CN112605654A - Water tap assembly line - Google Patents

Water tap assembly line Download PDF

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Publication number
CN112605654A
CN112605654A CN202011491921.4A CN202011491921A CN112605654A CN 112605654 A CN112605654 A CN 112605654A CN 202011491921 A CN202011491921 A CN 202011491921A CN 112605654 A CN112605654 A CN 112605654A
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CN
China
Prior art keywords
assembly
manipulator
faucet
nut
gasket
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011491921.4A
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Chinese (zh)
Inventor
张世模
周林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Transauto Technology Co ltd
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Shenzhen Transauto Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shenzhen Transauto Technology Co ltd filed Critical Shenzhen Transauto Technology Co ltd
Priority to CN202011491921.4A priority Critical patent/CN112605654A/en
Publication of CN112605654A publication Critical patent/CN112605654A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

Abstract

The invention discloses a faucet assembly line, which comprises a faucet body, a bolt shaft, a gasket, a nut, a bushing and a connecting rod, wherein the faucet assembly line comprises a conveying device, a jig positioned on the conveying device, and a gasket assembly device, a bolt shaft assembly device, a nut assembly device, a bushing assembly device and a connecting rod assembly device which are arranged beside the conveying device, the gasket assembly device, the bolt shaft assembly device, the nut assembly device, the bushing assembly device and the connecting rod assembly device are sequentially arranged along the conveying direction of the conveying device and correspond to a plurality of stations on the conveying device, the faucet body is loaded on the jig, and the conveying device is used for conveying the jig to each station. The water faucet assembly line can replace manual work to realize automatic assembly of the water faucet, is simple to operate and control, saves time and labor, reduces expenditure cost, improves assembly efficiency, and can improve production benefits of manufacturers.

Description

Water tap assembly line
Technical Field
The invention relates to the technical field of faucets, in particular to a faucet assembly line.
Background
As is known, a faucet is a popular name of a water valve, is mainly used for controlling the on-off of water discharged from a water pipe and controlling the water flow, is an essential living article for people's home life, and is visible everywhere in daily places such as toilets and kitchens.
The faucet is generally composed of a faucet body, a bolt shaft, a gasket, a nut, a lining, a connecting rod and other parts, the faucet needs to be assembled during production, the main process is that the bolt shaft, the gasket, the nut, the lining, the connecting rod and other parts are installed on the faucet body one by one according to the installation sequence, at present, manual assembly is usually carried out, operation is troublesome, time and labor are wasted, labor expenditure is high in cost, assembly efficiency is low, and production benefits of manufacturers are affected.
Disclosure of Invention
The invention mainly aims to provide a faucet assembly line, and aims to solve the problems that the existing faucet assembly line is troublesome in operation, time-consuming and labor-consuming, high in labor expenditure cost and low in assembly efficiency.
In order to achieve the purpose, the invention provides a faucet assembly line, which comprises a faucet body, a bolt shaft, a gasket, a nut, a bushing and a connecting rod, wherein the faucet assembly line comprises a conveying device, a jig positioned on the conveying device, and a gasket assembling device, a bolt shaft assembling device, a nut assembling device, a bushing assembling device and a connecting rod assembling device which are arranged beside the conveying device, the gasket assembling device, the bolt shaft assembling device, the nut assembling device, the bushing assembling device and the connecting rod assembling device are sequentially arranged along the conveying direction of the conveying device and correspond to a plurality of stations on the conveying device, the faucet body is loaded on the jig, and the conveying device is used for conveying the jig to each station.
Preferably, the gasket assembling device comprises a gasket feeding mechanism, a first manipulator arranged adjacent to the gasket feeding mechanism, and a gasket taking and placing mechanism arranged at an output execution end of the first manipulator.
Preferably, the jig is further provided with the bolt shaft, the bolt shaft assembling device comprises a bolt shaft material taking and placing mechanism, and the bolt shaft material taking and placing mechanism is arranged at the output execution end of the first manipulator.
Preferably, the nut assembling device comprises a nut feeding mechanism, a second manipulator arranged adjacent to the nut feeding mechanism and a nut taking and placing mechanism arranged at an output execution end of the second manipulator;
the nut assembling device further comprises a third manipulator and a nut locking mechanism arranged at an output execution end of the third manipulator, and the second manipulator and the third manipulator are sequentially arranged along the conveying direction of the conveying device.
