CN112609288A - Production method of multilayer gauze invisible printed towel - Google Patents

Production method of multilayer gauze invisible printed towel Download PDF

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Publication number
CN112609288A
CN112609288A CN202011337034.1A CN202011337034A CN112609288A CN 112609288 A CN112609288 A CN 112609288A CN 202011337034 A CN202011337034 A CN 202011337034A CN 112609288 A CN112609288 A CN 112609288A
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Prior art keywords
towel
gauze
layer
pure cotton
printing
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CN202011337034.1A
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Chinese (zh)
Inventor
王红星
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Binzhou Yaguang Home Textile Co ltd
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Binzhou Yaguang Home Textile Co ltd
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Priority to CN202011337034.1A priority Critical patent/CN112609288A/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/10Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D10B2331/041Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET] derived from hydroxy-carboxylic acids, e.g. lactones
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/14Dyeability

Abstract

The invention belongs to the technical field of towel production, and particularly relates to a production method of an invisible printed towel, wherein the invisible printed towel is based on a non-pure cotton multi-layer gauze fabric, the upper surface layer and the lower surface layer of the multi-layer gauze are pure cotton layers, one or more layers in the middle of the multi-layer gauze are non-pure cotton layers containing chemical fiber yarns, and the characteristic that disperse dyes cannot be colored on pure cotton is utilized; printing the sizing agent containing the disperse dye on the non-pure cotton multilayer fabric through a printing machine, so that the sizing agent permeates into the middle non-pure cotton layer; after washing, a special printed towel with white upper and lower surface layers and a printed pattern in the middle layer is formed, and a hazy appearance is formed. The upper surface layer and the lower surface layer are made of white pure cotton materials, so that washing and rubbing fastness is improved, the fabric is more suitable for being used by skin, and compared with a pure cotton fabric, the fabric saves more time in the airing or drying process and has a quick drying effect because the fabric contains chemical fibers.

Description

Production method of multilayer gauze invisible printed towel
Technical Field
The invention belongs to the technical field of towel production, and particularly relates to a production method of an invisible printed towel.
Background
In the field of towels in the home textile industry, compared with jacquard and plain products, the printed towel products have the main advantages of rich colors and various patterns. However, the traditional printed towel has the problems that the color directly contacts the skin, the color fastness does not reach the standard, the airing speed of the towel is low and the like, and in addition, the traditional printed towel can only print patterns on the surface of a blank towel, so that the traditional printed towel is relatively single, basically has no other changes except the change of the patterns, and is not rich in variety.
Disclosure of Invention
Aiming at the problems of the traditional printed towel product, the invention provides a production method of the invisible printed towel, the invisible printed towel is based on a non-pure cotton multi-layer gauze fabric, the upper surface layer and the lower surface layer of the multi-layer gauze are pure cotton layers, one or more layers in the middle are non-pure cotton layers containing chemical fiber yarns (such as terylene, polylactic acid fiber, acrylic fiber, chinlon, spandex and the like), and the characteristic that disperse dyes cannot be colored on pure cotton is utilized; printing the sizing agent containing the disperse dye on the non-pure cotton multilayer fabric through a printing machine, so that the sizing agent permeates into the middle non-pure cotton layer; after washing, a special printed towel with white upper and lower surface layers and a printed pattern in the middle layer is formed, and a hazy appearance is formed. The upper surface layer and the lower surface layer of the fabric are white pure cotton gauze, so that the washing and rubbing fastness is improved, the fabric is more suitable for being used by skin-friendly people, and meanwhile, the fabric contains chemical fibers, so that the time is saved in the airing or drying process of the pure cotton fabric, and the effect of quick drying is achieved.
The technical scheme of the invention is as follows:
a production method of a multilayer gauze invisible printing towel comprises the following specific process flows:
(1) selecting a blank towel;
(2) pretreatment of a blank towel: removing impurities;
(3) designing a flower type;
(4) plate making: preparing a screen printing plate required by base color printing;
(5) size mixing: the color paste mainly comprises a disperse dye and a thickening agent, wherein the disperse dye is selected from monoazo type, disazo type, anthraquinone type and heterocyclic type disperse dyes; the thickening agent is selected from polyacrylate synthetic thickening agent, sodium alginate, carboxymethyl starch, carboxymethyl fiber and the like, and the specific dosage is adjusted according to the printing color and the square meter gram weight of the blank towel body.
(6) Printing, drying, steaming, washing, drying and sewing.
The specific process flow of the multilayer gauze invisible printed towel prepared by the invention can be adjusted as follows: selecting a blank towel, pretreating the blank towel, designing a pattern, making a plate, mixing slurry, printing, drying, evaporating, washing with water, drying, reducing, cleaning, drying and sewing. The invisible effect can be improved during treatment by the method, so that the surface of the towel is more white and clean.
The blank towel is selected, the structure of the blank towel is a non-pure cotton multilayer gauze fabric, the warp and weft yarns of the upper and lower surface layers of the fabric are pure cotton yarns, and the warp and weft yarns of the middle layer are selected from yarns containing fibers such as terylene, polytrimethylene terephthalate fibers, polybutylene terephthalate fibers, polylactic acid fibers, acrylon, chinlon, spandex and the like. The fiber can be colored by using the disperse dye, the pure cotton is not colored, the pure cotton on the upper surface layer and the lower surface layer is white after printing, and the middle non-pure cotton layer has printing patterns.
The content range of the terylene, the polytrimethylene terephthalate fiber, the polybutylene terephthalate fiber, the polylactic acid fiber, the acrylon, the chinlon, the spandex and other fibers in the middle layer yarn is 5 to 100 percent. The higher the fiber content of terylene, polytrimethylene terephthalate fiber, polybutylene terephthalate fiber, polylactic acid fiber, acrylic fiber, chinlon, spandex and the like of the middle layer yarn is, the more vivid the printed color is, the less obvious the coloring is when the content is lower than 5%, the coloring amount is low, the effect of pattern expression can be influenced, and the pattern of the middle layer cannot be shown.
The number of the gauze layers of the non-pure cotton multilayer gauze blank towel is 3-8. The minimum number of layers of the multi-layer gauze blank towel is 3, the upper surface layer and the lower surface layer are firstly ensured to be pure cotton layers, and the middle layer is a non-pure cotton layer containing the fibers, so that the invisible effect can be embodied. If the number of the blank towels is less than 3, the upper and lower surface layers are white, and the middle layer has the invisible effect of printing patterns, so that the product is not different from the common gauze product. If the number of the layers of the blank towel is more than 8, firstly, the non-pure cotton multilayer gauze is an integrally woven blank towel instead of a composite blank towel, so that certain production resources are lost when the gauze fabric with more layers is woven under the limitation of a weaving machine and the influence of weaving efficiency; secondly, when the number of layers is more than 8, the permeation effect of the slurry is influenced, and the transverse and longitudinal diffusion of the slurry cannot be controlled; when the number of piles is greater than 8 layers simultaneously, because of the too big whole comparison back of product of square meter grammes per square metre is heavy, influence user's use experience, stealthy effect, pattern control, use impression when weaving 3 ~ 8 layers of multilayer gauze fabric weave the number of piles for the gauze of best, and the gauze number of piles of the more preferred base towel is 3 ~ 6 layers.
Compared with the prior art, the invention has the following advantages:
(1) compared with the traditional printing, the printing form is developed, so that the product is more beautiful.
(2) The invisible printed towel with the multiple layers of gauzes is white in surface layer, and the printed patterns are arranged in the middle layer, so that various fastness test indexes are superior to those of common printing, and the color fastness of the invisible printed towel is more comfortable for users in the using process.
(3) Has better color fastness to washing, perspiration and rubbing.
(4) Because the blank towel contains the fibers such as terylene, the time is saved in the drying or airing process of the product, and the quick-drying effect is achieved.
In conclusion, the multilayer gauze invisible printing towel prepared by the invention has rich colors and various patterns, and the printing form is developed, so that the product is more beautiful, the washing and rubbing fastness of the colors and the patterns is improved, and more comfortable experience is brought to users.
Drawings
Fig. 1 is a graph of the effect of the product of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by those skilled in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
Example 1
A production method of a multilayer gauze invisible printing towel comprises the following specific process flows:
the specification of the blank towel is as follows: 34 x 35cm-42g of three-layer gauze, wherein the upper surface layer and the lower surface layer are made of pure cotton, and the ground diameter of the middle layer is made of blended yarns of 80% of terylene and 20% of cotton;
blank towel pretreatment (scouring and bleaching): oxygen bleaching is known, so that the dynamic water absorption of the blank towel reaches 10 cm;
pattern design (can be designed according to different market preferences): cartoon type flower type;
preparing a screen printing plate required for printing: normally printing a colored pattern plate, wherein the mesh number is 120 meshes;
preparing color paste: the known techniques for the preparation of colorants,
dispersing dye: SE-GL ruby 5.2g/L
5G light yellow 3.5G/L
Thickening agent: p-640 g/L
Water: complement 1L
Printing: printing 2 times on a printing machine by using a magnetic rod with the diameter of 12 mm;
finally, the preparation is finished by drying (125 ℃, 10-25min), steaming (103 ℃, 5-15min), washing, drying and sewing.
Example 2
A production method of a multilayer gauze invisible printing towel comprises the following specific process flows:
the specification of the blank towel is as follows: 34 x 80cm-95g of five-layer gauze, wherein the upper surface layer and the lower surface layer are made of pure cotton, the middle three-layer weft yarn is made of 90% nylon and 10% cotton blended yarns, and the ground diameter is made of 90% nylon and 10% cotton blended yarns;
blank towel pretreatment (desizing): the oxygen bleaching is a known technology, and the capillary effect is 10.5 cm;
pattern design (design according to different market preferences): cartoon type flower type;
preparing a screen printing plate required for printing: normally printing a colored pattern plate, wherein the mesh number is 80 meshes;
preparing color paste: techniques are known for preparing colorants.
Dispersing dye: CRE blue 6.2g/L
5G light yellow 6.5G/L
Thickening agent: p-642 g/L
Water: complement 1L
Printing: printing 2 times on a printing machine by using a magnetic rod with the diameter of 16 mm;
finally, the preparation is finished by drying (125 ℃, 5-35min), steaming (103 ℃, 5-15min), washing with water, reduction cleaning (using a reducing agent with the dosage of 4g/l), drying and sewing.
Example 3
A production method of a multilayer gauze invisible printing towel comprises the following specific process flows:
the specification of the blank towel is as follows: 85 x 115cm-254g six layers of yarn base kerchief; the upper and lower surface layers of gauze are made of pure cotton, the middle four layers of gauze are made of 80% of terylene and 20% of cotton, and the weft is made of 50% of terylene and 50% of cotton;
blank towel pretreatment (desizing): the oxygen bleaching is a known technology, and the capillary effect is 11 cm;
pattern design (design according to different market preferences): cartoon type flower type;
preparing a screen printing plate required for printing: normally printing a colored pattern plate and 80-mesh screen;
preparing base color paste: the known techniques for the preparation of colorants,
dispersing dye: PG black 1.5g/L
SE-GL ruby 6.5g/L
5G light yellow 3.8G/L
Thickening agent: p-645 g/L
Water: complement 1L
Printing: printing 2 times on a printing machine by using a magnetic rod with the diameter of 20 mm;
finally, the preparation is finished by drying (125 ℃, 5-35min), steaming (103 ℃, 5-15min), washing, drying and sewing.
Example 4
A production method of a multilayer gauze invisible printing towel comprises the following specific process flows:
the specification of the blank towel is as follows: 34 x 80-95g three-layer gauze blank towel; the upper and lower surface layers of gauze are made of pure cotton, 8% of terylene and 82% of cotton are used in the middle layer of gauze, and 8% of terylene and 82% of cotton are used in weft;
blank towel pretreatment (desizing): the oxygen bleaching is a known technology, and the capillary effect is 11 cm;
pattern design (design according to different market preferences): cartoon type flower type;
preparing a screen printing plate required for printing: normally printing a colored pattern plate with 120 meshes of screen wires;
preparing base color paste: the known techniques for the preparation of colorants,
dispersing dye: SE-GL ruby 6.5g/L
5G light yellow 3.8G/L
Thickening agent: p-645 g/L
Water: complement 1L
Printing: printing 2 times on a printing machine by using a magnetic rod with the diameter of 16 mm;
finally, the preparation is finished by drying (125 ℃, 5-35min), steaming (103 ℃, 5-15min), washing, drying and sewing.
Example 5
A production method of a multilayer gauze invisible printing towel comprises the following specific process flows:
the specification of the blank towel is as follows: 34 x 35-42g three-layer gauze blank towel; the upper and lower surface layers of gauze are made of pure cotton, the middle layer of gauze is made of 100% terylene, and the weft is made of 100% cotton;
blank towel pretreatment (desizing): the oxygen bleaching is a known technology, and the capillary effect is 11 cm;
pattern design (design according to different market preferences): cartoon type flower type;
preparing a screen printing plate required for printing: normally printing a colored pattern plate with 120 meshes of screen wires;
preparing base color paste: the known technology for preparing the pigment comprises the steps of dispersing dye and thickening agent;
dispersing dye: PG black 1.5g/L
SE-GL ruby 7.0g/L
5G light yellow 2.8G/L
Thickening agent: p-645 g/L
Water: complement 1L
Printing: printing 2 times on a printing machine by using a magnetic rod with the diameter of 12 mm;
finally, the preparation is finished by drying (125 ℃, 5-35min), steaming (103 ℃, 5-15min), washing, drying and sewing.
The finished product is prepared by adopting AATCC American standard test, and two groups of towel comparison test items are arranged below, wherein the first group is the invisible printed towel prepared in the example 1, and the effect is shown in the attached figure 1; the second group is a common printed towel; rubbing, namely simulating the fading condition of repeatedly contacting and rubbing the towel with skin or other clothes and cloth in daily life, wherein a soaked white cloth is used for repeatedly rubbing the towel, and the color on whiteness is observed; the water stain discoloration is the change of the color of the towel soaked in water for a period of time, and the water stain discoloration is the little stain on other white cloth when the towel is in water; the seawater color change and the seawater staining are the same principle, and only the simulation is immersed in seawater; the washing color change is to simulate the color change and staining during household washing; the drying time is the time for simulating household washing and then drying through a dryer; table 1 shows the test data.
Table 1:
Figure BDA0002797459730000061
through the detection result, the fact that the wet friction and dry friction grades of the invisible printed towel prepared in the embodiment 1 are higher than those of a common printed towel, the grades of washing discoloration, washing staining, water staining and seawater staining are higher than those of the common printed towel, meanwhile, the drying time is faster than that of a common product, and the washing and rubbing fastness of the invisible printed towel prepared by the method is improved.
The invention provides a production method of a multi-layer gauze invisible printing towel, and the invisible printing towel realizes that the upper surface layer and the lower surface layer are white pure cotton gauze layers and the middle layer is a flower-shaped blended fiber gauze layer through the combination of a blank towel body special structure and disperse dyes, thereby forming hazy appearance. The washing and rubbing fastness is improved, and the detergent is more suitable for being used by skin-friendly. The multilayer gauze invisible printing towel prepared by the invention has rich colors and various patterns, and the printing form is developed, so that the product is more beautiful, the washing and rubbing fastness of the towel is improved, and more comfortable experience is brought to users.

Claims (7)

1. A production method of a multilayer gauze invisible printing towel comprises the steps of (1) blank towel selection, (2) blank towel pretreatment, (3) pattern design, (4) plate making, (5) size mixing, (6) printing, drying, steaming, washing, drying and sewing, and is characterized in that the blank towel selection is as follows: the blank towel is non-pure cotton multilayer gauze which is integrally woven, the warp yarns and the weft yarns of the upper surface layer and the lower surface layer are pure cotton yarns, the warp yarns and the weft yarns of the middle layer are non-pure cotton yarns containing chemical fibers, and the number of the layers of the gauze is 3-8.
2. The method for producing the invisible printed towel with multi-layer gauze according to claim 1, wherein the chemical fiber in the step (1) is one of terylene, polytrimethylene terephthalate fiber, polybutylene terephthalate fiber, polylactic acid fiber, acrylon, chinlon and spandex.
3. The method for producing the invisible printed towel with multi-layer gauze as claimed in claim 1, wherein the content of the chemical fiber in the middle layer yarn is in the range of 5% -100%.
4. The method for producing the invisible printed towel with multi-layer gauze as claimed in claim 3, wherein the content of the chemical fiber in the middle layer yarn is in the range of 80% -90%.
5. The method for producing the invisible printed towel with multi-layer gauze as claimed in claim 1, wherein the dye selected in the size mixing process in the step (5) is a disperse dye.
6. The method for producing the invisible printed towel with multi-layer gauze as claimed in claim 1, wherein the step (6) is printing, drying, steaming, washing, drying, reductive cleaning, drying and sewing.
7. The method for producing the invisible printed towel with multi-layer gauze as claimed in claim 1, wherein the number of the layers of the gauze in the step (1) is 3-6.
CN202011337034.1A 2020-11-25 2020-11-25 Production method of multilayer gauze invisible printed towel Pending CN112609288A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101503840A (en) * 2009-03-07 2009-08-12 孚日集团股份有限公司 Three-layered jacquard towel weaving technique thereof
CN101748621A (en) * 2008-12-08 2010-06-23 山东滨州亚光毛巾有限公司 Process method of blind embossing jacquard satin reactive print of towel
CN102973067A (en) * 2012-12-29 2013-03-20 孚日集团股份有限公司 Six-layer jacquard satin towel and quilt type product and weaving method thereof
CN103835165A (en) * 2012-11-20 2014-06-04 江南大学 Burnout polyester-cotton fabric based on dispersed dye transfer printing
CN205974875U (en) * 2016-05-18 2017-02-22 上海鼎天时尚科技股份有限公司 Polyester -cotton blend cotton margin portion jacquard fabric that interweaves
CN107400955A (en) * 2016-05-18 2017-11-28 上海鼎天时尚科技股份有限公司 A kind of polyester-cotton blend intertexture cotton is left white jacquard fabric and preparation method thereof
CN207391663U (en) * 2017-09-28 2018-05-22 深圳全棉时代科技有限公司 Multi-layer-colored weaving yarn cloth
CN111910447A (en) * 2020-07-22 2020-11-10 滨州亚光家纺有限公司 Production method of invisible printed towel

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101748621A (en) * 2008-12-08 2010-06-23 山东滨州亚光毛巾有限公司 Process method of blind embossing jacquard satin reactive print of towel
CN101503840A (en) * 2009-03-07 2009-08-12 孚日集团股份有限公司 Three-layered jacquard towel weaving technique thereof
CN103835165A (en) * 2012-11-20 2014-06-04 江南大学 Burnout polyester-cotton fabric based on dispersed dye transfer printing
CN102973067A (en) * 2012-12-29 2013-03-20 孚日集团股份有限公司 Six-layer jacquard satin towel and quilt type product and weaving method thereof
CN205974875U (en) * 2016-05-18 2017-02-22 上海鼎天时尚科技股份有限公司 Polyester -cotton blend cotton margin portion jacquard fabric that interweaves
CN107400955A (en) * 2016-05-18 2017-11-28 上海鼎天时尚科技股份有限公司 A kind of polyester-cotton blend intertexture cotton is left white jacquard fabric and preparation method thereof
CN207391663U (en) * 2017-09-28 2018-05-22 深圳全棉时代科技有限公司 Multi-layer-colored weaving yarn cloth
CN111910447A (en) * 2020-07-22 2020-11-10 滨州亚光家纺有限公司 Production method of invisible printed towel

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Application publication date: 20210406