CN112588622A - Reagent tube assembling and detecting equipment and using method thereof - Google Patents

Reagent tube assembling and detecting equipment and using method thereof Download PDF

Info

Publication number
CN112588622A
CN112588622A CN202011478586.4A CN202011478586A CN112588622A CN 112588622 A CN112588622 A CN 112588622A CN 202011478586 A CN202011478586 A CN 202011478586A CN 112588622 A CN112588622 A CN 112588622A
Authority
CN
China
Prior art keywords
label
product
detection
base
reagent tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011478586.4A
Other languages
Chinese (zh)
Inventor
徐小兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Fengze Hui Intelligent Technology Co ltd
Original Assignee
Kunshan Fengze Hui Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kunshan Fengze Hui Intelligent Technology Co ltd filed Critical Kunshan Fengze Hui Intelligent Technology Co ltd
Priority to CN202011478586.4A priority Critical patent/CN112588622A/en
Publication of CN112588622A publication Critical patent/CN112588622A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53—Joining single elements to tubular articles, hollow articles or bars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/08—Label feeding
    • B65C9/18—Label feeding from strips, e.g. from rolls
    • B65C9/1865—Label feeding from strips, e.g. from rolls the labels adhering on a backing strip
    • B65C9/1869—Label feeding from strips, e.g. from rolls the labels adhering on a backing strip and being transferred directly from the backing strip onto the article
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00—Investigating fluid-tightness of structures
    • G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
    • G01M3/34—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by testing the possibility of maintaining the vacuum in containers, e.g. in can-testing machines
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B65C2009/402—Controls; Safety devices for detecting properties or defects of labels
    • B65C2009/407—Controls; Safety devices for detecting properties or defects of labels after labelling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B65C2009/408—Controls; Safety devices reading information before printing and applying a label

Abstract

The invention discloses a reagent tube assembling and detecting device and a using method thereof, belonging to the technical field of biological consumable reagent tube assembling and detecting, comprising a cabinet and assembling and detecting equipment arranged in the cabinet, wherein the cabinet is internally provided with a base, the assembling and detecting equipment is arranged on the base, and the assembling and detecting equipment comprises a feeding device, an air tightness detecting device, a labeling device, a label detecting device, a label rolling device, a part feeding device, a part mounting device, a product caching device and a product boxing device which are arranged outside a conveying device and are sequentially arranged around the conveying device; the equipment can be used for simultaneously carrying out air tightness detection, labeling and part installation and detection on the biological consumable material reagent tube, and has high working efficiency; and the equipment can realize automatic operation, reduce the labor intensity of workers and save a large amount of manpower.