Preferably, the lining assembling device comprises a lining feeding mechanism, a fourth manipulator arranged adjacent to the lining feeding mechanism and a lining taking and placing mechanism arranged at an output execution end of the fourth manipulator.
Preferably, the faucet assembly line further comprises a date label assembly device, the date label assembly device comprises a date label feeding mechanism and a date label taking and placing mechanism, the date label taking and placing mechanism is arranged at the output execution end of the fourth manipulator, and the date label feeding mechanism is arranged adjacent to the fourth manipulator.
Preferably, the bush assembling device further comprises a bush pressing mechanism, the bush pressing mechanism and the fourth manipulator are sequentially arranged along the conveying direction of the conveying device, and the bush pressing mechanism comprises a support, a pressing block arranged on the support and a driving assembly used for driving the pressing block to move up and down.
Preferably, the extension rod assembly device comprises an extension rod feeding mechanism, a fifth manipulator arranged adjacent to the extension rod feeding mechanism, and an extension rod locking mechanism arranged at an output execution end of the fifth manipulator.
Preferably, the faucet assembly line further comprises an oiling device, the oiling device and the gasket assembling device are sequentially arranged along the conveying direction of the conveying device, and the oiling device comprises a sixth mechanical arm and an oiling mechanism arranged at the output execution end of the sixth mechanical arm.
Preferably, the faucet assembly line further comprises a blowing dust removal device, the blowing dust removal device and the oiling device are sequentially arranged along the conveying direction of the conveying device, and the blowing dust removal device comprises a seventh manipulator and a blowing mechanism arranged at the output execution end of the seventh manipulator.
According to the faucet assembly line in the technical scheme of the embodiment of the invention, the fixture is adopted to load the faucet body, the fixture is conveyed by the conveying device to sequentially reach the positions corresponding to the gasket assembly device, the bolt shaft assembly device, the nut assembly device, the bush assembly device and the connecting rod assembly device, and the assembly operation of all parts is carried out on the faucet body; the water faucet assembly line can replace manual work to realize automatic assembly of the water faucet, is simple to operate and control, saves time and labor, reduces expenditure cost, improves assembly efficiency, and can improve production benefits of manufacturers.
Drawings
FIG. 1 is a schematic structural diagram of a faucet according to an embodiment of the present invention;
FIG. 2 is a schematic view of a faucet assembly line according to an embodiment of the present invention;
FIG. 3 is a schematic view of a fixture of a faucet assembly line according to an embodiment of the present invention;
FIG. 4 is a schematic view of a portion of a faucet assembly line according to one embodiment of the present invention;
FIG. 5 is a schematic view of a portion of a conveyor of a faucet assembly line according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a fixture positioning mechanism of a faucet assembly line according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a transfer elevator assembly of the faucet assembly line according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of the gasket assembly apparatus and the stud shaft assembly apparatus of the faucet assembly line according to one embodiment of the present invention;
FIG. 9 is a schematic view of a portion of a nut mounting apparatus of a faucet assembly line in accordance with one embodiment of the present invention;
FIG. 10 is a schematic view of a nut mounting apparatus for a faucet assembly line according to an embodiment of the present invention;
FIG. 11 is a schematic view of a portion of a date label assembly and a sleeve assembly of a faucet assembly line in accordance with one embodiment of the present invention;
FIG. 12 is a schematic view of a extension rod assembly and a bushing assembly of a faucet assembly line according to another embodiment of the present invention;
FIG. 13 is a schematic view of an oiling station of a faucet assembly line according to an embodiment of the present invention;
fig. 14 is a schematic structural diagram of an air blowing and dust removing device of a faucet assembly line according to an embodiment of the present invention.
Detailed Description
In the following, the embodiments of the present invention will be described in detail with reference to the drawings in the following, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a faucet assembly line, referring to fig. 1, a faucet 1 comprises a faucet body 1a, a bolt shaft 1b, a gasket 1c, a nut 1d, a bushing 1e and a connecting rod 1f, wherein referring to fig. 2, the faucet assembly line comprises a conveying device 100, a jig 200 positioned on the conveying device 100, a gasket assembly device 300 arranged beside the conveying device 100, a bolt shaft assembly device 400, a nut assembly device 500, a bushing assembly device 600 and a connecting rod assembly device 700, the gasket assembly device 300, the bolt shaft assembly device 400, the nut assembly device 500, the bushing assembly device 600 and the connecting rod assembly device 700 are sequentially arranged along the conveying direction of the conveying device 100 and correspond to a plurality of stations on the conveying device 100, the faucet body 1a is loaded on the jig 200, and the conveying device 100 is used for conveying the jig 200 to each station.
