CN112620225A - Full-automatic spray type cleaning machine - Google Patents
Full-automatic spray type cleaning machine Download PDFInfo
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- CN112620225A CN112620225A CN202011628383.9A CN202011628383A CN112620225A CN 112620225 A CN112620225 A CN 112620225A CN 202011628383 A CN202011628383 A CN 202011628383A CN 112620225 A CN112620225 A CN 112620225A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 127
- 239000007921 spray Substances 0.000 title claims abstract description 51
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 102
- 238000005406 washing Methods 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000005507 spraying Methods 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 20
- 238000011068 loading method Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000006210 lotion Substances 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 4
- 239000008236 heating water Substances 0.000 claims description 3
- 238000011086 high cleaning Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 14
- 239000012459 cleaning agent Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 230000003749 cleanliness Effects 0.000 description 9
- 239000002173 cutting fluid Substances 0.000 description 5
- 238000007602 hot air drying Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 238000007791 dehumidification Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000008237 rinsing water Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000861 blow drying Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The application discloses full-automatic fountain cleaning machine includes: the washing machine comprises a rack and a transmission mechanism which is rotatably arranged in the center of the rack and extends into an inner cavity of the rack, wherein the rack is provided with an annular inner cavity, a feeding area, a washing agent spraying and cleaning tank, a city water high-pressure spraying and rinsing tank, a high-pressure air knife water cutting tank, a hot air circulation drying tank and a discharging area are sequentially arranged in the annular inner cavity and surround the transmission mechanism, and the discharging area is arranged on one side of the feeding area; the washing passageway sets up lotion sprays the washing tank the city water high pressure sprays the potcher high pressure air knife water cutting groove with between each washing tank bottom of heated air circulation drying bath and communicate the frame inner chamber, the driving mechanism component is driven to follow the washing passageway is rotatory to be followed in order to bear the weight of the washing work piece material loading district, each the washing tank extremely material loading, washing and unloading are carried out in proper order in the unloading district. The full-automatic spray type cleaning machine has the advantages of small whole machine occupation area, stable performance, reasonable structure, reliable operation, high cleaning speed and high efficiency.
Description
Technical Field
The invention relates to the technical field of cleaning of automobile parts such as half shafts, sleeve machined parts and the like, in particular to a full-automatic half shaft sleeve and a shell reducing spray type cleaning machine.
Background
The existing process of using the environment-friendly detergent, cleaning with pure water and drying with IPA has good cleaning effect and quality and can meet the requirements of the process. However, the IPA lotion is flammable and explosive, and the corresponding explosion-proof device and system must be manufactured for the equipment during the cleaning process to ensure the safety of the equipment. Therefore, the cleaning equipment needs to have an environment-friendly process and a cleaning structure for high-cleanness and high-precision cleaning, and has strict requirements on safety and explosion resistance in use.
In the cleaning industry, such as hardware stamping parts, automobile metal precision parts, compressor air conditioner fittings, electronic parts and the like, a groove type cleaning machine is generally adopted, and the cleaning equipment can not clean deep holes and blind hole parts, can not dry and has low productivity; after the traditional cleaning equipment operates for a period of time, the liquid storage tank has the phenomena of liquid loss and liquid shortage, the production efficiency is influenced, and the labor cost is increased; the equipment has large volume and complex structure, and can not clean up the dirt such as cutting fluid, scrap iron and the like on the surface of the workpiece, thereby achieving the purpose of cleanliness.
Disclosure of Invention
Objects of the invention
The invention aims to provide a full-automatic spray type cleaning machine, which has the advantages of small occupied area of the whole machine, stable performance, reasonable structure, reliable operation, high cleaning speed and high efficiency.
(II) technical scheme
In order to achieve the above object, the present invention adopts the following technical solutions to provide a full-automatic spray type cleaning machine, including:
the washing machine comprises a rack and a transmission mechanism which is rotatably arranged in the center of the rack and extends into an inner cavity of the rack, wherein the rack is provided with an annular inner cavity, a feeding area, a washing agent spraying and cleaning tank, a city water high-pressure spraying and rinsing tank, a high-pressure air knife water cutting tank, a hot air circulation drying tank and a discharging area are sequentially arranged in the annular inner cavity and surround the transmission mechanism, and the discharging area is arranged on one side of the feeding area; the washing passageway sets up lotion sprays the washing tank the city water high pressure sprays the potcher high pressure air knife water cutting groove with between each washing tank bottom of heated air circulation drying bath and communicate the frame inner chamber, the driving mechanism component is driven to follow the washing passageway is rotatory to be followed in order to bear the weight of the washing work piece material loading district, each the washing tank extremely material loading, washing and unloading are carried out in proper order in the unloading district.