Description

Reagent tube assembling and detecting equipment and using method thereof
Technical Field
The invention belongs to the technical field of production, assembly and detection of a biological consumable reagent tube, and particularly relates to a reagent tube assembly and detection device and a use method thereof.
Background
In the production and detection processes of the biological consumable reagent tube, the reagent tube needs to be assembled again by spare and accessory parts, meanwhile, the airtightness and defective product detection and the like need to be carried out, the traditional industrial technical method adopts a pure manual mode, the assembling and the detection are carried out under the manual operation of an operator, the manual operation mode has high requirements on the work experience of the operator, the manual operation accuracy is low, and the work efficiency is also low, so that an automatic production device needs to be designed to replace the traditional manual operation method, and the work efficiency and the accuracy are improved.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: in the assembly and detection processes of the biological consumable reagent tube in the prior art, the technical problems of low working efficiency, low accuracy and the like exist in a manual operation mode.
In order to solve the problems, the invention discloses reagent tube assembling and detecting equipment, which comprises a cabinet and assembling and detecting equipment arranged in the cabinet, wherein a base is arranged in the cabinet, and a conveying device is arranged on the base;
the conveying device is an annular rail conveying device, a plurality of stations are fixedly distributed on the annular rail conveying device, and each station is provided with a product jig;
a feeding device, an air tightness detection device, a labeling device, a label rolling device, a label detection device and a product boxing device are sequentially arranged above the base and around the outer side of the annular track conveying device;
the feeding device comprises a feeding channel and a carrying mechanism, wherein the feeding channel is arranged above the base and extends from the outside of the cabinet to the inside of the cabinet; the carrying mechanism is arranged above the base through a carrying support, a carrying rail is arranged on the carrying support, a carrying cylinder is connected with the carrying rail, and a feeding clamping jaw is connected to the carrying cylinder;
the air tightness detection device comprises an air tightness detection module and an air tightness NG clamping mechanism, wherein the air tightness detection module comprises a vacuumizing mechanism arranged above the base through an air tightness detection support and an air nozzle connected with the vacuumizing mechanism; the air tightness NG clamping mechanism comprises an air tightness NG running track arranged above the base through an air tightness NG support, an air tightness NG cylinder is arranged on the air tightness NG running track, and an air tightness NG clamping jaw is connected to the air tightness NG cylinder;
the labeling device comprises a label stripping machine arranged on a base, a label carrying mechanism arranged above the base through a labeling support, a labeling CCD camera positioned above the label carrying mechanism, and a label suction nozzle connected with the labeling CCD camera;
the label rolling device is arranged above the base through a label rolling bracket, a roller moving track is arranged in the label rolling device, a roller cylinder is arranged on the roller moving track, and a roller is connected to the roller cylinder;
the label detection device comprises a label detection module and a label unqualified product transfer mechanism, wherein the label detection module is arranged above the base through a label detection support, the label detection module comprises a label detection moving track, a label detection CCD detection mechanism and a code reading mechanism, the label detection CCD detection mechanism and the code reading mechanism are arranged on the label detection moving track, the label unqualified product transfer mechanism comprises a label NG clamping jaw moving track, a label NG cylinder is arranged on the label NG clamping jaw moving track, and a label NG clamping jaw is connected to the label NG cylinder;
the product boxing device comprises a packaging box rail fixed above the base and a product boxing mechanism fixed above the base through a product boxing support; a material pushing plate is arranged at one end of the packing box track, a packing box is placed at the other end of the packing box track, and a material pushing plate cylinder is arranged and connected with the material pushing plate; the product boxing mechanism comprises a product taking cylinder and a product taking clamping jaw connected with the product taking cylinder.
Further, between label detection device and product cartoning device, be equipped with product buffer memory device, product buffer memory device is including fixing the product buffer memory magazine in the base top to and fix the product buffer memory mechanism in the base top through product buffer memory support, product buffer memory mechanism is including being located the product buffer memory track of product buffer memory support top, setting up the product buffer memory cylinder on product buffer memory track, and the product buffer memory that links to each other with product buffer memory cylinder gets the material clamping jaw.