The faucet assembly line proposed in this embodiment is an automated assembly apparatus designed for the faucet 1, and is used to implement automated assembly of the faucet 1, referring to fig. 1, the water tap 1 is mainly composed of a water tap body 1a, a bolt shaft 1b, a gasket 1c, a nut 1f, a lining 1e, a connecting rod 1f and the like, particularly, the appearance of the water tap body 1a has no practical specific limitation and can be the appearance of a common water tap on the market, the water tap body 1a is provided with a mounting hole, in assembling, first, a washer 1c is placed on the outer side of the mounting hole of the faucet body 1a and a bolt shaft 1b is placed in the mounting hole, then, the bolt shaft 1b is locked by screwing the nut 1d with the faucet body 1a, then, the bush 1e is sleeved on the bolt shaft 1b and pressed, and the extension rod 1f is further inserted into the threaded hole on the bolt shaft 1b to lock the bush 1 e. It should be noted that the mounting hole on the faucet body 1a may be one, two or more, and is determined according to the design style and type of the faucet, and is not limited herein. Correspondingly, the bolt shaft 1b, the gasket 1c, the nut 1d, the bushing 1e, the connecting rod 1f and other parts are matched and installed along with the number of the installation holes.
Based on the faucet with the structure, the faucet assembly line is adopted to assemble the faucet, specifically, referring to fig. 2, the faucet assembly line mainly comprises a conveying device 100, a jig 200, a gasket assembly device 300, a bolt shaft assembly device 400, a nut assembly device 500, a bush assembly device 600, a connecting rod assembly device 700 and the like, wherein the jig 200 is positioned on the conveying device 100 and loaded with the faucet, each assembly device is positioned beside the conveying device 100, and the conveying device 100 can convey the jig 200 to the positions corresponding to the gasket assembly device 300, the bolt shaft assembly device 400, the nut assembly device 500, the bush assembly device 600 and the connecting rod assembly device 700 in sequence to assemble all parts on a faucet body 1 a. Further, the conveyor 100 may take the form of a linear, dog-leg, endless, etc. arrangement, including but not limited to, and the respective assembly devices may be disposed uniformly on one side of the conveyor 100 or staggered on both sides of the conveyor 100, as the case may be. The faucet 1 is assembled by the faucet assembly line, and the installation sequence and the installation form of the parts on the faucet body 1a are referred to the above.
The related fixture 200 is designed according to the structural style of the faucet, and is not limited herein, but in this embodiment, as an optimal design, in order to realize the loading of the faucet body 1a, referring to fig. 3, the fixture 200 includes a bottom plate 210, a first clamping block 220 is fixedly disposed on the bottom plate 210, a sliding rod 230 slidably engaged with the first clamping block 220 is disposed on the first clamping block 220, two ends of the sliding rod 230 are respectively connected with a second clamping block 240 and a supporting block 250, the second clamping block 240 and the supporting block 250 are disposed on two sides of the first clamping block 220, the second clamping block 240 and the first clamping block 220 have the same size, and opposite surfaces thereof are provided with clamping slots capable of being in butt joint with the faucet body 1a, and the sliding rod 230 is sleeved with a spring 260 disposed between the first clamping block 220 and the supporting block 250. It can be easily understood that, due to the elastic force applied to the supporting block 250 by the compressed spring 260, the sliding rod 230 drives the second clamping block 240 to approach the first clamping block 220 and abut against the first clamping block 220, thereby clamping the faucet body 1 a. Accordingly, when the faucet body 1a needs to be placed on or taken out of the fixture 200, a force is applied to the supporting block 250 to push the second clamping block 240 to move away from the first clamping block 220, and then the second clamping block 240 can automatically return under the action of the spring 260.
Based on tool 200 of above-mentioned structure, can set up tool opening assembly 10 in one side of conveyer 100, tool opening assembly 10 corresponds the material loading station and the unloading station on the conveyer 100 and arranges to when unloading to tap body 1a, open subassembly 10 through the tool and open tool 200 automatically for tap body 1 a's speed of getting is put, improves packaging efficiency and degree of automation. The loading and unloading of the faucet body 1a can be manually operated or operated by a mechanical hand, and is not limited herein. Preferably, referring to fig. 4, the jig opening assembly 10 in the present embodiment adopts a combination structure of an air cylinder and a push block, specifically, the air cylinder drives the push block to push the supporting block 250, so that the second clamping block 240 moves away from the first clamping block 220, thereby realizing the opening of the jig 200. Of course, other driving means than the cylinder may be used, not limited thereto. In addition, in order to open the jig 200, the force applied to the supporting block 250 is transmitted to the device to affect the structure thereof, so that the jig supporting member 20 may be disposed at the other side of the conveying device 100 opposite to the jig opening member 10, and the jig supporting member 20 is used to synchronously support the bottom plate 210 of the jig 200 when the jig opening member 10 pushes the supporting block 250, so as to offset the force applied to the supporting block 250, thereby reducing the influence on the structure of the device and improving the operation stability.