The cleaning machine is specially used for removing the cleaning machine used before assembling the half shaft and the sleeve machining part, is provided with cleaning functions of high-pressure spraying cleaning, high-pressure spraying rinsing, air knife water cutting, hot air drying and the like, adopts city water cleaning which meets the environmental protection requirement and is more economical in use cost, and achieves the requirement of high cleanliness by effectively spraying cleaning, spraying rinsing, high-pressure air liquid cutting and hot air drying. Moreover, the rack is ingeniously matched with the transmission mechanism, single-station and multi-process combination is realized through each cleaning tank and the feeding and discharging areas, the space is saved compared with a linear type assembly line, the equipment use field is greatly reduced, and the cleaning effect is excellent. Meanwhile, the feeding and discharging device is provided through the feeding area and the discharging area, and the cleaning device is stable in performance, reasonable in structure, reliable in operation, high in cleaning speed and high in efficiency.
In some embodiments, the top of the lotion spray cleaning tank, the city water high-pressure spray rinsing tank and the high-pressure air knife water cutting tank is provided with overflow ports, and the overflow ports of the three are arranged in sequence from high to low. Therefore, in the cleaning process, the workpiece is continuously subjected to overflow circulation through the continuous high-pressure spraying and system, so that the dirt such as cutting fluid, scrap iron and the like on the surface of the workpiece can be quickly fallen off, and the aim of high cleanliness is fulfilled.
In some embodiments, an opening communicated with the inside of the frame for inserting the transmission mechanism is arranged on one side of the top of the annular inner cavity, and the opening is communicated with the cleaning channel through the annular inner cavity.
In some embodiments, the transmission mechanism comprises: the rotary shaft is rotatably arranged at the center of the rack, the workpiece bracket is fixed on the rotary shaft, and the driving cylinder is connected with the rotary shaft through a chain in a driving mode.
In some embodiments, the workpiece bracket comprises a horizontal crosspiece, a vertical rod, a supporting plate and a plurality of cleaning grooves, wherein the horizontal crosspiece is arranged on the top of the frame and is rotatably connected with the horizontal rod of the rotating shaft, the vertical rod is vertically connected below the horizontal rod and is positioned in the inner cavity of the frame, the supporting plate is horizontally connected to the bottom of the vertical rod and is used for bearing cleaning workpieces, and the supporting plate is horizontally arranged in the cleaning channel and can extend into the cleaning grooves.
In some embodiments, the feeding area and the discharging area are respectively provided with a feeding opening and a discharging opening which are communicated with the cleaning channel, the feeding opening is adjacent to the discharging opening, and the feeding opening and the discharging opening are both provided with automatic opening and closing doors.
In some embodiments, a water storage tank is arranged on one side of the city water high-pressure spray rinsing tank and one side of the high-pressure air knife water cutting tank, and a heating pipe for heating water and a circulating water pump positioned on one side of the heating pipe are arranged in the water storage tank.
In some embodiments, a plurality of the heating pipes are arranged horizontally in parallel.
In some embodiments, a liquid level detection device for detecting the height of the water level is arranged in the water storage tank.
In some embodiments, the method comprises: the gantry type mechanical arm is arranged in the feeding area and the discharging area and is used for feeding and discharging materials respectively, and the gantry type mechanical arm is provided with a transverse moving mechanism driven by a servo motor to rotate through a linear bearing and a lifting mechanism vertically connected to the transverse moving mechanism and used for grabbing and cleaning workpieces in a manner of translating along with the transverse moving mechanism.
Drawings
FIG. 1 is a top view of a fully automatic spray washer according to one embodiment of the present invention;
FIG. 2 is a front view of a fully automatic spray washer according to one embodiment of the present invention;
FIG. 3 is a schematic diagram of a cleaning channel according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a workpiece carrier according to an embodiment of the invention;
fig. 5 is a schematic structural diagram of a water storage tank according to an embodiment of the invention.