Furthermore, 18 stations are uniformly distributed on the annular track conveying device.
Further, the feeding device comprises two feeding channels which are parallel to each other.
Furthermore, a display screen, a keyboard and a control mechanism are arranged on the outer side of the cabinet.
Furthermore, the number of the labeling devices is two, and the two labeling devices are sequentially arranged between the air tightness detection device and the label detection device.
Furthermore, a part feeding device is arranged outside the cabinet body and comprises a feeding mechanism and a part carrying mechanism connected with the feeding mechanism; correspondingly, a part mounting device is arranged above the base and at a position corresponding to the part feeding device.
Furthermore, the part loading device comprises a first part loading device and a second part loading device, and the loading mechanisms in the first part loading device and the second part loading device are both vibration discs; one of the vibration discs of the first part feeding device and the second part feeding device is in forward rotation, and the other vibration disc of the first part feeding device and the second part feeding device is in reverse rotation; correspondingly, a first part mounting device and a second part mounting device are respectively arranged above the base and at positions corresponding to the positions of the first part feeding device and the second part feeding device; the part mounting device is positioned between the label detection device and the product caching device.
Furthermore, the outside of the conveying device on the base is positioned between the part installation device and the product caching device, and is provided with a part installation detection device, wherein the part installation detection device comprises a part installation detection track fixed above the base through a part installation detection support, a part installation detection CCD detection mechanism arranged on the part installation detection track, a part installation detection cylinder arranged on the part installation detection track, and a part installation NG clamping jaw connected with the part installation detection cylinder.
The invention also claims a using method of the reagent tube assembling and detecting equipment, which comprises the following steps:
(1) opening an equipment switch, manually placing a carrier loaded with a reagent tube on a feeding channel, and placing the carrier into a station of an annular track conveying device by a feeding clamping claw;
(2) along with the movement of the annular rail conveying device, the carrier provided with the reagent tube is moved to a station corresponding to the air tightness detection device, the air nozzle is inserted into the reagent tube, the reagent tube is subjected to vacuum-pumping detection by vacuum-pumping equipment, after the detection is finished, the reagent tube qualified in air tightness detection continues to move along the annular rail conveying device in the carrier, and unqualified products are taken away by the NG clamping jaw;
(3) moving the reagent tube with qualified air tightness detection to a station corresponding to the labeling device for labeling, taking out the label from the label stripping machine by the suction nozzle, and accurately labeling under the photographing of a labeling CCD camera; then, the label rolling device presses down the labeled label by using a roller to tightly press the label adhered on the reagent tube;
(4) moving the labeled reagent tube to a station corresponding to the label detection device, reading a code by a code reading mechanism in the label detection device, sending the code to a label detection CCD detection mechanism for photographing, continuously moving the labeled qualified product along the annular track conveying device, and taking the unqualified product away by the NG label clamping jaw;
(5) in the product boxing module, the product taking clamping jaw takes out qualified products and puts the qualified products into the packaging box track, the pushing plate pushes the products into the packaging box, the packaging box filled with the products is manually taken out, the packaging box above the packaging box is replaced, and the next packaging box is continuously loaded.
Compared with the existing product, the reagent tube assembling and detecting equipment and the using method thereof have the following advantages:
(1) the reagent tube assembling and detecting equipment can simultaneously carry out air tightness detection, labeling and part installation and detection on the reagent tube, so that the working efficiency is high.
(2) The reagent tube assembling and detecting equipment can be automatically operated, the specific installation and detection process is controlled through software programs, and compared with manual processing, the error rate is greatly reduced, so that the assembling and detecting accuracy is high.
(3) This reagent pipe equipment and check out test set can reduce workman's intensity of labour, saves a large amount of manpowers.
(4) The operation method of the reagent tube assembling and detecting equipment is simple when the reagent tube assembling and detecting equipment is used, only the equipment button needs to be pressed manually, and manual feeding and discharging processing can be carried out as required, so that an operator can operate only through simple training.
Drawings
FIG. 1: the reagent tube assembling and detecting device is a schematic three-dimensional structure.
FIG. 2: a base and a top view of an assembly and inspection apparatus disposed above the base.
