turntable 16 in the embodiment of the present invention is a disc structure, and is rotatably connected to the base 15 through a rotating shaft at the center of the circle; the indexing motor is in transmission connection with the rotating shaft; the supporting plate 110 is arranged along the radial direction of the rotating disc 16, and correspondingly, the notch 111 is arranged along the radial direction of the rotating disc 16; the pallet 110 is located directly below the center of the circle of the tray 18.
Preferably, a positioning hole 112 is formed in the center of the tray 18 in the embodiment of the present invention along the vertical direction, and a positioning column 113 matched with the positioning hole 112 in size is formed in the position, which is on the upper side of the supporting plate 110 and faces the positioning hole 112, along the vertical direction; the positioning hole 112 and the positioning column 113 are both circular; when the supporting plate 110 lifts the tray 18, the positioning columns 113 can be inserted into the positioning holes 112; when the positioning posts 113 are inserted into the positioning holes 112, the upper sides of the positioning posts 113 are flush with the upper side of the tray 18 or lower than the upper side of the tray 18.
The feeding rack 10 in the embodiment of the present invention includes a vertical column and a horizontal arm arranged in the front-back direction, the front portion of the horizontal arm is fixedly connected to the upper end of the vertical column, the horizontal sliding plate 11 can reciprocate back and forth on the horizontal arm, the vertical column is provided with a sliding rail and a rack in the vertical direction, the sliding rail is provided with a sliding seat in a sliding manner, the supporting plate 110 and the stepping motor are arranged on the sliding seat, the stepping motor is perpendicular to the sliding rail, a driving shaft of the stepping motor is provided with a gear matched with the rack, and the gear is engaged with the rack to drive the sliding seat to move up and down in a stepping manner.
The manipulator 12 in the embodiment of the present invention can transfer the blister sheet 13 from the blister sheet stacking area 17 to the front end of the oven conveyor belt 20 through the suction cup 14, and includes a support 114 vertically disposed on the horizontal sliding plate 11, a lifting sliding plate 115 below the support 114 and capable of moving up and down, a lifting cylinder 121 between the support 114 and the lifting sliding plate 115 and capable of driving the lifting sliding plate 115 to move up and down, a buffer sliding plate 116 on the lifting sliding plate 115 and capable of sliding up and down, the suction cup 14 horizontally disposed at the bottom of the buffer sliding plate 116, a vacuum pumping interface 117 disposed at the center of the upper side of the suction cup 14, a cushion pad 118 disposed at the lower side of the suction cup 14, an external interface 119 connected to the vacuum pump through a pipeline at the top of the support 114, a steel wire flexible hose 120 vertically disposed between the external interface 119 and the vacuum pumping interface 117, and a position sensor on the suction cup 14; the steel wire expansion hose 120 and the lifting slider 115 are respectively positioned at the left side and the right side of the support 114, and the cushion pad 118 comprises a circular cushion pad and a plurality of supporting cushion pads; the circular cushion pad is a circular ring matched with the sucker 14 in size, is coaxially arranged at the outer edge of the lower side of the sucker 14, has an inner diameter smaller than the diameter of the plastic sheet 13, and has an outer diameter larger than the diameter of the plastic sheet 13; the support cushions are located on the underside of the suction cup 14 and are evenly distributed between the annular cushion and the evacuation interface 117, with their underside located adjacent above the underside of the annular cushion.
Preferably, a guide rubber strip 324 is arranged in the middle of the rear end of the oven conveying belt 20 in the embodiment of the present invention; the guide rubber strip 324 is obliquely arranged downwards from front to back, the front end of the guide rubber strip is fixed at the back end of the tunnel type oven 21, the back end of the guide rubber strip is overlapped on the upper side of the plastic absorbing sheet 13, and the back end of the guide rubber strip is connected to the discharging brush roller 30; the guide metal rod 325 is arranged between the middle parts of the two sheet outlet rubber rollers 323 and above the plastic absorption sheet 13, the middle part of the sheet outlet rubber roller 323 at the upper side is provided with a ring groove for embedding the guide metal rod 325, and the guide metal rod 325 is obliquely upwards arranged from front to back and gradually increases the distance between the guide metal rod 325 and the sheet outlet belt 322 from front to back.
Specifically, the passive rubber roller 313 and the active rubber roller 314 in the embodiment of the invention have the same size and are located on the same horizontal plane, the diameter of the sizing roller 312 is larger than that of the passive rubber roller 313, and the rotating speed of the active rubber roller 314 is 1.3-1.5 times that of the passive rubber roller 313.
Furthermore, a portal frame is arranged on the rack in the left-right direction in the embodiment of the invention, and a sliding rail is arranged on the portal frame in the vertical direction; the trough 316 is filled with talcum powder, the front side or the rear side of the trough is arranged on the sliding rail in a sliding manner through a sliding seat, and a lifting cylinder is arranged between the middle of the trough and the portal frame along the vertical direction.
The technical scheme provided by the embodiment of the invention has the following beneficial effects: the embodiment of the invention provides a full-automatic high-speed drill unloading device, during feeding, a large number of plastic suction sheets are vertically stacked in a plurality of plastic suction sheet stacking areas, the plastic suction sheet stacking areas can rotate to the same position in an indexing manner for being sucked by a manipulator, and meanwhile, a plastic suction sheet lifting structure can lift the plastic suction sheets (top layers) placed in the plastic suction sheet stacking areas to be fed to the same height in a stepping manner, so that the mechanical suction is facilitated, the actions of the manipulator are reduced, and the efficiency is improved; when the drill is unloaded, the water drills on the plastic suction sheet are separated twice through the plurality of differential double-roll structures and the baking mechanism, all the water drills (more than 98 percent) are separated from the plastic suction sheet, and the separation effect is good.