Reference numerals:
1. a frame; 10. cleaning the channel; 11. an annular inner cavity; 12. an opening; 2. a transmission mechanism; 21. a rotating shaft; 22. a workpiece carrier; 221. a horizontal bar; 222. a vertical rod; 223. a support plate; 23. a driving cylinder; 3. a feeding area; 4. a cleaning agent spraying cleaning tank; 5. spraying a rinsing tank by city water at high pressure; 6. a high-pressure air knife water cutting groove; 7. a hot air circulation drying tank; 8. a blanking area; 9. a water storage tank; 91. heating a tube; 92. a water circulating pump; 13. a gantry-type manipulator; 131. a lifting mechanism; 132. a traversing mechanism; 14. a high pressure blower.
Detailed Description
The technical scheme and the beneficial effects of the invention are clearer and clearer by further describing the specific embodiment of the invention with the accompanying drawings of the specification.
Referring to fig. 1-5, a fully automatic spray cleaning machine of the present embodiment includes: the device comprises a frame 1, a transmission mechanism 2, a feeding area 3, a lotion spray cleaning tank 4, a city water high-pressure spray rinsing tank 5, a high-pressure air knife water cutting tank 6, a hot air circulation drying tank 7, a discharging area 8 and a cleaning channel 10. The method specifically comprises the following steps: the washing machine comprises a totally enclosed frame 1 with an opening door and a closing door, a transmission mechanism 2 which is rotatably arranged in the center of the frame 1 and extends into an inner cavity of the frame 1, an annular inner cavity 11 which provides a washing working position for washing a workpiece is arranged at the top of the frame 1, a feeding area 3, a washing agent spraying washing tank 4, a municipal water high-pressure spraying rinsing tank 5, a high-pressure air knife water cutting tank 6, a hot air circulation drying tank 7 and a blanking area 8 which are sequentially arranged around the transmission mechanism 2 are arranged in the annular inner cavity 11, and the blanking area 8 is arranged at one side of the feeding area 3; cleaning channel 10 sets up and communicates the frame 1 inner chamber between each cleaning tank bottom of lotion spray cleaning tank 4, city water high pressure spray potcher 5, high-pressure air knife cut water tank 6 and heated air circulation drying groove 7, and 2 driven along cleaning channel 10 rotations of drive mechanism are in order to bear the weight of the cleaning workpiece and carry out material loading, washing and unloading in proper order from material loading district 3, each cleaning tank to unloading district 8. Wherein, lotion sprays washing tank 4, city water high pressure spray potcher 5, high-pressure air knife cut water tank 6 and all is provided with the corresponding nozzle that is used for spraying lotion and/or pure water, and heated air circulation drying tank 7 is provided with the nozzle that is used for spouting for hot-blast and/or cold wind, and above-mentioned each nozzle is high pressure nozzle, adopts high-pressure scanning to spray the washing, can carry out 360 no dead angles to the inside and outside surface of full part (cleaning workpiece) and wash.
The embodiment realizes a totally enclosed structure with the cleaning part of the whole machine through the totally enclosed type frame 1, and the detachable observation plastic steel window and the access door can be arranged on the frame 1, so that the observation and maintenance are convenient, and the safety and the cleanness of the cleaning environment are ensured simultaneously. Wherein, lotion sprays washing tank 4, city water high pressure and sprays potcher 5, high-pressure air knife and cuts water tank 6 and be the washing tank, and heated air circulation drying tank 7 is the drying groove, and foretell each washing tank all is connected to circulating filtration system, and this circulating filtration system includes: the water inlet pipe is respectively connected with a cleaning agent spraying cleaning tank 4, a city water high-pressure spraying rinsing tank 5 and a high-pressure air knife water cutting tank 6 which are cleaning tanks, and the hot air circulation drying tank 7 is connected; the cleaning agent spraying cleaning tank 4, the city water high-pressure spraying rinsing tank 5, the high-pressure air knife water cutting tank 6 and the hot air circulation drying tank 7 are sequentially connected through a circulation pipeline, and a circulation water pump and a filter are arranged on the circulation pipeline; and the water discharge pipe is connected with the water discharge ports of the washing tanks and the drying tanks through filters and circulating water pumps. Wherein, be equipped with suction-type filter screen (convenient dismantlement) before the circulating water pump sunction inlet, prevent that debris from inhaling the pump body and leading to the water pump to damage, the anterior segment that sprays on the inlet tube is provided with the stainless steel filter, ensures to spray the liquid cleanness, prevents effectively that the nozzle from being blockked up by debris. And the embodiment is also provided with a dehumidification air extraction system, the dehumidification air extraction system is provided with a high-pressure air blower 14, and the high-pressure air blower 14 is respectively connected with the lotion spray cleaning tank 4, the city water high-pressure spray rinsing tank 5 and the high-pressure air knife water cutting tank 6 through pipelines for dehumidification air extraction.
