CN112572647A - Full-automatic dynamic tire mounting mechanism - Google Patents
Full-automatic dynamic tire mounting mechanism Download PDFInfo
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- CN112572647A CN112572647A CN202011477088.8A CN202011477088A CN112572647A CN 112572647 A CN112572647 A CN 112572647A CN 202011477088 A CN202011477088 A CN 202011477088A CN 112572647 A CN112572647 A CN 112572647A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 145
- 230000000670 limiting effect Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 abstract description 26
- 238000004519 manufacturing process Methods 0.000 abstract description 26
- 238000000034 method Methods 0.000 abstract description 5
- 239000000284 extract Substances 0.000 description 5
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/12—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being suspensions, brakes or wheel units
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- Manufacturing & Machinery (AREA)
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a full-automatic dynamic tire mounting mechanism, which comprises: the intelligent tire mounting device comprises a control system, a sensor, a unhooking mechanism for disconnecting the driving of the holding tool, a following positioning driving mechanism for jacking the holding tool and driving the holding tool to continue moving, an indexing mechanism for indexing bolts, and an intelligent mounting device for extracting bolts on the indexing mechanism and tires and mounting the tires on a brake disc, wherein the following positioning driving mechanism, the indexing mechanism and the intelligent mounting device are in signal connection with the control system, and the following positioning driving mechanism is movably arranged below the unhooking mechanism. The utility model provides a can accomplish the installation to the automobile tire on the locking device of production line automatically, whole full-automatic dynamic tire installation mechanism simple structure need not many robots, has saved beat and space, and the in-process automobile body of dynamic mounting tire is along with the locking device is together removed, and the automobile body can not slide, sets up the speed stability that the production line can be guaranteed to the retinue location actuating mechanism outside the production line.
Description
Technical Field
The invention relates to the technical field of tire installation, in particular to a full-automatic dynamic tire installation mechanism.
Background
In the final assembly workshop at the present stage, the automobile tires are assembled in two forms: one is static assembly, in which case the vehicle body is placed above the slide plate in a robotic automatic assembly; another form is walk-behind assembly, in which case the body is placed on a main line fixture and the assembly is installed by manually operated semi-automatic equipment.
For the static assembly mode, because the vehicle body is arranged above the sliding plate, the sliding plate needs to occupy a certain beat when entering and exiting the station, so that a plurality of robots need to operate simultaneously to improve the beat, and a certain space needs to be reserved to enable the sliding plate to enter and exit the station, and the beat and the space are sacrificed; for follow-up assembly, because the holding tool is in a suspension mode, the vehicle body can slide in the dynamic assembly process on the production line, meanwhile, the whole production line is driven by one set of driving system, the speed of the whole production line is unstable, and the whole system can only adopt a semi-automatic mode for assembly due to the combination of the factors.
In summary, how to save the beat and the space and prevent the vehicle body from sliding is a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
In view of the above, the present invention provides a fully automatic dynamic tire mounting mechanism, which can automatically mount a tire on an automobile production line, has a simple structure, can save time and space, and does not allow a vehicle body to slide when the tire is dynamically mounted.
In order to achieve the above purpose, the invention provides the following technical scheme:
a fully automatic dynamic tire mounting mechanism comprising: the device comprises a control system, a sensor, a unhooking mechanism for disconnecting the driving of the holding tool, a following positioning driving mechanism for jacking the holding tool and driving the holding tool to continue moving, an indexing mechanism for indexing bolts, and an intelligent mounting device for extracting the bolts on the indexing mechanism and extracting tires so as to mount the tires on a brake disc, wherein the following positioning driving mechanism, the indexing mechanism, the intelligent mounting device and the sensor are in signal connection with the control system, and the following positioning driving mechanism is movably arranged below the unhooking mechanism.
Preferably, the unhooking mechanism comprises a limiting block arranged above the clamp, and when the driving block of the clamp is driven to move and attach to the limiting block, the driving block moves upwards along the limiting block and is separated from the clamp.
Preferably, the indexing mechanism comprises an indexing disc and a driving piece for driving the bolts to move, an annular hole or an annular groove is formed in the indexing disc, all the bolts are movably arranged in the annular hole or the annular groove, and the driving piece is in signal connection with the control system.