Drawings
FIG. 1 is a schematic structural diagram of an automatic loading structure provided by an embodiment of the present invention;
FIG. 2 is a schematic structural view of a blister card storage rack and a pallet combination provided in an embodiment of the present invention when no tray is provided;
FIG. 3 is a schematic structural view of a blister card storage rack and a pallet combination provided in an embodiment of the present invention when a tray is provided;
FIG. 4 is a schematic view of a portion of a blister card holder and pallet combination provided by an embodiment of the present invention when the tray is not lifted;
FIG. 5 is a schematic view of a portion of a blister pack storage rack and a pallet combination of the present invention in a configuration for lifting a tray;
fig. 6 is a schematic structural diagram of a combination of a feeder frame and a pallet provided in an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a robot provided in an embodiment of the present invention;
FIG. 8 is a bottom view of a suction cup provided in accordance with an embodiment of the present invention;
fig. 9 is a schematic structural diagram of an automatic brush drill structure according to an embodiment of the present invention.
In the figure: 10 feeding machine frames, 11 horizontal sliding plates, 12 mechanical arms, 13 plastic absorbing sheets, 14 sucking discs, 15 bases, 16 rotating discs, 17 plastic absorbing sheet stacking areas, 18 trays, 19 guide rods, 110 supporting plates, 111 notches, 112 positioning holes, 113 positioning columns, 114 supports, 115 lifting sliding plates, 116 buffer sliding plates, 117 vacuumizing interfaces, 118 buffering pads, 119 external interfaces, 120 steel wire telescopic hoses and 121 lifting cylinders;
20 oven conveyer belts and 21 tunnel type ovens;
30 discharging brush rollers, 31 front transition grid surfaces, 32 front differential drill unloading mechanisms, 33 rear transition grid surfaces, 34 rear differential drill unloading mechanisms, 35 sheet discharging mechanisms, 36 front discharging hoppers, 37 rear discharging hoppers, 38 front pair roller guide mechanisms, 39 baking mechanisms, 310 rear pair roller guide mechanisms, 311 sheet receiving grooves, 312 feeding rubber rollers, 313 driven rubber rollers, 314 driving rubber rollers, 315 powder scattering mechanisms, 316 troughs, 317 powder scattering rollers, 318 feeding brush rollers, 319 lower supporting rollers, 320 sheet discharging brush rollers, 321 belt rollers, 322 sheet discharging belts, 323 sheet discharging rubber rollers, 324 guiding adhesive tapes and 325 guiding metal rods.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 9, an embodiment of the present invention provides a full-automatic high-speed drill unloading device, which includes a tunnel oven 21 (tunnel structure, in which baking structures are disposed on both upper and lower sides of an oven conveyor belt 20) disposed in a front-back direction, an oven conveyor belt 20 passing through the tunnel oven 21 in the front-back direction, an automatic drill brushing structure (for separating a drill from a plastic-absorbing sheet (usually circular)) on a rear side of the oven conveyor belt 20, and an automatic feeding structure (for automatically feeding a sheet) in front of the oven conveyor belt 20. Wherein, automatic feeding structure includes the vacuum pump, feed frame 10 upper portion and can be around to reciprocating motion's horizontal sliding plate 11 (feed frame 10 is equipped with the gliding slide rail in the front and back along the anteroposterior for horizontal sliding plate 11, by corresponding structure (like synchronous belt drive structure) drive) and horizontal sliding plate 11 on manipulator 12 etc, be equipped with on manipulator 12 with 13 big or small complex sucking discs 14 of plastic uptake piece, sucking discs 14 pass through pipeline and vacuum pump connection, it is the disc that just level set up with plastic uptake piece 13 size is more or less (preferred slightly bigger). The structure is basically the same as that of the existing drill unloading device, and the difference is that:
the automatic feeding structure in this embodiment further includes a blister sheet storage rack (for storing blister sheets 13 and delivering them to the right below the manipulator 12) in front of the oven conveyor belt 20 and capable of rotating in an indexing manner, and a blister sheet lifting structure (for ensuring that the manipulator 12 sucks the blister sheets 13) on the feeding rack 10 and moving up and down. The blister sheet storage rack comprises a base 15 (the feeding rack 10 is arranged on or not arranged on the base 15), a turntable 16 (horizontally arranged plate-shaped structure) arranged on the base 15 and rotated through a vertical rotating shaft, an indexing motor arranged on the base 15 and used for driving the turntable 16 to index and rotate, a plurality of blister sheet stacking areas 17 (specifically, a circular area which is slightly larger than blister sheets and is uniformly distributed around the rotating shaft on the turntable 16 and corresponds to an indexing angle, the plurality of blister sheet stacking areas 17 are positioned on the same circle concentric with the rotating shaft, and included angles between every two adjacent blister sheet stacking areas 17 are equal and equal to the indexing angle), and the like. Wherein, the turntable 16 is horizontally arranged and can rotate (driven by an indexing motor) around the rotating shaft in an indexing way, and a tray 18 (specifically, a horizontal round plate, the upper surface of which is smooth and can move up and down) which is matched with the size of the plastic sheet 13 (equal to, slightly larger than or slightly smaller than the plastic sheet, preferably slightly larger (but the diameter is smaller than the diameter of the circle enclosed by the guide rod 19)) and is circular is arranged on the plastic sheet stacking area 17. A plurality of guide rods 19 are uniformly distributed on the plastic sheet stacking area 17 around the tray 18 and the plastic sheets 13 so as to prevent the stacked plastic sheets from being inclined or falling off during lifting. The guide rods 19 are arranged in the vertical direction and have a height which is designed according to the suction position of the manipulator and are embodied as round tubes. The plastic-absorbing sheets 13 (with the diamond surfaces on the lower side) are stacked on the tray 18 and located in a stacking area surrounded by the guide rods 19.