The cleaning machine is specially used for removing the cleaning machine used before assembling the half shaft and the sleeve machining part, is provided with cleaning functions of high-pressure spraying cleaning, high-pressure spraying rinsing, air knife water cutting, hot air drying and the like, adopts city water cleaning which meets the environmental protection requirement and is more economical in use cost, and achieves the requirement of high cleanliness by effectively spraying cleaning, spraying rinsing, high-pressure air liquid cutting and hot air drying. Moreover, the rack 1 is skillfully matched with the transmission mechanism 2, and single-station and multi-process combination is realized through each cleaning tank and the feeding area and the discharging area 8, so that the space is saved compared with a linear assembly line, the use field of equipment is greatly reduced, and the cleaning effect is excellent. Meanwhile, the feeding and discharging device is provided through the feeding area 3 and the discharging area 8, and the device is stable in performance, reasonable in structure, reliable in operation, high in cleaning speed and high in efficiency.
In this embodiment, the top of the cleaning agent spraying cleaning tank 4, the city water high-pressure spraying rinsing tank 5 and the high-pressure air knife water cutting tank 6 are provided with overflow ports, and the overflow ports of the three are sequentially arranged from high to low, and the cleaning agent spraying cleaning tank 4, the city water high-pressure spraying rinsing tank 5 and the high-pressure air knife water cutting tank 6 form an inclined water overflow structure, so that in the cleaning process, a workpiece is continuously sprayed at high pressure to continuously perform overflow circulation with the system, thereby cutting fluid on the surface of the workpiece, dirt such as scrap iron and the like can be rapidly fallen off, and the purpose of high cleanliness is realized.
As shown in fig. 1 and 2, in the present embodiment, an opening 12 communicating with the inside of the housing 1 for inserting the transmission mechanism 2 is provided at one side of the top of the annular inner chamber 11, and the opening 12 communicates with the cleaning passage 10 through the annular inner chamber 11. The opening 12 is disposed at the top of the annular inner cavity 11 of the frame 1 and is close to one side of the center of the frame 1, that is, the opening 12 is close to the transmission mechanism 2 so that the transmission mechanism 2 drives the cleaning workpiece to perform cleaning operation in the cleaning channel 10 in a manner of saving most space and saving transmission time.
As shown in fig. 1 and 3, in the present embodiment, the transmission mechanism 2 includes: a rotary shaft 21 rotatably provided at the center of the frame 1, a work carrier 22 fixed to the rotary shaft 21, and a drive cylinder 23 connected to the rotary shaft 21 by chain drive. Therefore, the precision transmission mechanism 2 of the cylinder and the rotating shaft 21 ensures the reliability of transmission power, avoids the phenomenon of rotary clamping of the workpiece bracket 22 in the cleaning process, and simultaneously adopts chain transmission to ensure the stability and reliability in the transmission process.
As shown in fig. 1 and 3, in the present embodiment, the workpiece bracket 22 includes a horizontal bar 221 having a horizontal crosspiece at the top of the frame 1 and rotatably connected to the rotating shaft 21, a vertical bar 222 vertically connected below the horizontal bar 221 and located in the inner cavity of the frame 1, and a supporting plate 223 horizontally connected to the bottom of the vertical bar 222 for supporting the cleaning workpiece, wherein the supporting plate 223 is horizontally disposed in the cleaning passage 10 and can extend into each cleaning tank.
Specifically, in this embodiment, material loading district 3 and unloading district 8 are provided with material loading mouth and the feed opening that communicates with washing passageway 10 respectively, and the material loading mouth sets up with the feed opening is adjacent, and material loading mouth and feed opening all are provided with the automatic switch door. Therefore, through the matching of the automatic switch door, the upper feed opening and the lower feed opening, the whole machine of the cleaning machine can realize feeding and discharging in a fully-closed space, and the stable operation of a normal cleaning program, the whole machine of the cleaning machine and the clean and tidy use environment outside the cleaning machine are ensured.
