CN112604633A - Automatic reciprocating type stirring and mixing reactor - Google Patents

Automatic reciprocating type stirring and mixing reactor Download PDF

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Publication number
CN112604633A
CN112604633A CN202011570976.4A CN202011570976A CN112604633A CN 112604633 A CN112604633 A CN 112604633A CN 202011570976 A CN202011570976 A CN 202011570976A CN 112604633 A CN112604633 A CN 112604633A
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CN
China
Prior art keywords
tank body
fixed
reactor according
wall
reciprocating
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Pending
Application number
CN202011570976.4A
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Chinese (zh)
Inventor
卢旭坤
季峰
刘林
刘强
毛富斌
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Jiangsu Akemi Technology Co ltd
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Jiangsu Akemi Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Jiangsu Akemi Technology Co ltd filed Critical Jiangsu Akemi Technology Co ltd
Priority to CN202011570976.4A priority Critical patent/CN112604633A/en
Publication of CN112604633A publication Critical patent/CN112604633A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/44Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
    • B01F31/443Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a superposed additional movement other than oscillation, vibration or shaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0066Stirrers

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention belongs to the technical field of reactors, and discloses an automatic reciprocating type stirring and mixing reactor which comprises a tank body, wherein a controller is arranged on the side wall of the tank body, a sealing cover is fixedly connected to one end of the tank body through a bolt, hydraulic cylinders are respectively arranged at two ends of one side of the sealing cover, which is far away from the tank body, hydraulic rods are respectively fixed at one ends of the two hydraulic cylinders, which are far away from the sealing cover, a movable plate is arranged between the two ends of the two hydraulic rods, which are far away from the hydraulic cylinders, a motor is fixed on the outer side of the movable plate, and an output shaft of the motor penetrates through the movable plate and is provided with a connecting shaft, not only degree of automation is high, and the material misce bene, and reaction efficiency is higher.

