Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and fig. 2, the dual-active full-bridge DC/DC converter system of the embodiment of the present invention includes a dual-active full-bridge DC/DC converter, an isolation driving amplifying circuit, and a DSP control circuit. The double-active full-bridge DC/DC converter comprises a primary side voltage source E 1 Secondary side voltage source E 2 And a full-bridge DC/DC conversion circuit consisting of the primary side H-bridge unit, the transformer T and the secondary side H-bridge unit. Wherein, the primary side H-bridge unit comprises four switching tubes (MOS tube is taken as an example in the figure), which are respectively S forming the first primary side bridge arm p1 、S p2 And S forming the second primary leg p3 、S p4 The secondary H-bridge unit comprises four switching tubes which are respectively S forming a first secondary bridge arm s1 、S s2 And S constituting the second secondary arm s3 、S s4 . One side of the two ends of the first primary side bridge arm and the second primary side bridge arm as a primary side H bridge unit is correspondingly connected to a primary side voltage source E 1 The middle node A of the first primary side bridge arm and the middle node B of the second primary side bridge arm are used as the other side of the primary side H bridge unit; two ends of the first secondary side bridge arm and the second secondary side bridge arm are used as one side of the secondary side H bridge unit and are correspondingly connected to a secondary side voltage source E 2 The middle node C of the first secondary bridge arm and the middle node D of the second secondary bridge arm are used as the other side of the secondary H bridge unit. Primary side voltage source E 1 And a secondary side voltage source E 2 And primary side filter capacitors C connected in parallel dc And secondary side filter capacitor C bus . A resonance capacitor C connected in series is also connected between the primary side of the transformer T and the intermediate node A 1 And an inductance L 1 A DC blocking capacitor C is connected between the secondary side of the transformer T and the node C 2 . The DSP control circuit can sample voltage and current signals of the double-active full-bridge DC/DC converter, eight independent PWM signals are sent through internal calculation, and signals P for driving four switching tubes of the primary side H-bridge unit are obtained after the eight independent PWM signals pass through the isolation driving amplification circuit 1 ~P 4 And a signal S for driving four switching tubes of the secondary H-bridge unit 1 ~S 4 Therefore, the control of the double-active full-bridge DC/DC converter is realized. The multiple phase-shifting control method of the dual-active full-bridge DC/DC converter provided by the embodiment of the invention is executed by the DSP control circuit, and the multiple phase-shifting control device of the dual-active full-bridge DC/DC converter provided by the embodiment of the invention is arranged in the DSP control circuit.
As shown in fig. 3, the multiple phase shift control method of the dual-active full-bridge DC/DC converter according to the embodiment of the present invention includes the following steps:
s1, performing voltage reduction phase shift control or voltage boosting phase shift control according to the voltage value of the primary side voltage source, the voltage value of the secondary side voltage source and the transformation ratio of the transformer.
And S2, when the step-down phase shift control or the step-up phase shift control is carried out, switching a single phase shift state, a double phase shift state and a triple phase shift state according to the transmission power of the double-active full-bridge DC/DC converter and determining corresponding phase shift angles.
In one embodiment of the present invention, the primary-secondary voltage transfer ratio K may be calculated according to equation (1):
wherein, V 1 Is a primary side voltage source E 1 Voltage value of V 2 As a secondary side voltage source E 2 N is the transformation ratio of the transformer T.
When K is less than or equal to 1, carrying out pressure reduction and phase shift control; when K is more than 1, the boosting phase shift control is carried out.
The phase shifting angle defined in the embodiment of the invention comprises: phase shift angle of primary and secondary side is
(i.e., the normalized phase shift angle between the first secondary leg relative to the first primary leg) and a primary internal phase shift angle of
Dp (i.e., the normalized phase shift angle between the second primary leg relative to the first primary leg) and the secondary internal phase shift angle is
Ds (i.e., the normalized phase shift angle between the second secondary leg relative to the first primary leg). When the voltage reduction phase shift control is carried out, the zero voltage switch is realized by controlling the internal phase shift angle of the primary side; when the boosting phase-shifting control is carried out, the zero-voltage switch is realized by controlling the internal phase-shifting angle of the secondary side.
In an embodiment of the present invention, as shown in fig. 4, when performing the step-down phase shift control, the switched phase shift states include a single phase shift state, a first primary side dual phase shift state, a second primary side dual phase shift state, a third primary side dual phase shift state, and a first triple phase shift state; when the boost phase-shift control is performed, the switched phase-shift states include a single phase-shift state, a first secondary double phase-shift state, a second secondary double phase-shift state, a third secondary double phase-shift state and a second triple phase-shift state.
In particular, assume a primary voltage source E 1 Is an input voltage V in Secondary side voltage source E 2 Is an output voltage V out The larger value of the double power supplies is V max (ii) a The switching frequency is f, the leakage inductance of the transformer T is L, and the output capacitance of the MOS tube is C oss Zero voltage vector left-right time is D 0 The step S2 includes:
when the step-down phase shift control is performed, when the transmission power is maximum, the dual-active full-bridge DC/DC converter is in a single phase shift state, and the operating voltage and current waveforms of the dual-active full-bridge DC/DC converter in this state are shown in fig. 5. Primary side t of transformer for voltage reduction and phase shift control
0 The current value at the moment is larger than t
1 The current value at the moment and the primary side are easy to realize zero voltage switching-on. Primary side current t of transformer
1 Phase shift angle between time and primary and secondary side
Is as in formula (2):
in order to achieve a zero-voltage switching effect, the required current value of the transformer T at the switching transition time must satisfy the following relation (3):
wherein, I r The current value of the real zero voltage switch.
When the transmission power is reduced in the single phase-shifting state, the phase shift angle of the primary side and the secondary side is reduced
Decrease of i
L (t
1 ) When the current value can not meet the requirement of the formula (3), the first primary side dual phase shifting state is entered, the working waveform in the state is shown as figure 6, and the current | i in the state is
L (t
0 )|≠|i
L (t
1 ) And the calculation relationship is shown as formula (4):
the primary side internal phase shift angle is as in formula (5):
when the transmission power of the first primary side in the dual phase-shifting state is continuously reduced, the phase-shifting angle of the primary side and the secondary side
Reduced, in the primary side D
p Increase when the phase angle of the primary side internal shift increases to satisfy the current i
L (t
0 )|=|i
L (t
1 ) The phase-shift state of the second primary side is entered, the working waveform in the state is shown in FIG. 7, and the relation of the phase-shift in the primary side is shown in the formula(6):
When | i
L (t
0 )|=|i
L (t
1 ) After l, the relation can be forced to be always true, when the transmission power continues to decrease, the phase shift angle of the original secondary side
And after the phase difference is reduced to a negative value, the phase difference enters a third primary side double phase shifting state, the working waveform in the state is shown in fig. 8, and the calculation relationship of the primary side internal phase shifting angle is as shown in formula (7):
under the third original side phase-shifting dual phase-shifting state, as the transmission power is reduced, the phase-shifting angle of the original side and the secondary side follows
And continuously reducing, when the phase shift angle of the original secondary side meets the formula (8), entering a first triple phase shift state, wherein the working waveform in the state is shown in fig. 9, and the phase shift angle in the first triple phase shift state is calculated as the formula (8):
when the boost phase shift control is performed, when the transmission power is large, the dual-active full-bridge DC/DC converter is in a single phase shift state, and the operating waveform of the dual-active full-bridge DC/DC converter in this state is as shown in fig. 10. I during boost phase shift control
L (t
0 )|≤|i
L (t
1 ) L, transformer t
0 Current and phase shift angle of primary side at time
Is as in equation (9):
when the transmission power is gradually reduced, the phase shift angle
Reduced to fail to satisfy equation (10):
then enter the first secondary double phase-shifting state, in which the working waveform is shown in fig. 11, | i L (t 0 )|≠|i L (t 1 ) L. T in this state 0 The current value calculation expression at the time is as in formula (11):
obtaining the phase shift angle D of the secondary side according to the formula (10) and the formula (11) s As formula (12):
when the transmission power continues to decrease in the first-side double phase-shifted state,
decrease of D
s Is increased so that i
L (t
0 )|=|i
L (t
1 ) If the phase is shifted to the second secondary side, the working waveform in this state is shown in FIG. 12, and i is the state
L (t
0 )|=|i
L (t
1 ) If the phase angle of the secondary side is the same as the formula (13):
under the condition of double phase shifting of the second secondary side, when the transmission power continues to be reduced, the phase shifting angle of the original secondary side
Decreasing from positive to negative, a third secondary double phase-shifting state is entered, in which the operating waveforms are as shown in FIG. 13, in which the current and secondary phase angles D are shifted inwards
s As in equation (14):
under the third secondary side double phase-shifting state, when the transmission power is continuously reduced, the phase-shifting angle of the original secondary side is
Further decrease, a second triple phase-shifted state is entered, in which the operating waveform is shown in fig. 14, and the current is shown in formula (15):
the phase shift angle in the second triple-shifted state is calculated as in equation (16):
fig. 15 is a boundary graph of different control states of the dual-active full-bridge DC/DC converter according to an embodiment of the present invention, in which the left half is under buck phase shift control and the right half is under boost phase shift control, and states 0 to 8 are respectively under single-primary-side double-phase-shift state, first-primary-side double-phase-shift state, second-primary-side double-phase-shift state, third-primary-side double-phase-shift state, first triple-phase-shift state, first-secondary-side double-phase-shift state, second secondary-side double-phase-shift state, third-secondary-side double-phase-shift state, and second triple-phase-shift state.
According to the multiple phase-shifting control method of the double-active full-bridge DC/DC converter, when voltage reduction phase-shifting control and voltage boosting phase-shifting control are carried out, a single phase-shifting state, a double phase-shifting state and a triple phase-shifting state can be switched, and corresponding phase shifting angles are determined, so that even under the condition that the voltage change range of a primary side voltage source and a secondary side voltage source is large, the realization effect of zero-voltage switching in the whole range can be guaranteed, the switching tube opening loss can be reduced, and the working efficiency of the converter can be improved.
Corresponding to the multiple phase-shift control method of the dual-active full-bridge DC/DC converter of the above embodiment, the invention further provides a multiple phase-shift control device of the dual-active full-bridge DC/DC converter.
As shown in fig. 16, the multiple phase shift control device of the dual-active full-bridge DC/DC converter according to the embodiment of the present invention includes a determination module 10 and a control module 20. The determining module 10 is configured to determine to perform step-down phase shift control or step-up phase shift control according to a voltage value of the primary-side voltage source, a voltage value of the secondary-side voltage source, and a transformation ratio of the transformer; the control module 20 is configured to switch a single phase shift state, a double phase shift state, and a triple phase shift state according to the transmission power of the dual-active full-bridge DC/DC converter and determine a corresponding phase shift angle when performing buck phase shift control or boost phase shift control.
In an embodiment of the present invention, the determining module 10 may calculate the primary-secondary voltage transfer ratio K according to formula (1):
wherein, V 1 Is a primary side voltage source E 1 Voltage value of V 2 As a secondary side voltage source E 2 N is the transformation ratio of the transformer T.
The determining module 10 may determine to perform the step-down phase shift control when K is less than or equal to 1, and determine to perform the step-up phase shift control when K is greater than 1.
The phase shift angle defined in the embodiments of the present invention includes: phase shift angle of primary and secondary side is
(i.e., the normalized phase shift angle between the first secondary leg relative to the first primary leg) and a primary internal phase shift angle of D
p (i.e., the normalized phase shift angle between the second primary leg relative to the first primary leg) and the phase shift angle in the secondary leg is D
s (i.e., the normalized phase shift angle between the second secondary leg relative to the first primary leg). The
control module 20 controls the phase angle of the primary side internal shift to realize zero voltage switching during the step-down phase shift control, and controls the phase angle of the secondary side internal shift to realize zero voltage switching during the step-up phase shift control.
In an embodiment of the present invention, as shown in fig. 4, when the control module 20 performs the step-down phase shift control, the switched phase shift states include a single phase shift state, a first primary side dual phase shift state, a second primary side dual phase shift state, a third primary side dual phase shift state, and a first triple phase shift state, and when performing the step-up phase shift control, the switched phase shift states include a single phase shift state, a first secondary side dual phase shift state, a second secondary side dual phase shift state, a third secondary side dual phase shift state, and a second triple phase shift state.
In particular, assume a primary voltage source E 1 Is an input voltage V in Secondary side voltage source E 2 Is an output voltage V out The larger value of the double power supply is V max (ii) a The switching frequency is f, the leakage inductance of the transformer T is L, and the output capacitance of the MOS tube is C oss Zero voltage vector left-right time is D 0 The control module 20 may control as follows:
when the step-down phase shift control is performed, when the transmission power is maximum, the dual-active full-bridge DC/DC converter is in a single phase shift state, and the operating voltage and current waveforms of the dual-active full-bridge DC/DC converter in this state are shown in fig. 5. Primary side t of transformer for voltage reduction and phase shift control
0 The current value at the moment is larger than t
1 The current value at the moment and the primary side are easy to realize zero voltage switching-on. Primary side current t of transformer
1 Phase shift angle between time and primary and secondary side
Is as in formula (2):
in order to achieve a zero-voltage switching effect, the required current value of the transformer T at the switching transition time must satisfy the following relation (3):
wherein, I r The current value of the real zero voltage switch.