FIG. 3: the three-dimensional structure schematic diagram of the assembling and detecting equipment on one side of the annular track conveying line.
FIG. 4: the three-dimensional structure of the assembling and detecting equipment on the other side of the annular rail conveying line is schematic.
FIG. 5: a reagent tube assembly and detection apparatus operational process flow diagram.
Description of reference numerals: 1-a cabinet; 11-a display screen; 12-a keyboard; 13-a control mechanism; 14-a base; 15-endless track transport means; 2-a feeding device; 3-an air tightness detection device; 41-a first labelling device; 42-a second labelling device; 43-label rolling device; 5-a label detection device; 61-a first part loading device; 62-a second part feeding device; 71-a first component mounting device; 72-a second component mounting device; 8-component mounting detection device; 91-product caching means; 92-a product boxing device; 21-a feeding channel; 22-a handling mechanism; 23-feeding clamping jaws; 31-airtightness detection module; 311-vacuum pumping mechanism; 32-airtight NG gripping mechanism; 321-gas tight NG jaws; 411. 421-label peeling machine; 412. 422-labeling CCD camera; 431-a roller; 921-packing box track; 9211-pusher plate; 9212-packaging box; 922-product boxing mechanism; 9221-product cartoning rail; 9222-product take off jaw; 911-product buffer magazine; 912-a product caching mechanism; 9121-product cache track; 9122-product buffer memory gets material clamping jaw; 81-part mounting detection track; 82-a CCD detection mechanism is installed and detected on the part; 83-component mounting NG clamping jaw; 711. 721-parts running track; 712. 722-part take-off jaw; 51-a tag detection module; 52-a label unqualified product transfer mechanism; 512-label detection CCD detection mechanism; 521-label NG jaw travel track; 522-label NG jaw.
Detailed Description
The technical solution of the present invention will be described in detail by the following specific examples.
Example 1
As shown in fig. 1-4, the reagent tube assembling and detecting device includes a cabinet 1 and an assembling and detecting device disposed in the cabinet 1, and a display screen 11, a keyboard 12 and a control mechanism 13 are disposed outside the cabinet;
a base 14 is arranged in the cabinet 1, an annular rail conveying device 15 is arranged on the base 12, 18 stations are fixedly and uniformly distributed on the annular rail conveying device 15, and a product jig 151 is arranged on each station; specifically, on two straight tracks of the endless track conveyor 15, 8 product jigs are respectively and uniformly distributed, and on the curved tracks on both sides of the two straight tracks, 1 product jig is respectively distributed.
On the circular track conveyor 15, the product jig moves 300mm each time, and the repeated positioning is 0.05mm, so that the product jig 151 on each station is accurately positioned.
When the device works, the carrier loaded with the reagent tube is mounted on the product fixture 151, and then the assembly and detection work of the reagent tube can be realized.
A feeding device 2, an air tightness detection device 3, a first labeling device 41, a second labeling device 42, a label rolling device 43, a label detection device 5, a first part installation device 71, a second part installation device 72, a part installation detection device 8, a product caching device 91 and a product boxing device 92 are sequentially arranged above the base 14 and around the annular track conveying device 15.
A first component feeding device 61 is provided at a position corresponding to the first component mounting device 71 and a second component feeding device 62 is provided at a position corresponding to the second component mounting device 72 outside the cabinet 1.
The feeding device 2 comprises a feeding channel 21 and a carrying mechanism 22, wherein the feeding channel 21 is arranged above the base 14 and extends from the outside of the cabinet 1 to the inside of the cabinet 1; the conveying mechanism 22 is arranged above the base through a conveying support, a conveying track and a conveying cylinder connected with the conveying track are arranged on the conveying support, and a feeding clamping claw 23 is connected to the conveying cylinder; specifically, the feeding passage 21 includes two passages parallel to each other; the carrier loaded with the reagent tube is manually placed on the feeding channel 21, and is clamped by the feeding clamping claws 23 and then is transported to the product fixture 151 on the corresponding station of the circular track conveying device 15.
The air tightness detection device 3 comprises an air tightness detection module 31 and an air tightness NG clamping mechanism 32, wherein the air tightness detection module 31 comprises a vacuumizing mechanism 311 arranged above the base through an air tightness detection support, and an air nozzle connected with the vacuumizing mechanism 311, and the shape and the structure of the air nozzle are the same as those of the reagent tube; when the air tightness detection is carried out, inserting an air nozzle into the reagent tube, and carrying out vacuum-pumping treatment on the reagent tube; mechanism 32 is got to gas tightness NG clamp includes that the gas tightness NG orbit of setting above the base through gas tightness NG support, be equipped with gas tightness NG cylinder on the gas tightness NG orbit, is connected with gas tightness NG clamping jaw 321 on the gas tightness NG cylinder. After the airtightness detection is completed, the qualified products continue to circulate in the carrier, and the unqualified products are taken away by the airtightness NG clamping jaws 321.