The blister sheet lifting structure in this embodiment is located beside (adjacent to the rear side of) one blister sheet stacking area 17, and includes a supporting plate 110 capable of moving up and down on the loading rack 10, a stepping motor between the supporting plate 110 and the loading rack 10 and used for driving the supporting plate 110 to move up and down in a stepping manner, and the like. Wherein, the supporting plate 110 is positioned right below the blister sheet stacking area 17 to be fed and is positioned between the base 15 and the turntable 16. The outside of each plastic sheet stacking area 17 is provided with a notch 111 (slightly larger than the supporting plate 110) for the supporting plate 110 to pass through upwards. The pallet 110 is passed upwardly through the notch 111 to lift the tray 18 upwardly. The stepping motor is of a common structure, can upwards step by one height after sucking 1 plastic suction piece each time, and can also upwards step by one height (incapable of influencing the sucking of the manipulator 12) after sucking a plurality of plastic suction pieces, and the stepping height is designed according to the thickness of the plastic suction pieces, the number of the suction pieces, the stepping and the like. The width of the supporting plate 110 is required to stably lift the tray 18, for example, the width is greater than 5cm and smaller than the distance between the 2 outer guide rods 19.
The working process is as follows: each time the turntable 16 rotates an index angle (e.g., 90 °), it rotates a blister sheet stacking area 17 directly above the carrier plate 110. The supporting plate 110 passes through the notch 111 upward and ascends further to make the plastic sheet 13 at the top layer be located at the top of the guide rod 19 and always located at the same height, and the manipulator 12 sucks the plastic sheet 13 at the top layer for feeding (other plastic sheet stacking areas 17 can add plastic sheets manually or automatically). When all the blister sheets 13 on the tray 18 are taken out (not all the blister sheets are taken out), the pallet 110 moves downward again to be directly below the blister sheet stacking area 17, the turntable 16 rotates by an index angle again to perform feeding of the adjacent blister sheet stacking area 17, and so on, thereby realizing continuous feeding of the automatic feeding structure.
The automatic drill brushing structure in the embodiment comprises a frame, a discharging brush roller 30 (which is used for conveying plastic suction pieces 13 output by an oven conveyer belt 20 to a front transition grid surface 31 and is required to be high temperature resistant) which is arranged on the frame in sequence from front to back, a front transition grid surface 31 (which plays a role of transition (the plastic suction pieces 13 are hot)), a front differential drill unloading mechanism 32 (which is used for unloading a large amount of water drills with the speed of differential speed, basically more than 95% of the water drills on the plastic suction pieces 13), a rear transition grid surface 33 (which plays a role of transition, and is convenient for arranging a baking mechanism 39), a rear differential drill unloading mechanism 34 (which is used for unloading the water drills with the speed of differential speed, a small amount of water drills, a piece discharging mechanism 35 (which is used for outputting the plastic suction pieces 13 after the drill unloading), and the like, wherein a front discharging hopper 36 (which is arranged on the frame and has a big-end-up and small-down bucket-shaped structure) below the front differential drill unloading mechanism 32 is used for receiving the water drills which are inclined downwards, a rear discharge hopper 37 (arranged on the frame and having a hopper-shaped structure with a large top and a small bottom) below the rear differential drill discharging mechanism 34 is used for receiving a downward inclined rhinestone, a front pair of roller guide mechanisms 38 (used for pulling out the plastic suction piece 13 from the front differential drill discharging mechanism 32) and a baking mechanism 39 (used for baking the upper side of the plastic suction piece 13) are sequentially arranged on the rear transition grid surface 33 (from front to rear), a rear pair of roller guide mechanisms 310 (used for pulling out the plastic suction piece 13 from the rear differential drill discharging mechanism 34) in front of the piece discharging mechanism 35, a piece receiving groove 311 (used for receiving the plastic suction piece 13 after drill discharging) below the rear end of the piece discharging mechanism 35, and the like.
Wherein, ejection of compact brush roller 30 in this embodiment is located the adjacent rear (back below) of oven conveyer belt 20 rear end, and preceding transition bars face 31 and back transition bars face 33 set up downwards (inclination is less, is less than 15 °) and constitute by controlling many metal poles (many metal poles coplane and evenly distributed that set up side by side about and by the preceding oblique speed unload the rig mechanism 32 and ejection of compact brush roller 30 apart from being less than the diameter of plastic-absorbing piece 13 in order to guarantee that plastic-absorbing piece 13 exports backward. The front pair of roller guide mechanism 38 is located adjacent to and behind the front differential drilling mechanism 32, and the baking mechanism 39 (which may be parallel to the rear transition grid surface 33 and specifically includes a cover with an open lower side and an electric heater in the cover) is located above the rear transition grid surface 33.
The front differential drill unloading mechanism 32 and the rear differential drill unloading mechanism 34 in this embodiment each include a gluing roller 312 (larger), a driven gluing roller 313 (smaller) on the front side of the lower portion of the gluing roller 312, a driving gluing roller 314 (smaller) on the rear side of the lower portion of the gluing roller 312, a powdering mechanism 315 (for powdering the surface of the gluing roller 312, and preventing the plastic sheet 13 from being adhered and slipping) above the gluing roller 312, and the like. The sizing rubber roll 312, the passive rubber roll 313 and the active rubber roll 314 are distributed in a triangular shape, and an interval is arranged between the passive rubber roll 313 and the active rubber roll 314. The gluing roller 312 is pressed against the upper side of the plastic-absorbing sheet 13, the driven gluing roller 313 and the driving gluing roller 314 are pressed against the lower side of the plastic-absorbing sheet 13, the rear end of the front transition grid surface 31 is positioned in the adjacent front between the gluing roller 312 (the front differential unloading mechanism 32) and the driven gluing roller 313, the front end of the rear transition grid surface 33 is positioned in the adjacent rear between the gluing roller 312 and the driving gluing roller 314, and the rear end of the rear transition grid surface 33 is positioned in the adjacent front between the gluing roller 312 (the rear differential unloading mechanism 34) and the driven gluing roller 313. The sizing roller 312 and the driving roller 314 are driven to rotate by corresponding motors (variable frequency motors), the driven roller 313 rotates (without power drive) along with the plastic sheet 13, the linear speed of the driving roller 314 is larger than that of the driven roller 313 to form a differential speed drill unloading effect, and the linear speed of the driven roller 313 is matched with that of the sizing roller 312. The dusting mechanism 315 is disposed in a left-right direction, and can intermittently (e.g., the applicator roll 312 rotates one or more times) reciprocate up and down, and includes a trough 316 and a dusting roll 317 on a discharge port at the bottom of the trough 316 (through which powder can intermittently pass through the discharge port). The dusting roller 317 is pressed against the upper side of the gluing roller 312. The conveying speed (output) of the rear differential unloading mechanism 34 to the plastic absorbing sheet 13 is greater than the conveying speed (output) of the front differential unloading mechanism 32 to the plastic absorbing sheet 13, so as to ensure that the plastic absorbing sheet 13 cannot be squeezed by the rear differential unloading mechanism 34. In this embodiment, the conveying speeds of the plastic absorbing sheets 13 are matched with each other, and the plastic absorbing sheets 13 are required to be conveyed backward continuously without causing congestion.