Preferably, the following positioning driving mechanism comprises a positioning portion for abutting against the bottom of the holding tool, a lifting mechanism for driving the positioning portion to lift, and a reciprocating mechanism for driving the positioning portion to reciprocate in the forward and backward moving direction of the holding tool, the positioning portion is respectively connected to the lifting mechanism and the reciprocating mechanism, and the lifting mechanism and the reciprocating mechanism are in signal connection with the control system.
Preferably, the reciprocating mechanism is provided with a speed measuring mechanism for detecting the movement speed of the reciprocating mechanism, and the speed measuring mechanism is in signal connection with the control system.
Preferably, the intelligent installation device comprises a robot, a vision camera and a tire gripper, wherein the vision camera is used for extracting the bolt and the tire and mounting the tire on the brake disc, the tire gripper is arranged on a mechanical arm of the robot, the vision camera is arranged on the tire gripper, and the vision camera, the tire gripper and the robot are in signal connection with the control system.
Preferably, the tire tongs include the mounting disc and set up in screw up rifle on the mounting disc, still set up on the mounting disc and be used for drawing the fixing device of tire.
Preferably, the fixing means is a clamping bar.
When being applied to the automobile production line with this application, unhook mechanism can break off the connection of drive block and locking device, and later retinue location actuating mechanism continues to drive the locking device and removes, and intelligent installation device draws the bolt of tire and indexing mechanism, all installs tire and bolt to the brake disc, and later retinue location actuating mechanism drives the locking device and breaks away from unhook mechanism, makes the drive block on the production line continue to drive the locking device and remove. The utility model provides a can accomplish the installation to the automobile tire on the locking device of production line automatically, whole full-automatic dynamic tire installation mechanism simple structure need not many robots, has saved beat and space, and the in-process automobile body of dynamic mounting tire is along with the locking device is together removed, and the automobile body can not slide, sets up the speed stability that the production line can be guaranteed to the retinue location actuating mechanism outside the production line.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic view of an intelligent mounting device and a pallet positioning drive mechanism provided by the present invention;
FIG. 2 is a side view of a unhooking mechanism provided by the present invention;
FIG. 3 is a top view of a unhooking mechanism provided by the present invention;
FIG. 4 is a top view of an intelligent installation device provided by the present invention;
FIG. 5 is a schematic view of a tire grip provided by the present invention;
FIG. 6 is a schematic view of an indexing mechanism provided by the present invention;
fig. 7 is a schematic view of the fixing device provided by the invention for extracting a tire.
In FIGS. 1-7:
the robot comprises a robot 1, a vision camera 2, a tightening gun 3, a clamping rod 4, a tire 5, a clamp 6, a brake disc 7, a following positioning driving mechanism 8, a vehicle body 9, a hook 10, a limiting block 11, a driving block 12, a clamping block 13, a mounting disc 14 and a dividing mechanism 15.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The core of the invention is to provide a full-automatic dynamic tire mounting mechanism, which can automatically mount tires on an automobile production line, has simple structure, can save beat and space, and can prevent a vehicle body from sliding when the tires are dynamically mounted.
Referring to fig. 1 to 7, fig. 1 is a schematic diagram of an intelligent installation device and a following positioning driving mechanism provided in the present invention; FIG. 2 is a side view of a unhooking mechanism provided by the present invention; FIG. 3 is a top view of a unhooking mechanism provided by the present invention; FIG. 4 is a top view of an intelligent installation device provided by the present invention; FIG. 5 is a schematic view of a tire grip provided by the present invention; FIG. 6 is a schematic view of an indexing mechanism provided by the present invention; fig. 7 is a schematic view of the fixing device provided by the invention for extracting a tire.
A fully automatic dynamic tire mounting mechanism comprising: the intelligent tire brake disc comprises a control system, a sensor, a unhooking mechanism for disconnecting the driving of the holding tool 6, a following positioning driving mechanism 8 for jacking the holding tool 6 and driving the holding tool 6 to continue moving, an indexing mechanism 15 for indexing bolts, and an intelligent mounting device for extracting bolts on the indexing mechanism 15 and tires 5 and mounting the tires 5 on the brake disc 7, wherein the following positioning driving mechanism 8, the indexing mechanism 15, the intelligent mounting device and the sensor are in signal connection with the control system, and the following positioning driving mechanism 8 is movably arranged below the unhooking mechanism.
It should be noted that, the full-automatic dynamic tire mounting mechanism provided by the present application is applied to a production line of an automobile, the following positioning driving mechanism 8 is disposed below the production line, the intelligent mounting device is disposed on one side of the production line, and the indexing mechanism 15 is disposed on one side of the intelligent mounting device.
The production line is including the actuating mechanism who drives the locking device 6 and remove, and actuating mechanism includes drive block 12, sets up couple 10 in locking device 6 upper end, and drive block 12 can drive couple 10 and move forward, and unhook mechanism sets up on the motion route of drive block 12, and unhook mechanism has certain length, and when drive block 12 contact unhook mechanism, drive block 12 and locking device 6's disconnection, drive block 12 continues the motion, locking device 6 stop motion. The clamping blocks 13 are arranged on two sides of the holding tool 6, and the holding tool 6 is clamped to enable the holding tool 6 to stably drive the vehicle body 9.
When the holding tool 6 stops moving, the sensor can detect that the holding tool 6 is disconnected with the driving block 12, the sensor sends a signal to the control system, the control system controls the following positioning driving mechanism 8 to jack up the holding tool 6 so as to jack up the holding tool 6 and the vehicle body 9 on the holding tool 6 together, then the following positioning driving mechanism 8 drives the holding tool 6 and the vehicle body 9 to move forwards together, and the moving direction is the same as the moving direction of the driving block 12.
The indexing mechanism 15 finishes setting the bolt positions which are consistent with the bolt distribution of the automobile tire 5 on the holding tool 6 in advance, the control system controls the intelligent installation device to extract all the bolts on the indexing mechanism 15 and extract the tire 5 to be installed, the intelligent installation device adjusts the speed of the intelligent installation device to be consistent with the movement speed of the following positioning driving mechanism 8, and the bolts and the tire 5 are installed on the brake disc 7 together.
After the tire 5 is installed, the following positioning driving mechanism 8 drives the holding tool 6 to leave the unhooking mechanism, then the following positioning driving mechanism 8 is separated from the holding tool 6, and the subsequent driving block 12 hooks the hook 10 to drive the holding tool 6 to move forwards, so that the dynamic installation of the tire 5 is completed.
When being applied to the automobile production line with this application, unhook mechanism can break off the connection of drive block 12 and locking device 6, and later retinue location actuating mechanism 8 continues to drive locking device 6 and removes, and intelligent installation device draws the bolt of tire 5 and indexing mechanism 15, all installs tire 5 and bolt to brake disc 7, and later retinue location actuating mechanism 8 drives locking device 6 and breaks away from unhook mechanism, makes the drive block 12 on the production line continue to drive locking device 6 and remove. This application can accomplish the installation to automobile tire 5 on the locking device 6 of production line automatically, and whole full-automatic dynamic tire installation mechanism simple structure need not many robots 1, has saved beat and space, and dynamic mounting tire 5's in-process automobile body 9 is along with locking device 6 is together removed, and automobile body 9 can not slide, sets up the speed stability that can guarantee the production line at the line external location actuating mechanism 8.
On the basis of the above embodiment, as a further preferable option, the unhooking mechanism includes a limiting block 11 disposed above the clamp 6, and when the driving block 12 of the clamp 6 is driven to move and attach to the limiting block 11, the driving block 12 moves upward along the limiting block 11 and disengages from the clamp 6.
It should be noted that the limiting block 11 has a certain length, the limiting block 11 is disposed above the production line, the driving block 12 can be attached to the limiting block 11 when moving on the production line, and when the driving block 12 is attached to the limiting block 11 and continues to move, the driving block 12 will gradually move upward under the limiting effect of the limiting block 11 until the driving block is separated from the hook 10 disposed at the upper end of the clamp 6, so that the clamp 6 is driven to separate from the production line. The unhooking mechanism provided by the embodiment has the advantages of simple structure, convenience in installation, smaller occupied space and lower cost.
On the basis of the above embodiment, as a further preferred, the indexing mechanism 15 includes an indexing disc and a driving member for driving the bolts to move, the indexing disc is provided with an annular hole or an annular groove, all the bolts are movably arranged in the annular hole or the annular groove, and the driving member is in signal connection with the control system.
It should be noted that, the indexing mechanism 15 is provided with an annular groove or an annular hole, all the bolts are movably arranged in the annular groove or the annular hole, and the driving member can drive all the bolts to be distributed according to the bolts of the tire 5 to be installed, so that the intelligent installation device can be directly installed after all the bolts are extracted, and the position adjustment is not needed. The indexing mechanism 15 provided by the embodiment has the advantages of simple structure, small occupied space and low cost.
On the basis of the above embodiment, as a further preferable option, the following positioning driving mechanism 8 includes a positioning portion for abutting against the bottom of the holding tool 6, a lifting mechanism for driving the positioning portion to lift, and a reciprocating mechanism for driving the positioning portion to reciprocate in the forward and backward movement direction of the holding tool 6, the positioning portion is respectively connected to the lifting mechanism and the reciprocating mechanism, and both the lifting mechanism and the reciprocating mechanism are in signal connection with the control system.
It should be noted that the positioning portion may contact the bottom of the clamp 6, and the positioning portion has certain strength and hardness to jack up the clamp 6 and the vehicle body 9. The lifting mechanism can drive the positioning portion to ascend or descend, when the lifting mechanism jacks up the holding tool 6 and the vehicle body 9, the reciprocating mechanism drives the positioning portion to move forward or backward along the moving direction of the production line so as to drive the vehicle body 9 and the holding tool 6 to continue moving along the moving direction of the production line, and the holding tool 6 is separated from the holding tool 6 after being separated from the unhooking mechanism, moves to the initial position and carries out installation of a tire 5 of the next vehicle body 9.
On the basis of the above embodiment, as a further preferable mode, the reciprocating mechanism is provided with a speed measuring mechanism for detecting the movement speed of the reciprocating mechanism, and the speed measuring mechanism is in signal connection with the control system.
It should be noted that, when the reciprocating mechanism moves, the speed measuring mechanism can measure the movement speed of the reciprocating mechanism and send a signal to the control system, and the control system can adjust the movement speed of the intelligent installation device to be consistent with the movement speed of the reciprocating mechanism according to the speed of the reciprocating mechanism. The embodiment can facilitate the control system to adjust the speed of the intelligent installation device to be consistent with the movement speed of the reciprocating mechanism, and the intelligent installation device can complete the dynamic installation of the tire 5.
In addition to the above embodiments, as a further preferred, the intelligent mounting device includes a robot 1, a vision camera 2 and a tire gripper for picking up the bolt and the tire 5 and mounting the tire 5 on the brake disc 7, the tire gripper is disposed on the mechanical arm of the robot 1, the vision camera 2 is disposed on the tire gripper, and the vision camera 2, the tire gripper and the robot 1 are all in signal connection with the control system.
It should be noted that, the robot 1 is provided with a mechanical arm, the mechanical arm can move in a preset space, the tire gripper is arranged at the front end of the mechanical arm, the tire gripper can move synchronously with the front end of the mechanical arm, the vision camera 2 is arranged on the tire gripper, the vision camera 2 can move synchronously with the tire gripper, and the tire gripper can move synchronously with the brake disc 7 under the control of the control system.
The vision camera 2 is used for recognizing the position of the brake disc 7 and sending image information to the control system, and the control system controls the mechanical arm to drive the tire gripper to move to one side of the brake disc 7 according to the image information so that the tire gripper can conveniently mount the tire 5.
The intelligent installation device provided by the embodiment is simple in structure, and the position of the brake disc 7 can be identified through the vision camera 2, so that the control system controls the robot 1 to drive the mechanical arm to move, and the tire gripper can be driven to move synchronously along with the brake disc 7.
In addition to the above embodiments, it is further preferable that the tire gripper includes a mounting plate 14 and the tightening gun 3 provided on the mounting plate 14, and the mounting plate 14 is further provided with a fixing device for picking up the tire 5.
It should be noted that the number of the tightening guns 3 can be set according to the number of bolts to be tightened, one tightening gun 3 correspondingly extracts and tightens one bolt, and the distribution of each tightening gun 3 is consistent with the distribution of the bolts arranged on the indexing mechanism 15 in the indexing manner. The fixing device is used for extracting the tire 5, when the tire gripper extracts the bolt, the tire gripper moves to the tire 5, and the tire 5 is extracted by the fixing device, so that the tire gripper can extract the tire 5 and the bolt, and the bolt and the tire 5 are installed on the brake disc 7 together.
In addition to the above embodiments, it is further preferred that the fixing means is a clamping bar 4.
It should be noted that four clamping rods 4 may be provided, when the tire 5 is gripped, one clamping rod 4 is respectively gripped by the upper portion and the lower portion of one side of the tire 5, and the four clamping rods 4 simultaneously grip the tire 5 to stably extract the tire 5.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The fully automatic dynamic tire mounting mechanism provided by the present invention has been described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (8)
1. A fully automatic dynamic tire mounting mechanism comprising: the intelligent tire brake disc comprises a control system, a sensor, a unhooking mechanism used for disconnecting the driving of a holding tool (6), a following positioning driving mechanism (8) used for jacking the holding tool (6) and driving the holding tool (6) to continue moving, an indexing mechanism (15) used for indexing bolts, and an intelligent mounting device used for extracting tires (5) from the indexing mechanism (15), wherein the bolts and the tires (5) are arranged on the indexing mechanism (15), the tires (5) are mounted on a brake disc (7), the following positioning driving mechanism (8), the indexing mechanism (15), the intelligent mounting device and the sensor are in signal connection with the control system, and the following positioning driving mechanism (8) is movably arranged below the unhooking mechanism.
2. The automatic dynamic tire mounting mechanism according to claim 1, wherein the unhooking mechanism comprises a limiting block (11) disposed above the clamp (6), and when the driving block (12) of the clamp (6) is driven to move and attach to the limiting block (11), the driving block (12) moves upward along the limiting block (11) and is separated from the clamp (6).
3. The fully automatic dynamic tire mounting mechanism as claimed in claim 1, wherein said indexing mechanism (15) comprises an indexing disc and a driving member for driving said bolts, said indexing disc is provided with an annular hole or an annular groove, all said bolts are movably arranged in said annular hole or said annular groove, and said driving member is in signal connection with said control system.
4. The automatic dynamic tire mounting mechanism as claimed in claim 1, wherein the following positioning driving mechanism (8) comprises a positioning portion for abutting against the bottom of the holding tool (6), a lifting mechanism for driving the positioning portion to lift, and a reciprocating mechanism for driving the positioning portion to reciprocate in the forward and backward moving directions of the holding tool (6), the positioning portion is respectively connected to the lifting mechanism and the reciprocating mechanism, and the lifting mechanism and the reciprocating mechanism are both in signal connection with the control system.
5. The fully automatic dynamic tire mounting mechanism as claimed in claim 4, wherein said shuttle mechanism is provided with a speed measuring mechanism for measuring the speed of movement of said shuttle mechanism, said speed measuring mechanism being in signal communication with said control system.
6. The fully automatic dynamic tire mounting mechanism according to any one of claims 1 to 5, wherein said intelligent mounting device comprises a robot (1), a vision camera (2) and a tire gripper for picking up said bolt and said tire (5) and mounting said tire (5) on said brake disc (7), said tire gripper being disposed on a mechanical arm of said robot (1), said vision camera (2) being disposed on said tire gripper, said vision camera (2), said tire gripper and said robot (1) being in signal connection with said control system.
7. The fully automatic dynamic tire mounting mechanism according to claim 6, wherein said tire gripper comprises a mounting plate (14) and a tightening gun (3) arranged on said mounting plate (14), said mounting plate (14) further being provided with fixing means for extracting said tire (5).
8. Fully automatic dynamic tire mounting mechanism according to claim 7, characterized in that said fixing means are clamping rods (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011477088.8A CN112572647A (en) | 2020-12-15 | 2020-12-15 | Full-automatic dynamic tire mounting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011477088.8A CN112572647A (en) | 2020-12-15 | 2020-12-15 | Full-automatic dynamic tire mounting mechanism |
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| CN112572647A true CN112572647A (en) | 2021-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011477088.8A Pending CN112572647A (en) | 2020-12-15 | 2020-12-15 | Full-automatic dynamic tire mounting mechanism |
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| CN (1) | CN112572647A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113306654A (en) * | 2021-07-13 | 2021-08-27 | 三一建筑机器人(西安)研究院有限公司 | Vehicle tire mounting method and mounting method of double tires of rear axle of wheel type engineering vehicle |
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| CN113306654A (en) * | 2021-07-13 | 2021-08-27 | 三一建筑机器人(西安)研究院有限公司 | Vehicle tire mounting method and mounting method of double tires of rear axle of wheel type engineering vehicle |
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Application publication date: 20210330 |
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