When the transmission power is reduced in the single phase-shifting state, the phase shift angle of the primary side and the secondary side is reduced
Decrease i
L (t
1 ) When the current value can not meet the requirement of the formula (3), the first primary side dual phase shifting state is entered, the working waveform in the state is shown as figure 6, and the current | i in the state is
L (t
0 )|≠|i
L (t
1 ) And the calculation relationship is shown as formula (4):
the primary side internal phase shift angle is as in formula (5):
when the transmission power of the first primary side in the dual phase-shifting state is continuously reduced, the phase-shifting angle of the primary side and the secondary side
Reduced, in the primary side D
p Increase when the phase shift angle of the primary side increases to satisfy the current | i
L (t
0 )|=|i
L (t
1 ) And entering a second primary side phase-shifting dual phase-shifting state, wherein the working waveform in the state is shown in fig. 7, and the relation of the phase shift in the primary side is shown in formula (6):
when | i
L (t
0 )|=|i
L (t
1 ) After the power is decreased, the phase shift angle of the original secondary side can be forced to be always true
And after the phase difference is reduced to a negative value, the phase difference enters a third primary side double phase shifting state, the working waveform in the state is shown in fig. 8, and the calculation relationship of the primary side internal phase shifting angle is as shown in formula (7):
under the third primary side phase-shifting dual phase-shifting state, the phase-shifting angle of the primary and secondary sides follows the phase-shifting angle of the primary and secondary sides as the transmission power decreases
And continuously reducing, when the phase shift angle of the original secondary side meets the formula (8), entering a first triple phase shift state, wherein the working waveform in the state is shown in fig. 9, and the phase shift angle in the first triple phase shift state is calculated as the formula (8):
when the boost phase shift control is performed, when the transmission power is large, the dual-active full-bridge DC/DC converter is in a single phase shift state, and the operating waveform of the dual-active full-bridge DC/DC converter in this state is as shown in fig. 10. I during boost phase shift control
L (t
0 )|≤|i
L (t
1 ) L, transformer t
0 Current of primary side at timeAnd phase shift angle
Is as in equation (9):
when the transmission power is gradually reduced, the phase shift angle
Reduced to fail to satisfy equation (10):
then enter the first secondary double phase-shifting state, in which the working waveform is shown in fig. 11, | i L (t 0 )|≠|i L (t 1 ) L. T in this state 0 The current value calculation expression at the time is as in formula (11):
obtaining the phase shift angle D of the secondary side according to the formula (10) and the formula (11) s As in equation (12):
when the transmission power continues to decrease in the first-side double phase-shifted state,
decrease of D
s Is increased so that i
L (t
0 )|=|i
L (t
1 ) If the phase is shifted to the second secondary side, the operation waveform in this state is shown in FIG. 12, and i is
L (t
0 )|=|i
L (t
1 ) If the phase angle of the secondary side is the same as the formula (13):
under the condition of double phase shifting of the second secondary side, when the transmission power continues to be reduced, the phase shifting angle of the original secondary side
Decreasing from positive to negative, a third secondary double phase-shifting state is entered, in which the operating waveforms are as shown in FIG. 13, in which the current and secondary phase-shifting angles D are set
s As in equation (14):
under the third secondary side dual phase-shifting state, when the transmission power continues to decrease, the phase-shifting angle of the original secondary side
Further decrease, a second triple phase-shifted state is entered, in which the operating waveform is shown in fig. 14, and the current is shown in formula (15):
the phase shift angle in the second triple-shifted state is calculated as in equation (16):
fig. 15 is a boundary curve diagram of different control states of the dual-active full-bridge DC/DC converter according to the embodiment of the present invention, in which the left half is under buck phase shift control and the right half is under boost phase shift control, and states 0 to 8 are respectively under single-primary-side double-phase shift state, first-primary-side double-phase shift state, second-primary-side double-phase shift state, third-primary-side double-phase shift state, first triple-secondary-side double-phase shift state, second secondary-side double-phase shift state, third secondary-side double-phase shift state, and second triple-phase shift state.
According to the multiple phase-shift control device of the double-active full-bridge DC/DC converter, when voltage reduction phase-shift control and voltage boosting phase-shift control are carried out, a single phase-shift state, a double phase-shift state and a triple phase-shift state can be switched, and corresponding phase shift angles are determined, so that the realization effect of zero-voltage switching in the whole range can be ensured even under the condition that the voltage change range of a primary side voltage source and a secondary side voltage source is large, the switching tube opening loss can be reduced, and the working efficiency of the converter can be improved.
The invention also provides a charger corresponding to the multiple phase-shift control device of the double-active full-bridge DC/DC converter of the embodiment.
The charger according to the embodiment of the present invention includes the multiple phase shift control device of the dual-active full-bridge DC/DC converter according to the above embodiment of the present invention, and the specific implementation manner thereof may refer to the above embodiment.
According to the charger provided by the embodiment of the invention, the double-active full-bridge DC/DC converter has higher working efficiency and better performance.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. The meaning of "plurality" is two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Moreover, various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without being mutually inconsistent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.