In order to meet the requirement of C/T (time required for producing each product) and improve the working efficiency, labeling is carried out by adopting double stations, the labeling device comprises a first labeling device 41 and a second labeling device 42 which are completely identical, in particular, for the first labeling device 41, a label stripping machine 411 arranged on a base, a label carrying mechanism arranged above the base through a labeling support, a labeling CCD camera 412 positioned above the label carrying mechanism, and a label suction nozzle connected with the labeling CCD camera 412; the label suction nozzle takes out 2pcs of products from the label stripping machine 411, takes a picture in a lower vision mode, distinguishes the position of a label, and carries out accurate labeling by detecting the position of the product in an upper vision mode.
The label rolling device 43 is arranged above the base through a label rolling bracket, a roller moving track is arranged in the label rolling device, a roller cylinder is arranged on the roller moving track, and a roller 431 is connected to the roller cylinder; after labeling, the product is pressed down by the roller 431 and rolls the label on the product, so that the label on the product can be prevented from being tilted.
The label detection device 5 comprises a label detection module 51 and a label unqualified product transfer mechanism 52, wherein the label detection module 51 is arranged above the base through a label detection support, the label detection module 51 comprises a label detection moving track 511, a label detection CCD detection mechanism 512 and a code reading mechanism, the label detection CCD detection mechanism is arranged on the label detection moving track 511, the label unqualified product transfer mechanism comprises a label NG clamping jaw moving track 521, a label NG cylinder is arranged on the label NG clamping jaw moving track, and a label NG clamping jaw 522 is connected to the label NG cylinder; the label on the carrier is firstly read, and CCD detection is carried out after the code reading, so that the label on each product is ensured to meet the requirements. At the same time, the defective product is removed by label NG jaw 522.
Similarly, in order to meet the requirement of C/T (time required for producing each product) and improve the working efficiency, double stations are adopted for component installation, the component installation is carried out in a first component feeding device 61 and a second component feeding device 62 which are arranged outside the cabinet 1, the feeding mechanisms are vibration discs, and one of the two vibration discs is in forward rotation and the other is in reverse rotation; when the vibration disc is lower than 20%, a material shortage alarm is given, and the clamping jaw takes out 5pcs parts from the flow channel of the vibration disc every time to be assembled into a product.
A first part mounting device 71 is arranged above the base and corresponds to the first part feeding device 61, the first part mounting device 71 is fixed above the base 14 through a first part mounting bracket, and the first part mounting device 71 comprises a first part running rail 711, a first part cylinder arranged on the first part running rail 711, and a first part taking clamping jaw 712 connected with the first part cylinder; a second component mounting device 72 is provided above the base, corresponding to the second component feeding device 62, and the structure of the second component mounting device 72 is the same as that of the first component mounting device 71.
In the first part feeding device 61 and the second part feeding device 62, the structures are the same except the rotation mode of the vibration disc, and the structures of the first part mounting device 71 and the second part mounting device 72 are the same;
the component mounting detection device 8 includes a component mounting detection rail 81 fixed above the base by a component mounting detection bracket, a component mounting detection CCD detection mechanism 82 provided at an end portion of the component mounting detection rail 81, a component mounting detection cylinder provided on the component mounting detection rail 81, and a component mounting NG clamping jaw 83 connected to the component mounting detection cylinder. The CCD detects whether the component assembly of the product has been missed, or the wrong position, and the defective product will be taken out by the component mounting NG gripper 83.
The product caching device 91 comprises a product caching box 911 fixed above the base and a product caching mechanism 912 fixed above the base through a product caching support, wherein the product caching mechanism 912 comprises a product caching track 9121 positioned above the product caching support, a product caching cylinder arranged on the product caching track 9121 and a product caching and taking clamping jaw 9122 connected with the product caching cylinder; the product buffer pick-up gripper 9122 picks up products from the product fixtures 151 of the endless track conveyor 15. Each time, 2pcs of products are placed by loosening the clamping jaw at the fixed position, and the air cylinder pushes once until the number of the products in the buffer material box meets 10 pcs.