The front pair of roller guides 38 in this embodiment includes an upper brush roller 318 and a lower support roller 319 respectively located at the upper and lower sides of the rear transition grid surface 33, and the lower support roller 319 is provided with a plurality of annular grooves for metal rods to be inserted into at intervals (the metal rods are inserted into the corresponding annular grooves to facilitate the transportation of the plastic sheet 13). At least one lower supporting roller 319 (used for ensuring backward conveying of the plastic-absorbing sheet 13) is also arranged below the rear transition grid surface 33 and right below the baking mechanism 39, a plurality of lower supporting rollers 319 (specifically metal rollers, including the lower supporting roller 319 below the upper brush roller 318) are arranged side by side from front to back and are driven synchronously by corresponding motors, and the upper brush roller 318 and the lower supporting roller 319 respectively press against the upper side and the lower side of the plastic-absorbing sheet 13 to form a pair roller structure.
The sheet discharging mechanism 35 in this embodiment includes a sheet discharging brush roller 320 (as a belt roller, and meanwhile, it is ensured that the plastic sheet 13 is discharged backwards), a belt roller 321 behind and above the sheet discharging brush roller 320, and a plurality of sheet discharging belts 322 (narrow, and uniformly distributed by the plurality of sheet discharging belts 322) arranged side by side left and right between the sheet discharging brush roller 320 and the belt roller 321, and the like. The piece discharging brush roller 320 is located at the adjacent rear of the rear differential speed drilling mechanism 34 (the driving rubber roller 314) and is provided with a plurality of annular grooves (the piece discharging belt 322 is wound in the corresponding annular groove) which are used for winding the front end of the piece discharging belt 322 and are free of brush hair at intervals, the piece discharging belt 322 is obliquely arranged from front to back, the piece receiving groove 311 is located right below the rear end of the piece discharging belt 322, and the piece discharging brush roller 320 or the belt roller 321 is driven by a corresponding motor.
The back roller pair guide mechanism 310 in this embodiment includes two sheet discharging rubber rollers 323 respectively located at the upper and lower sides of the sheet discharging belt 322, and the two sheet discharging rubber rollers 323 respectively press against the upper and lower sides of the plastic sheet 13 to form a roller pair structure and are synchronously driven by corresponding motors;
in the embodiment, the discharging brush roller 30, the upper rubber roller 312, the driven rubber roller 313, the driving rubber roller 314, the dusting roller 317, the upper brush roller 318, the lower support roller 319, the sheet discharging brush roller 320, the belt roller 321 and the sheet discharging rubber roller 323 are all arranged in the left-right direction (rotatably arranged on the frame).
Wherein, the tunnel oven 21 in this embodiment heats the plastic sheet 13 to 200-280 ℃, and the baking mechanism 39 heats the plastic sheet 13 to 40-70 ℃ (the plastic sheet 13 has too few rhinestones, and does not need to be heated to a high position, and is difficult to be heated to a high temperature, and the high temperature is not convenient for discharging the sheet).
Specifically, referring to fig. 1 to 5, the turntable 16 in the embodiment of the present invention is provided with four plastic sheet stacking areas 17, the four plastic sheet stacking areas 17 are located on the same circle concentric with the rotating shaft, an included angle between adjacent plastic sheet stacking areas 17 is 90 °, and accordingly, the indexing angle of rotation of the turntable 16 is 90 °.
Specifically, referring to fig. 1 to 5, each blister sheet stacking area 17 in the embodiment of the present invention is provided with four guide rods 19, the four guide rods 19 are located on the same circle concentric with the tray 18, the diameter of the circle surrounded by the four guide rods 19 is 1 to 2cm larger than that of the blister sheet 13, the diameter of the tray 18 is smaller than that of the circle surrounded by the four guide rods 19, and the tray and the blister sheet 13 are coaxially arranged. The four guide rods 19 are distributed in a square shape, and the square shape formed by the four guide rods is arranged along the radial direction of the turntable 16 (the square shape formed by the four corresponding guide rods 19 is arranged along the front-back direction when the tray 18 is lifted). The supporting plate 110 is a horizontally arranged L-shaped plate, and when the tray 18 is lifted, the longitudinal arms (the transverse arms are arranged in the front-back direction and fixed on the sliding base) of the supporting plate 110 arranged in the front-back direction are positioned between the two guide rods 19 (positioned at the left and right sides of the supporting plate 110) at the outer side of the plastic sheet stacking area 17, and the inner end of the longitudinal arms is positioned in the stacking area (the position where the longitudinal arms extend (such as passing over the center of the circle of the tray 18) to ensure that the tray 18 is stably lifted).
Specifically, referring to fig. 1-3, the turntable 16 in the embodiment of the present invention has a disk structure (of course, other shapes such as cross shape, polygon shape, etc.) and is rotatably connected to the base 15 through a rotating shaft at the center of the disk. The indexing motor (arranged beside the turntable 16) is in transmission connection with the rotating shaft (such as through a gear, a belt and the like). The pallets 110 (specifically, the longitudinal arms) are arranged in a radial direction of the turntable 16, and accordingly, the notches 111 are arranged in a radial direction of the turntable 16. The pallet 110 is located directly below the center of the circle of the tray 18.