As shown in fig. 1 to 3, in the present embodiment, water storage tanks 9 are provided on both sides of the city water high-pressure shower rinsing tank 5 and the high-pressure air knife cutting water tank 6, and a heating pipe 91 for heating water and a circulating water pump 92 located on one side of the heating pipe 91 are provided in the water storage tanks 9. Wherein, the horizontal parallel arrangement of a plurality of heating pipes 91 is in order to heat the water in the storage water tank 9 fast to make the city water high pressure spray rinsing groove 5 and high-pressure air knife cut water tank 6 can use hot water to wash the work piece fast, effectively accelerate washing speed.
As shown in fig. 2 and 3, the nozzles in the cleaning tank are distributed at intervals by adopting fan-shaped nozzles (adjustable), so as to ensure that the cleaning of the working surface is complete; as shown in fig. 2 and 3, the bottom of the cleaning tank is in a V-shaped inclined structure, so that dirt is prevented from being stored and accumulated, and the cleaning is convenient; and the heat preservation cotton is adhered outside the heated cleaning tank body and the water storage tank, so that the energy consumption is reduced; the water receiving tanks of the cleaning tanks and the bottoms of the corresponding water storage tanks are inclined at high and low levels, water return is rapid, water drainage is thorough, and cleaning, pollution discharge and cleaning are facilitated.
Further, in the present embodiment, a liquid level detection device for detecting the height of the water level is provided in the water storage tank 9. The liquid level detection device adopts an external automatic liquid level control device, so that the liquid level control device leaves a working area, and the hole at the lower part of the liquid level control device is communicated with the opening on the groove wall of the cleaning groove through the elbow and the external tooth interface, so that the liquid level control device is communicated with the cleaning groove to keep the liquid level consistent.
In this embodiment, a flow meter, an automatic solenoid valve, a ball valve control and a low liquid level switch are arranged on the water inlet pipeline of the water storage tank and each corresponding cleaning tank. Wherein, the low liquid level switch is used for automatically replenishing city water when the water storage tank is at a low liquid level, and automatically giving an alarm if the water storage tank is in a water shortage state; the automatic electromagnetic valve and the ball valve are used for controlling water flow; the flowmeter is used for calculating the water flow. Therefore, the phenomena of fluid loss and fluid shortage of the liquid storage tank after the cleaning equipment operates for a period of time can be effectively avoided.
As shown in fig. 2 and 3, the present embodiment includes: the gantry type manipulator 13 is arranged in the feeding area 3 and the discharging area 8 and used for feeding and discharging respectively, and is provided with a transverse moving mechanism 132 driven by a linear bearing driven by a servo motor to rotate, and a lifting mechanism 131 vertically connected to the transverse moving mechanism 132 and used for grabbing a cleaning workpiece and moving along with the transverse moving mechanism 132.
In this embodiment, this full-automatic demolding machine includes control system, and this control system electricity respectively connects each washing tank, drying tank, material loading district 3, unloading district 8 and planer-type manipulator 13 and is used for remote control cleaning procedure. The control system integrates highly automated elements such as PLC control, automatic alarm, touch screen operation, interface type operation, current operation status display, automatic reset and the like, and combines energy-saving factors such as a circulating water pump system, filtering and backflow recycling, automatic fault shutdown and the like to form green and environment-friendly cleaning equipment. Specifically, the control system adopts a full digital signal (ultrasonic frequency source) generator controlled by a PLC (programmable logic controller), so that the frequency precision and the stability reach the crystal oscillator level, and the full digital signal is used, so that elements such as a potentiometer and the like are not needed, and various parameters such as debugging frequency and the like only need to be displayed through a key and a control display panel, so that the control system is visual, accurate, convenient and quick. Meanwhile, the control system realizes control operation through a single chip microcomputer, selects a matching element, can work at double frequency and triple frequency by using the transducer, realizes multi-frequency washing, and can randomly set time distribution of each frequency.
A cleaning process:
→ the workpieces are manually fed onto the gantry type manipulator 13 of the feeding area 3, and the button is started, and the control system starts the cleaning program; wherein the charging and discharging time of the staff is 29 seconds, and 2 pieces are charged and discharged;
the gantry type mechanical arm 13 of the feeding area 3 extracts the cleaning workpiece, automatically conveys the cleaning workpiece from the feeding port into the feeding area 3, automatically opens and closes the door of the feeding area 3, and the machine frame 1 is in a fully closed state; closing the door for 4 seconds, and if the operation time of the staff cannot finish feeding and discharging in 29 seconds, delaying the beat;
→ wash high pressure spray rinse: the workpiece bracket 22 rotationally conveys the cleaning workpiece from the feeding area 3 to the cleaning agent spraying cleaning tank 4 through the cleaning channel 10 for cleaning agent high-pressure spraying cleaning;
→ high pressure purge: the workpiece bracket 22 conveys the cleaning workpiece from the cleaning agent spraying cleaning tank 4 to the high-pressure air knife cutting tank 6 through the cleaning channel 10 in a rotating way to carry out high-pressure cleaning agent blowing (to reduce the mixing of the cleaning agent and the rinsing water);
→ city water high pressure spray rinsing: the workpiece bracket 22 rotationally conveys the cleaning workpiece from the cleaning agent high-pressure spraying cleaning tank to the city water high-pressure spraying rinsing tank 5 through the cleaning channel 10 to rinse the workpiece by city water high-pressure spraying (the workpiece flows back to the cleaning agent tank in the first 5 seconds, the time is adjustable, and the mixing of the cleaning agent and the rinsing water is reduced);
→ high pressure blow drying: the workpiece bracket 22 rotationally conveys the cleaning workpiece from the city water high-pressure spray rinsing tank 5 to the hot air circulation drying tank 7 through the cleaning channel 10 for high-pressure drying;
the door of the blanking area 8 is automatically opened and closed, and the gantry type mechanical arm 13 of the blanking area 8 extracts and cleans the workpiece from the blanking port, so that the workpiece exits from the blanking area 8;
→ the workpiece is manually loaded and unloaded from the gantry type manipulator 13 of the blanking area 8; wherein, the time of charging and discharging is 29 seconds, and 2 charging and discharging are carried out.
Thus, the operation process is as follows: rotating for 10 seconds → positioning for the rotary disc bolt for 2 seconds → closing for 4 seconds → cleaning for 25 seconds → opening for 4 seconds (wherein, the time for loading and unloading the staff is 29 seconds (2 pieces for unloading and 2 pieces for loading), if the operation time of the staff can not finish loading and unloading in 29 seconds, the beat is smooth). The liquid storage tank is arranged on the rear side of the machine table, and the product running direction is an observation window for an operator to face the machine table.
The cleaning equipment has high cleaning efficiency, simple operation and high automation degree. Wherein, this cleaning equipment is provided with two kinds of cleaning program and is provided with change over switch on the touch-sensitive screen of equipment and carries out the cleaning program and switch, and is specific, and two kinds of cleaning program are: 1) when the sleeve is cleaned, the outer surface cleaning cylinder and the inner cavity cleaning cylinder act simultaneously; 2) when the half shaft is cleaned, the inner cavity cleaning cylinder does not act. The cleanliness requirements are as follows, no macroscopic dirt or oil stain exists, no trace exists when white cloth is wiped, and the specific requirements are as follows:
1) the semi-axis mainly washs dust, greasy dirt etc. of surface, especially spline position, after the washing, the cleanliness: less than or equal to 10 mg.
2) The sleeve pipe mainly washs and remains substances such as cutting fluid, iron fillings at inside and outside surface after the processing, washs the back, and the cleanliness: less than or equal to 15 mg.
In summary, the present invention aims to protect a fully automatic spray type cleaning machine based on the above disclosed technical features, in the cleaning process, the workpiece is continuously sprayed at high pressure and the system is continuously in overflow circulation, so that the dirt such as cutting fluid, iron filings and the like on the surface of the workpiece can be rapidly removed, and the purpose of high cleanliness is achieved. The machine is equipped with high-pressure spray cleaning, high-pressure spray rinsing, air knife water cutting and hot air drying. Meanwhile, the cleaning equipment is provided with an automatic feeding and discharging system, a circulating filtering system, a dehumidifying and air-extracting system, a heating system and the like, and has the advantages of stable performance, reasonable structure, reliable operation, high cleaning speed and high efficiency.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (10)
1. The utility model provides a full-automatic fountain cleaning machine which characterized in that includes:
the washing machine comprises a rack and a transmission mechanism which is rotatably arranged in the center of the rack and extends into an inner cavity of the rack, wherein the rack is provided with an annular inner cavity, a feeding area, a washing agent spraying and cleaning tank, a city water high-pressure spraying and rinsing tank, a high-pressure air knife water cutting tank, a hot air circulation drying tank and a discharging area are sequentially arranged in the annular inner cavity and surround the transmission mechanism, and the discharging area is arranged on one side of the feeding area;
the washing passageway sets up lotion sprays the washing tank the city water high pressure sprays the potcher high pressure air knife water cutting groove with between each washing tank bottom of heated air circulation drying bath and communicate the frame inner chamber, the driving mechanism component is driven to follow the washing passageway is rotatory to be followed in order to bear the weight of the washing work piece material loading district, each the washing tank extremely material loading, washing and unloading are carried out in proper order in the unloading district.
2. The fully automatic spray washer according to claim 1, wherein: the top of the lotion spray cleaning tank, the municipal water high-pressure spray rinsing tank and the high-pressure air knife water cutting tank is provided with overflow ports, and the overflow ports of the lotion spray cleaning tank, the municipal water high-pressure spray rinsing tank and the high-pressure air knife water cutting tank are sequentially arranged from high to low.
3. The fully automatic spray washer according to claim 1, wherein: an opening communicated with the inside of the frame for inserting the transmission mechanism is formed in one side of the top of the annular inner cavity, and the opening is communicated with the cleaning channel through the annular inner cavity.
4. The fully automatic spray washer according to claim 1, wherein said transmission mechanism comprises: the rotary shaft is rotatably arranged at the center of the rack, the workpiece bracket is fixed on the rotary shaft, and the driving cylinder is connected with the rotary shaft through a chain in a driving mode.
5. The fully automatic spray washer according to claim 4, wherein: the work piece bracket includes that horizontal crosspiece is in frame top and swivelling joint the horizon bar of rotation axis, perpendicular connection are in the horizon bar below and be located the montant of frame inner chamber, horizontal connection are in the montant bottom is used for bearing the layer board of wasing the work piece, the layer board level sets up just can stretch into in the washing passageway in each washing tank.
6. The fully automatic spray washer according to claim 1, wherein: the material loading district with the unloading district be provided with respectively with wash the material loading mouth and the feed opening of passageway intercommunication, the material loading mouth with the feed opening is adjacent to be set up, the material loading mouth with the feed opening all is provided with the automatic switch door.
7. The fully automatic spray washer according to claim 1, wherein: and water storage tanks are arranged on one side of the municipal water high-pressure spraying rinsing tank and one side of the high-pressure air knife water cutting tank, and heating pipes for heating water and a circulating water pump positioned on one side of the heating pipes are arranged in the water storage tanks.
8. The fully automatic spray washer according to claim 7, wherein: the heating pipes are horizontally arranged in parallel.
9. The fully automatic spray washer according to claim 7, wherein: and a liquid level detection device for detecting the height of the water level is arranged in the water storage tank.
10. The fully automatic spray washer according to claim 1, comprising:
the gantry type mechanical arm is arranged in the feeding area and the discharging area and is used for feeding and discharging materials respectively, and the gantry type mechanical arm is provided with a transverse moving mechanism driven by a servo motor to rotate through a linear bearing and a lifting mechanism vertically connected to the transverse moving mechanism and used for grabbing and cleaning workpieces in a manner of translating along with the transverse moving mechanism.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011628383.9A CN112620225A (en) | 2020-12-30 | 2020-12-30 | Full-automatic spray type cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011628383.9A CN112620225A (en) | 2020-12-30 | 2020-12-30 | Full-automatic spray type cleaning machine |
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| CN112620225A true CN112620225A (en) | 2021-04-09 |
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| JPH09225418A (en) * | 1996-02-23 | 1997-09-02 | Reijitsuto Kikaku:Kk | Small-sized parts washing and drying device for industrial purpose |
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| CN214078126U (en) * | 2020-12-30 | 2021-08-31 | 惠州荟凝智能科技有限公司 | Full-automatic spray type cleaning machine |
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- 2020-12-30 CN CN202011628383.9A patent/CN112620225A/en active Pending
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|---|---|---|---|---|
| JPH09225418A (en) * | 1996-02-23 | 1997-09-02 | Reijitsuto Kikaku:Kk | Small-sized parts washing and drying device for industrial purpose |
| KR200337886Y1 (en) * | 2003-09-29 | 2004-01-07 | 주식회사 신진 | Rotation type ultra-sonic cleansing device |
| CN208321441U (en) * | 2018-04-02 | 2019-01-04 | 江苏海鋆自动化技术有限公司 | A kind of full-automatic rotary ultrasonic cleaning drying machine |
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