Description

Automatic reciprocating type stirring and mixing reactor
Technical Field
The invention belongs to the technical field of reactors, and particularly relates to an automatic reciprocating type stirring and mixing reactor.
Background
The reactor is a device for realizing the reaction process, and is widely applied to the industrial departments of chemical industry, oil refining, metallurgy, light industry and the like, the chemical reaction engineering takes the reaction process carried out in the industrial reactor as a research object, a mathematical model method is used for establishing a mathematical model of the reactor, and the influence of the transfer process of the reactor on the chemical reaction, the dynamic characteristic of the reactor and the parameter sensitivity of the reactor are researched, so that the reliable design and the operation control of the industrial reactor are realized.
Reactor type on the existing market is more, use more including tubular reactor, tower reactor, fixed bed reactor and fluidized bed reactor etc, to the great reactor of length volume, it is comparatively difficult during its stirring, it mixes to be difficult to the rapid transit between each region, not only influence the homogeneous mixing of material, and reaction efficiency is lower, if set up agitating unit respectively in each reaction zone, then very big improvement economic cost, and the maintenance difficulty is complicated, excellent in use effect, in addition, stirring during operation produces great vibrations easily, very influence the stability of device, stirring leaf dismouting difficulty simultaneously, thereby inconvenient change is maintained.
Disclosure of Invention
The invention aims to provide an automatic reciprocating type stirring and mixing reactor, which aims to solve the problems that the interior of the reactor in the background art is difficult to quickly circulate and mix, the device is easy to vibrate, the stability is poor, and stirring blades are difficult to disassemble and assemble.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic change reciprocating type stirring compounding reactor, which comprises a tank body, the controller is installed to the lateral wall of the jar body, and the one end of the jar body passes through bolt fixedly connected with closing cap, the closing cap is kept away from one side both ends of the jar body and is all installed the pneumatic cylinder, two the one end that the closing cap was kept away from to the pneumatic cylinder all is fixed with the hydraulic stem, two install the fly leaf between the one end that the pneumatic cylinder was kept away from to the hydraulic stem, the outside of fly leaf is fixed with the motor, the output shaft of motor runs through the fly leaf and installs the connecting axle, the connecting axle extends to the one end of the internal portion of jar and installs the stop collar, the both sides of stop collar all are fixed with the stirring leaf, the sliding sleeve is all installed, two at the both ends of.
Preferably, the fixed plate is all installed at the bottom both ends of the jar body, two the bottom of fixed plate all is connected with the support column, two the fixing base is all installed to the bottom of support column, and the support column extends to the inside one end of fixing base and is fixed with the slider, the spring is installed to the bottom of slider, the bottom of spring is connected with the fixing base.
Preferably, the clamping ring is installed on one side of the sealing cover far away from the limiting rod, the tank body is close to one end of the sealing cover and is provided with a clamping groove matched with the clamping ring, the two sides of the end part of the tank body are provided with positioning holes on one side close to the clamping groove, and positioning blocks matched with the positioning holes are installed at the two ends of the inner side of the sealing cover.
Preferably, the fixing knobs penetrate through two sides of the limiting sleeve, and screw holes matched with the fixing knobs are formed in two sides of one end, close to the limiting sleeve, of the connecting shaft.
Preferably, the outer wall of the motor is provided with a protective cover, and the side wall of the protective cover is provided with a heat dissipation groove.
Preferably, the bottom of the fixing seat is provided with a damping backing plate, and the bottom of the damping backing plate is provided with a bulge.
Preferably, the inner wall of the clamping groove is provided with a sealing gasket, and the outer wall of the sealing gasket is provided with anti-skidding convex lines.
Preferably, the outer wall of the sliding block is provided with a rubber sleeve, and the outer wall of the rubber sleeve is provided with an anti-slip groove.
Preferably, the bottom of controller is installed the support, and the outer wall of controller is connected with the buckler.
Preferably, the fixed knobs and the stirring blades are distributed at intervals, and the intervals of the adjacent screw holes are equal.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the invention, through the matching of structures such as the hydraulic cylinder, the movable plate, the sliding sleeve and the limiting rod, the movable plate can drive the motor to move back and forth, so that the connecting shaft drives the stirring blades to reciprocate in the tank body, and through the reciprocating stirring design, the rapid circulation and mixing among all the areas can be realized, thus the automatic degree is high, the materials are uniformly mixed, and the reaction efficiency is higher.
(2) According to the invention, through the matching of the structures such as the fixed plate, the supporting column, the spring, the fixed seat and the like, when the tank body shakes, the damping can be effectively buffered, so that the vibration amplitude of the tank body is greatly reduced, the stability of the tank body is enhanced, the severe vibration of the tank body is avoided, meanwhile, the noise pollution is reduced, and the use effect of the device is greatly improved.
(3) According to the invention, through the matching of the positioning block and the positioning hole, the quick positioning connection of the sealing cover can be realized, so that the installation efficiency is greatly improved, and meanwhile, through the matching of the clamping ring and the clamping groove, the connection strength between the sealing cover and the tank body can be greatly enhanced, so that the sealing cover is safer and firmer, the combination is tight and reliable, and the sealing effect is further improved.