Preferably, referring to fig. 2-5, a positioning hole 112 is vertically formed at the center of the tray 18 in the embodiment of the present invention, and a positioning post 113 (coaxially disposed with the positioning hole 112 and slightly smaller than the positioning hole 112) is vertically formed at the upper side of the supporting plate 110 and opposite to the positioning hole 112 and is matched with the positioning hole 112 in size. The positioning hole 112 and the positioning post 113 are both circular. When the tray 110 lifts the tray 18, the positioning posts 113 can be inserted into the positioning holes 112 to prevent the tray 18 from deflecting, thereby ensuring the stability of the suction of the robot 12. When the positioning posts 113 are inserted into the positioning holes 112, the upper sides of the positioning posts 113 are flush with the upper side of the tray 18 or lower than the upper side of the tray 18.
Referring to fig. 6, the feeder frame 10 in the embodiment of the present invention includes a vertical column and a horizontal arm disposed in a front-back direction, a front portion of the horizontal arm is fixedly connected to an upper end of the vertical column, and the horizontal sliding plate 11 can reciprocate back and forth on the horizontal arm. The upright post is provided with one or two sliding rails and a rack along the vertical direction, the sliding rail is provided with a sliding seat (positioned on the left side or the right side of the upright post) in a sliding manner, the supporting plate 110 and the stepping motor are arranged on the sliding seat, the stepping motor is perpendicular to the sliding rail, a driving shaft of the stepping motor is provided with a gear matched with the rack, and the gear and the rack are meshed to drive the sliding seat to move up and down in a stepping manner. The structure thereof is well known to those skilled in the art, and thus a detailed description thereof will be omitted.
Wherein, the manipulator 12 in the embodiment of the present invention can transfer the blister sheet 13 from the blister sheet stacking area 17 to the front end of the oven conveyor belt 20 through the suction cup 14, and comprises a support 114 (vertically disposed) vertically disposed on the horizontal sliding plate 11, a lifting sliding plate 115 (vertically disposed) below the support 114 (on which a slide rail for the lifting sliding plate 115 to move up and down is disposed along the vertical direction), a lifting cylinder 121 (vertically disposed) between the support 114 and the lifting sliding plate 115 and capable of driving the lifting sliding plate 115 to move up and down, a buffer sliding plate 116 on the lifting sliding plate 115 (on which a slide rail for the buffer sliding plate 116 to slide up and down is disposed along the vertical direction), the suction cup 14 horizontally disposed at the bottom of the buffer sliding plate 116, a vacuum pumping interface 117 (circular opening is communicated with the lower side of the suction cup 14) disposed at the center of the upper side of the suction cup 14, and a cushion 118 (both cushion pads are airtight or cushion pads with poor air permeability and capable of compressing up and down, specifically, the support 114 top and the external interface 119 (the top plate of the support 114 runs through from top to bottom) that runs through the pipeline and vacuum pump connection, vertical setting and the steel wire flexible hose 120 (have certain flexible elasticity, can drive buffering slide 116 downstream) that is located between external interface 119 and the evacuation interface 117 and the position sensor (specifically be photoelectric sensor, locate sucking disc 14 upside and the light energy that sends and pass sucking disc 14, send control signal to the electric cabinet, singlechip or PLC etc. of controlling whole device). The steel wire telescopic hose 120 and the lifting sliding plate 115 are respectively positioned at the left side and the right side of the support 114, and damping is arranged between the support 114 and the lifting sliding plate 115, so that the manipulator 12 can stably grab the plastic sheet 13. The cushion 118 includes a ring cushion and a plurality of support cushions; the circular cushion pad is a circular ring which is matched with the sucker 14 in size (the outer diameter is almost the same as the diameter of the sucker 14), is coaxially arranged at the outer edge of the lower side of the sucker 14 to ensure the suction effect of the plastic sheet 13 (simultaneously, the sucker 14 is prevented from crushing the plastic sheet 13 or pressing away rhinestones adsorbed on the plastic sheet 13), and has an inner diameter smaller than the diameter of the plastic sheet 13 and an outer diameter larger than the diameter of the plastic sheet 13. The support cushions (of an optional shape, preferably oval, arranged radially along the suction plate 14) are located on the underside of the suction plate 14 and are evenly distributed between the annular cushion and the evacuation interface 117, and the underside of the support cushions is located adjacent to and above the underside of the annular cushion for preventing excessive deformation of the blister sheet 13.
The working process of the manipulator 12 is as follows: the suction cup 14 is conveyed to the plastic sheet stacking area 17 in the feeding process by the manipulator 12 and then descends to the position above the adjacent plastic sheet 13 on the uppermost layer, the position sensor is triggered, the suction cup 14 stops moving downwards, the lifting cylinder drives the suction cup 14 to move downwards to be pressed against the plastic sheet 13 on the uppermost layer (meanwhile, the buffer sliding plate 116 moves upwards (after the suction is finished, in the transferring process, due to the weight of the suction cup and the downward movement and return of the steel wire telescopic hose 120), meanwhile, the vacuum pump acts to suck the plastic sheet 13 on the suction cup 14, the vacuum is maintained, the suction cup 14 moves upwards to the position above the guide rod 19 (and is also positioned above the oven conveying belt 20), the suction cup moves backwards to the position above the front end of the oven conveying belt 20 (descending or not descending), the vacuum is broken, the plastic sheet 13 falls on the oven conveying belt 20, the suction cup 14 is conveyed to the plastic sheet stacking area 17 in the feeding process again, and the lifting cylinder moves upwards (returns to the plastic sheet stacking area 17 again in the process of sucking the plastic sheet 13 and returning to the plastic sheet stacking area 17 again (returning to the returning process) (returning to the returning position ) And so on.