The conveyor 100 is preferably a belt conveyor line, and specifically includes two conveyor belts 110 arranged in parallel at an interval, referring to fig. 5, a jig 200 is mounted on the two conveyor belts 110, and the two conveyor belts 110 rotate synchronously to convey the jig 200. Further, a jig positioning mechanism 30 can be arranged at a station of the conveying device 100, and the jig 200 can be positioned by the jig positioning mechanism 30, so that the stability of part assembly is improved and the safety is improved, wherein the structure and the positioning form of the jig positioning mechanism 30 can be various, in this embodiment, the jig positioning mechanism 30 is located below the belt conveying line and between the two conveying belts 110, referring to fig. 6, the jig positioning mechanism comprises a positioning column and a driving part for driving the positioning column to vertically move up and down, the jig 200 is correspondingly provided with positioning holes matched with the positioning column, namely, the positioning column is driven to ascend by the driving part to be inserted into the positioning holes of the jig 200, so that the jig 200 is positioned, and the structure is simple and easy to implement. In addition, in order to realize the recycling of the fixture 200, the conveying device 100 includes two layers of belt conveying lines arranged up and down and a lifting conveying mechanism 40 located at two ends of the two layers of belt conveying lines and used for conveying the no-load fixture 200 between the two layers of belt conveying lines, the lifting conveying mechanism 40 is shown in fig. 7, wherein the belt conveying lines located above are used for conveying the fixture 200 to the corresponding stations of each assembling device, the assembling operation of each part is carried out on the faucet body 1a, the feeding of the faucet body 1a is carried out at one end of the faucet body 1a, and the blanking of the faucet body 1a is carried out at the other end of the faucet body 1 a; and the lower belt conveying line is used for conveying back the empty load jig 200 with the faucet body 1a detached. The arrangement form that the belt transmission line adopted by the transmission device 100 is arranged up and down is compact in structure and can save space.
In the faucet assembly line, the specific implementation structure of the mounting device such as the spacer mounting device 300 will be described in detail in the following embodiments, and will not be described in detail here. In addition, the conveying device 100 and each assembling device in the faucet assembling line can be arranged on the same base, namely, the conveying device and each assembling device are integrally installed, or are respectively arranged on independent frames, namely, the conveying device and each assembling device are installed in a split mode, and the arrangement is selected according to actual conditions.
Above-mentioned tap assembly line that provides, it can replace the manual work in order to realize the automatic equipment of tap, controls simple, labour saving and time saving to reduce the expenditure cost, improved the packaging efficiency, can improve producer's productivity effect.
Referring to fig. 8, the gasket mounting apparatus 300 according to the present embodiment includes a gasket supply mechanism 310, a first robot 320 provided adjacent to the gasket supply mechanism 310, and a gasket pick-and-place mechanism 330 provided at an output end of the first robot 320. The gasket assembling device 300 is used for installing the gasket 1c on the faucet body 1a, the gasket 1c is loaded through the gasket feeding mechanism 310, the gasket taking and placing mechanism 330 takes out the gasket 1c at the gasket feeding mechanism 310 to place the gasket on the faucet body 1a under the driving of the first manipulator 320, the automation and integration of the loading and assembling of the gasket 1c are achieved, and the assembling speed is high and the assembling efficiency is high. The gasket feeding mechanism 310, the first manipulator 320 and the gasket taking and placing mechanism 330 may be of various structural types, in this embodiment, the gasket feeding mechanism 310 employs a vibrating plate, the first manipulator 320 is a four-axis manipulator, and the gasket taking and placing mechanism 330 includes a pneumatic clamping jaw to realize taking and placing by clamping the gasket 1c with the pneumatic clamping jaw.
Secondly, in order to ensure that the gasket taking and placing mechanism 330 clamps the gasket 1c, as an optimal arrangement, a gasket detection mechanism is arranged at the discharge port of the vibration disc, and comprises a bearing seat, a sensor positioned on the bearing seat and a driving piece for driving the bearing seat to linearly move back and forth, under the driving of the driving piece, the bearing seat can be in butt joint with the discharge port of the vibration disc to bear the gasket 1c, and whether the gasket 1c exists on the bearing seat is sensed through the sensor. When the existence of the gasket 1c is sensed, the sensor sends a signal to the control system, the four-shaft mechanical arm drives the pneumatic clamping jaw to move to the bearing seat, and the gasket 1c is clamped from the bearing seat through the pneumatic clamping jaw. Secondly, in order to ensure that the gasket 1c is placed on the faucet body 1a and avoid assembly errors, another detection mechanism can be correspondingly arranged at the next station of the assembling station of the gasket 1c to detect whether the gasket 1c is arranged on the faucet body 1a, and the implementable structure of the detection mechanism has various types, and is set according to actual conditions and is not explained herein.
Further, referring to fig. 3, the jig 200 according to the present embodiment further includes a pin 1b, and referring to fig. 8, the pin assembling apparatus 400 includes a pin pick-and-place mechanism 410, and the pin pick-and-place mechanism 410 is provided at the output execution end of the first robot 320. Preferably, the jig 200 is further loaded with a bolt shaft 1b, a bearing seat 270 for placing the bolt shaft 1b is arranged on the bolt shaft 1b, the bolt shaft 1b and the faucet body 1a are loaded and unloaded together and conveyed through the jig 200, wherein the bolt shaft assembling device 400 is used for mounting the bolt shaft 1b on the faucet body 1a, and specifically, the bolt shaft taking and placing mechanism 410 takes out the bolt shaft 1b from the jig 200 to place on the faucet body 1a under the driving of the first manipulator 320. The bolt shaft taking and placing mechanism 410 comprises a pneumatic clamping jaw, and the bolt shaft 1b is clamped by the pneumatic clamping jaw to realize taking and placing. That is, the gasket 1c and the bolt shaft 1b are sequentially installed under the driving of the first manipulator 320, and the gasket taking and placing mechanism 330 and the bolt shaft taking and placing mechanism 410 share the same power source (i.e., the first manipulator 320) to realize the driving, so that the manufacturing cost can be reduced, and the arrangement of the mechanical structure can be reduced to save space. Of course, the bolt shaft material taking and placing mechanism 410 can also be provided with an independent power source according to the actual situation.
Referring to fig. 9 and 10, the nut assembling apparatus 500 according to the present embodiment includes a nut feeding mechanism 510, a second robot 520 disposed adjacent to the nut feeding mechanism 510, and a nut taking and placing mechanism 530 disposed at an output execution end of the second robot 520;
the nut assembling apparatus 500 further includes a third robot 540 and a nut lock mechanism 550 provided at an output execution end of the third robot 540, and the second robot 520 and the third robot 540 are arranged in order in the transfer direction of the transfer apparatus 100.
The nut assembling device 500 is used for installing the nut 1d on the faucet body 1a, the nut 1d is loaded through the nut feeding mechanism 510, the nut taking and placing mechanism 530 takes out the nut 1d from the nut feeding mechanism 510 to be placed on the faucet body 1a under the driving of the second manipulator 520, then the jig 200 and the faucet body 1a are conveyed to the next station, the nut locking mechanism 550 reaches the position of the nut 1d under the driving of the third manipulator 540, the nut locking mechanism 550 locks the nut 1d onto the faucet body 1a immediately, the automation and integration of loading and assembling of the nut 1d are achieved, the assembling speed is high, and the assembling efficiency is high. The structure types of the nut feeding mechanism 510, the second manipulator 520, the nut taking and placing mechanism 530, the third manipulator 540 and the nut locking mechanism 550 can be various, in this embodiment, the nut feeding mechanism 510 adopts a vibrating disk, the second manipulator 520 is an X, Y, Z three-axis driving module, the nut taking and placing mechanism 530 comprises a rotating sleeve and a driving assembly for driving the rotating sleeve to rotate around its axis, the driving component can comprise a motor and a speed reducer, a sleeve is connected with an output shaft of the speed reducer, a plurality of elastic pieces arranged along the circumferential direction are arranged on the inner wall of the sleeve, the sleeve and a plurality of elastic pieces arranged on the sleeve clamp the nut 1d to realize the picking and placing, in particular, the sleeve drives the nut 1d to rotate for a plurality of angles to realize the pre-locking of the nut 1d on the faucet body 1a, and in the process of the sleeve rising, the nut 1d is automatically separated from the elastic piece and is placed on the faucet body 1 a; the third manipulator 540 is a lifting driving module, the nut locking mechanism 550 includes a rotating sleeve and a driving component for driving the rotating sleeve to rotate around the axis of the nut, the driving component can include a motor and a speed reducer, the sleeve is connected with an output shaft of the speed reducer, the inner wall surface of the sleeve is matched with the shape of the nut 1d, and the nut 1d is driven to rotate through the sleeve to realize locking. That is, when the nut 1d is assembled to the faucet body 1a, the nut is first prelocked and then locked further by the above-described structure. In addition, when the faucet body 1a has a plurality of mounting holes, the nut taking and placing mechanism 530 and the nut locking mechanism 550 may be correspondingly arranged in parallel, so as to achieve the synchronous operation of assembling a plurality of nuts 1 d.
Referring to fig. 11, the liner mounting apparatus 600 according to the present embodiment includes a liner feeding mechanism 610, a fourth robot 620 disposed adjacent to the liner feeding mechanism 610, and a liner taking and placing mechanism 630 disposed at an output execution end of the fourth robot 620. The bushing assembling device 600 is used for installing the bushing 1e on the faucet body 1a, and the bushing 1e is loaded by the bushing feeding mechanism 610, and driven by the fourth robot 620, the bushing taking and placing mechanism 630 takes out the bushing 1e at the bushing feeding mechanism 610 to place the bushing on the faucet body 1 a. In this embodiment, bushing feeding mechanism 610 adopts the vibration dish, and fourth manipulator 620 is the four-axis manipulator, and bushing picking and placing mechanism 630 includes pneumatic clamping jaw to realize picking and placing through pneumatic clamping jaw centre gripping bush 1 e.
Further, referring to fig. 11, the faucet assembly line according to the present embodiment further includes a date label assembling apparatus 800, the date label assembling apparatus 800 includes a date label feeding mechanism 810 and a date label taking and placing mechanism 820, the date label taking and placing mechanism 820 is disposed at the output execution end of the fourth manipulator 620, and the date label feeding mechanism 810 is disposed adjacent to the fourth manipulator 620. It is easily understood that, in order to meet the assembly requirement of the faucet 1, the faucet body 1a is further provided with a date mark, i.e. a label marked with information such as production date, marketing date, etc., in the present embodiment, the date mark is applied in a square ring shape, and during assembly, the date mark is firstly sleeved on the bolt shaft 1b and then the bushing 1e is installed, and the date mark assembling device 800 is used for installing the date mark on the faucet body 1a, loading the date mark through the date mark feeding mechanism 810, and under the driving of the fourth manipulator 620, the date mark taking and placing mechanism 820 takes out the date mark at the date mark feeding mechanism 810 to place the date mark on the faucet body 1 a. Wherein, date mark feed mechanism 810 adopts the vibration dish, and date mark gets drop feed mechanism 820 includes adsorption component and the driving piece that is used for driving adsorption component rectilinear movement to adsorb the date mark through adsorption component and realize getting and put. Wherein, adsorption component can adopt like pneumatic adsorption structure such as air cock, gas pole, and the driving piece can adopt the cylinder to adsorption component can realize getting the dislocation between the material mechanism 630 with the bush under the drive of driving piece, thereby avoids appearing the structure when assembling different parts and interferes, improves the security of equipment operation.
That is, under the driving of the fourth robot 620, the date mark and the lining 1e are placed in sequence, and the date mark taking and placing mechanism 820 and the lining taking and placing mechanism 630 share the same power source (i.e., the fourth robot 620) to realize the driving, so that the manufacturing cost can be reduced, and the arrangement of the mechanical structure is reduced to save space. Of course, the date marking and emptying mechanism 820 can be provided with an independent power source according to actual conditions.
Referring to fig. 12, the bushing assembling apparatus 600 according to the present embodiment further includes a bushing pressing mechanism 640, the bushing pressing mechanism 640 and the fourth robot 620 are sequentially arranged along the conveying direction of the conveying apparatus 100, and the bushing pressing mechanism 640 includes a bracket 641, a pressing block 642 provided on the bracket 641, and a driving assembly 643 for driving the pressing block 642 to move up and down. Specifically, after the bushing 1e is placed on the faucet body 1a at the previous station, the fixture 200 and the faucet body 1a are conveyed to the next station, and the driving assembly 643 of the bushing pressing mechanism 640 drives the pressing block 642 to descend to press the bushing 1e downward, so that the bushing 1e is pressed against the bolt shaft 1b in an interference fit manner. Wherein, the driving assembly 643 can adopt a cylinder.
Referring to fig. 12, the stick bar assembling apparatus 700 according to the present embodiment includes a stick bar feeding mechanism 710, a fifth robot 720 disposed adjacent to the stick bar feeding mechanism 710, and a stick bar locking mechanism 730 disposed at an output execution end of the fifth robot 720. The function of the extension bar assembling device 700 is to install the extension bar 1f on the faucet body 1a, the extension bar 1f is fed to the extension bar locking mechanism 730 through the extension bar feeding mechanism 710, and the extension bar locking mechanism 730 locks the extension bar 1f to the bolt shaft 1b under the driving of the fifth manipulator 720. Wherein, connect pole feed mechanism 710 to adopt vibration dish and trachea, fifth manipulator 720 can be X, Z biax drive module, connect pole locking mechanism 730 then can adopt the electricity to criticize, the trachea both ends are connected to the discharge gate of vibration dish and the lock of electricity criticizing attaches the head respectively to the mode through the air-blowing mode will be followed the discharge gate of vibration dish and spread connect the head department to the lock that the electricity criticized is sent to the pole 1f that connects through the trachea, thereby realize the material loading of pole 1f, then criticize by the electricity and attach. Wherein, under the driving of the fifth manipulator 720, the electric screwdriver can move horizontally to install the extension rod 1f at a plurality of positions on the faucet body 1 a.
In addition, in order to prevent the damage of the ceramic chip inside the product when the connecting rod 1f is locked, it is preferable that a bushing clamping mechanism is provided at the output end of the fifth robot 720, so that the bushing 1e is clamped by the bushing clamping mechanism first, and then the connecting rod 1f is locked. Wherein, the bushing clamping mechanism can select a pneumatic clamping jaw.
Further, referring to fig. 2 and 13, the faucet assembly line according to the present embodiment further includes an oiling device 900, the oiling device 900 and the gasket mounting device 300 being arranged in sequence along the conveying direction of the conveying device 100, the oiling device 900 including a sixth robot 910 and an oiling mechanism 920 provided at an output execution end of the sixth robot 910. Before assembling the parts, the faucet body 1a is further coated with a lubricant (e.g., silicone oil) to achieve the assembly seal, wherein the oiling device 900 is used to coat the lubricant on the faucet body 1a, and the oiling mechanism 920 is driven by the sixth robot 910 to approach the faucet body 1a to coat the lubricant at the mounting hole. In this embodiment, the sixth manipulator 910 adopts an X, Z dual-axis driving module, and the oiling mechanism 920 includes an oil outlet valve and an oil supply pipe connected to the oil outlet valve, so as to realize oiling through oil outlet of the oil outlet valve.
Referring to fig. 2 and 14, the faucet assembly line according to the present embodiment further includes an air blowing and dust removing device 1000, the air blowing and dust removing device 1000 and the oiling device 900 are sequentially arranged along the conveying direction of the conveyor 100, and the air blowing and dust removing device 1000 includes a seventh robot 1100 and an air blowing mechanism 1200 provided at an output execution end of the seventh robot 1100. In order to prevent dust and impurities on the faucet body 1a from affecting the oiling quality and the assembling sealing performance, before oiling, air is blown to the faucet body 1a to blow off the dust and impurities on the faucet body. Wherein, the blowing dust removing device 1000 is used for blowing off dust impurities on the faucet body 1a, and the blowing mechanism 1200 is close to the faucet body 1a to blow off the dust impurities at the mounting hole under the driving of the seventh mechanical arm 1100. In this embodiment, the seventh robot 1100 employs a Z-axis driving module, and the blowing mechanism 1200 includes a gas outlet rod and a gas supply pipe connected to the gas outlet rod, so as to realize blowing and dust removal by discharging gas through the gas outlet rod.
The above description is only a part of or preferred embodiments of the present invention, and neither the text nor the drawings should be construed as limiting the scope of the present invention, and all equivalent structural changes, which are made by using the contents of the present specification and the drawings, or any other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The utility model provides a faucet assembly line, faucet includes tap body, peg, gasket, nut, bush and connects the pole, its characterized in that, tap assembly line includes conveyer, is located tool on the conveyer and locates gasket assembly device, peg assembly device, nut assembly device, bush assembly device and the pole assembly device of conveyer side, gasket assembly device, peg assembly device, nut assembly device, bush assembly device and the pole assembly device that connect of conveyer arrange in proper order along conveyer's direction of delivery to correspond with a plurality of stations on the conveyer, the tool is loaded with tap body, conveyer is used for conveying the tool to each station department.