(4) According to the invention, through the matching of the limiting sleeve, the fixing knob and the screw hole, the limiting sleeve can be firmly fixed on the connecting shaft, and can be quickly taken down, so that the stirring blade is convenient to disassemble and assemble, the operation is simple and quick, the replacement and maintenance are convenient, and the working efficiency is greatly improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the can body of the present invention;
FIG. 3 is a schematic view of the construction of the can body and closure of the present invention when connected;
FIG. 4 is a schematic view of the internal structure of the fixing base of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 2;
in the figure: 1. a tank body; 2. a controller; 3. a hydraulic cylinder; 4. a sliding sleeve; 5. a limiting rod; 6. a motor; 7. a connecting shaft; 8. a movable plate; 9. a hydraulic lever; 10. sealing the cover; 11. a fixed seat; 12. a support pillar; 13. a fixing plate; 14. fixing the knob; 15. a limiting sleeve; 16. stirring blades; 17. positioning blocks; 18. positioning holes; 19. a card slot; 20. a snap ring; 21. a slider; 22. a spring; 23. and a screw hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: an automatic reciprocating type stirring and mixing reactor comprises a tank body 1, a controller 2 is installed on the side wall of the tank body 1, the type of the controller 2 is a CPU226, one end of the tank body 1 is fixedly connected with a sealing cover 10 through a bolt, two ends of one side, far away from the tank body 1, of the sealing cover 10 are respectively provided with a hydraulic cylinder 3, one end, far away from the sealing cover 10, of each of the two hydraulic cylinders 3 is fixedly provided with a hydraulic rod 9, a movable plate 8 is installed between the ends, far away from the hydraulic cylinders 3, of the two hydraulic rods 9, the outer side of the movable plate 8 is fixedly provided with a motor 6, the motor 6 is electrically connected with the controller 2, the motor 6 is GH-28-750-60S in type, an output shaft of the motor 6 penetrates through the movable plate 8 and is provided with a connecting shaft 7, one end, extending to the inside of the tank body 1, of the connecting shaft, then connecting axle 7 drives stirring leaf 16 and rotates, thereby can make 16 high-speed rotations of stirring leaf and stirring material, it is flexible to drive hydraulic stem 9 through pneumatic cylinder 3 simultaneously, it promotes fly leaf 8 and removes to make hydraulic stem 9, then fly leaf 8 drives sliding sleeve 4 and slides on gag lever post 5, thereby make fly leaf 8 drive motor 6 round trip movement, and then can make connecting axle 7 drive stirring leaf 16 reciprocating motion in jar body 1, through reciprocating type stirring design, can make fast circulation mix between each region, and degree of automation is high, greatly improved reaction efficiency, sliding sleeve 4 is all installed at the both ends of fly leaf 8, gag lever post 5 has all been run through to the inside of two sliding sleeves 4, the one end of two gag lever posts 5 all is connected with closing cap 10.
Further, fixed plate 13 is all installed at the bottom both ends of the jar body 1, the bottom of two fixed plates 13 all is connected with support column 12, fixing base 11 is all installed to the bottom of two support columns 12, and support column 12 extends to the inside one end of fixing base 11 and is fixed with slider 21, spring 22 is installed to the bottom of slider 21, spring 22's bottom is connected with fixing base 11, when jar body 1 takes place to rock, 1 accessible fixed plate 13 of the jar body drives support column 12 and removes, make slider 21 slide and extrude spring 22 in fixing base 11, then spring 22 takes place elastic deformation, thereby can cushion the shock attenuation to jar body 1, the vibration range of the jar body 1 that significantly reduces, and then the stability of the jar body 1 has been strengthened, the violent vibrations of the jar body 1 has been avoided, the noise pollution has been reduced simultaneously, the result of use of.
Further, snap ring 20 is installed to one side that the closing cap 10 keeps away from the gag lever post 5, jar body 1 is close to the one end of closing cap 10 and has been seted up with snap ring 20 assorted draw-in groove 19, and jar body 1's tip both sides are close to one side of draw-in groove 19 and have all been seted up locating hole 18, the inboard both ends of closing cap 10 all install with locating hole 18 assorted locating piece 17, through locating piece 17 and the cooperation of pegging graft each other of locating hole 18, can realize the quick location of closing cap 10 and be connected, thereby the installation effectiveness has been improved greatly, simultaneously through the mutual block of snap ring 20 and draw-in groove 19, the joint strength between closing cap 10 and the jar body 1 has been strengthened greatly, make closing cap 10 safe and firm more, and combine closely.
Further, fixed knob 14 has all been run through to the both sides of stop collar 15, connecting axle 7 is close to the one end both sides of stop collar 15 and all has been seted up with fixed knob 14 assorted screw 23, through the tip with stop collar 15 cover at connecting axle 7, then fixed knob 14 is inserted respectively in the both sides of stop collar 15, make its tip screw in screw 23 in through rotating fixed knob 14, thereby can firmly be on connecting axle 7 with stop collar 15, and then the dismouting stirring leaf 16 of being convenient for, and easy operation is swift, be convenient for change the maintenance, and the work efficiency is greatly improved.
Further, a protective cover is installed on the outer wall of the motor 6, the protective cover has the function of protecting the motor 6, and a heat dissipation groove is formed in the side wall of the protective cover.
Specifically, the shock absorbing pad plate is installed to the bottom of fixing base 11, and the shock absorbing pad plate has the absorbing effect, and the bottom of shock absorbing pad plate is provided with the arch.
Specifically, the inner wall of the clamping groove 19 is provided with a sealing gasket which has the sealing and leakage-proof functions, and the outer wall of the sealing gasket is provided with an anti-skid convex line.
Specifically, the outer wall of the sliding block 21 is provided with a rubber sleeve, the rubber sleeve has an anti-skid function, and the outer wall of the rubber sleeve is provided with an anti-skid groove.
Specifically, the support is installed to the bottom of controller 2, and the outer wall connection of controller 2 has the buckler, and the buckler has dampproofing effect.
Specifically, the fixing knobs 14 and the stirring blades 16 are distributed at intervals, and the intervals between two adjacent screw holes 23 are equal.