Preferably, referring to fig. 9, the middle of the rear end of the oven conveyor 20 in the embodiment of the present invention is provided with a guiding rubber strip 324 to ensure the discharging effect. The guiding rubber strip 324 is arranged obliquely downward from front to back, the front end of the guiding rubber strip is fixed at the back end of the tunnel type oven 21, the back end of the guiding rubber strip is overlapped on the upper side of the plastic absorbing sheet 13, and the back end of the guiding rubber strip is connected to the discharging brush roller 30. A guide metal rod 325 is arranged between the middle parts of the two sheet discharging rubber rollers 323 and above the plastic absorbing sheet 13, a ring groove for embedding the guide metal rod 325 is arranged in the middle part of the sheet discharging rubber roller 323 at the upper side (the guide metal rod 325 is embedded into the ring groove to ensure conveying), the guide metal rod 325 is obliquely arranged from front to back, and the distance between the guide metal rod 325 and the sheet discharging belt 322 is gradually increased from front to back to ensure the sheet discharging effect.
Specifically, in the embodiment of the present invention, the passive rubber covered roller 313 and the active rubber covered roller 314 (which may also be slightly lower than the passive rubber covered roller 313) of the same drill removing mechanism have the same size and are located on the same horizontal plane, the diameter (specifically, 150 mm) of the upper rubber covered roller 312 is larger than the diameter (specifically, 60 mm) of the passive rubber covered roller 313, and the rotation speed of the active rubber covered roller 314 is 1.3-1.5 times that of the passive rubber covered roller 313.
Furthermore, a portal frame is arranged on the rack in the left-right direction, and a sliding rail is arranged on the portal frame (top beam) in the vertical direction. The trough 316 is filled with talcum powder, the front side or the rear side of the trough is arranged on the slide rail in a sliding way through a slide seat, and a lifting cylinder is arranged between the middle part of the trough and a portal frame (top beam) along the vertical direction. The trough 316 does not move up and down at the same interval.
Through production practice, the drill unloading rate of the automatic brush drill structure can reach more than 98 percent, and the plastic suction sheet after drill unloading does not need to be processed again and is directly discarded or sold for sale.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The full-automatic high-speed drill unloading device is characterized by comprising a tunnel type oven (21) arranged in the front-back direction, an oven conveyer belt (20) penetrating through the tunnel type oven (21) in the front-back direction, an automatic drill brushing structure at the rear side of the oven conveyer belt (20) and an automatic feeding structure in front of the oven conveyer belt (20), wherein the automatic feeding structure comprises a vacuum pump, a feeding rack (10), a horizontal sliding plate (11) which is arranged at the upper part of the feeding rack (10) and can reciprocate in the front-back direction and a manipulator (12) on the horizontal sliding plate (11), a sucker (14) matched with a plastic suction sheet (13) in size is arranged on the manipulator (12), and the sucker (14) is connected with the vacuum pump through a pipeline; the method is characterized in that:
the automatic feeding structure also comprises a blister sheet storage rack which is arranged in front of the oven conveying belt (20) and can rotate in an indexing way and a blister sheet lifting structure which is arranged on the feeding rack (10) and moves up and down;
the plastic sheet storage rack comprises a base (15), a rotary table (16) which is arranged on the base (15) in a rotating mode through a vertical rotating shaft, an indexing motor which is arranged on the base (15) and used for driving the rotary table (16) to rotate in an indexing mode, and a plurality of plastic sheet stacking areas (17) which are uniformly distributed on the rotary table (16) around the rotating shaft and correspond to indexing angles, wherein the rotary table (16) is horizontally arranged and can rotate around the rotating shaft in an indexing mode, a circular tray (18) which is matched with the plastic sheets (13) in size is arranged on the plastic sheet stacking areas (17), a plurality of guide rods (19) are uniformly distributed on the plastic sheet stacking areas (17) around the tray (18) and the plastic sheets (13), the guide rods (19) are arranged in the vertical direction, and the plastic sheets (13) are vertically stacked on the tray (18) and are located in the stacking areas surrounded by the guide rods (19);
the plastic absorbing sheet lifting structure is positioned beside a plastic absorbing sheet stacking area (17) and comprises a supporting plate (110) capable of moving up and down on the feeding rack (10) and a stepping motor which is arranged between the supporting plate (110) and the feeding rack (10) and is used for driving the supporting plate (110) to move up and down in a stepping manner; the supporting plate (110) is positioned right below the plastic sheet stacking areas (17) to be fed, and a notch (111) for the supporting plate (110) to penetrate upwards is formed in the outer side of each plastic sheet stacking area (17); the supporting plate (110) upwards passes through the notch (111) and then upwards lifts the tray (18); when the rotary disc (16) rotates by an indexing angle, one plastic sheet stacking area (17) is rotated to be right above the supporting plate (110), the supporting plate (110) upwards passes through the notch (111) and ascends step by step to enable the plastic sheet (13) at the uppermost layer to be positioned at the top of the guide rod (19) and be always positioned at the same height, and when the plastic sheets (13) on the tray (18) are completely taken out, the supporting plate (110) moves downwards and returns to be right below the plastic sheet stacking area (17) again;
the automatic brush drill structure comprises a rack, a discharging brush roller (30), a front transition grid surface (31), a front differential drill unloading mechanism (32), a rear transition grid surface (33), a rear differential drill unloading mechanism (34) and a piece discharging mechanism (35) which are sequentially arranged on the rack from front to back, a front discharging hopper (36) below the front differential drill unloading mechanism (32), a rear discharging hopper (37) below the rear differential drill unloading mechanism (34), a front pair of roller guide mechanism (38) and a baking mechanism (39) which are sequentially arranged on the rear transition grid surface (33), a rear pair of roller guide mechanism (310) at the front part of the piece discharging mechanism (35) and a piece receiving groove (311) below the rear end of the piece discharging mechanism (35);
the discharging brush roller (30) is positioned at the adjacent rear part of the oven conveying belt (20), the front transition grid surface (31) and the rear transition grid surface (33) are both arranged from front to back in an inclined downward mode and are both formed by a plurality of metal rods arranged side by side from left to right, the front pair of roller guide mechanisms (38) are positioned at the adjacent rear part of the front differential drill unloading mechanism (32), and the baking mechanism (39) is positioned above the rear transition grid surface (33);