Product dress box module 92 is including fixing the packing carton track 921 in the base top to and fix the product dress box mechanism 922 in the base top through product dress box support, be equipped with scraping wings 9211 in the one end of packing carton track 921, packing carton 9212 is placed to the other end, links to each other with scraping wings 9211 and is equipped with the scraping wings cylinder, and during the dress box, scraping wings 9211 moves along packing carton track 921 and pushes the product in packing carton 9212. Product dress box mechanism 922 includes fixes product dress box track 9221, the product of installing on product dress box track and gets material cylinder in the base top through product dress box support to and get material clamping jaw 9222 with the product that the material cylinder links to each other. The product pick gripper 9222 picks up 10pcs of product from the product buffer magazine 911 and places it on the package track 921, and the pusher plate 9211 advances and guides it into the package box 9212. Then the packing box filled with the product is manually taken out, the empty packing box is put in place, and the start button is pressed after the empty packing box is put in place, so that the next cycle is carried out.
The operational process flow diagram of the reagent tube assembling and detecting apparatus in embodiment 1 is shown in fig. 5, and specifically includes the following steps:
(1) turning on an equipment switch, manually placing a carrier loaded with reagent tubes on the feeding channel 21, and clamping the carrier by the feeding clamping claws 23 to place the carrier in a station of the annular track conveying device 15;
(2) along with the movement of the annular rail conveying device 15, the carrier provided with the reagent tube is moved to a station corresponding to the air tightness detection device 3, the air nozzle is inserted into the reagent tube, the reagent tube is subjected to vacuum-pumping detection by vacuum-pumping equipment, after the detection is finished, the reagent tube qualified in air tightness detection continues to move along the annular rail conveying device 15 in the carrier, and the unqualified product is taken away by the NG clamping jaw 321 for air tightness;
(3) moving the reagent tube qualified in air tightness detection to a station corresponding to the labeling device 41 (or 42) for labeling, taking the label out of the label stripping machine 411 (or 421) by a suction nozzle, taking pictures in the lower vision of the labeling CCD camera 412 (or 422) and distinguishing the position of the label in the reagent tube, taking pictures in the upper vision and detecting the position of a product, and accurately labeling; then, the label rolling device 43 presses down the labeled label by the roller 431 to compress the label attached on the reagent tube;
(4) the labeled reagent tube is moved to a station corresponding to the label detection device 5, a code reading mechanism in the label detection device 5 reads a code of the label, the code is sent to a label detection CCD detection mechanism 512 for photographing detection after being read, the labeled qualified product continues to move along the annular track conveying device 15, and the unqualified product is taken away by the label NG clamping jaw 522;
(5) the reagent tube qualified for labeling is moved to a station corresponding to the part mounting device 71 or 72, at the moment, the part is clamped from the vibration disc through the part taking clamping claw 712 (or 722), then the part is moved to the position above the station corresponding to the part mounting device 71 or 72 on the part running track 711 (or 721), the part is driven to move downwards under the action of the part air cylinder, and the part is assembled in the reagent tube qualified for labeling, so that the assembly of the part is completed;
(6) the reagent tube with the assembled parts is moved to a station corresponding to the part installation detection device 8, the part installation detection CCD detection mechanism 82 is used for photographing and detecting the reagent tube with the assembled parts, whether the part assembly is omitted or the part is in a wrong position is detected, and unqualified products are taken away by the part installation NG clamping jaw 83;
(7) products with qualified parts assembled are moved into the product caching device 91, qualified products are taken out from the carriers of the annular track conveying device 15 by the product caching and taking clamping jaw 9122 and are placed into the product caching material box 911;
(8) in the product boxing device 92, the product taking claw 9222 takes out a product from the product buffer magazine 911, places the product in the packing box rail 921, pushes the product into the packing box 9212 by the pusher plate 9211, manually takes out the packing box filled with the product, replaces the packing box above, and continues loading the next packing box.
In other embodiments, for reagent tubes which do not need to be assembled, only airtightness detection and labeling are needed, a part feeding device is not additionally arranged outside the cabinet, a part mounting device is not arranged in the cabinet, and after labeling and label detection work of the reagent tubes is completed, products are directly sent into a product caching device and then packaged.
Furthermore, in embodiments where the C/T requirement is not high, the labeling device may be provided as only one station, i.e. a single station labeling operation for the reagent tubes.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like made within the design concept of the present invention should be included in the scope of the present invention.

