CN112575576A - 一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法 - Google Patents

一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法 Download PDF

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CN112575576A
CN112575576A CN202110057734.3A CN202110057734A CN112575576A CN 112575576 A CN112575576 A CN 112575576A CN 202110057734 A CN202110057734 A CN 202110057734A CN 112575576 A CN112575576 A CN 112575576A
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polylactic acid
fiber membrane
nano
copper
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王英波
刘菲菲
高雅
粟智
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Xinjiang Normal University
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Abstract

本发明公开了一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,该方法综合了聚乳酸良好的生物相容性和可降解性,聚多巴胺对金属离子的螯合作用和还原性,铜纳米粒子的广谱抗菌性、抗细菌耐药性和对近红外光的响应性等各自特点,以及静电纺丝技术在构建形貌可控的仿生纤维结构方面的独特优势,制备的复合纤维膜能模拟体内的天然细胞外基质,加速血管生成和刺激骨形成,且通过光热/纳米铜协同抗细菌感染,从而促进骨组织修复,作为骨修复材料能广泛应用于骨损伤修复和骨缺损治疗领域。

Description

一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜 复合纤维膜的制备方法
技术领域
本发明涉及一种医用高分子复合材料的制备方法,特别是涉及一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法。
背景技术
全世界数百万患者患有骨疾病或骨缺损,骨修复材料的研发是亟需解决的难题,理想的人工骨合成生物材料应该具有良好的生物相容性、生物活性、骨诱导性和抗菌性。
聚乳酸(Polylactic acid,PLLA)由于其良好的生物相容性、可生物降解、无毒等优点,已经被美国食品药品监督管理局(FDA)批准用于临床应用,在临床上主要应用于引导骨组织再生、药物输送、软组织修复等,是目前人工骨生物医用材料的研究热点之一,但缺乏骨诱导和抗菌性能,这限制了它在骨组织工程中的应用。
聚多巴胺(Polydopamine, PDA)通过多巴胺自聚合得到,具有一定的还原能力和抗菌性,而且能够响应近红外光。由于具有邻苯二酚的结构特点,聚多巴胺被广泛用于基底表面修饰,用以改善材料与基底间的粘附性;此外邻苯二酚的结构对金属离子具有螯合作用,可以原位还原和稳定金属离子,同时由于聚多巴胺具有亲水性基团-NH2和-OH,还可用于改善材料的亲水性能。
骨感染是临床骨修复过程中急需攻克的难题,由于细菌所引起的骨感染会损害骨组织的愈合修复能力,导致植入物植入失败,因此研发具有抗菌性能的植入材料成为目前研究热点之一。骨感染主要由细菌感染引起,及时有效的杀死组织表面的细菌并抑制细菌生物膜的形成是抑制感染、促进骨组织愈合的关键所在。目前常见的治疗骨感染的方法是清创术和全身抗生素治疗,但在长期或过度使用抗生素会增加手术风险和产生耐药。因此,提高生物材料的细菌耐药性、抗骨感染能力成为亟待解决的难题。铜是人体必需的微量元素,铜纳米粒子(Copper nanoparticles, Cu-NPs)具有广泛的抗菌性和抗细菌耐药性能,且对近红外光具有响应性,在临床上被应用于杀灭生物材料上的细菌,其杀菌机制首先是铜Cu-NPs在细菌的细胞膜中积累和溶解,改变了细菌膜的通透性杀死细菌,其次水在Cu-NPs的近红外光的催化作用下产生了活性氧导致蛋白质功能障碍,从而杀死细菌,Cu-NPs对近红外光有响应,使得近红外光被吸收转化为热,进一步加强杀菌效果。值得注意的是,铜可以从死细菌中游离出来并重复上述循环,能够实现持久抗菌;此外铜纳米粒子还可以刺激骨的形成,促进血管生成,从而进一步促进骨组织修复。因此将铜纳米粒子引入骨修复复合材料能赋予后者快速、持久抗菌性能和成骨性能。
静电纺丝技术可构建形貌可控、有类似于天然细胞外基质(Extracellularmatrix, ECM)的纤维结构,设计理想的仿生环境用于细胞粘附和增殖,促进新组织生长。温和的工艺条件使静电纺丝技术在包封药物时保持分子结构完整性方面具有明显的优势,且纳米纤维在一定程度上可以减缓药物的释放,在骨组织工程中具有重要的应用价值。
基于此,综合聚乳酸良好的生物相容性和可降解性,聚多巴胺对金属离子的高亲和力、还原能力和近红外光响应性,铜纳米粒子的广谱抗菌性、抗细菌耐药性和光热效应等各自特点,以及静电纺丝技术在构建形貌可控的仿生纤维结构方面的独特优势,本发明提供一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法。
发明内容
本发明的目的在于提供一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,基于静电纺丝技术将具有还原、螯合能力的聚多巴胺和光热协同抗菌剂铜纳米粒子负载到生物相容性和可降解性优越的聚乳酸基纤维膜上,该骨修复材料能广泛应用于骨损伤修复和骨缺损治疗领域。
本发明通过下述的技术方案来实现:
一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,包括如下步骤:
(1)将聚乳酸溶于有机溶剂中,机械搅拌使其完全溶解,得到均匀的聚乳酸静电纺丝溶液;
(2)以步骤(1)所得聚乳酸静电纺丝溶液为原料进行静电纺丝,得到聚乳酸纤维膜;
(3)将步骤(2)所得的聚乳酸纤维膜在真空条件下干燥完全后,将所得的纤维膜剪成一定尺寸的块状,保存在37℃的恒温箱中备用;
(4)将三羟甲基氨基甲烷溶于去离子水中,机械搅拌使其完全溶解,用盐酸调节溶液pH至8-9之间;
(5)将多巴胺加入步骤(4)所得的三羟甲基氨基甲烷溶液中,机械搅拌使其完全溶解,然后加入纳米铜前驱体,继续搅拌使溶解,并形成均一稳定的混合溶液;
(6)将步骤(3)所得的块状聚乳酸纤维膜浸泡于步骤(5)所得的混合溶液中,在恒温水浴下加热至反应完全,得到聚乳酸/聚多巴胺/纳米铜复合纤维膜;
(7)将步骤(6)所得的复合纤维膜在真空条件下干燥完全后,保存在37℃的恒温箱中备用。
作为本发明技术方案的进一步优化,步骤(1)中所述聚乳酸的加入浓度范围为100-220 g/L,步骤(4)中所述三羟甲基氨基甲烷的加入浓度范围为1.0-1.5 g/L,步骤(5)中所述多巴胺的加入浓度范围为0.8-1.2 g/L,纳米铜前驱体的加入浓度范围为0.6-1.0g/L。
作为本发明技术方案的进一步优化,步骤(1)中所述的有机溶剂为三氟乙醇、六氟异丙醇、二氯甲烷、三氯甲烷、N, N-二甲基甲酰胺或二甲基亚砜中的至少一种。
作为本发明技术方案的进一步优化,步骤(1)、步骤(4)和步骤(5)中所述的机械搅拌转速范围为600-1600 r/min,其中步骤(1)的搅拌时间为10-24 h,步骤(4)的搅拌时间为2-4 h,步骤(5)的搅拌时间为6-8min。
作为本发明技术方案的进一步优化,步骤(2)中所述的静电纺丝参数包括,高压静电场电压范围12-20 kv,纺丝接收间距10-20 cm,注射器推进速度2-4 mL/h,收集器的材质为钛、钛合金Ti6Al4V、铝或不锈钢。
作为本发明技术方案的进一步优化,步骤(5)中所述的纳米铜前驱体为可溶于水铜盐的至少一种。
作为本发明技术方案的进一步优化,步骤(6)中所述的恒温水浴的温度范围为80-100℃,加热时间为1-3 h。
作为本发明技术方案的进一步优化,步骤(3)和步骤(7)中所述的真空干燥温度为60-80℃,干燥时间为48-96 h。
作为本发明技术方案的进一步优化,所述纳米铜为铜单质纳米粒子。
综上所述,本发明复合纤维膜的制备方法的优点在于:基于静电纺丝技术制备了一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜,该复合纤维膜能模拟体内的天然细胞外基质,促进成骨和血管生成,达到快速并持久抗细菌感染的效果,从而促进骨组织修复。该制备方法操作简便,成本低廉,制得的复合纤维作为骨修复材料具有良好的应用前景。
附图说明
图1为本发明的实施例一制得的复合纤维膜的扫描电镜(SEM)图片;
图2为本发明的实施例一制得的复合纤维膜的能谱(EDS)图;
图3为本发明的实施例一制得的复合纤维膜矿化5天之后形貌的扫描电镜(SEM)图片;
图4为本发明的实施例一制得的复合纤维膜接收近红外光照射以后温度随时间变化曲线图。
具体实施方式
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例一
本发明提供一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,包括如下步骤:
(1)将1.44 g聚乳酸溶于于9 mL三氟乙醇中,使用转速1300r/min的机械搅拌16 h使其完全溶解,得到均匀的聚乳酸静电纺丝溶液;
(2)以步骤(1)所得聚乳酸静电纺丝溶液为原料进行静电纺丝,其参数为高压静电场电压15kv,纺丝接收间距13 cm,注射器推进速度3 mL/h,得到附着于钛箔收集器表面的聚乳酸纤维膜;
(3)将步骤(2)所得的聚乳酸纤维膜在70℃下真空干燥72 h以完全除去残余溶剂,然后将所得的纤维膜剪成2 cm×2 cm的块状,保存在37℃的恒温箱中备用;
(4)将1.21 g三羟甲基氨基甲烷溶于1000 mL去离子水中,使用转速1000r/min的机械搅拌2 h使其完全溶解,然后用1 mol/L的盐酸调节溶液pH至8.5;
(5)将1.00 g多巴胺加入步骤(4)所得的三羟甲基氨基甲烷溶液中,使用转速1000r/min的机械搅拌3 h使其完全溶解,然后加入0.79 g的硝酸铜,继续搅拌6min使溶解,并形成均一稳定的混合溶液;
(6)取步骤(5)所得的混合溶液50 mL,将步骤(3)所得的2 cm×2 cm聚乳酸纤维膜完全浸入其中,在90℃的恒温水浴下加热1 h,得到聚乳酸/聚多巴胺/纳米铜复合纤维膜;
(7)将步骤(6)所得的复合纤维膜70℃下真空干燥72 h以完全除去残余溶剂,然后保存在37℃的恒温箱中备用。
如图1-4所示,图1为聚乳酸/聚多巴胺/纳米铜复合纤维的SEM图,从图中可以看出,复合纤维上的铜纳米颗粒分布较为均匀,尺寸较小,其抗菌性会越好;图2为聚乳酸/聚多巴胺/纳米铜复合纤维的EDS图,从图中可以看出,复合纤维上的铜元素分布较为均匀;图3为聚乳酸/聚多巴胺/纳米铜复合纤维矿化5天之后的形貌图,从图中可以看出,复合纤维表面几乎被钙磷酸盐覆盖,这是由于聚多巴胺对金属离子有很高的亲和力,吸引了钙磷酸盐的沉积,且聚多巴胺对钙离子有界面浓缩的作用,吸引了更多的钙磷盐沉积,说明聚乳酸/聚多巴胺/纳米铜具有良好的生物活性;图4为接收近红外光照射以后温度随时间变化曲线图,从图中可以看出,当复合纤维接受功率为1W、频率为808 nm的近红外光照射10min时,PLLA/PDA/Cu复合纤维比聚丁二酸丁二醇酯(PBS)和PLLA纤维在相同时间时具有较高的温度,说明PDA对近红外光具有一定的响应性,但光产生热的效果不佳,而PLLA/PDA/Cu复合纤维的温度达到了48.2℃,接近杀死细菌的温度且在人体组织可承受的温度范围内,说明铜吸收了近红外光后将光转化为了热,结合铜的物理杀菌作用,会使得铜在更短的时间内快速杀死细菌。
实施例二
本发明提供一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,包括如下步骤:
(1)将1.81 g聚乳酸溶于于15 mL二甲基亚砜中,使用转速1000r/min的机械搅拌20 h使其完全溶解,得到均匀的聚乳酸静电纺丝溶液;
(2)以步骤(1)所得聚乳酸静电纺丝溶液为原料进行静电纺丝,其参数为高压静电场电压12kv,纺丝接收间距15 cm,注射器推进速度2 mL/h,得到附着于钛箔收集器表面的聚乳酸纤维膜;
(3)将步骤(2)所得的聚乳酸纤维膜在80℃下真空干燥96 h以完全除去残余溶剂,然后将所得的纤维膜剪成4 cm×4 cm的块状,保存在37℃的恒温箱中备用;
(4)将1.38 g三羟甲基氨基甲烷溶于1000 mL去离子水中,使用转速1200r/min的机械搅拌3 h使其完全溶解,然后用1 mol/L的盐酸调节溶液pH至8.0;
(5)将0.92 g多巴胺加入步骤(4)所得的三羟甲基氨基甲烷溶液中,使用转速1200r/min的机械搅拌2 h使其完全溶解,然后加入0.85 g的硝酸铜,继续搅拌7min使溶解,并形成均一稳定的混合溶液;
(6)取步骤(5)所得的混合溶液100 mL,将步骤(3)所得的4 cm×4 cm聚乳酸纤维膜完全浸入其中,在80℃的恒温水浴下加热2 h,得到聚乳酸/聚多巴胺/纳米铜复合纤维膜;
(7)将步骤(6)所得的复合纤维膜60℃下真空干燥72 h以完全除去残余溶剂,然后保存在37℃的恒温箱中备用。
实施例三
本发明提供一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,包括如下步骤:
(1)将6.56 g聚乳酸溶于36 mL六氟异丙醇和三氯甲烷的等比例混溶液中中,使用转速1500r/min的机械搅拌12 h使其完全溶解,得到均匀的聚乳酸静电纺丝溶液;
(2)以步骤(1)所得聚乳酸静电纺丝溶液为原料进行静电纺丝,其参数为高压静电场电压18kv,纺丝接收间距14 cm,注射器推进速度4 mL/h,得到附着于钛箔收集器表面的聚乳酸纤维膜;
(3)将步骤(2)所得的聚乳酸纤维膜在80℃下真空干燥96 h以完全除去残余溶剂,然后将所得的纤维膜剪成3 cm×3 cm的块状,保存在37℃的恒温箱中备用;
(4)将1.47 g三羟甲基氨基甲烷溶于1000 mL去离子水中,使用转速800r/min的机械搅拌4 h使其完全溶解,然后用1 mol/L的盐酸调节溶液pH至9.0;
(5)将0.81 g多巴胺加入步骤(4)所得的三羟甲基氨基甲烷溶液中,使用转速800r/min的机械搅拌3 h使其完全溶解,然后加入0.98 g的硝酸铜,继续搅拌8min使溶解,并形成均一稳定的混合溶液;
(6)取步骤(5)所得的混合溶液50 mL,将步骤(3)所得的3 cm×3 cm聚乳酸纤维膜完全浸入其中,在85℃的恒温水浴下加热3 h,得到聚乳酸/聚多巴胺/纳米铜复合纤维膜;
(7)将步骤(6)所得的复合纤维膜60℃下真空干燥72 h以完全除去残余溶剂,然后保存在37℃的恒温箱中备用。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明的范围,任何本领域的技术人员,凡在不脱离本发明的精神和原则之前提下,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (9)

1.一种具有光热/铜协同抗菌功能的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于,包括如下步骤:
(1)将聚乳酸溶于有机溶剂中,机械搅拌使其完全溶解,得到均匀的聚乳酸静电纺丝溶液;
(2)以步骤(1)所得聚乳酸静电纺丝溶液为原料进行静电纺丝,得到聚乳酸纤维膜;
(3)将步骤(2)所得的聚乳酸纤维膜在真空条件下干燥完全后,将所得的纤维膜剪成一定尺寸的块状,保存在37℃的恒温箱中备用;
(4)将三羟甲基氨基甲烷溶于去离子水中,机械搅拌使其完全溶解,用盐酸调节溶液pH至8-9之间;
(5)将多巴胺加入步骤(4)所得的三羟甲基氨基甲烷溶液中,机械搅拌使其完全溶解,然后加入纳米铜前驱体,继续搅拌使溶解,并形成均一稳定的混合溶液;
(6)将步骤(3)所得的块状聚乳酸纤维膜浸泡于步骤(5)所得的混合溶液中,在恒温水浴下加热至反应完全,得到聚乳酸/聚多巴胺/纳米铜复合纤维膜;
(7)将步骤(6)所得的复合纤维膜在真空条件下干燥完全后,保存在37℃的恒温箱中备用。
2.根据权利要求1所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(1)中所述聚乳酸的加入浓度范围为100-220 g/L,步骤(4)中所述三羟甲基氨基甲烷的加入浓度范围为1.0-1.5 g/L,步骤(5)中所述多巴胺的加入浓度范围为0.8-1.2 g/L,纳米铜前驱体的加入浓度范围为0.6-1.0 g/L。
3.根据权利要求1所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(1)中所述的有机溶剂为三氟乙醇、六氟异丙醇、二氯甲烷、三氯甲烷、N, N-二甲基甲酰胺或二甲基亚砜中的至少一种。
4.根据权利要求1所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(1)、步骤(4)和步骤(5)中所述的机械搅拌转速范围为600-1600 r/min,其中步骤(1)的搅拌时间为10-24 h,步骤(4)的搅拌时间为2-4 h,步骤(5)的搅拌时间为6-8min。
5.根据权利要求1所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(2)中所述的静电纺丝参数包括,高压静电场电压范围12-20 kv,纺丝接收间距10-20 cm,注射器推进速度2-4 mL/h,收集器的材质为钛、钛合金Ti6Al4V、铝或不锈钢。
6.根据权利要求1或2所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(5)中所述的纳米铜前驱体为可溶于水铜盐的至少一种。
7.根据权利要求1所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(6)中所述的恒温水浴的温度范围为80-100℃,加热时间为1-3 h。
8.根据权利要求1所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:步骤(3)和步骤(7)中所述的真空干燥温度为60-80℃,干燥时间为48-96 h。
9.根据权利要求1-8任一项所述的聚多巴胺/聚乳酸/纳米铜复合纤维膜的制备方法,其特征在于:所述纳米铜为铜单质纳米粒子。
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CN114344544B (zh) * 2022-01-05 2022-12-02 四川大学 光激活抗菌敷料及其制备方法
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