the front differential speed drill unloading mechanism (32) and the rear differential speed drill unloading mechanism (34) respectively comprise a gluing roller (312), a driven gluing roller (313) arranged at the front side of the lower part of the gluing roller (312), an active gluing roller (314) arranged at the rear side of the lower part of the gluing roller (312) and a powder scattering mechanism (315) arranged above the gluing roller (312), the gluing roller (312) is pressed against the upper side of the plastic absorbing sheet (13), the driven gluing roller (313) and the active gluing roller (314) are pressed against the lower side of the plastic absorbing sheet (13), the gluing roller (312) and the active gluing roller (314) are driven by corresponding motors to rotate, the driven gluing roller (313) rotates along with the plastic absorbing sheet (13), and the linear velocity of the active gluing roller (314) is greater than that of the driven gluing roller (313); the dusting mechanism (315) is arranged along the left-right direction, can intermittently reciprocate up and down and comprises a trough (316) and a dusting roller (317) on a discharge hole at the bottom of the trough (316); the dusting roller (317) is pressed against the upper side of the upper rubber roller (312); the conveying speed of the rear differential drill unloading mechanism (34) to the plastic suction sheet (13) is greater than that of the front differential drill unloading mechanism (32) to the plastic suction sheet (13);
the front pair of roller guide mechanisms (38) comprise upper brush rollers (318) and lower support rollers (319) which are respectively positioned at the upper side and the lower side of the rear transition grid surface (33), and a plurality of ring grooves for embedding metal rods are formed in the lower support rollers (319) at intervals; at least one lower supporting roller (319) is also arranged below the rear transition grid surface (33) and right below the baking mechanism (39), the lower supporting rollers (319) are arranged side by side in front and at the back and are synchronously driven by corresponding motors, and the upper brush roller (318) and the lower supporting roller (319) are respectively pressed on the upper side and the lower side of the plastic-absorbing sheet (13);
the piece discharging mechanism (35) comprises a piece discharging brush roller (320), a belt roller (321) arranged above the rear portion of the piece discharging brush roller (320) and a plurality of piece discharging belts (322) arranged between the piece discharging brush roller (320) and the belt roller (321) side by side in the left-right direction, the piece discharging brush roller (320) is positioned at the adjacent rear portion of the rear differential speed drill unloading mechanism (34), annular grooves which are used for winding the front ends of the piece discharging belts (322) and are free of brush hairs are formed in the piece discharging belts (322) at intervals, the piece discharging belts (322) are arranged in the front-to-rear oblique direction, and the piece discharging brush roller (320) or the belt roller (321) is driven by a corresponding motor;
the rear pair of roller sheet guide mechanisms (310) comprise two sheet outlet rubber rollers (323) which are respectively positioned at the upper side and the lower side of the sheet outlet belt (322), and the two sheet outlet rubber rollers (323) are respectively pressed against the upper side and the lower side of the plastic suction sheet (13) and are synchronously driven by corresponding motors;
the discharging brush roller (30), the upper rubber roller (312), the driven rubber roller (313), the driving rubber roller (314), the dusting roller (317), the upper brush roller (318), the lower support roller (319), the sheet discharging brush roller (320), the belt roller (321) and the sheet discharging rubber roller (323) are arranged in the left-right direction;
the tunnel type oven (21) heats the plastic absorbing sheet (13) to 200-280 ℃, and the baking mechanism (39) heats the plastic absorbing sheet (13) to 40-70 ℃.
2. The full-automatic high-speed drill discharging device according to claim 1, wherein the turntable (16) is provided with four plastic sheet stacking areas (17), the four plastic sheet stacking areas (17) are positioned on the same circle concentric with the rotating shaft, the included angle between adjacent plastic sheet stacking areas (17) is 90 degrees, and correspondingly, the turntable (16) rotates by an indexing angle of 90 degrees.
3. The full-automatic high-speed drill unloading device according to claim 2, wherein each plastic sheet stacking area (17) is provided with four guide rods (19), the four guide rods (19) are positioned on the same circle concentric with the tray (18), the diameter of a circle surrounded by the four guide rods (19) is 1-2cm larger than that of the plastic sheet (13), the diameter of the tray (18) is smaller than that of the circle surrounded by the four guide rods (19), and the tray and the plastic sheet (13) are coaxially arranged; the four guide rods (19) are distributed in a square shape, and the square formed by the four guide rods is arranged along the radial direction of the turntable (16); the supporting plate (110) is an L-shaped plate which is horizontally arranged, when the tray (18) is lifted, longitudinal arms arranged in the front-back direction of the supporting plate (110) are positioned between two guide rods (19) on the outer side of the plastic sheet stacking area (17), and the inner end of the longitudinal arms is positioned in the stacking area.
4. The full-automatic high-speed drill unloading device according to claim 3, wherein the rotary table (16) is of a disc structure and is rotatably connected with the base (15) through a rotating shaft at the center of the circle; the indexing motor is in transmission connection with the rotating shaft; the supporting plate (110) is arranged along the radial direction of the rotating disc (16), and correspondingly, the gap (111) is arranged along the radial direction of the rotating disc (16); the supporting plate (110) is positioned right below the circle center of the tray (18).
5. The full-automatic high-speed drill unloading device according to claim 1, wherein a positioning hole (112) is formed in the center of the tray (18) in the vertical direction, and a positioning column (113) which is matched with the positioning hole (112) in size is formed in the position, opposite to the positioning hole (112), on the upper side of the supporting plate (110) in the vertical direction; the positioning hole (112) and the positioning column (113) are both circular; when the tray (18) is lifted by the supporting plate (110), the positioning column (113) can be inserted into the positioning hole (112); when the positioning column (113) is inserted into the positioning hole (112), the upper side of the positioning column (113) is flush with the upper side of the tray (18) or lower than the upper side of the tray (18).
6. The full-automatic high-speed drill unloading device according to claim 1, wherein the feeding rack (10) comprises a vertical column and a horizontal arm arranged in the front-back direction, the front part of the horizontal arm is fixedly connected with the upper end of the vertical column, the horizontal sliding plate (11) can reciprocate back and forth on the horizontal arm, a sliding rail and a rack are arranged on the vertical column in the vertical direction, a sliding seat is arranged on the sliding rail in a sliding manner, the supporting plate (110) and the stepping motor are arranged on the sliding seat, the stepping motor is perpendicular to the sliding rail, a gear matched with the rack is arranged on a driving shaft of the stepping motor, and the gear is meshed with the rack and used for driving the sliding seat to move up and down in a stepping manner.
7. The full-automatic high-speed drill unloading device according to claim 1, wherein the manipulator (12) can transfer the plastic sheets (13) from the plastic sheet stacking area (17) to the front end of the oven conveyor belt (20) through the suction cup (14), and comprises a support (114) arranged on the horizontal sliding plate (11) along the vertical direction, a lifting sliding plate (115) arranged below the support (114) and capable of moving up and down, a lifting cylinder (121) arranged between the support (114) and the lifting sliding plate (115) and capable of driving the lifting sliding plate (115) to move up and down, a buffer sliding plate (116) arranged on the lifting sliding plate (115) and capable of sliding up and down, the suction cup (14) horizontally arranged at the bottom of the buffer sliding plate (116), a vacuumizing interface (117) arranged at the center of the upper side of the suction cup (14), a buffer cushion (118) arranged at the lower side of the suction cup (14), an external interface (119) arranged at the top of the support (114) and connected with the vacuum pump through a pipeline, The position sensor is vertically arranged and is positioned on the steel wire telescopic hose (120) and the sucker (14) between the external connector (119) and the vacuumizing connector (117); the steel wire telescopic hose (120) and the lifting sliding plate (115) are respectively positioned at the left side and the right side of the support (114), and the buffer cushion (118) comprises a circular ring buffer cushion and a plurality of supporting buffer cushions; the circular cushion pad is a circular ring matched with the sucker (14) in size, is coaxially arranged at the outer edge of the lower side of the sucker (14), has an inner diameter smaller than the diameter of the plastic sheet (13), and has an outer diameter larger than the diameter of the plastic sheet (13); the support cushions are located on the underside of the suction cup (14) and are evenly distributed between the ring cushion and the evacuation interface (117), the underside of which is located adjacent above the underside of the ring cushion.
8. The full-automatic high-speed drill unloading device according to claim 1, wherein a guide rubber strip (324) is arranged in the middle of the rear end of the oven conveyor belt (20); the guide rubber strip (324) is obliquely arranged downwards from front to back, the front end of the guide rubber strip is fixed at the back end of the tunnel type drying oven (21), the back end of the guide rubber strip is overlapped on the upper side of the plastic absorbing sheet (13), and the back end of the guide rubber strip is connected to the discharging brush roller (30); the top that just is located plastic uptake piece (13) between the middle part of two play piece rubber roll (323) is equipped with guide metal pole (325), and the middle part of the play piece rubber roll (323) of upside is equipped with the annular that supplies guide metal pole (325) embedding, guide metal pole (325) by preceding to the back slant upwards set up and its and play distance between piece belt (322) by preceding to back grow gradually.
9. The full-automatic high-speed drill unloading device according to claim 1, wherein the passive rubber covered roller (313) and the active rubber covered roller (314) are equal in size and are located on the same horizontal plane, the diameter of the sizing rubber covered roller (312) is larger than that of the passive rubber covered roller (313), and the rotating speed of the active rubber covered roller (314) is 1.3-1.5 times that of the passive rubber covered roller (313).
10. The full-automatic high-speed drill unloading device according to claim 1, wherein a portal frame is arranged on the rack in the left-right direction, and a slide rail is arranged on the portal frame in the vertical direction; the feed trough (316) is filled with talcum powder, the front side or the rear side of the feed trough is arranged on the sliding rail in a sliding mode through the sliding seat, and a lifting cylinder is arranged between the middle of the feed trough and the portal frame in the vertical direction.
CN202011480429.7A 2020-12-16 2020-12-16 Full-automatic high-speed drill unloading device Active CN112621640B (en)

Priority Applications (1)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB897773A (en) * 1958-12-15 1962-05-30 Gestetner Ltd Improvements relating to sheet feeder apparatus
CN202241066U (en) * 2011-08-17 2012-05-30 唐化春 Diamond dismounting machine
CN203439703U (en) * 2013-08-29 2014-02-19 浙江冠军机电科技有限公司 Rhinestone hot fixing machine
CN107161662A (en) * 2017-05-19 2017-09-15 章孝忠 One kind is new to unload rig
CN109502335A (en) * 2018-12-14 2019-03-22 广州欧派集成家居有限公司 The automatic charging device of gang drill equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010269939A (en) * 2009-04-20 2010-12-02 Konica Minolta Business Technologies Inc Sheet feeding apparatus and image forming apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB897773A (en) * 1958-12-15 1962-05-30 Gestetner Ltd Improvements relating to sheet feeder apparatus
CN202241066U (en) * 2011-08-17 2012-05-30 唐化春 Diamond dismounting machine
CN203439703U (en) * 2013-08-29 2014-02-19 浙江冠军机电科技有限公司 Rhinestone hot fixing machine
CN107161662A (en) * 2017-05-19 2017-09-15 章孝忠 One kind is new to unload rig
CN109502335A (en) * 2018-12-14 2019-03-22 广州欧派集成家居有限公司 The automatic charging device of gang drill equipment

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