Claims (10)

1. The utility model provides a reagent pipe equipment and check out test set, includes the rack and locates equipment and the check out test set in the rack, its characterized in that: a base is arranged in the machine cabinet, and a conveying device is arranged on the base;
the conveying device is an annular rail conveying device, a plurality of stations are fixedly distributed on the annular rail conveying device, and each station is provided with a product jig;
a feeding device, an air tightness detection device, a labeling device, a label rolling device, a label detection device and a product boxing device are sequentially arranged above the base and around the outer side of the annular track conveying device;
the feeding device comprises a feeding channel and a carrying mechanism, wherein the feeding channel is arranged above the base and extends from the outside of the cabinet to the inside of the cabinet; the carrying mechanism is arranged above the base through a carrying support, a carrying rail is arranged on the carrying support, a carrying cylinder is connected with the carrying rail, and a feeding clamping jaw is connected to the carrying cylinder;
the air tightness detection device comprises an air tightness detection module and an air tightness NG clamping mechanism, wherein the air tightness detection module comprises a vacuumizing mechanism arranged above the base through an air tightness detection support and an air nozzle connected with the vacuumizing mechanism; the air tightness NG clamping mechanism comprises an air tightness NG running track arranged above the base through an air tightness NG support, an air tightness NG cylinder is arranged on the air tightness NG running track, and an air tightness NG clamping jaw is connected to the air tightness NG cylinder;
the labeling device comprises a label stripping machine arranged on a base, a label carrying mechanism arranged above the base through a labeling support, a labeling CCD camera positioned above the label carrying mechanism, and a label suction nozzle connected with the labeling CCD camera;
the label rolling device is arranged above the base through a label rolling bracket, a roller moving track is arranged in the label rolling device, a roller cylinder is arranged on the roller moving track, and a roller is connected to the roller cylinder;
the label detection device comprises a label detection module and a label unqualified product transfer mechanism, wherein the label detection module is arranged above the base through a label detection support, the label detection module comprises a label detection moving track, a label detection CCD detection mechanism and a code reading mechanism, the label detection CCD detection mechanism and the code reading mechanism are arranged on the label detection moving track, the label unqualified product transfer mechanism comprises a label NG clamping jaw moving track, a label NG cylinder is arranged on the label NG clamping jaw moving track, and a label NG clamping jaw is connected to the label NG cylinder;
the product boxing device comprises a packaging box rail fixed above the base and a product boxing mechanism fixed above the base through a product boxing support; a material pushing plate is arranged at one end of the packing box track, a packing box is placed at the other end of the packing box track, and a material pushing plate cylinder is arranged and connected with the material pushing plate; the product boxing mechanism comprises a product taking cylinder and a product taking clamping jaw connected with the product taking cylinder.
2. The reagent tube assembly and testing device of claim 1, wherein: between label detection device and product cartoning device, be equipped with product buffer memory device, product buffer memory device is including fixing the product buffer memory magazine in the base top to and fix the product buffer memory mechanism in the base top through product buffer memory support, product buffer memory mechanism is including the product buffer memory track that is located product buffer memory support top, set up the product buffer memory cylinder on product buffer memory track, and the product buffer memory that links to each other with product buffer memory cylinder gets the clamping jaw.
3. The reagent tube assembly and testing device of claim 1, wherein: and 18 stations are uniformly distributed on the annular track conveying device.
4. The reagent tube assembly and testing device of claim 1, wherein: the feeding device comprises two feeding channels which are parallel to each other.
5. The reagent tube assembly and testing device of claim 1, wherein: and a display screen, a keyboard and a control mechanism are arranged on the outer side of the cabinet.
6. The reagent tube assembly and testing device of claim 1, wherein: the quantity of labeling device is two, and two labeling device set gradually between gas tightness detection device and label detection device.
7. The reagent tube assembling and detecting apparatus of claim 2, wherein: a part feeding device is arranged outside the cabinet body and comprises a feeding mechanism and a part carrying mechanism connected with the feeding mechanism; correspondingly, a part mounting device is arranged above the base and at a position corresponding to the part feeding device; the part mounting device is positioned between the label detection device and the product caching device.
8. The reagent tube assembling and detecting apparatus of claim 7, wherein: the part feeding device comprises a first part feeding device and a second part feeding device, and feeding mechanisms in the first part feeding device and the second part feeding device are vibration discs; one of the vibration discs of the first part feeding device and the second part feeding device is in forward rotation, and the other vibration disc of the first part feeding device and the second part feeding device is in reverse rotation; correspondingly, a first part mounting device and a second part mounting device are respectively arranged above the base and at positions corresponding to the positions of the first part feeding device and the second part feeding device.
9. The reagent tube assembling and detecting apparatus of claim 7, wherein: the outside of conveyor is located between spare part installation device and the product buffer memory device on the base, is equipped with spare part installation detection device, spare part installation detection device includes that the spare part installation that detects the support through the spare part installation and fixes above the base detects track, sets up spare part installation on spare part installation detection track and detects CCD detection mechanism, sets up spare part installation on spare part installation detection track and detects the cylinder to and the spare part installation NG clamping jaw that links to each other with spare part installation detection cylinder.
10. A method of using a reagent tube assembly and testing device according to any of claims 1-9, comprising the steps of:
(1) opening an equipment switch, manually placing a carrier loaded with a reagent tube on a feeding channel, and placing the carrier into a station of an annular track conveying device by a feeding clamping claw;
(2) along with the movement of the annular rail conveying device, the carrier provided with the reagent tube is moved to a station corresponding to the air tightness detection device, the air nozzle is inserted into the reagent tube, the reagent tube is subjected to vacuum-pumping detection by vacuum-pumping equipment, after the detection is finished, the reagent tube qualified in air tightness detection continues to move along the annular rail conveying device in the carrier, and unqualified products are taken away by the NG clamping jaw;
(3) moving the reagent tube with qualified air tightness detection to a station corresponding to the labeling device for labeling, taking out the label from the label stripping machine by the suction nozzle, and accurately labeling under the photographing of a labeling CCD camera; then, the label rolling device presses down the labeled label by using a roller to tightly press the label adhered on the reagent tube;
(4) moving the labeled reagent tube to a station corresponding to the label detection device, reading a code by a code reading mechanism in the label detection device, sending the code to a label detection CCD detection mechanism for photographing, continuously moving the labeled qualified product along the annular track conveying device, and taking the unqualified product away by the NG label clamping jaw;
(5) in the product boxing module, the product taking clamping jaw takes out qualified products and puts the qualified products into the packaging box track, the pushing plate pushes the products into the packaging box, the packaging box filled with the products is manually taken out, the packaging box above the packaging box is replaced, and the next packaging box is continuously loaded.
CN202011478586.4A 2020-12-15 2020-12-15 Reagent tube assembling and detecting equipment and using method thereof Pending CN112588622A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011478586.4A CN112588622A (en) 2020-12-15 2020-12-15 Reagent tube assembling and detecting equipment and using method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011478586.4A CN112588622A (en) 2020-12-15 2020-12-15 Reagent tube assembling and detecting equipment and using method thereof