The working principle and the using process of the invention are as follows: when the sealing device is used, the positioning block 17 can be aligned to the positioning hole 18, the positioning block 17 and the positioning hole 18 are mutually inserted and matched, the quick positioning connection of the sealing cover 10 can be realized, so that the installation efficiency of the sealing cover 10 is greatly improved, meanwhile, the connecting strength between the sealing cover 10 and the tank body 1 is greatly enhanced through the mutual clamping of the clamping ring 20 and the clamping groove 19, so that the sealing cover 10 is safer and firmer, the combination is tight and reliable, the sealing effect is further improved, the connecting shaft 7 can be driven by the motor 6 to rotate in the working process, the connecting shaft 7 drives the stirring blades 16 to rotate, so that the stirring blades 16 can rotate at a high speed and stir materials, meanwhile, the hydraulic cylinder 3 drives the hydraulic rod 9 to extend and retract, the hydraulic rod 9 pushes the movable plate 8 to move, then the movable plate 8 drives the sliding sleeve 4 to slide on the limiting rod 5, furthermore, the connecting shaft 7 can drive the stirring blades 16 to reciprocate in the tank body 1, rapid circulation and mixing among all regions can be realized through a reciprocating stirring design, the degree of automation is high, the reaction efficiency is greatly improved, meanwhile, the tank body 1 can drive the supporting columns 12 to move through the fixing plates 13, the sliding blocks 21 slide in the fixing seats 11 and extrude the springs 22, then the springs 22 are elastically deformed, the tank body 1 can be buffered and damped, the vibration amplitude of the tank body 1 is greatly reduced, the stability of the tank body 1 is further enhanced, the severe vibration of the tank body 1 is avoided, meanwhile, the noise pollution is reduced, the using effect of the device is greatly improved, in addition, the limiting sleeve 15 is sleeved at the end part of the connecting shaft 7, the fixing knobs 14 are respectively inserted at the two sides of the limiting sleeve 15, the end part of the fixing knob 14 is screwed into the screw holes 23 by rotating, so that the limiting sleeve 15 can be firmly fixed on the connecting, and then be convenient for dismouting stirring leaf 16, easy operation is swift, and the change maintenance of being convenient for has improved work efficiency greatly.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an automatic change reciprocating type stirring compounding reactor which characterized in that: the device comprises a tank body (1), a controller (2) is installed on the side wall of the tank body (1), one end of the tank body (1) is fixedly connected with a sealing cover (10) through a bolt, hydraulic cylinders (3) are installed at two ends of one side, far away from the tank body (1), of the sealing cover (10), hydraulic rods (9) are fixed at two ends of the hydraulic cylinders (3), a movable plate (8) is installed between two ends, far away from the hydraulic cylinders (3), of the hydraulic rods (9), a motor (6) is fixed on the outer side of the movable plate (8), an output shaft of the motor (6) penetrates through the movable plate (8) and is provided with a connecting shaft (7), a limiting sleeve (15) is installed at one end, extending to the inside of the tank body (1), of the connecting shaft (7), stirring blades (16) are fixed at two sides of the limiting sleeve, two the inside of sliding sleeve (4) all runs through there is gag lever post (5), two the one end of gag lever post (5) all is connected with closing cap (10).
2. An automated reciprocating stirred compounding reactor according to claim 1, wherein: fixed plate (13), two are all installed at the bottom both ends of the jar body (1) the bottom of fixed plate (13) all is connected with support column (12), two fixing base (11) are all installed to the bottom of support column (12), and support column (12) extend to the inside one end of fixing base (11) and are fixed with slider (21), spring (22) are installed to the bottom of slider (21), the bottom of spring (22) is connected with fixing base (11).
3. An automated reciprocating stirred compounding reactor according to claim 1, wherein: the utility model discloses a positioning structure, including closing cap (10), gag lever post (5), jar body (1), locating hole (18) have all been seted up to the one side that the gag lever post (5) was kept away from in closing cap (10) one side install snap ring (20), the jar body (1) be close to the one end of closing cap (10) seted up with snap ring (20) assorted draw-in groove (19), and the tip both sides of the jar body (1) are close to one side of draw-in groove (19), locating piece (17) with locating hole (18) assorted are all.
4. An automated reciprocating stirred compounding reactor according to claim 1, wherein: fixed knobs (14) are arranged on two sides of the limiting sleeve (15) in a penetrating mode, and screw holes (23) matched with the fixed knobs (14) are formed in two sides of one end, close to the limiting sleeve (15), of the connecting shaft (7).
5. An automated reciprocating stirred compounding reactor according to claim 1, wherein: the protective cover is installed on the outer wall of the motor (6), and the side wall of the protective cover is provided with a heat dissipation groove.
6. An automated reciprocating stirred compounding reactor according to claim 2, wherein: the bottom of fixing base (11) is installed the shock attenuation backing plate, and the bottom of shock attenuation backing plate is provided with the arch.
7. An automated reciprocating stirred compounding reactor according to claim 3, wherein: the inner wall of the clamping groove (19) is provided with a sealing gasket, and the outer wall of the sealing gasket is provided with anti-skidding convex lines.
8. An automated reciprocating stirred compounding reactor according to claim 2, wherein: the outer wall of the sliding block (21) is provided with a rubber sleeve, and the outer wall of the rubber sleeve is provided with an anti-slip groove.
9. An automated reciprocating stirred compounding reactor according to claim 1, wherein: the support is installed to the bottom of controller (2), and the outer wall of controller (2) is connected with the buckler.
10. An automated reciprocating stirred compounding reactor according to claim 4, wherein: the fixing knobs (14) and the stirring blades (16) are distributed at intervals, and the intervals of the screw holes (23) are equal.
CN202011570976.4A 2020-12-26 2020-12-26 Automatic reciprocating type stirring and mixing reactor Pending CN112604633A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011570976.4A CN112604633A (en) 2020-12-26 2020-12-26 Automatic reciprocating type stirring and mixing reactor

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Application Number Priority Date Filing Date Title
CN202011570976.4A CN112604633A (en) 2020-12-26 2020-12-26 Automatic reciprocating type stirring and mixing reactor

Publications (1)

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CN112604633A true CN112604633A (en) 2021-04-06

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206253051U (en) * 2016-12-06 2017-06-16 上海孤蓬机械科技有限公司 A kind of improved agitating device
CN107096473A (en) * 2017-06-27 2017-08-29 彭利辉 A kind of high efficiency solid-liquid Catalysis experiments device of twin-stage stirring
CN206924759U (en) * 2017-06-29 2018-01-26 江苏欣舟化工科技有限公司 A kind of horizontal reacting kettle of convenient discharging
CN108940027A (en) * 2018-08-24 2018-12-07 林德添 A kind of liftable chemical material mixing plant of agitating device
CN110314596A (en) * 2019-08-08 2019-10-11 长沙曙光医疗科技有限公司 A kind of orthopaedics gypsum agitating device that mixing effect is good
CN111632969A (en) * 2020-06-08 2020-09-08 扬州普立特科技发展有限公司 Self-cleaning horizontal reactor for high-viscosity fluid reaction

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN206253051U (en) * 2016-12-06 2017-06-16 上海孤蓬机械科技有限公司 A kind of improved agitating device
CN107096473A (en) * 2017-06-27 2017-08-29 彭利辉 A kind of high efficiency solid-liquid Catalysis experiments device of twin-stage stirring
CN206924759U (en) * 2017-06-29 2018-01-26 江苏欣舟化工科技有限公司 A kind of horizontal reacting kettle of convenient discharging
CN108940027A (en) * 2018-08-24 2018-12-07 林德添 A kind of liftable chemical material mixing plant of agitating device
CN110314596A (en) * 2019-08-08 2019-10-11 长沙曙光医疗科技有限公司 A kind of orthopaedics gypsum agitating device that mixing effect is good
CN111632969A (en) * 2020-06-08 2020-09-08 扬州普立特科技发展有限公司 Self-cleaning horizontal reactor for high-viscosity fluid reaction

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Application publication date: 20210406

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