2. The faucet assembly line of claim 1, wherein the gasket assembly device comprises a gasket feeding mechanism, a first manipulator disposed adjacent to the gasket feeding mechanism, and a gasket pick and place mechanism disposed at an output actuating end of the first manipulator.
3. The faucet assembly line of claim 2, wherein the fixture further carries the pin, and the pin assembly device comprises a pin pick and place mechanism disposed at the output actuating end of the first manipulator.
4. The faucet assembly line according to claim 1, wherein the nut assembling device comprises a nut feeding mechanism, a second manipulator arranged adjacent to the nut feeding mechanism, and a nut taking and placing mechanism arranged at an output execution end of the second manipulator;
the nut assembling device further comprises a third manipulator and a nut locking mechanism arranged at an output execution end of the third manipulator, and the second manipulator and the third manipulator are sequentially arranged along the conveying direction of the conveying device.
5. The faucet assembly line of claim 1, wherein the liner assembly device includes a liner feed mechanism, a fourth robot disposed adjacent the liner feed mechanism, and a liner pick and place mechanism disposed at an output execution end of the fourth robot.
6. The faucet assembly line of claim 5, further comprising a date stamp assembly device including a date stamp feeding mechanism and a date stamp discharging mechanism, the date stamp discharging mechanism being disposed at the output actuating end of the fourth manipulator, the date stamp feeding mechanism being disposed adjacent to the fourth manipulator.
7. The faucet assembly line according to claim 5, wherein the bushing assembling device further comprises a bushing pressing mechanism, the bushing pressing mechanism and the fourth manipulator are sequentially arranged along the conveying direction of the conveying device, and the bushing pressing mechanism comprises a support, a pressing block arranged on the support, and a driving assembly for driving the pressing block to move up and down.
8. The faucet assembly line of claim 1, wherein the extension bar assembly device comprises an extension bar feeding mechanism, a fifth manipulator disposed adjacent to the extension bar feeding mechanism, and an extension bar locking mechanism disposed at an output end of the fifth manipulator.
9. The faucet assembly line of claim 1, further comprising an oiling device, the oiling device and the gasket assembly device being along an oiling mechanism at an output execution end of the conveyor.
10. The faucet assembly line according to claim 9, further comprising an air blowing dust removing device, wherein the air blowing dust removing device and the oiling device are sequentially arranged along a conveying direction of the conveying device, and the air blowing dust removing device comprises a seventh manipulator and an air blowing mechanism arranged at an output execution end of the seventh manipulator.
CN202011491921.4A 2020-12-16 2020-12-16 Water tap assembly line Pending CN112605654A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011491921.4A CN112605654A (en) 2020-12-16 2020-12-16 Water tap assembly line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011491921.4A CN112605654A (en) 2020-12-16 2020-12-16 Water tap assembly line

Publications (1)

Publication Number Publication Date
CN112605654A true CN112605654A (en) 2021-04-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011491921.4A Pending CN112605654A (en) 2020-12-16 2020-12-16 Water tap assembly line

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Country Link
CN (1) CN112605654A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113878350A (en) * 2021-10-27 2022-01-04 苏州朗坤自动化设备股份有限公司 Faucet water outlet joint assembling equipment
CN114193153A (en) * 2021-12-20 2022-03-18 苏州朗坤自动化设备股份有限公司 Tap water level joint equipment
CN115383458A (en) * 2021-06-03 2022-11-25 深圳市高晟智能装备有限公司 Water tap assembling and testing equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115383458A (en) * 2021-06-03 2022-11-25 深圳市高晟智能装备有限公司 Water tap assembling and testing equipment
CN115383458B (en) * 2021-06-03 2023-10-20 深圳市高晟智能装备有限公司 Tap equipment test equipment
CN113878350A (en) * 2021-10-27 2022-01-04 苏州朗坤自动化设备股份有限公司 Faucet water outlet joint assembling equipment
CN113878350B (en) * 2021-10-27 2023-11-10 苏州朗坤自动化设备股份有限公司 Tap water outlet joint assembling equipment
CN114193153A (en) * 2021-12-20 2022-03-18 苏州朗坤自动化设备股份有限公司 Tap water level joint equipment

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