Publications (1)

Publication Number Publication Date
CN112588622A true CN112588622A (en) 2021-04-02

Family

ID=75195939

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011478586.4A Pending CN112588622A (en) 2020-12-15 2020-12-15 Reagent tube assembling and detecting equipment and using method thereof

Country Status (1)

Country Link
CN (1) CN112588622A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113182854A (en) * 2021-05-11 2021-07-30 上海电气集团自动化工程有限公司 Automatic password wheel assembling equipment for coded lock

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113182854A (en) * 2021-05-11 2021-07-30 上海电气集团自动化工程有限公司 Automatic password wheel assembling equipment for coded lock

Similar Documents

Publication Publication Date Title
CN103386608B (en) A kind of fast joint automatic Composition checkout equipment
CN109178534A (en) A kind of automatic general assembly line production line
CN108340066A (en) A kind of medical stainless steel cup cup lid automatic welding leaks hunting equipment integrating
CN209097196U (en) A kind of automatic general assembly line production line
CN112916322B (en) Be used for camera module point to glue pressurize equipment
CN113548209A (en) Automatic production system for microcolumn gel reagent card
CN214052670U (en) Reagent pipe equipment and check out test set
CN111889385A (en) Automatic test equipment of insulin
CN203317029U (en) Automatic assembling detection device of rapid inserting connector
CN113058876A (en) Shaft sleeve detection device
CN112588622A (en) Reagent tube assembling and detecting equipment and using method thereof
CN111452371B (en) Detection cleaner station based on medical infusion line part assembly detection machine
CN112692566A (en) Water valve assembly equipment
CN211788830U (en) Movable iron core assembly production line
CN219484584U (en) Double-end chip marking detection equipment
CN111452378B (en) Medical infusion line part assembly detector and operation method thereof
CN215091931U (en) Automatic drip tube assembling machine
CN209843751U (en) Glass substrate stripping system of flexible OLED panel
CN114671245A (en) Wireless charging coil detection device
CN110165089B (en) Glass substrate stripping system of flexible OLED panel
CN112845195A (en) Detection module and detection method of intelligent production line system of pipetting head
CN112158400A (en) Automatic material receiving and packaging mechanism for saw blades
CN215035207U (en) Water valve assembly equipment
CN219444101U (en) Automatic assembling equipment for lower support sealing ring
CN214452428U (en) Dielectric filter test package production system

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination